Beruflich Dokumente
Kultur Dokumente
Administracin
de flota
Navegacin
asistida
Gestin de
mantenimiento
Infraestructura de red
Servicios de soporte
Servicios de
consultora
Herramientas
de gestin
de seguridad
Case Study
How the ProVision Shovel System Works
Digline displaying
real-time shovel
progress
Material polygon
indicating ore type
by color
Elevation gauge
displaying actual
against plan
Current design
surface
GPS-selected
material type
Operator-selected
material type
Mobile application
Project information (ramp creation)
Mobile application
Elevation control/Grade (side view)
Equipment Condition
P-F Interval
Potential Failure
(detected)
Trend
Alarm 1 Trend
Alarm 2 Trend
Alarm 3
Repair
OEM
Alarm /
RT Monitor
LOW
F
Functional
Failure
HIGH
CRITICAL
PRECISION
PREDICTIVE
Minimum
Performance
Level
PREVENTATIVE
Complete
Failure
RUN TO FAILURE
Time
Permitir la identificacion temprana de la degradacion de salud de un
Activo para minimizar la falla de equipos y componentes
Web Access
MineCare home page
ModularReady Interfaces
Case Studies
Reduce Engine Failures and Cut Maintenance Costs on Haul Trucks
A MineCare customer shares how they protect
haul truck engines and turbochargers from
catastrophic failures with effective use of
real-time data, avoiding $750,000 in
maintenance costs in just a few months time.
CASE 1:
Low Horsepower on Komatsu 830E Haul Truck
CASE 2:
High Exhaust Temperatures and Temperature
Differential
CASE 3:
Low Boost Air Pressure
Case 1
Low Horsepower on Komatsu 830E Haul Truck
After the MineCare system signaled a low
horsepower alarm, the maintenance team
responded to find broken bolts on the haul
trucks rear turbocharger.
$288,000
Case 2
High Exhaust Temperatures and Temperature Differential
$188,000
Case 3
Low Boost Air Pressure
The MineCare system
received alarms
indicating both a low
boost pressure and an
abnormal exhaust
temperature from a
haul truck.
$280,000
Case 4
Reduce Haul Truck Fuel Consumption
A MineCare customer shares how minor
modifications to operator behavior during the
dumping cycle can generate significant fuel
savings.
CASE 4:
Achieving fuel savings by eliminating
excessive engine throttle during dumping
The MineCare system enabled us to improve
more than just equipment reliability,
identifying and correcting operator behavior
that wastes fuel.
- Corporate Reliability Advisor
Case 4
Data Capture & Analysis
Using empirical analysis, it was discovered that average fuel consumption rate nearly
doubles when engine speed increased from 1500 to 1900 RPM.
Case 4
Theoretical Fuel Savings Estimation
Assuming an average fuel price of US$1.21/L, the expected range of savings for this
customer is between $100,000 and $335,000 per year. This demonstrates that a relatively
simple exercise in researching operator behavior can translate to real and substantial
annual cost savings.
$335,000
Case 5
The ROI of Proactive Maintenance
A Modular customer shares how they realized
a return of months, not years, on their
MineCare system investment.
OBJECTIVE:
To reduce maintenance costs and downtime
by predicting haul truck component failure
Case 5
Methodology
After analyzing 22 months of maintenance data experts discovered a total of 125 maintenance
activities could be classified as saves.
A failure cost recovery factor was applied, considering the remaining component life and its
warranty value, the probability of failure, and the probability of detection by another means.
Case 5
Results & Conclusions
The total adjusted savings are just 12% of the worst case avoided
costs after the failure cost recovery factor was applied. This very
conservative model still produces an annualized savings of $14,680
per truck, which translates to a return on their MineCare system
investment of less than 1 year.
UPDATE:
The customer reported greater acceptance and refinement of
their proactive maintenance processes reporting increases of
their annualized cost savings figure to $53,760 per unit
monitored in 2010 and $80,000 per unit monitored in 2011 using
their failure cost recovery factor.
$14,680
per truck/year
Year 3 Potential
Cost Avoided:
$53,760
per truck/year
Year 4 Potential
Cost Avoided:
$80,000
per truck/year
Extensa experiencia
en los productos
Experiencia
global
Presencia
local
Comprometidos
con la satisfaccin
del cliente
Caso de Estudio #1
Auditora de Sistema mina de hierro
Revisin de
configuracin y
prcticas operacionales
Caso de Estudio #2
Administracin del
Cambio
mina de carbn
Optimizacin de la
productividad en
transporte de material
Caso de Estudio #3
Mapeo de procesos
operacin oil sands
Establecer un
entedimiento comn de la
forma correcta de hacer
las cosas
The Challenge
Prior to training, dispatchers thought they could
beat the system by using manual reassignments
to maximize productivity.
2.26%
Crew 1
Normalized Tonnes*
The Solution
Crew 2
1800
Crew 3
Crew 4
1600
Pre-Training
Post-Training
Month
* Tonnes normalized to truck ready-hours, haulage speed and haulage distance on a per-shift basis
The Challenge
Prior to training, dispatchers thought they could
beat the system by using manual reassignments
to maximize productivity.
2.26%
Crew 1
Normalized Tonnes*
The Solution
Crew 2
1800
Crew 3
Crew 4
1600
Pre-Training
Post-Training
Month
* Tonnes normalized to truck ready-hours, haulage speed and haulage distance on a per-shift basis
2.26% increase
In haul truck productivity in just two months.
An increase in over 11,200 tonnes per shift.
Ms informacin: