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RECOMMENDED PRACTICE
FOR
OPEN GRADED PREMIX
CARPET
(Third Revision)
IRC:14-2004
RECOMMENDED PRACTICE
FOR
OPEN GRADED PREMIX
CARPET
(Third Revision)
Published by
New DeIhi-110011
2004
(plus packing
and postage)
IRC
14-2004
1963
First
Published
First
Revision
October, 1970
July,
Second Revision
1977
Reprinted
Reprinted
August, 1988
Reprinted
February, 2000
November, 2002
June, 2004
Reprinted
Third Revision
Reprinted
Reprinted
sieve sizes)
March, 2006
Reprinted
Reprinted
amended
April,
2007
October, 2009
July,
2011
(Rights of Publication
20
CONTENTS
Page
Personnel of the Highways Specifications
...
(i)
Introduction
...
2.
Scope
...
3.
...
4.
3.1.
Materials
...
3.2.
...
3.3.
Construction Procedure
...
3.4.
Opening
...
12
...
13
to Traffic
Materials
...
13
4.2.
...
13
4.3.
Construction
...
14
4.4.
Opening
...
16
to Traffic
2014
IRC: 14-2004
General (Road)*
Bhavan,
New
Delhi -110001
(Convenor)
2.
G. Sharan
(Co-Convenor)
Transport
&
New
Delhi- 110001
3.
(R&B) S&R
Transport Bhavan,
New
& Highways,
Delhi- 1 10001
(Member- S ecretary
Members
4.
New
Delhi- 1 1000
P.K. Chakrabarty
New
6.
P.K. Datta
J.P.
Nehru
Place,
New
(I)
Delhi- 1 10019
Desai
Sr.
Cements
8.
Dwarka
Delhi- 110045
&
A.P. Bahadur
Ltd.,
Professor,
Transportation
Mumbai
Powai, Mumbai-400076
9.
DG(RD)
D.P. Gupta
Enclave,
(Retd.),
New
I)
Delhi- 1 10048
PWD, Almora
10.
S.K. Gupta
Chief Engineer
11.
R.K. Jain
14,
Sonepat-131001
12.
Professor
&
Roorkee-247667
*ADG(R)
being not
in
position.
presided
MORT&H
by
Shri
G.
Sharan
IRC: 14-2004
13.
Hauz Khas,
(First Floor),
14.
Cama
J.B.
Mathur
Place,
H.L.
Mina
New
Associates,
X-15
Delhi- 1 10016
NBCC Tower,
5"'
Floor, Bhikaji
Delhi- 1 10066
16.
&
15.
New
Sector
1st Floor,
to
the Govt,
of
S.S.
Momin
Mumbai-400032
18.
A.B. Pawar
19.
27,
Box No.
Roorkce-247667
20.
S.S. Rathore
Block No.
14/1,
R&B
Sardar Bhavan,
Department,
Sachivalaya,
Gandhinagar-382010
21.
Sr.
CGHS,
S.C.
Sharma
DG(RD)
Lok,
15,
Director, Cential
Road Research
Delhi-Mathura Road,
24.
Nirmal
Jit
Singh
Institute,
P.O.
CRRI,
Delhi- 110020
Engineer-in-Chief-cum-Addl. Comm-cum-Spl.
Secy.(Retd.), House No. M-10 (D.S.) Hermu Housing
Colony, Main
25.
New
Member
India,
(Tech.), National
Highways Authority of
10, Dwarka, New
Delhi- 110045
26.
A.V. Sinha
Dwarka,
New
(ii)
Plot No.
Delhi- 1 10045
G:5-6,
Sector
10
IRC: 14-2004
27.
N.K. Sinha
DG(RD)
28.
V.K. Sinha
K.K. Sarin
T.P.
Velayudhan
&
DG(RD)
Park,
30.
Delhi- 1 10019
New
AS,
MOST
New
Delhi- 110017
New
31.
Maj. V.C.
Verma
33.
34.
35.
36.
Cantt.,
Delhi- 11 00 10
&
Delhi- 1 1000
New
R&B
Malcha
Delhi- 110021
Department, Errum
Manzil, Hyderabad-500082
(S.B.
(Pig.)
(Mech.)
PWD, G
(Mech.)
Kolkata-700001
Bhubaneswar-751001
(B.
Prabhakar Rao),
Basu),
New
New
&
Delhi- 1 10001
(Ratnakar Dash),
&
Delhi- 110001
Building,
Khurdha
(Orissa)
37.
The Engineer-in-Chief
38.
National Highways,
PWD
Annexe, K.R.
Circle,
Bangalore-560001
Ex-Officio
39.
40.
Members
President
B&R, Chandigarh
(Road Development)
Bhavan,
&
New
Special Secretary
(iii)
Delhi- 1 10001
& Highways,
PWD,
Transport
IRC: 14-2004
41.
Secretary,
House,
New
Delhi- 110011
Corresponding Members
1.
M.K. Agarwal
Engineer-in-Chief, Haryana
No.40, Sector
2.
16,
PWD
House
(Retd.),
Panchkula-1341 13
14th
Main,
M.D. Khattar
Shastri
Marg, Vikhroli
(W), Mumbai-400083
4.
Sunny C. Madathil
N.V. Merani
Principal
Secretary,
Maharashtra
PWD
(Retd.),
(iv)
IRC: 14-2004
1.
INTRODUCTION
on the
subject:
(i)
Recommended
Practice for 2
cm
in their
April, 1970.
meeting held
The Council
at
Darjeeling on the
in their 87th
meeting held
5^^
at
and
6^''
Madras
first
printed in 1987.
the Committee.
IRC: 14-2004
Convenor
Co-Convenor
Sharma
S.C.
Secretary
R&B,
Gujarat
(S.S. Rathore)
Member-Secretary
Members
D. Basu
Prof. C.G.
C.E. (R)
S.K. Bhatnagar
Prakash)
(Jai
Dr.
Animesh Das
Dr.
M.P Dhir
Swaminathan
DGBR
D.P. Gupta
Rep. of
Head, FP Dn.,
H.L. Mina
Director,
Pandey
R.K. Pandey
(S.
Prof. B.B.
Ex-Officio
President,
(J.P.
Arora)
CRRI
HRS, Chennai
Saravanavel)
Members
DG(RD)
IRC
&
SS
(N.K. Sinha)
(S.S. Rathore)
Secretary,
IRC
(G. Sharan)
Corresponding Members
Sukomal Chakrabarti
R.S. Shukla
The newly
constituted
FPC
August, 2003
Shri S.C.
(personnel
its
given below)
Highways Specifications
draft was finalised by the
IRC: 14-2004
sub-group in
sent to
HSS
its
17^''
Committee.
Sharma
....
Convenor
Co-Convenor
....
Member-Secretary
....
PWD, Guwahati
(K, Hazarika)
Members
Chief Engineer (R&B) S&R,
Arun Bajaj
Sukomal Chakrabarti
Dr. Animesh Das
MORT&H
D.P. Gupta
(B.R. Tyagi)
D. Mukhopadhyay
Prof. B.B.
Pandey
R.K. Pandey
(K.K.Y. Mahindrakar)
R.S. Shukla
K.K. Singal
Dr. A. Veeraragavan
Director,
Ex-Officio
President,
CRRI
HRS, Chennai
Members
&
MORT&H
DG(RD)
IRC
Secretary,
SS,
IRC
Corresponding Members
S.K. Nirmal
Mumbai
Nashikkar
HSS Committee
(V.K. Bhatnagar)
20^''
IRC: 14-2004
it
was decided
Convenor,
that the
FPC may
if required,
and
send the same to IRC, taking into account the suggestions of the
HSS Committee
The modified document was received from
Convenor, Flexible Pavement Committee on the 22"^ April,
2004 for forwarding to the Convenor, HSS Committee for
approval. The document has been approved by Shri Indu Prakash
(Convenor, HSS Committee), Director General (Road
approve the
Development)
draft.
of Road Transport
2.
SCOPE
20
is
with climatic,
traffic
and
seal coat
3.
Type B (premixed
to the
document
also
and
left
conformity
seal coat).
Materials
3.1.1.
by the
Engineer:
(i)
A paving bitumen
IS:73.
(ii)
The binder
to IS:8887.
IRC: 14-2004
In
bitumen
snow bound
is
or IS:454
areas,
not feasible,
The aggregates
deleterious matter.
given in Table
1.
Table
1.
Property
SI.
Specification
Method
of test
No.
r
Max. 40%
Max. 30%
-do-
2.
Flakiness index
Max. 25%
IS:2386 (Part
3.
Stripping value*
Max. 10%
IS:6241
4.
Water absorption
Max.
1.
Angeles machine
or
2%
IS:2386 (Part
I)
III)
(in case
6.
Max. 12%
sodium sulphate
IS:2386 (Part V)
5 cycles
of slag only)
Bulk density
(in case
of
III)
slag only)
7.
Min. 55
**
Maximum
BS:812 (Part-114)
may
be used.
is
Rural Roads.
IRC: 14-2004
3.1.3.
premixed
and
grit
shall
and
be
shall
free
from
method given
3.2.
3.2.
in IS:2720(Part 37).
2.
Aggregates
size
of road surface
0.18 m^
0.27 m^
Coarse aggregates
(passing IS:22.4
Table
Type
3.
1 1
size
of seal
surface
coat
0.09 m^
Coarse aggregates
0.09 m^
IS 11.2
IS 2.8
Fine aggregates
Medium
coarse sand
0.06 m^
IRC: 14-2004
3.2.2.
coat,
premix
carpet,
and
and
6 respectively.
Table
4.
Item
of road surface
On
2.5 to 3.5
kg
On
2.0 to 3.0
kg
tack coat
may
is
be eliminated
the
Table
5.
Item
of road surface
For 13.2
For
1 1
.2
mm
mm
9.5
kg
5.1
kg
@
@
52 kg per m^
56 kg per m^
14.6 kg
Total
Table
6.
Type of
seal coat
of road surface
Type "A"
seal coat)
3.3.
Construction Procedure
3.3.1.
9.8
kg
6.8
kg
limitation:
Laying of
IRC: 14-2004
air
temperature
at the
surface
is
below 10C
is
Where
the
macadam,
laid
earth
On
self propelled or
Hand
cure until
all
3.3.4.
for bituminous
shall
be
left to
shall
be
heated in boilers of suitable design approved by the Engineerin-Charge, to the temperature appropriate to the grade of
It
shall
in direct contact
be ensured that
IRC: 14-2004
shall
in
at
mix
is
shall
It
shall
be
7.
7.
Range of temperature C
Mixed material at
Rolling
Bitumen
penetration
Bitumen
Aggregate
mixing
mixing
Discharge Laying
30-40
160-170
160-175
170
site
130
Maximum Minimum
60-70
150-165
150-170
165
125
Maximum Minimum
80-100
140-160
140-165
165-185
155-175
155
115
Maximum Minimum
Modified
160
130
Maximum Minimum
bitumen*
100
Minimum
90
Minimum
80
Minimum
115
Minimum
test
different temperatures.
IRC: 14-2004
means of
out.
depressions, if any.
fill
for
Camber
shall
be checked by
be levelled
irregularities shall
temperature of mix
given in Table
3.3.6.
at
7.
As soon
Rolling:
as
length
sufficient
laid, rolling
(say
commence
should
approved
roller.
Rolling should
commence
edges and
at the
commence
at the
inner edge and proceed towards the outer edge of the curve.
When
whole
area,
any high
by removing or
shall then
and the
be continued
roller
at
roller, the
least
1/3
wheels with
minimum
possible
to the
amount of water
to prevent the
mix reaches
3.3.7.
this
shall
Type
The binder
10
IRC: 14-2004
bitumen given
in
in a
Immediately
which
shall
after
stone
by means of a
spreader or by any
towed mechanical
self-propelled or
other suitable
means
as directed
grit
by the Engineer-in-Charge so
be brushed
to ensure
shall
8-10 tonne
static
While
3.3.6.
weight vibratory
rolling
is
roller, as
steel roller or
provided in Clause
be
are firmly
embedded
in the binder
all
aggregate particles
surface.
3.3.7.2.
Type B
seal coat
(premixed seal
coat):
A mixer
Charge
shall
shall
As soon
11
IRC: 14-2004
3.3.8.
When
any 300
mm
in case
length, the
mm
for
machine
laid
number of maximum
size
mm
for
machine
laid
premix and 8
mm
profile.
for
The
manually
laid
quality control
"Handbook of Quality
Opening
3.4.
No
has been
opened
traffic shall
laid.
soon
to traffic in
may
be
Type B
to the
In the case of
down
to Traffic
when
may be
allowed
may open
12
IRC:.14-2004
4.
4.1.
Materials
4.1.1.
emulsion conforming to
shall be of
Medium
IS: 8887.
Setting
(MS)
shall
Type
be used or as
4.1.2.
4.1.3.
3.1.3.
shall apply.
4.2.
4.2.
be as per Clause
shall
3.2.2.
Table
8.
Quantity per
10
For
1 1
.2
mm
mm
premix
Item
For 13.2
for
9 respectively.
size aggregate
13-15 kg
size aggregate
6-7 kg
19-22 kg
Total
13
Type
area
MS
MS
IRC: 14-2004
Table
Type of
9.
area
10
Type
Type B (premixed
Type
Quantity per
seal coat
seal coat)
12 to 14 kg
RS
10 to 12 kg
SS
4.3.
Construction
4.3.1.
4.3.2.
limitation:
As
per Clause
3.3.1.
4.3.3.
at
least 5
distribute
3.3.2.
shall
be rolled
at
slow speed,
to
4.3.4.
Where
mix
1 1
.2
sqm
cum
mm
works continuous
When
0.135
shall
in
mixing operation
cold
and
size)
cum of
13.2
mm
size
mm
mm
be added followed by
shall
14
be immediately transported to
IRC: 14-2004
Where mixing
is
aggregates
in
Engineer-in-Charge.
damp
before mixing as
preferable to
is
it
make
the aggregates
size aggregates
by
It
mm
first
followed
11. 2
4.3.5.
for
The
cross
and
irregularities
fall
out.
is
to
be
trials,
4.3.6.
Type B
premix
shall
or
carpet. In case
immediately
surface preferably
mechanical
directed
grit
by the Engineer-in-Charge so
15
IRC: 14-2004
soon
The
roller
should
be
Type B (premixed
quantity shall be
required quantity of
SS grade emulsion
4.2.2.
as specified in Clause
rolling shall
be carried out as
finish
Clause 3.3.8.
4.4.
Opening
Traffic
may be
to Traffic
mix
is
may be
However,
in the case
is
restricted to not
of single
when
the
more than
by new mix.
opened
24 hours
until
16
after laying.