INSPECTION REPORT

PRESSURE/DIFFERENTIAL PRESSURE SWITCH

CERTIFICATE No.: CCIPL /QA /3793/ PS-DPS/IR
DATE:12.08.2016
Owner
Odisha Power Generation Corporation Limited.
Owners Consultant
Development Consultants Private Limited.
Bop Contractor
BGR Energy systems Limited.
Supplier
Capital Controls India Private Limited.
Project
IB Thermal Power Station 2X660 MW Units 3&4 Banharpali, Jharsuguda Odisha
4X120 Kg/hr CW Chlorination and Absorption System and
Package
2X20 Kg/hr RW Chlorination System
Po No3500006094 dtd 08/10/2014
Approved
GID-208-CI-GC-DS-56510 Rev.2 Instruments approved Datasheet
Datasheet/Drawing No:
CCIPL Datasheet No
3793-RW-D03-001-02 and 3793-RW-D03-001-03
QAP
Sl
No.
3.1

3.2

Component

Sensor and Wetted

parts
Process Connection
and Cable Entries
and accessories
Performance and
calibration

3.3

Switching
performance

Switch Electrical
rating

Characteristics

Format of Record

Material
specification

Mfrs material
Conformity
certificate

F/FQC/08

Dimensions

Test certificate

F/FQC/08

Internal Inspection
report

F/FQC/11 and
F/FQC/09

Internal Inspection
report

F/FQC/08

Test certificate

F/FQC/08

HV, IR

Internal Inspection
report

F/FQC/08

Dimensions and
Type of Mounting

Inspection report

Check for Cleanness

and accepted.

Set point , min/max

range and
differential
Switching values,
repeatability and
max Test
Required rating of
Micro
switch/Contact
switch

3.4

Mounting

3.5

Workmanship

3.6

Enclosure

Material

Weatherproof

Ingress protection

Manufacturers
material Certificate
Type Test

Record/Test
certificate Number

F/FQC/08

An ISO: 9001-2008 & ISO: 14001-2004 Certified Company

Remarks

TAGNO.

LOCATION

Atchlorine
34GBN15CP022to
tonner
34GBN15CP025
manifold
Atexpansion
34GBN15CP026to
chamber
34GBN15CP029
inlet
At
34GBN17CP034to
Evaporator
34GBN17CP037
downstream
At
34GBN17CP038to
Evaporator
34GBN17CP041
downstream
AtPRDV
34GBN20CP054to
downstream
34GBN20CP057

34GBN04CP003

34GBN07CP008

34GBN07CP009

Booster
pump
suction
header
Booster
pump
discharge
header
Booster
pump
discharge
header

TABLE1

SERVICE QTY RANGE

PROOF
PRESS.

(Kg/cm) (Kg/cm)
CWCHLORINATIONSYSTEM
Liquid
4
Chlorine
0.357
165
Nos.
Liquid
Chlorine
Chlorine
gas
Chlorine
gas
Chlorine
gas

4
Nos.
4
Nos.

0.357

1.428

165

165

SET
POINT
(Kg/cm)

2.0

2.5

15

4
Nos.

0.357

165

2.5

4
Nos.

0.24

33

2.75

Water
1
No

0.24

33

0.8

Water
1
No

0.357

165

3.67

Water
1
No

0.357

60

3.3

ACTUATION IsolationValve

On
decreasing
pressure
On
Increasing
pressure
On
Increasing
pressure
On
Increasing
pressure
On
Increasing
pressure
On
Decreasing
pressure

IS3224Valve

IS3224Valve

IS3224Valve

IS3224Valve

IS3224Valve

2waygauge
valve

On
Increasing
pressure

2waygauge
valve

On
Decreasing
pressure

2waygauge
valve

We here by certify that the above mentioned material ordered vide your Purchase Order are manufactured at our works /
vendors works conforms to the specification imposed by Client / above mentioned approved data sheet, and have been
Checked, as per Capital Controls, applicable quality program, and found to meet or exceed the same.

For CAPITAL CONTROLS INDIA PVT LTD

VinayYadav
(12.08.2016)
QUALITY ASSURANCE

An ISO: 9001-2008 & ISO: 14001-2004 Certified Company

RWCHLORINATIONSYSTEM

Atchlorine
34GBN01CP007to
tonner
34GBN01CP008
manifold
34GBN05CP013to AtPRDV
34GBN05CP014 downstream
Boosterpump
34GBN10CP003
discharge
Boosterpump
34GBN10CP004
discharge
34GBN18CP046to Acrossgas
34GBN18CP049 filter

Chlorine
Gas

2
Nos.

Chlorine
Gas

2
Nos.
1
Water
No.
1
Water
No.
04
Chlorine
Nos.

0.357

60

0.24

33

2.75

0.357

60

4.4

0.357

60

0.5

0.4to4

49.5

OnDecreasing IS3224Valve
pressure
OnIncreasing
pressure
OnIncreasing
pressure
OnDecreasing
pressure

IS3224Valve
2waygauge
valve
2waygauge
valve

We here by certify that the above mentioned material ordered vide your Purchase Order are manufactured at
our works / Sub-vendors works conforms to the specification imposed by Client / above mentioned approved data
sheet, and have been checked, as per Capital Controls, applicable quality program, and found to meet or exceed the
same.
For CAPITAL CONTROLS INDIA PVT LTD

VinayYadav
(12.08.2016)
QUALITY ASSURANCE

An ISO: 9001-2008 & ISO: 14001-2004 Certified Company