INTRODUCING

OF
CEMENT
BY
QUALITY ASSURANCE & RESEARCH DIVISION
PT. INDOCEMENT TUNGGAL PRAKARSA
August 2016

INDONESIAN CEMENT STANDARDS

STANDARDS

NOTATION

REFERENCE

SNI 15-2049-2004

PORTLAND CEMENT (TYPE I, II,

III, IV & V)

ASTM C150

SNI 15-7064-2014

PORTLAND COMPOSITE
CEMENT

ASTM C 150, EN 197-1

SNI 15-0302-2014

PORTLAND POZOLAN CEMENT

ASTM C 595

SNI 15-0129-2004

WHITE PORTLAND CEMENT

ASTM C 150

SNI 15-3578-2004

MASONRY CEMENT

ASTM C 91

PHYSICAL REQUIREMENTS FOR EACH STANDARD

SNI 15-2049-2004 PORTLAND CEMENT
(TYPE I, II, III, IV & V)

Properties

Fineness, m2/kg
Residue 45 m, %
1 day strength, kg/cm 2

II

III

IV

>28O

>28O

>28O

>28O

>28O

SNI 15-7064-2014
PORTLAND COMPOSITE
CEMENT

SNI 15-0302-2014 PORTLAND

POZZOLAN CEMENT

SNI 15-129-2004
WHITE PORTLAND
CEMENT

SNI15-3758-2004
MASONRY CEMENT

IP-U

IP-K

PU

PK

Type N TypeS Type M

>28O

>28O

>28O

>28O

>28O

>28O

<24

<24

<24

120

>125

>100

>240

>BO

>130

>130

>110

>130

>110

>180

7 days strength, kg/cm2

>200

>175

>70

>150

>200

>200

>165

>200

>165

>250

>35

>92

>126

28 days strength, kg/cm2

>280

>170

>210

>280

>280

>205

>280

>205

>350

>63

>148

>204

Setting time by Vicat

Initial setting, minutes
Final setting, minutes

>45
<375

>45
<375

>45
<375

>45
<375

>45
<375

>45
<375

>45
<420

>45
<420

>45
<420

>45
<420

>45
<375

<0.80
-

<0.80
-

<0.80
-

<0.80
-

<0.80
-

<0.8
<0.20
-

<0.80
<0.20

<0.80
<0.20

<0.80
<0.20

<0.80
<0.20

<1.0

<1.0

<1.0

< 12

< 12

< 12

< 22

<0.80
<0.20
-

>8.O
<21

>8.O
<19

>4.O
<19

Whiteness by hunter lab., %

>90

Whiteness by kett meter., %

>80

3 days strength, kg/cm

Setting time by Gillmore

Initial setting, minutes
Final setting, minutes
Autoclave expansion, %
Shrinkage, %
Air content, %

>120 > 90 > 90

<1440 <1440 <1440

Note :
1. IP-U = Type I plus Pozzolan General Use
2. IP-K = Type I plus pozzolan Special Use (moderate sulfate resistance & heat of hydration)
3. P-U = Pozzolan General Use & not requirement of early strength.
4. P-K = Pozzolan Special Use & not requirement of early strength (moderate sulfate resistance & heat of hydration)

ADDITIONAL PHYSICAL REQUIREMENTS FOR EACH STANDARD

SNI 15-0302-2014
PORTLAND POZZOLAN
CEMENT

SNI 15-7064-2014
SNI15-2049-2004 PORTLAND CEMENT
PORTLAND COMPOSITE
(TYPE I,II, III, IV&V)
CEMENT

Properties

II

7days heat hydration, cal/g

III

IV

<70

28 days heat hydration, cal/g

IP-U

IP-K

PU

SNI 15-0129-2004
WHITE PORTLAND
CEMENT

PK

SNI 15-3758-2004
MASONRY CEMENT
Type N

Type S

Type M

<60

<70

<60

<70

<80

<70

14 days sulfate expansion

<0.04

CHEMICAL REQUIREMENTS FOR EACH STANDARD

Properties

SNI 15-7064-2014
SNI 15-2049-2004 PORTLAND CEMENT
PORTLAND COMPOSITE
[TYPE I,11, III, IV&V)
CEMENT
I

II

Ill

IV

Loss on Ignition, %

<5.0

<3.0

<3.0

<2.5

<3.0

Insoluble Residue,%

<3.0

<1.5

<1.5

<1.5

S03,%

<3.5

<3.0

<4.5

MgO,%

<6.0

<6.0

Fe2O3,%

SNI 15-0129-2004
SNI 15-0302-2014 PORTLAND
WHITE PORTLAND
POZZOLAN CEMENT
CEMENT
IP-U

IP-K

PU

PK

<5.0

<5.0

<5.0

<5.0

<1.5

<2.3

<2.3

<4.0

<4.0

<4.0

<6.0

<6.0

<6.0

<6.0

SNI 15-3758-2004
MASONRY CEMENT
TypeN

TypeS

TypeM

<5.0

<3.0

<4.0

<4.0

<3.5

<6.0

<6.0

<6.0

<5.0

<0.4

Note :
1. IP-U = Type I plus Pozzolan General Use
2. IP-K = Type I plus pozzolan Special Use (moderate sulfate resistance & heat of hydration)
3. P-U = Pozzolan General Use & not requirement of early strength.
4. P-K = Pozzolan Special Use & not requirement of early strength (moderate sulfate resistance & heat of hydration)

CEMENT STANDARDS COMPARATION IN ASEAN COUNTRIES

NO.

COUNTRY

Bangladesh

PHILIPHINE

LAO PDR

CAMBODIA

INDONESIA

STANDARD

BDS EN 197-1 :2003

PNS 07:2005

LS 04-2001

CS 0073:2004

SNI 15-2049-2004

SINGAPORE

EN 197 - 1
(DIRECT USE)

VIETNAM

TCVN 2682:2009

MYANMAR

9
10

BRUNEI DARUSSALAM
THAILAND

REFERENCE

EN 197-1 2000

N/A

5 TYPES

REMARK
CEM I PORTLAND CEMENT
CEM II PORTLAND COMPOSITE CEMENT
CEM III BLASTFURNACE CEMENT
CEM IV POZZOLANIC CEMENT
CEM V COMPOSITE CEMENT

ASTM C 150-02A

5 TYPES

TYPE I GENERAL USE

TYPE II MODERATE HEAT OF HYDRATION
TYPE III HIGH EARLY STREGHT DESIRE
TYPE IV LOW HEAT OF HYDRATION DESIRE
TYPE V HIGHT SULFATE RESISTANCE DESIRE

ASTM C 150-02A

2 TYPES

TYPE I GENERAL PURPOSE

TYPE II HIGH PRESSURE, SOLID AND HIGH LASTING,
HAS SPECIAL CONST THAN ORDINARY CEMENT

ISO 680:1990
ISO 679:1989

1 TYPE

ORDINARY PORTLAND CEMENT

ASTM C 150-02A

EN 196 SERIES

EN 197

N/A
PBD14:1994 /
BS12:1996

SUM OF CEMENT TYPES

5 TYPES

TYPE I GENERAL USE

TYPE II MODERATE HEAT OF HYDRATION
TYPE III HIGH EARLY STREGHT DESIRE
TYPE IV LOW HEAT OF HYDRATION DESIRE
TYPE V HIGHT SULFATE RESISTANCE DESIRE

5 TYPES

CEM I PORTLAND CEMENT

CEM II PORTLAND COMPOSITE CEMENT
CEM III BLASTFURNACE CEMENT
CEM IV POZZOLANIC CEMENT
CEM V COMPOSITE CEMENT

3 TYPES
WITH 3 LEVEL STRENGHT

STANDARD ONLY FOR PORLAND CEMENT, VIETNAM

HAVE ANOTHER STANDAR FOR ANOTHER CEMENT
TYPES
NO NATIONAL STANDARD FOR CEMENT

ISO BS EN 196

NO STANDARD RECEIVED

ASTM C 150-02A

NO STANDARD RECEIVED

CEMENT PROCESS PRODUCTION

BASIC ELEMENT OF CEMENT

Trass

Source : Christian Schneider

Research Institute of the Cement Industry (Dsseldorf)
Seminar S07-04, September 13-14, 2007

HYDRATION OF CEMENT

HYDRATION OF CEMENT

STRENGTH DEVELOPMENT OF CEMENT

10

STRENGTH DEVELOPMENT OF CEMENT

11

STRENGTH DEVELOPMENT OF CEMENT

12

BLENDED CEMENT
Blended cements use a combination of
portland cement or clinker and gypsum
blended or interground with pozzolans,
slag, or fly ash. ASTM C 1157 allows the
use and optimization of all these materials,
simultaneously if necessary, to make a
cement with optimal properties. Shown is
blended cement (center) surrounded by
(right and clockwise) clinker, gypsum,
portland cement, fly ash, slag, silica
fume,and calcined clay.

ALTERNATIVE MATERIAL/SUPPLEMENTARY CEMENTING

MATERIALS (SCMs) UTILIZATION IN BLENDED CEMENT

CO2
SOx
NOx

CO2
SOx
NOx

Fossil Fuels
(Coal, Fuel Oil,
Natural Gas)
Clinker + Gypsum

Fossil Fuels
(Coal, Fuel Oil,
Natural Gas)
Alternative
Materials

Clinker + Gypsum

SUPPLEMENTARY CEMENTING MATERIALS (SCMs)

Supplementary Cementing Materials (SCMs) are a material that, when used
in conjunction with Portland cement, contributes to the properties of
concrete, sometimes in the fresh state, but more often in the hardened state
through hydraulic or pozzolanic activity, or both.

A pozzolan is defined in ASTM C 618 as a siliceous or siliceous and

aluminous material, which in itself possesses little or no cementitious value
but which will, in finely divided form and in the presence of moisture,
chemically react with calcium hydroxide at ordinary temperatures to form
compounds possessing cementitious properties.

The chemical composition of Pozzolans is not significant for showing their

behavior. More important is their mineralogy, and its proportion between
the crystalline and glassy phase. The crystalline phase are chemically
inactive and the glassy structure are chemically active

COMPOSITION SUPPLEMENTARY CEMENTING MATERIALS (SCMs)

Source : ECRA, 2007

16

CLASSIFICATION OF POZOLANS
Natural Pozzolans (ASTM C 618 Class N)
Produced from natural mineral deposits
(e.g., volcanic ash or pumicite, diatomaceous
earth, opaline cherts and shales)
May require heat treatment (e.g.,
metakaolin or calcined clay, calcined shale,
rice hull ash, calcined shale)
Processed / Manufactured Pozzolans
Silica fume (ASTM C 1240)
Fly Ash (ASTM C 215)
Slag (ASTM C 989)
Others, Other industrial byproducts like rice
husk ash, waste glass, waste fiberglass, etc
are potentially useful as
concrete
constituents.

PROCEED / MANUFACTURE POZOLAN

PERFORMANCE OF SCMs IN CEMENT HYDRATION

Source : Christian Schneider

Research Institute of the Cement Industry (Dsseldorf)
Seminar S07-04, September 13-14, 2007

EFFECT POZOLAN IN CEMENT

EFFECT OF SUPPLEMENTARY MATERIALS (SCMs) ON FRESH

CONCRETE

21

EFFECT OF SUPPLEMENTARY MATERIALS (SCMs) ON Hardened

CONCRETE

22

THANK YOU