Beruflich Dokumente
Kultur Dokumente
No.
Unit of Competency
Module Title
Code
Assemble Electronic
Products
Assembling Electronic
Products
ELC724335
Service consumer
electronic products and
systems
Servicing consumer
electronic products and
systems
ELC724336
Service industrial
electronic modules,
products and systems
Servicing industrial
electronic modules,
products and systems
ELC724337
LEARNING OUTCOME # 2
CONTENTS:
1. Procedure in PCB Designing.
2. Procedure in PCB Layouting.
3. Procedure in PCB Etching
4. Procedure in PCB Drilling
ASSESSMENT CRITERIA:
1. PCB layout is verified for conformity with the schematic diagram in
accordance with the layout rules
2. PCB layout is transferred to copper-cladded board following acceptable
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 1 of 36
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 2 of 36
Learning Steps
Special Instructions/References
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 3 of 36
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 4 of 36
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 5 of 36
Copper
Substrat
e
Printed Circuit Board
In PCB designing, we should not focus only on the size of the pathways
linking to the other component, but also on the types, kinds, and
characteristics of component. Here are the other design factors needed:
1. PCB size and shape. The PCB must be big enough for the entire
component to be mounted where it is anticipated.
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 6 of 36
1. Prepare the tools and materials needed in lay outing and designing
a PCB
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 7 of 36
Utility cutter
Permanent marker
Pencil and Eraser
Graphing paper and a piece of bond paper (short)
Masking Tape
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 8 of 36
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 9 of 36
SELF-CHECK 1.2-1
Direction: Identify the following items.
1. A board that is open
mounted and soldered.
with
electronic
components
is
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 10 of
36
1.
2.
3.
4.
5.
PCB
Substrate
Copper foil side
Epoxy
Phenolic
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 11 of
36
N/A
Steps/Procedure:
Procedure in PCB designing
1.
Prepare the tools and materials needed in lay outing and designing a
PCB
(Assemble
Electronic
Products)
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 13 of
36
CRITERIA
Did you.
1. Interconnect base on the schematic diagram?
YES
NO
CBLM on
Electronic
Products
Assembly and
Servicing NCII
Date Developed:
CMRHS
Developed By:
Ariel M. Medina
(Assemble
Electronic
Products)
Document No. 1
Issued by:
Revision No. 0
Page 14 of
36
3. Double check your design, make sure that all of the connections are
the same as the connections on the schematic diagram.
4. Make sure that the components size are seized so the components will
not be on top of the other in mounting procedure.
5. Let your trainer check your design work before the etching process.
SELF CHECK 1.2- 2
Direction : Answer the following questions and write your answers in separate
sheet of paper.
1. What should be consider in PCB layout?
2. This will protect the component from burning up?
3. The _______ layout must be accessible to all Components?
4. The layout should place an allowance for mounting the PCB?
5. What do you call the status where excessive heat is the number one
problem of all components?
N/A
Steps/Procedure:
Procedure in PCB Layouting
Assessment Method:
Written - Oral Questioning
Performance Criteria checklist
NO
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
Acquire knowledge how to etch printed circuit board.
2. Perform Printed circuit board etching using the materials needed
in PCB etching.
3. Understand the importance of printed circuit board etching in
making PCB module
1.
or layer of conductive
insulating base called
the copper called ferric
of the designed copper
Ferric
chloride
Immerse PCB in
plastic basin filled
with ferric chloride
6. Haul the PCB from the plastic basin and wash it in a free flowing
water to remove the remaining residue in the PCB.
PCB
Basin
7. With a clean and dry piece of cloth, wipe the wet PCB.
8. Pour a little amount of lacquer thinner on a clean dry piece of
cloth and wipe the markings of the permanent marker pen in the
copper clad. (Note: In doing this, you should wear your surgical
gloves.)
9. Aided by bright light, inspect the PCB for possible hairline break
or short. If there is a hairline path between the copper
conductors, cut it by a knife or cutter. And if there is a break
between the copper conductors, solder it.
PCB
Light
10.
Hairline Break
B. Hairline Short in the PCB Conductor. It arises if the printed
circuit board designing or etching is done improperly. To eliminate
the hairline short, you should cut it with a knife.
2. What material is used, that protects parts of the laminate from the acid
and leaves the desired copper layer untouched?
3. At least how many minutes the PCB is in the basin with acid?
4. What is the chemical solution use in PCB Etching?
5. What are the safety equipment and use when we do the process of
etching?
3. 20 minutes
4. Ferric Chloride
5. Goggles, mask, gloves , apron
N/A
Steps/Procedure:
Procedure in PCB Etching
1. Prepare the necessary tools and materials needed in PCB
etching.
2. Wear your apron and surgical gloves in order to prevent
accidental splash of the solution on your clothes or on
your skin.
3. Pour the ferric chloride in the plastic basin
4. Etch the PCB by immersing it in a basin filled with ferric
chloride until the uncovered part of the copper clad is
totally etched.
5. After 10 - 15 minutes, check the PCB if all the parts
needed to be removed are totally etched (using the two
Popsicle sticks in hauling). If not yet, return it into the
plastic basin filled with ferric chloride. After 3 - 5
minutes check it again.
6. Haul the PCB from the plastic basin and wash it in a
free flowing water to remove the remaining residue in the
PCB.
7. With a clean and dry piece of cloth, wipe the wet PCB.
8. Pour a little amount of lacquer thinner on a clean dry
piece of cloth and wipe the markings of the permanent
marker pen in the copper clad. (Note: In doing this, you
should wear your surgical gloves.)
9.
Yes
No
Procedure in Drilling
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
1. Acquire knowledge how to drill printed circuit board.
2. Perform Printed circuit board drill using the Mini drill.
3. Understand the importance of printed circuit board drill in making
PCB module
Drilling is a cutting process that uses a drill beat to cut a hole of circular
cross section in solid material, the drill beat is rotary cutting tools, often
multi point, the beat is pressed against the work piece and rotated at rates
from hundreds to thousands of revolution per minute. This forces the cutting
edge against the work piece, cutting off chips (swarf) from the hole as it is
drilled. Exceptionally, specially-shaped bits can cut holes of non-circular crosssection; a square cross-section is possible,
Drill Bit
Long Metal
Mini Drill
2. Insert the drill bit 1mm diameter in size and attach it to the chuck of the
unit.
3. Turn the long metal tool clockwise to tighten the jaw of the unit. Be sure
that the drill bit is well secured on the chuck.
4. Before inserting the 12 volts adaptor, you should turn off the unit.
5. Test the rotation of the unit if it is well aligned. If not, align it following
the steps no. 1 and 2.
How to Use a Mini Drill
To control the unit, hold the mini - drill at the lower part and firmly
position your arm. Then with the mini drill held perpendicularly to your work
surface, lightly press downward to the holes to be drilled in the PCB but be
sure that the PCB has a piece of wood under it to avoid damaging the table.
With practice, you will be able to get the procedure correctly.
MINI DRILL
PCB
PIECE OF WOOD
PROCEDURE IN DRILLING
1. Prepare all the materials needed.
Mini drill
-
PCB
Drilling
Hole
Perpendicularly
Varnish
N/A
Steps/Procedure:
Procedure in PCB Drilling
1. Prepare all the materials needed.
Mini drill
Designed etched PCB
2. Mark where the holes are to be drilled.
3.
4.
Clean the surface of the PCB and look for open line or short
circuit.
5.
6.
Assessment Method:
Written - Oral Questioning
Performance Criteria checklist
Yes
BIBLIOGRAPHY
No
Online Resources :
https://en.wikipedia.org/wiki/Drilling
https://en.wikipedia.org/wiki/etching
https://en.wikipedia.org/wiki/designing