Beruflich Dokumente
Kultur Dokumente
MANUAL
Electronic Table -Top Autoclaves
models 1730, 2340, 2540, 3140, 3850, 3870
E, EK, EA & EKA
TABLE OF CONTENTS
PARAGRAPH
1
2
3
5
6
7
8
9
10
PAGE NO.
INTRODUCTION.................................................................................................4
SYMBOL DESCRIPTION................................................................................... 4
TESTS....................................................................................................................5
3.1
Installation Tests........................................................................................5
3.2
Periodical Tests..........................................................................................5
WATER QUALITY................................................................................................6
4.1
Water for Generating Steam..................................................................... 6
4.2
Reverse Osmosis........................................................................................ 6
IN-OUT TEST.......................................................................................................7
TROUBLESHOOTING........................................................................................8
REPLACEMENT OF COMPONENTS.............................................................14
7.1
Safety Tests after Repair..........................................................................14
7.2
Replacing the Safety Valve......................................................................15
7.3
Replacing the Air Relief Valve................................................................16
7.4
Replacing the Air-Relief/safety-relief Valve block.................................17
7.5
Dismantling the Outer Covers of the Autoclave.................................... 18
7.6
Replacing Heating elements...................................................................19
7.7
Replacing the Temperature Safety Thermostat......................................20
7.8
Replacing the Cut-Off Thermostat......................................................... 21
7.9
Cleaning and Replacing the Water Level Electrodes.............................22
7.10 Replacing the Drain Valve......................................................................23
7.11 Replacing the Pressure Gauge................................................................24
7.12 Replacement of the Door Cover..............................................................25
7.13 Replacing the Printer.............................................................................. 26
7.14 Replacing the Door Switch.....................................................................28
7.15 Cleaning water inlet strainer.................................................................. 29
7.16 Replacing the circuit breaker..................................................................30
7.17 Fuses and Circuit Breaker Data.............................................................31
7.18 Replacing the water pump.......................................................................32
7.19 Replacing the Door Bellows....................................................................33
7.20 Replacing the Electronics Box................................................................34
7.21 Validation.................................................................................................35
DESCRIPTION AND FUNCTION OF DIP-SWITCHES............................... 36
8.1
Changing the parameters........................................................................37
TEST POINTS - TABLE AUTOCLAVE (AJUNC 3 BOARD)......................... 38
DETAILED DESCRIPTION OF ELECTRONIC SUB-ASSEMBLIES..........39
10.1 PREDG board..........................................................................................39
10.2
AJUNC 3 Board...................................................................................... 41
TABLE OF CONTENT (Cont.)
PARAGRAPH
11
12
13
14
PAGE NO.
PAGE NO.
AJUNC 3 Board............................................................................................................42
Vessel Assembly.............................................................................................................52
Door Tightening Bolt Assembly................................................................................53
Outer Cabinet - Assembly.............................................................................................54
Water Reservoir.............................................................................................................54
Water Reservoir.............................................................................................................55
Water Outlet Strainer....................................................................................................55
Piping Diagram for Models 1730 E and EK................................................................58
Piping Diagram for Models: E and EK Except 1730.................................................59
Piping Diagram for Models: EA And EKA.................................................................60
Electrical Diagram for Models 1730 E, EK.................................................................60
Electrical Diagram for Models 1730 E, EK.................................................................61
Electrical Diagram for Models 2340/2540 E, EK........................................................62
Electrical Diagram for Models 2340/2540 EA, EKA..................................................63
Electrical Diagram for Model 3140 E..........................................................................64
Electrical Diagram for Models 3850/3870 E, EK........................................................65
Electrical Diagram for Models 3850/3870 EA, EKA..................................................66
INTRODUCTION
This manual, together with the operators manual, forms the complete edition
of the Operation and Maintenance instructions. This manual is intended for the
use of the technician. It is forbidden for unqualified and unauthorized personnel
to service the autoclave in accordance with the instructions in this manual. Any
unauthorized service may result in the invalidation of the manufacturers
guarantee.
The qualified technician shall be an authorized electrician with the right
qualifications in electronics and shall be familiar with the local
technical/electrical regulations.
SYMBOL DESCRIPTION
Caution! Consult accompanying documents
Stand by
TESTS
3.1
Installation Tests
The service technician shall perform the following preliminary
checks before operating the autoclave:
a. Leveling Check
Check that the autoclave is leveled.
b. Leakage current test
Check the precise operation of the earth leakage relay.
c. Continuity Check
Check the continuity of the grounding connection.
d. Safety Check
Check the safety elements; safety valve and the door locking
mechanisms.
e. Programs Check
Run basic programs of the autoclave and check the operation
sequences, the sterilization parameters etc.
f. Integrity Check
Perform a visual check to verify that there are no dents, scratches,
broken gauges, etc.
g. Validation
Validate the sterilization cycles, taking in consideration the
interface of packaging/goods/autoclave.
After the above steps are performed, the autoclave is ready for operation.
3.2
Periodical Tests
ERIOD
TEST
Only an authorized technician shall perform the 6-months and yearly tests!
WATER QUALITY
4.1
< 15 mg/l
Silica
< 2 mg/l
Iron
< 0.2mg/l
Cadmium
Lead
Chloride
< 3 mg/l
Phosphate
Conductivity
< 50 s/cm
pH
6.5 to 8
Appearance
Hardness
Attention:
We recommend testing the water quality once a month. The use of
water that does not comply with the table above may have severe
impact on the working life of the sterilizer and can invalidate the
manufacturers guarantee.
4.2
Reverse Osmosis
A Reverse Osmosis system may be used to improve the quality of the
water used to generate steam in the autoclave chamber. The use of
mineral free will contribute to better performance and longer life of the
autoclave.
IN-OUT TEST
Before performing any trouble shooting on the autoclave, perform an in-out
test. In this test the technician tests all the components of the system as follows:
1.
2.
3.
4.
5.
6.
DISPLAYED
NOTICE
WATER V +
WATER PUMP
EXH
Exhaust valve
HEATERS
Heating elements
AIR
Air valve
WATER P
Water pump
DOOR L
N/A
PUMP
Air pump
N/A
Verify you hear the pump is
operating.
ITEM ACTIVATED
PT100
PRESSURE
Pressure transducer
ELECTRODE X
FLOAT 1
FLOAT 0
DOOR 0
DOOR 1
THERM O
THERM 1
REMARKS
TROUBLESHOOTING
a) At the customers location, avoid replacing any component, which is not
connected to a socket or to a flat cable. If necessary, replace the complete
board or box. If problem persists service the autoclave at the service lab.
b) Whenever the AJUNC3 board of the complete electrical assembly
(CB90030) is replaced without replacing the pressure transducer, or after
replacing the pressure transducer, the pressure must be re-calibrated.
c) When working with the autoclave, DISCONNECT the power cord from the
socket or turn the circuit breaker OFF.
6.1
Check the power supply input fuse and replace the fuse if
necessary.
If the network input is o.k., the problem must be with one of the
elements along the line, the power supply, the PREDG or AJUNC
boards and the elements they are connected to.
f)
6.1.1
6.2
c)
d)
6.3
6.4
6.5
6.6
6.7
6.8
Repeat transistors and control checks as in 7.6 but this time the
voltage for the transistors should be vice versa: 0.0-1.0 DC. volt (on
TP11) for open position.
6.9
If the control is OK, there may be a problem with the valve itself or
with its connector.
6.10
Pressure stays close to 100 kPa (0 psi), temperature does not exceed
110 - 115C (207F) or, water inlet lasts a longer time than usual
This phenomenon is most likely due to malfunction of the air valve. The
air valves normal operation is as follows:
OPEN whilst turning the system on, OPEN throughout WATER INLET
and HEAT until temperature has reached 90C or 194F, CLOSED from
that stage on, and OPEN during DRY.
The valves control on the AJUNC3 board should act as follows:
0.0V = valve OPEN
5.0V = valve CLOSED
If the problem lies on the AJUNC 3 board it should be replaced. It is
recommended to replace both the AJUNC3 and the solenoid because a
damaged solenoid may affect the AJUNC3 board. If the control circuit
on the AJUNC3 is OK, the problem is probably with the PREDG board.
6.11
6.12
Check the cutoff thermostat position and turn it clockwise to the end.
Is the control OK? Check the SSR for 5.0V between pins 3&4. If
control is OK, but SSR output is not the AC voltage, replace the
SSR.
6.13
6.14
6.15
6.16
6.17
OFF = 5.0V
Check the input: TP1 and TP8 FULL = 0.0V, EMPTY = 5.0V
If the switch and microswitch are OK, buffer at U5on PREDG may
be damaged, in that case, replace the PREDG board.
Note:
If replacing the microswitch is necessary, VERIFY THE ELECTRIC
CORD IS DISCONNECTED.
6.18
Check the water level electrode: Connect TP1 and TP6, close the
door, press START.
6.19
Back-up memory does not function does not function, new parameters
are not stored in memory
The backup battery in the Real Time Clock is damaged so
component U2 should be replaced.
6.20
6.21
If the electrode is short circuited, it may let water into the chamber
for only a few seconds.
Clock and date are inaccurate, new data is not stored in memory
If new data (operators own parameters) is not kept in memory, then
the backup battery is down, and the same unit has to be replaced as
the backup battery is an integral part of the Real Time Clock.
Change the Real Time Clock (U2), on PREDG.
6.22
6.23
6.24
6.25
Memory reset
To reset the memory of the autoclave control unit backed up by a
battery, proceed as follows: Verify that there is no pressure in the
autoclave chamber.
1. Turn the main switch to OFF position.
2.
Press the STOP key. At the same time turn the main switch to ON
position.
3.
Keep pressing the STOP key until the program parameters are
displayed.
4.
5.
1.
2.
3.
6.26
6.28
6.29
REPLACEMENT OF COMPONENTS
7.1
After performing these tests, the Service Engineer should complete and
sign the Work Order.
7.2
3.
Unscrew the safety valve and remove it from the safety valve base.
4.
5.
Perform one cycle and verify that the valve operates correctly.
CE marked Type
7.3
Remove the autoclave cover (see para. 7.5 Dismantling the Outer
Covers of the Autoclave).
2.
3.
4.
5.
Replace the valve with a new air relief (install an original only!).
use Teflon tape for sealing the thread.
6.
Test any autoclave cycle to verify that the valve operates correctly.
7.4
Remove the autoclave cover (see para. 7.5 Dismantling the Outer
Covers of the Autoclave).
2.
3.
4.
5.
6.
7.
8.
Install the new unit using Teflon tape for sealing the thread.
9.
Perform one cycle and verify that the valve operates correctly.
L:\\.doc
7.5
2.
3.
On EA and EKA models dismantle the air filter from the service
opening cover (3).
3.1. Remove the screws holding the filter cover (on EA, EKA).
4.
5.
7.6
Remove the autoclave cover (see para. 7.5 Dismantling the Outer
Covers of the Autoclave).
2.
3.
4.
5.
6.
7.
8.
After replacing one or more heating elements run a cycle and verify
that it operates as required.
9.
L:\WORD-PLT\MAN235.doc
7.7
2.
3.
4.
Safety Thermostat
7.8
2.
3.
Cut-Of Thermostat
Reset Button
7.9
7.9.2
Replacin
g Caution
Before starting, disconnect the instrument from the power
source and ensure that there is no pressure in the autoclave.
Allow the autoclave to cool before removing outer covers.
1.
2.
3.
4.
5.
6.
Cleaning
1.
Pull out the trays and tray holder.
2.
3.
7.10
Remove the autoclave cover (see para. 7.5 Dismantling the Outer
Covers of the Autoclave).
2.
3.
Remove the nut (3) and the ring for drain valve (2).
3.
4.
5.
CMT240-0020
CMT240-0003
VLV170-0066
Item
Cat No.
SRV000-0224
SRV000-0232
7.11
3.
Install the new pressure gauge using Teflon tape for sealing the
thread.
4.
5.
6.
Readjust the screw pressing the door microswitch (see para. 7.11,
Replacement of the Door Cover).
7.11.2
3.
4.
5.
7.12
3.
4.
1
3
No. Description
1
Screw
Model
Cat. No.
BOL191-0115
No. Description
Model
Cat. No.
Washer
All models
ELE036-0009
Spring
All models
SPR177-0012
Screw
5
1730, 3850,
BOL191-0140
3870
Door cover
7.13
DPU20 Printer
Caution!
Before starting, disconnect the instrument from the power
source.
1.
2.
3.
4.
5.
6.
7.
8.
1
2
3
4
No.
Cat. No.
1 WIR040-0070
2 THE002-0005
3 BOL190-0144
Supplied with
4
the printer
Description
Cable, Flat, Printer, DPU20, 25CM, 34P
Printer, DPU-20, Seiko
Screw, printer tightening
Fastening bracket
7.13.2
DPU30 Printer
Caution!
Before starting, disconnect the instrument from the power
source.
1.
2.
3.
4.
5.
1, 2, 3, 4,
up
5, 6, 7, 8
down
9
up
10
down
6.
7.
1
2
3
4
No.
Cat. No.
1 CTP201-0127
2 THE002-0022
3 BOL190-0144
Supplied with
4
the printer
Description
Cable, Printer, DPU-30, 30cm, 34p
Printer, DPU-30, Seiko
Screw, printer tightening
Fastening bracket
7.14
Remove the autoclave cover (see para. 7.5 Dismantling the Outer
Covers of the Autoclave).
2.
3.
4.
Reconnect the wires the microswitch. Verify that the wire is placed
on the isolating cover (4) and does not touch the chamber.
5.
6.
1
3
28
7.15
2.
3.
4.
5.
6.
7.
7.16
Remove the autoclave cover (see para. 7.5 Dismantling the Outer
Covers of the Autoclave).
2.
3.
Remove the four screws connecting the circuit breaker to the panel
(1).
4.
5.
6.
7.
8.
Move the circuit breakers lever to the tripped position and verify
that the autoclave turns off.
Make sure that the correct circuit breaker is installed as
marked in para. 7.16 (Fuses and Circuit Breaker Data)!
7.17
EA
EK
EKA
15
10
1730
15
15
15
1.25
1.25
15
2.0
1.25
1.25
1.25
10
1.25
15
2340 / 2540
10
1.25
1.25
15
1.25
1.25
1.25
10
3.11.1.1.1
For autoclaves
Models E, EK
(without an air pump)
For autoclaves
Models EA, EKA
(with an air pump)
7.18
Remove the autoclave cover (see para. 9.1 Dismantling the Outer
Covers of the Autoclave).
2.
3.
4.
5.
6.
5.1 If the rubber shock absorbers are damaged, replace them. Note
that on models 2340/2540 the shock absorbers bases are
pointed outward and on models 3140/3850/3870 they are
pointed inward.
Replace the damaged pump with a new pump.
7.
8.
9.
2
4
3
5
6
6
7
3140/3850/3870
2340/2540
No.
Description
2340/2540
3140/3850/3870
PUM055-0014
PUM055-0014
SKR203-0006
SKR203-0006
FIT100-0806
FIT100-0806
BOL191-0140
BOL194-0342
washer
Rivet, Dome Head, Aluminum,
4x14
elbow,
NUT193-0347
BOL194-0331
NUT192-0155
NUT193-0276
7.19
2.
3.
Gently pull out the door safety device locking pin (13).
4.
It is possible that the washers (7, 10) will be stuck - if so, push them
out by introducing pressurized air through the steam inlet hole (8).
No lubrication or cleaning is required.
5.
Reconnect the door device locking pin (13) into a new silicone
bellows (12).
6.
Put the silicone bellows (12) and pin (13) into the bellows housing
(14) and replace the washers (7,10).
7.
8.
9.
LOK240-0026
LOK240-0025
LOK240-0023 GAS080-0020
LOK240-0024 GAS080-0006
7.20
2.
Remove the autoclave cover (see para. 7.5 Dismantling the Outer
Covers of the Autoclave).
3.
After the cover is off, remove the two screws that connected the
box to the autoclave base (1).
4.
Remove the top screw which is connected the box to the upper
panel frame.
5.
6.
Remove the PVC tube (5) from the pressure transducer (4). Pull up
the electronic box and replace with a new one.
7.21
Validation
Caution!
Before starting the preparations for the validation, disconnect the
instrument from the power source and ensure that there is no
pressure in the autoclave.
The validation port is located on the autoclave's door, behind a plastic
plug inserted in the door cover.
1. Remove the plastic plug from the door cover.
2. Unscrew the validation plug from the door.
3. Attach the validation adapter to the validation port. The 1/4" BSP
thread of the validation port matches the thread of the adapter.
4. Perform the validation according to EN554 or the appropriate
Pharmacopea.
5. After completing the validation, reassemble the validation plug. Use
Teflon tape on the plug's thread to assure sealing. Tighten the plug
carefully to avoid damage to the door.
D1
START
12 3 4 5 6 7 8
ON OFF
DIP SWITCH
PRINTER
JP4 Keypad
JP2
D2
door
D3
Add water
PRINTER
CONNECTOR
4
Fail
D5
Dry
D6
Exh.
D7
Ste.
D8
Heat
8.1
1 ON,
1 ON,
1 OFF,
1 OFF,
2 ON
2 OFF
2 ON
2 OFF
=
=
=
=
number 1
number 2
number 3
number 4
Change of parameters
ON
= Unable to change option
OFF
= Able to change option
SWITCH 3
SWITCH 4
SWITCHES 5,6
SWITCH 7
SWITCH 8
printer is connecting.
OFF
NU TP
FUNCTION
VALUE
TP1
GND
TP4
ANALOG PRESSURE
0B - 0.5V
TP5
TP6
TP7
OUT PT-100
TP8
FLOAT SWITCH
TP9
DOOR SWITCH
OPEN-5V;CLOSE-0V
TP10
WATER
TP11
ON-0V; OFF-12V
TP12
HEATERS CONTROL
ON-0.7V; OFF-5V
TP13
FAN CONTROL
TP14
TP15
VEE
12V
TP16
-VCC
- 5.2V
TP17
VCC
+5.2V
TP18
ON-4V; OFF-0V
ON-0V; OFF-5V
ON -0V; OFF-12V
TP19
TP21
TP22
THERMOSTAT
ON-0V; OFF-5V
TP23
TP24
TP25
ZERO PT-100 -
0C - 100-0mV
TP26
ZERO PT-100 +
0C - 100-0mV
10
2.
U2 Real time clock, contains the date and time of the day with a
100 years calendar, is the pilot clock of the system. It contains the
back up memory for that data which must not be lost in case of a
power failure.
The battery is good for ten years. It is recommended to replace U2
every 8 years.
3.
4.
5.
6.
U3, U4, integrated circuit 74H C373 having the function of latch drivers for the light signal LEDS, U7 and the valves controls.
7.
8.
9.
PREDG BOARD
DRY
D9
ISO1
+
BZ1
- BUZZER
D10
D11
D12
RP4
U4
Q3
D15
R6
POT1
JP3
R3
Q2
D16
D17
R9
Q7
R18
Q1
Q4
R20
D14
Display 16417DY
Q5
JP1
R8
Q6
R14 R13
U7
D13 R4
R6
R10 R7
R19
R11
U8
C4
C3
MICRO CONTROLLER
R1
C1
U2
U6
D1
CRYS1
C2
RP3
U3
DSW1
U5
RP3
RP1
JP2
D8
JP4
+
door
D2
D3
Add water
+
Fail
D4
D5
Dry
D6
Exh.
D7
Ste.Heat
JP2
JP3
JP4
JP6
AJUNC 3 BOARD
11
Check-Up of Voltages
GND check up - check the voltage between test point TP1 and the body
of the autoclave. If the measured voltage is higher than 30mV, we face a
problem of unsuitable grounding at one of the electronic boards or some
other electronic component (like power supply).
Checking of 12V - connect the negative probe of the multi-meter at TPI
and the positive probe at TP 15, the measured voltage should be 12V.
If voltage is not correct, the fuses on the primary and secondary circuits
have to be checked to see if they are not blown.
Take the connector off the board, and check for a short-circuit on the
board.
Checking of 5V - connect the negative probe of the multi-meter at TP1
and the positive probe at TP17, the measured voltage should be 5V. If
voltage is incorrect the fuses on primary and secondary circuits have to
be checked.
11.2
Calibration Procedure
11.2.1`
12
Printer
Printer paper
roll
1730
E/EK
DPU 20
DPU 30
DPU 20
DPU 30
Cable, Flat, Printer,
DPU20, 25cm, 34P
Cable, Printer,
DPU-30, 30cm, 34p
Sensor, Temperature,
PT100, 3 Wires
Thermostat, Safety, 180C,
TY95/AC, Campini
Thermostat, CUT-OFF,
TY95-H, Campini
Transducer, Pressure,
MPX 2200 AP
Switch, Float, Mini, Rico
Heating Element, 120V,
350W 1730 M/E
Heating Element, 120V,
350W 2340 M/E
Heating Element, 120V,
350W 2540 M/E
Heating Element, 230V,
350W, 1730 M/E
Heating Element, 230V,
350W, 2340 M/E
Heating Element, 230V,
350W, 2540 M/E
Heating Element, 120V,
450W, 1730 MK/EK
Heating Element, 230V,
450W, 1730 MK/EK
Heating Element, 230V,
550W, 2340 MK/EK
Heating Element, 230V,
550W, 2540 MK/EK
Heating Element 230V
600W 3140 M/E
Heating Element, 230V,
600W, 3850 M/E
Heating Element, 240V,
600W, 3870 M/E
Description
2340
2540
E/EAEK/EKA E, EK/EKA
3140
E
THE002-0005 THE002-0005
THE002-0003 THE002-0003
THE002-0025
WIR040-0070 WIR040-0070
3870
EA
THE002-0005 THE002-0005
THE002-0022
3850
EA
CTP201-0127
THE002-0003 THE002-0003
WIR040-0070 WIR040-0070
HEA009-0002
HEA009-0003
HEA009-0004
HEA009-0005
HEA009-0006
HEA010-0007
HEA010-0008
HEA010-0003
HEA010-0004
HEA009-0014
HEA009-0007
HEA009-0013
3140
E
3850
EA
3870
EA
1730
E/EK
2340
2540
E/EAEK/EKA E, EK/EKA
Description
Cable, Plug+Socket
120V 15A, USA
Cable, Plug+Socket
230V 15A, USA
Cable, Flat, AJUNC2
Board, 225CM, 40P
CE marked
Safety
1/4x2.76 Bar
valve
ASME
1/4"-40 psi
1730
E/EK
2340
2540
E/EAEK/EKA E, EK/EKA
3140
E
3850
EA
3870
EA
FIL175-0010
FIL175-0010
FIL175-0010
FIL175-0010
CTP200-0004 CTP200-0004
CTP200-0017 CTP200-0017
COV240-0003 COV240-0003
COV385-0013 COV387-0012
Cover, rear
Door, assembly
Tightening Bolt, Door,
Assembly
Air Jet, MK/EK, Red
Tray, big
Description
Tray, small
2340
2540
E/EAEK/EKA E, EK/EKA
3140
E
3850
EA
3870
EA
Handle, Tray,
O-Ring, 6 x 2, Viton
Electrode, Water Level,
Assembly, For TTA
Dipstick, Reservoir,
Water, Superp.
Cap, water strainer,
Screen, 400 Micron, For
Strainer 1/4"
Gasket, 3mm, Silicon, for
1/4" Strainer
Gasket, 4mm, Silicon, for
1/4" Strainer
Strainer, Water, Housing
+ cap, 1/4
Circuit Breaker, Rail,
1PH, 10A, Carlingswitch
Circuit Breaker, Rail,
1PH, 15A, Carlingswitch
Cover, Door
FIL175-0027
FIL175-0027
FIL175-0027
FIL175-0027
FIL175-0027
FIL175-0046
FIL175-0046
FIL175-0046
FIL175-0046
FIL175-0046
FIL175-0046
FIL175-0051
FIL175-0051
FIL175-0051
FIL175-0051
FIL175-0051
13
psia
psig
Bar
kPa
psia
psig
14.7
14.8
14.8
14.9
14.9
15.0
15.0
15.1
15.1
15.2
15.2
15.3
15.4
15.4
15.5
15.5
15.6
15.6
15.7
15.7
15.8
15.8
15.9
16.0
16.1
16.1
16.2
16.2
16.3
16.4
16.4
16.5
16.5
16.6
16.6
16.7
16.8
16.8
16.9
16.9
17.0
17.1
17.1
17.2
17.2
17.3
17.4
17.4
0.0
0.1
0.1
0.2
0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.6
0.7
0.7
0.8
0.8
0.9
0.9
1.0
1.0
1.1
1.1
1.2
1.3
1.4
1.4
1.5
1.5
1.6
1.7
1.7
1.8
1.8
1.9
1.9
2.0
2.1
2.1
2.2
2.2
2.3
2.4
2.4
2.5
2.5
2.6
2.7
2.7
212.0
212.2
212.4
212.5
212.7
212.9
213.1
213.3
213.4
213.6
213.8
214.0
214.2
214.3
214.5
214.7
214.9
215.1
215.2
215.4
215.6
215.8
216.0
216.3
216.5
216.7
216.9
217.0
217.2
217.4
217.6
217.8
217.9
218.1
218.3
218.5
218.7
218.8
219.0
219.2
219.4
219.6
219.7
219.9
220.1
220.3
220.5
220.6
1.01
1.02
1.02
1.02
1.03
1.03
1.04
1.04
1.04
1.05
1.05
1.05
1.06
1.06
1.07
1.07
1.07
1.08
1.08
1.08
1.09
1.09
1.10
1.10
1.11
1.11
1.12
1.12
1.12
1.13
1.13
1.14
1.14
1.14
1.15
1.15
1.16
1.16
1.16
1.17
1.17
1.18
1.18
1.18
1.19
1.19
1.20
1.20
101.3
101.7
102.1
102.4
102.8
103.2
103.6
104.0
104.3
104.7
105.1
105.4
105.8
106.2
106.6
106.9
107.3
107.7
108.1
108.4
108.8
109.2
109.6
110.0
110.7
111.1
111.5
111.9
112.3
112.7
113.1
113.5
114.0
114.3
114.7
115.1
115.6
116.0
116.3
116.7
117.1
117.5
117.9
118.6
118.6
119.3
120.0
120.0
100.0
100.1
100.2
100.3
100.4
100.5
100.6
100.7
100.8
100.9
101.0
101.1
101.2
101.3
101.4
101.5
101.6
101.7
101.8
101.9
102.0
102.1
102.2
102.4
102.5
102.6
102.7
102.8
102.9
103.0
103.1
103.2
103.3
103.4
103.5
103.6
103.7
103.8
103.9
104.0
104.1
104.2
104.3
104.4
104.5
104.6
104.7
104.8
17.5
17.5
17.6
17.7
17.7
17.8
17.8
17.9
18.0
18.0
18.1
18.2
18.2
18.3
18.3
18.4
18.5
18.5
18.6
18.6
18.7
18.8
18.9
18.9
19.0
19.0
19.1
19.2
19.3
19.3
19.4
19.4
19.5
19.6
19.6
19.7
19.8
19.8
19.9
19.9
20.0
20.1
20.2
20.3
20.3
20.4
20.4
2.8
2.8
2.9
3.0
3.0
3.1
3.1
3.2
3.3
3.3
3.4
3.5
3.5
3.6
3.6
3.7
3.8
3.8
3.9
3.9
4.0
4.1
4.2
4.2
4.3
4.3
4.4
4.5
4.6
4.6
4.7
4.7
4.8
4.9
4.9
5.0
5.1
5.1
5.2
5.2
5.3
5.4
5.5
5.6
5.6
5.7
5.7
psia
psig
Bar
kPa
psia
psig
20.5
20.6
20.6
5.8
5.9
5.9
229.3
229.5
229.6
1.41
1.42
1.42
141.4
142.0
142.4
109.6
109.7
109.8
24.6
24.7
24.7
9.9
10.0
10.0
239.2
239.4
239.5
220.8
221.0
221.2
221.4
221.5
221.7
221.9
222.1
222.3
222.4
222.6
222.8
223.0
223.2
223.3
223.5
223.7
223.9
224.1
224.2
224.4
224.6
224.8
225.0
225.1
225.3
225.5
225.7
225.9
226.0
226.2
226.4
226.6
226.8
226.9
227.1
227.3
227.5
227.7
227.8
228.0
228.2
228.4
228.6
228.7
228.9
229.1
Bar
kPa
1.20
1.21
1.21
1.22
1.22
1.23
1.23
1.23
1.24
1.24
1.24
1.25
1.26
1.26
1.26
1.27
1.27
1.28
1.28
1.29
1.29
1.29
1.30
1.30
1.31
1.31
1.32
1.32
1.33
1.33
1.34
1.34
1.34
1.35
1.35
1.36
1.36
1.37
1.37
1.38
1.38
1.39
1.39
1.39
1.40
1.40
1.41
120.4
120.7
121.3
122.0
122.0
122.7
122.7
123.4
124.1
124.1
124.7
125.1
125.5
126.0
126.2
126.8
127.2
127.7
128.1
128.5
129.0
129.6
129.9
130.4
130.8
131.3
131.7
132.2
132.6
133.1
133.5
134.0
134.4
134.9
135.3
135.8
136.2
136.7
137.1
137.6
138.1
138.5
139.0
139.5
140.0
140.5
140.9
104.9
105.0
105.1
105.2
105.3
105.4
105.5
105.6
105.7
105.8
105.9
106.0
106.1
106.2
106.3
106.4
106.5
106.6
106.7
106.8
106.9
107.0
107.1
107.2
107.3
107.4
107.5
107.6
107.7
107.8
107.9
108.0
108.1
108.2
108.3
108.4
108.5
108.6
108.7
108.8
108.9
109.0
109.1
109.2
109.3
109.4
109.5
Bar
kPa
1.70
1.70
1.71
169.7
170.2
170.8
115.1
115.2
115.3
20.7
20.8
20.9
21.0
21.0
21.1
21.1
21.2
21.3
21.3
21.4
21.5
21.6
21.7
21.7
21.8
21.9
21.9
22.0
22.1
22.1
22.2
22.3
22.4
22.4
22.5
22.6
22.7
22.8
22.8
22.9
23.0
23.1
23.1
23.2
23.3
23.4
23.4
23.5
23.6
23.7
23.7
23.8
23.9
24.0
24.1
24.1
24.2
24.3
24.4
24.4
24.5
6.0
6.1
6.2
6.3
6.3
6.4
6.4
6.5
6.6
6.6
6.7
6.8
6.9
7.0
7.0
7.1
7.2
7.2
7.3
7.4
7.4
7.5
7.6
7.7
7.7
7.8
7.9
8.0
8.1
8.1
8.2
8.3
8.4
8.4
8.5
8.6
8.7
8.7
8.8
8.9
9.0
9.0
9.1
9.2
9.3
9.4
9.4
9.5
9.6
9.7
9.7
9.8
229.8
230.0
230.2
230.4
230.5
230.7
230.9
231.1
231.3
231.4
231.6
231.8
232.0
232.2
232.3
232.5
232.7
232.9
233.1
233.2
233.4
233.6
233.8
234.0
234.1
234.3
234.5
234.7
234.9
235.0
235.2
235.4
235.6
235.8
235.9
236.1
236.3
236.5
236.7
236.8
237.0
237.2
237.4
237.6
237.7
237.9
238.1
238.3
238.5
238.6
238.8
239.0
1.43
1.43
1.44
1.44
1.45
1.45
1.46
1.46
1.47
1.47
1.48
1.48
1.49
1.49
1.50
1.50
1.51
1.51
1.52
1.52
1.53
1.53
1.54
1.54
1.55
1.55
1.56
1.56
1.57
1.57
1.58
1.58
1.59
1.59
1.60
1.60
1.61
1.62
1.62
1.63
1.63
1.64
1.64
1.65
1.65
1.66
1.66
1.67
1.67
1.68
1.69
1.69
142.9
143.3
143.9
144.3
144.8
145.3
145.8
146.2
146.7
147.2
147.7
148.2
148.6
149.6
149.6
150.3
151.0
151.0
151.7
152.2
152.7
153.2
153.8
154.3
154.8
155.3
155.8
156.3
156.8
157.3
157.9
158.4
158.9
159.4
159.9
160.4
160.0
161.5
162.1
162.6
163.1
163.7
164.2
164.8
165.3
165.9
166.4
167.0
167.5
168.0
168.6
169.1
109.9
110.0
110.1
110.2
110.3
110.4
110.5
110.6
110.7
110.8
110.9
111.0
111.1
111.2
111.3
111.4
111.5
111.6
111.7
111.8
111.9
112.0
112.1
112.2
112.3
112.4
112.5
112.6
112.7
112.8
112.9
113.0
113.1
113.2
113.3
113.4
113.5
113.6
113.7
113.8
113.9
114.0
114.1
114.2
114.3
114.4
114.5
114.6
114.7
114.8
114.9
115.0
24.8
24.9
25.0
25.1
25.2
25.3
25.3
25.4
25.5
25.6
25.7
25.8
25.9
25.9
26.0
26.1
26.2
26.3
26.4
26.4
26.5
26.6
26.7
26.8
26.8
26.9
27.0
27.1
27.2
27.3
27.4
27.5
27.6
27.7
27.7
27.8
27.9
28.0
28.1
28.2
28.3
28.4
28.5
28.6
28.6
28.7
28.8
28.9
29.0
29.1
29.2
29.3
10.1
10.2
10.3
10.4
10.5
10.6
10.6
10.7
10.8
10.9
11.0
11.1
11.2
11.2
11.3
11.4
11.5
11.6
11.7
11.7
11.8
11.9
12.0
12.1
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
13.0
13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.9
14.0
14.1
14.2
14.3
14.4
14.5
14.6
psia
psig
Bar
kPa
29.4
29.5
29.5
29.6
14.7
14.8
14.8
14.9
249.1
249.3
249.4
249.6
2.02
2.03
2.04
2.04
202.4
203.1
203.7
204.4
239.7
239.9
240.1
240.3
240.4
240.6
240.8
241.0
241.2
241.3
241.5
241.7
241.9
242.1
242.2
242.4
242.6
242.8
243.0
243.1
243.3
243.5
243.7
243.9
244.0
244.2
244.4
244.6
244.8
244.9
245.1
245.3
245.5
245.7
245.8
246.0
246.2
246.4
246.6
246.7
246.9
247.1
247.3
247.5
247.6
247.8
248.0
248.2
248.4
248.5
248.7
248.9
1.71
1.72
1.72
1.73
1.74
1.74
1.75
1.75
1.76
1.76
1.77
1.78
1.78
1.79
1.79
1.80
1.80
1.81
1.82
1.82
1.83
1.83
1.84
1.85
1.85
1.86
1.86
1.87
1.88
1.88
1.89
1.89
1.90
1.91
1.91
1.92
1.92
1.93
1.94
1.94
1.95
1.95
1.96
1.97
1.97
1.98
1.99
1.99
2.00
2.00
2.01
2.02
171.3
171.8
172.4
173.1
173.6
174.1
174.7
175.3
175.9
176.4
177.0
177.6
178.2
178.7
179.3
180.0
180.5
181.1
181.6
182.2
182.8
183.4
184.0
184.5
185.1
185.7
186.3
186.9
187.5
188.2
188.8
189.4
190.0
190.6
191.2
191.8
192.4
193.0
193.7
194.3
194.9
195.5
196.1
196.7
197.3
197.9
198.5
199.2
199.8
200.5
201.1
201.8
115.4
115.5
115.6
115.7
115.8
115.9
116.0
116.1
116.2
116.3
116.4
116.5
116.6
116.7
116.8
116.9
117.0
117.1
117.2
117.3
117.4
117.5
117.6
117.7
117.8
117.9
118.0
118.1
118.2
118.3
118.4
118.5
118.6
118.7
118.8
118.9
119.0
119.1
119.2
119.3
119.4
119.5
119.6
119.7
119.8
119.9
120.0
120.1
120.2
120.3
120.4
120.5
psia
psig
Bar
kPa
120.6
120.7
120.8
120.9
34.6
34.7
34.8
34.9
19.9
20.0
20.1
20.2
258.6
258.8
259.0
259.2
2.39
2.39
2.40
2.41
238.7
239.4
240.2
240.9
125.9
126.0
126.1
126.2
29.7
29.8
29.9
30.0
30.1
30.3
30.5
30.5
30.6
30.7
30.8
31.0
31.0
31.1
31.2
31.3
31.4
31.5
31.6
31.7
31.8
31.8
31.9
32.0
32.1
32.2
32.3
32.4
32.5
32.6
32.6
32.7
32.8
32.9
33.0
33.1
33.3
33.4
33.5
33.6
33.7
33.8
33.9
34.0
34.1
34.2
34.3
34.4
34.5
15.0
15.3
15.4
15.5
15.6
15.6
15.8
15.8
15.9
16.0
16.1
16.3
16.3
16.4
16.5
16.6
16.7
16.8
16.9
17.0
17.1
17.1
17.2
17.3
17.4
17.5
17.6
17.7
17.8
17.9
17.9
18.0
18.1
18.2
18.3
18.4
18.6
18.7
18.8
18.9
19.0
19.1
19.2
19.3
19.4
19.5
19.6
19.7
19.8
249.8
250.0
250.2
250.3
250.5
250.7
250.9
251.1
251.2
251.4
251.6
251.8
252.0
252.1
252.3
252.5
252.7
252.9
253.0
253.2
253.4
253.6
253.8
253.9
254.1
254.3
254.5
254.7
254.8
255.0
255.2
255.4
255.6
255.7
255.9
256.1
256.3
256.5
256.6
256.8
257.0
257.2
257.4
257.5
257.7
257.9
258.1
258.3
258.4
2.05
2.06
2.06
2.07
2.08
2.08
2.09
2.10
2.10
2.11
2.11
2.12
2.13
2.13
2.14
2.15
2.16
2.16
2.17
2.18
2.18
2.19
2.20
2.20
2.21
2.22
2.22
2.23
2.24
2.24
2.25
2.26
2.26
2.27
2.28
2.29
2.29
2.30
2.31
2.31
2.32
2.33
2.34
2.34
2.35
2.36
2.37
2.37
2.38
205.0
205.7
206.3
207.0
207.6
208.3
208.9
209.6
210.2
210.8
211.5
212.1
212.8
213.5
214.2
214.8
215.2
216.2
216.9
217.6
218.3
218.9
219.6
220.3
221.0
221.7
222.4
223.1
223.7
224.4
225.1
225.8
226.5
227.2
227.9
228.6
229.3
230.0
230.7
231.5
232.2
232.9
233.6
234.4
235.1
235.8
236.5
237.3
238.0
121.0
121.1
121.2
121.3
121.4
121.5
121.6
121.7
121.8
121.9
122.0
122.1
122.2
122.3
122.4
122.5
122.6
122.7
122.8
122.9
123.0
123.1
123.2
123.3
123.4
123.5
123.6
123.7
123.8
123.9
124.0
124.1
124.2
124.3
124.4
124.5
124.6
124.7
124.8
124.9
125.0
125.1
125.2
125.3
125.4
125.5
125.6
125.7
125.8
35.0
35.1
35.3
35.4
35.5
35.6
35.7
35.8
35.9
36.0
36.1
36.2
36.5
36.5
36.6
36.7
36.8
36.9
37.0
37.1
37.2
37.4
37.5
37.6
37.7
37.8
37.9
38.0
38.1
38.3
38.4
38.5
38.6
38.7
38.8
39.0
39.1
39.2
39.3
39.4
39.5
39.7
39.8
39.9
40.0
40.1
40.3
40.4
40.5
20.3
20.4
20.6
20.7
20.8
20.9
21.0
21.1
21.2
21.3
21.4
21.5
21.8
21.8
21.9
22.0
22.1
22.2
22.3
22.4
22.5
22.7
22.8
22.9
23.0
23.1
23.2
23.3
23.4
23.6
23.7
23.8
23.9
24.0
24.1
24.3
24.4
24.5
24.6
24.7
24.8
25.0
25.1
25.2
25.3
25.4
25.6
25.7
25.8
259.3
259.5
259.7
259.9
260.1
260.2
260.4
260.6
260.8
261.0
261.1
261.3
261.5
261.7
261.9
262.0
262.2
262.4
262.6
262.8
262.9
263.1
263.3
263.5
263.7
263.8
264.0
264.2
264.4
264.6
264.7
264.9
265.1
265.3
265.5
265.6
265.8
266.0
266.2
266.4
266.5
266.7
266.9
267.1
267.3
267.4
267.6
267.8
268.0
2.42
2.42
2.43
2.44
2.45
2.45
2.46
2.47
2.48
2.48
2.49
2.50
2.51
2.51
2.52
2.53
2.54
2.54
2.55
2.56
2.57
2.58
2.58
2.59
2.60
2.61
2.61
2.62
2.63
2.64
2.65
2.65
2.66
2.67
2.68
2.69
2.69
2.70
2.71
2.72
2.73
2.73
2.74
2.75
2.76
2.77
2.78
2.78
2.79
241.6
242.3
243.1
243.8
244.5
245.3
246.0
246.8
247.6
248.3
249.1
249.9
250.6
251.4
252.2
252.9
253.7
254.5
255.2
256.0
256.8
257.5
258.3
259.1
259.8
260.6
261.4
262.2
263.0
263.8
264.6
265.4
266.2
267.0
267.8
268.6
269.4
270.3
271.1
271.9
272.7
273.5
274.3
275.1
275.9
276.7
277.5
278.3
279.1
126.3
126.4
126.5
126.6
126.7
126.8
126.9
127.0
127.1
127.2
127.3
127.4
127.5
127.6
127.7
127.8
127.9
128.0
128.1
128.2
128.3
128.4
128.5
128.6
128.7
128.8
128.9
129.0
129.1
129.2
129.3
129.4
129.5
129.6
129.7
129.8
129.9
130.0
130.1
130.2
130.3
130.4
130.5
130.6
130.7
130.8
130.9
131.0
131.1
psia
psig
Bar
kPa
psia
psig
Bar
kPa
40.6
40.7
40.9
41.0
41.1
25.9
26.0
26.2
26.3
26.4
268.2
268.3
268.5
268.7
268.9
2.80
2.81
2.82
2.83
2.83
280.0
280.9
281.7
282.6
283.4
131.2
131.3
131.4
131.5
131.6
45.7
45.8
45.9
46.1
46.2
31.2
31.3
31.5
31.6
31.7
275.4
275.5
275.7
275.9
276.1
3.15
3.16
3.17
3.18
3.19
315.0
315.9
316.8
317.7
318.6
135.2
135.3
135.4
135.5
135.6
41.2
41.4
41.5
41.6
41.7
41.8
42.0
42.1
42.2
42.3
42.5
42.6
42.7
42.8
43.0
43.1
43.2
43.3
43.5
43.6
43.7
43.9
44.0
44.1
44.2
44.4
44.5
44.6
44.8
44.9
45.0
45.2
45.3
45.4
45.6
Legend:
psia
Psig
kPa
InHg
26.5
26.7
26.8
26.9
27.0
27.1
27.3
27.4
27.5
27.6
27.8
27.9
28.0
28.1
28.3
28.4
28.5
28.6
28.8
28.9
29.0
29.2
29.3
29.4
29.5
29.7
29.8
29.9
30.1
30.2
30.3
30.5
30.6
30.7
31.1
269.1
269.2
269.4
269.6
269.8
270.0
270.1
270.3
270.5
270.7
270.9
271.0
271.2
271.4
271.6
271.8
271.9
272.1
272.3
272.5
272.7
272.8
273.0
273.2
273.4
273.6
273.7
273.9
274.1
274.3
274.5
274.6
274.8
275.0
275.2
2.84
2.85
2.86
2.87
2.88
2.89
2.89
2.90
2.91
2.92
2.93
2.94
2.94
2.95
2.96
2.97
2.98
2.99
3.00
3.01
3.01
3.02
3.03
3.04
3.05
3.06
3.07
3.08
3.09
310
3.10
3.11
3.12
3.13
3.14
284.3
285.1
286.0
286.8
287.7
288.5
289.4
290.2
291.1
291.9
292.8
293.6
294.5
295.4
296.2
297.1
297.9
298.8
299.7
300.6
301.5
302.4
303.3
304.2
305.1
306.0
306.9
307.8
308.7
309.6
310.5
311.4
312.3
313.2
314.1
131.7
131.8
131.9
132.0
132.1
132.2
132.3
132.4
132.5
132.6
132.7
132.8
132.9
133.0
133.1
133.2
133.3
133.4
133.5
133.6
133.7
133.8
133.9
134.0
134.1
134.2
134.3
134.4
134.5
134.6
134.7
134.8
134.9
135.0
135.1
46.3
46.5
46.6
46.8
46.9
47.0
47.2
47.3
47.4
47.6
47.7
47.9
48.0
48.1
48.3
48.4
48.5
48.7
48.8
49.0
49.1
49.2
49.4
49.5
49.7
49.8
49.9
50.1
50.2
50.4
50.6
50.7
50.8
51.0
51.1
31.9
32.0
32.1
32.3
32.4
32.6
32.7
32.8
33.0
33.1
33.2
33.3
33.3
33.4
33.6
33.7
33.8
34.0
34.1
34.3
34.4
34.5
34.7
34.8
35.0
35.1
35.2
35.4
35.5
35.7
35.9
36.0
36.1
36.3
36.4
276.2
276.4
276.6
276.8
277.0
277.2
277.3
277.5
277.7
277.9
278.1
278.2
278.4
278.6
278.8
279.0
279.1
279.3
279.5
279.7
279.9
280.0
280.2
280.4
280.6
280.8
280.9
281.1
281.3
281.5
281.7
281.8
282.0
282.2
282.4
3.20
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
3.32
3.33
3.34
3.35
3.36
3.37
3.38
3.38
3.39
3.40
3.41
3.42
3.43
3.44
3.45
3.46
3.47
3.48
3.49
3.50
3.51
3.52
319.5
320.5
321.4
322.4
323.3
324.3
325.2
326.2
327.1
328.1
329.0
330.0
330.9
331.9
332.8
333.8
334.7
335.6
336.6
337.5
338.5
339.4
340.4
341.4
342.4
343.4
344.4
345.4
346.4
347.4
348.4
349.4
350.4
351.4
352.4
135.7
135.8
135.9
136.0
136.1
136.2
136.3
136.4
136.5
136.6
136.7
136.8
136.9
137.0
137.1
137.2
137.3
137.4
137.5
137.6
137.7
137.8
137.9
138.0
138.1
138.2
138.3
138.4
138.5
138.6
138.7
138.8
138.9
139.0
139.1
VESSEL ASSEMBLY
No.
Description
Cat. No.
Bushing
LOK240-0036
LOK387-0007
LOK240-0005
LOK387-0005
Locking base
LOK240-0012
LOK387-0012
LOK240-0013
LOK387-0036
LOK240-0035
LOK387-0016
Bakelite handle
HAN071-0003 HAN071-0006
NUT193-0302
NUT193-0303
Cotter pin
LOK692-0039
LOK692-0039
10
Okolon disc
Door tightening bolt assembly (w/o 5, 6, 9,
10)
LOK240-0017
LOK387-0018
LOK240-0001
LOK387-0032
WATER RESERVOIR
Cap
Gasket
Strainer
element
Description
Strainer
Housing
Cat. No.
FIL175-0027
FIL175-0046
GAS082-0008
FIL175-0051
14
VALVES NUMBERING
The valves in the drawing and the manual are numbered according to their
function. The following list includes all the valve numbers that are in use in
Tuttnauer
0.
1.
2.
3.
4.
5.
FUNCTION
FEED WATER
MINERAL FREE
WATER
COMPRESSED
AIR
AIR
VACUUM
1.
2.
3.
11.
12.
13.
14.
15.
16.
17.
18.
21.
22.
23.
24.
25.
Air inlet
Air inlet - to chamber
To splash cooling pipe 34 1.
To door 1 seal
34 2. To door 2 seal
38 1. Open door 1
38 2. Open door 2
39 1. Close door 1
39 2. Close door 2
41.
42.
43.
44.
45.
51.
52.
53.1
53-2.
Vacuum - break
Vacuum - to pump
Vacuum - from door 1 seal
Vacuum - from door 2 seal
6.
7.
8.
9.
DRAIN
EXHAUST
GAS
STEAM
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
81.
82.
83.
Inlet
Main inlet
Inlet through humidifier