BORNEMANN

MULTIPHASE BOOSTING
A CHANGE OF PERSPECTIVE

OPENING UP LUCRATIVE PROSPECTS

Why do companies
buy Bornemann
Multiphase Pumps?
INTELLIGENT UPSTREAM SYSTEMS
FOR THE OIL AND GAS INDUSTRY

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00 02

Increased Oil Recovery with

Multiphase Technology
UNPREDICTABLE FLOW
The focus is on unpredictable flows, previously considered as unprofitable. Multiphase pumps handle
these with ease and at a fraction of the conventional
costs.

UNTREATED STREAM
There is a Multiphase solution to suit a whole range
of potential flows. Untreated products ranging from
wet gas to heavy crude are pumped reliably in any
situation off-shore, subsea, thermal, conventional.
In addition flaring can be avoided making this byproduct available for profitable use.

INACCESSIBLE ENVIRONMENTS
Exploiting oilfields in harsh environments and subsea.
Extending the life of dying oilfields in this way is the
perfect opportunity to generate a sizeable profit.
The comparatively small investment and impressively
low maintenance and running costs are the benefits.

Unique solutions made in multiphase systems

0003

STREAMLINING THE PROCESS

LESS SEPARATION
Multiphase makes wellhead separators
obsolete and the profit is in your hand!
CONVENTIONAL STREAM
Gas compressor
gas
oil

WELLS
sepArator
liquid Pump

Flare
sepArator
liquid Pump
Gas
compressor

sepArator
liquid Pump

LESS COSTS
CAPITAL INVESTMENT AND OPERATIONAL EXPENDITURE DOWN

00 04

Multiphase offers cost savings almost

Coming on stream could not be easier.

without extra investment.

everywhere. The only equipment

Just connect the well, Multiphase

The Multiphase compact design also

necessary is delivered as a complete

Unit, Pipeline and Power. The proven

requires much smaller land-based

fully-functional unit mounted on a

mechanical seal and system design

installations, resulting in a further

skid. Consequently engineering and

guarantee that Multiphase will satisfy

saving.

installation are straightforward and

the most stringent environmental re-

the construction period is shortened.

quirements and work under full safety

untreated STREAM USING bornemann

MULTIPHASE TECHNOLOGY
gas

WELLS

oil
multiphase
pump

Harvest the treasure!

For new fields

Insert multiphase technology near or

Construct the separators and process-

at the wellhead. Wonder in the know-

ing plant on land where it best suites.

ledge that the throughput of fluids,

Appreciate the refinement and open up

gases, solids and any mix is guaran-

the accessibility!

teed! Make the most of the conveniently situated existing plant.

Running costs could not be lower

A reduced maintenance program

with the high reliability leads to virtu-

combined with a minimal on-site

ally no outage. Keep the oil flowing

replacement part store results in

and maximize your margins!

further savings. The near maintenancefree installation ensures a reduced

manpower requirement and coupled

0005

PROTECTING THE ENVIRONMENT

MINIMAL IMPACT
POLLUTION DOWN NEAR ZERO.
LAND REQUIREMENTS REDUCED.
ENERGY SAVING.

MULTIPHASE boosting IS CLEAN

Due to the unique Multiphase pump design there are
no leakages of gas or liquid. The energy saved through
the use of the previously flared gases is also a contribution to keeping our environment clean.
Separation at source requires costly multi-transport
Bornemanns contribution to the environment

of the separated products. The Multiphase principle of

transport before separation protects the environment
by consuming considerably less energy and using less
land. The gases previously flared off are now available
e.g. for power generation, sales, gas injection.
Land-based projects: The same straightforward installation and cost savings apply. Whatever the situation
permafrost, desert, jungle Multiphase is the solution.

to give the nature a chance.

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0007

PERFORMANCE TO SUITE

THE bornemann
MULTIPHASE DESIGN
You will get the best solution for your
application with our tailor-made pumping
screw design

00 08

SELECT - PLUG IN PUMP OUT

DESIGN RANGE

With the benefit of almost 20 years

positive displacement principle also

proven experience Bornemann offers

employs a patented machining process

customised performance solutions

for the screw manufacture. Perform-

for every situation. In-house design

ance is a function of screw diameter,

and production and 100% workshop

pitch and speed. In addition there are

testing guarantee the high perfor-

special degressive screw geometries

mance technology essential for the

available to give a further efficiency

oil industry.

saving of up to 25%.

This highly refined version of the

STANDARD SCREW

degressive SCREW

The unique rotor design enables

Screws with a decreasing pitch.

Bornemann to maintain a short

Reliable manufacturing process for

bearing span and compact pump

screws with decreasing pitch.

design. The best suitable material

Proven increase in efficiency for

selection for the feed screws

multiphase service.

and shafts in respect to bending

Substantial decrease in Total Cost

and corrosion resistance.

of Ownership by smaller drive train

and lower power consumption.

0009

SOLVING YOUR CHALLENGE

FROM PUMPS
TO SYSTEMS TO SOLUTIONS
Contact, Consult, Select, Trust Bornemann

Complete multiphase
pumping systems
With our experience in research &
development, engineering, production
and commissioning all over the world
we are able to supply complete system
solutions for a wide range of performance conditions and harsh ambient
environmental conditions.

Plug and pump

The skid mounted pump is equipped
with all necessary instrumentation and
transformer cabinets. You will get a
complete system incl. electrical drive
system with motor, variable frequency
converter and transformer cabinets will
undergo a complete system factory acceptance test prior to shipment.

00 10

Cairn Energy India - RAVVA Onshore Terminal

Safety first
The Bornemann system guarantees
full safety and automatic operation
under all circumstances.

ff Installation of inlet and outlet

fail and fire safe ball valves
ff Automatic shut down in case of

out of range measuring value
ff Hard wired emergency chains
ff Constantly monitored multiphase

process

0011

THE SHAPE OF THINGS TO COME

ONE SMALL STEP FOR A MAN,

ONE GIANT LEAP FOR MANKIND.
MULTIPHASE GOES SUBSEA.

Maintenance-Free Oil
Extraction At Seabed
Level
Move Bornemann multiphase
technology closer to
the deeper and undeveloped
resources.

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Conventional
Recovery

Straight to the
seabed

The change of
perspective

Separation at source, flaring and

Multiphase has gone subsea. Weather

Improved high pressure design means

closing down wells with weakened

and sea conditions are irrelevant.

unlimited water depth. Superior execu-

output are wasteful and environ-

Prolonged production is a reality.

tion of pump and motor cartridges are

mentally unfriendly.

The oil industry discovers new profit

leading the trend to maintenance-free

opportunities.

operation. Installations at seabed will

last a life-time. The oil industry will
change their perspective.

0013

SELECTION CRITERIA

Our Multiphase Pumps and

CAPACIT Y
8,000
m/h
35,200
gpm
BPD 1,200,000

WORK ENVELOPES
TO SUITE

MW

ff Differential pressure: up to 100 bar (1,780 psi)

ff GVF: 0 bis 100%
ff Capacity: 2 to 8,000 m/h (300 to 1,200,000 BPD)

Classic Multiphase Pump

ff Unlimited temperatures and viscosities

ff Inlet pressures down to atmospheric level
ff Pressure rating up to 1,500 lbs
ff All materials, hardened surfaces, and coatings

are possible and fulfill common standards such as

NACE, PED, ASME, etc. when required.

MW 12

4,700
20,000
710,000

MW 11

2,420
10,655
365,000

MSL

MW 10

Single Well
Multiphase Pump

892
3,840
134,000

CAPACIT Y
110
m/h
490
gpm
BPD 16,000

MW 9
MSL 6

MW 8
MW 7T

MSL 5
MSL 4
DIFFERENTIAL
PRESSURE

00 14

MW 7
8
116

14
200

16
230

bar
psi

DIFFERENTIAL
PRESSURE

19
275

30 32 33
440 465 480

48
700

57 bar
830 psi

their work envelope

CAPACIT Y

CAPACIT Y

8,000
m/h
35,200
gpm
BPD 1,200,000

8,000
m/h
35,200
gpm
BPD 1,200,000

MPC

SMPC

Multiphase Pump Compressor

Subsea Multiphase Pump

Compressor

SMPC 630

MPC 630

4,700
20,000
710,000

4,700
20,000
710,000

SMPC 500

MPC 500

2,420
10,655
365,000

2,420
10,655
365,000

SMPC 400

MPC 400

MPC 208
MPC 168
MPC 133
MPC 112/133

MPC 335
MPC 268

SMPC 335

SMPC 268
DIFFERENTIAL
PRESSURE

18
260

25
360

35
508

42
610

70
1,016

bar
psi

DIFFERENTIAL
PRESSURE

18
260

25
360

42
610

70 bar
1,016 psi

0015

SERVICE

Bornemann Services
Worldwide
Drive, Courage, Responsibility, Reliability - thats our team spirit.
In the desert, at sea, in ice and snow - we are equipped
for extremes. Serving you night and day - we have the know-how
and Maintenance capability.

maintenance
ff
ff
ff
ff
ff
ff

Pump check
Inspection
Overhaul
Multiphase testing
Preventive Maintenance
Condition Monitoring

Multiphase Testbed

Service on site
ff
ff
ff
ff
ff
ff

Specialist Hotline
Inspections Pumps & Systems
Maintenance Plans
Preventive Maintenance
Repairs
Mechanical seal service

SPARE PARTS - WEAR PARTS

ff
ff
ff
ff
ff
ff

00 16

Consultant Service & Advise

On-site stocking proposals
High availability from central stocks
Excellent backlist availability
Rapid delivery worldwide
Overnight and courier options

rEpair shop
ff
ff
ff
ff

ff

ff

ff

Rapid job completion

Damage and wear inspection
Quotes for repair services
Optimization of capacity rates
for each specific application
Adaption of pumps for changed
applications
Test bed check and performance
certificate as standard
Pick up and delivery service

On-site Service

training
ff
ff
ff
ff

ff

Training at Bornemann
Training on-site
Theory and practice
Clear and complete training
documentation
Systematic operation;
maintenance; trouble shooting
procedures

Training and Maintenance On-site

Cost-effective and immediate

Service line
ff +49 5724 390-100
ff service@bornemann.com

0017

THE WORLD IS OUR OYSTER

SEVEN OF THE BEST

OUR CREDENTIALS

BP
ff
ff
ff
ff
ff

ff
ff

00 18

BP King Gulf of Mexico

Subsea installation
Installed in 2007
Fluid Multiphase Mixture
Capacity 485 m/h
73,484 BPD
Water depth 1,700 m
GVF up to 98%

CNRL / Esso / imperial oil

PDVSA

ff
ff
ff
ff

ff

ff
ff
ff

ff
ff

Thermal Fields in Canada

148 pumps in operation
Fluid Multiphase Mixture
Capacity up to 2,000 m/h
303,030 BPD
GVF 99%

nearly 80 pumps in operation

Fluid Multiphase Mixture
Capacity up to 768 m/h
116,363 BPD
GVF up to 99%
Heavy Crude Oil

Wintershall Noordzee
ff
ff
ff
ff
ff

ff

P12 South West

MPC 268
Installed in 2005
Fluid Multiphase Mixture
Capacity 610 m/h
92,424 BPD
GVF 99%

RWE-DEA
ff
ff
ff
ff
ff

ff

Mittelplate Germany
MPC 335
Installed in 2005
Fluid Multiphase Mixture
Capacity 470 m/h
71,212 BPD
GVF up to 74%

lukoil
ff
ff

ff
ff

ff

Siberia, Russia
Harsh Environmental
Installation
100 Installations
Capacity up to 500 m/h
75,757 BPD
GVF 96%

Cairn Energy
ff
ff
ff
ff

ff

Ravva Terminal India

Installed in 2007
Fluid Multiphase Mixture with H2S
Capacity 2,414 m/h
365,757BPD
GVF 95 %

0019

GERMAN HIGH TECHNOLOGY

MEET THE
MULTIPHASE-TEAM
Gero von der Wense,
Leader Bornemann
Multiphase Boosting Team

FROM ENQUIRY THROUGH

FEASABILITY STUDY TO HANDOVER
Take advantage of our depth of

Consult our portfolio of completed

experience. Our team includes Project

projects and enjoy the diversity and

and Procurement Managers, System

dependability of immediate professional

Integration Experts and Product

support!

Development and Research Groups.

Complete Project-Management

00 20

including Transport-Logistics worldwide.

Expert Advice, specific Planning

made in Germany, supplied all over the world.

0021

GERMAN HIGH TECHNOLOGY

WELCOME TO
BORNEMANN GERMANY

00 22

OVER 150 YEARS of TECHNOLOGY DEVELOPMENT

Twin screw and progressive cavity pumps are historically in
great demand. Multiphase twin screw pumps are continuing
to rise. The variety of uses for Bornemann pumps seems to
have no boundaries.

MILESTONES

1853

1934

1985

1989

Joh. Heinrich
Bornemann opens his
Locksmith Shop

Development of
twin-screw pumps,
patent granted

Development and introduction of multiphase pumps

First field test of

multiphase pumps

1993

First patent for

multiphase boosting

2005

First subsea multiphase

pump in operation

2006

First 3,000 kW
(4035 HP) pumps

2007

World record 1,700 m

deepest subsea multiphase
pump in operation

0023

Unique solutions
made by the Leading company
in multiphase systems

Industriestrae 2
31683 Obernkirchen
Germany

Fon:
+49 5724 390-0
Fax: +49 5724 390-290
info@bornemann.com
www.bornemann.com

Germany Headquarter

USA China
Bornemann Pumps Inc.
P.O. Box 1769
Matthews, NC 28106
USA
Fon: +1 704 8498636
Fax: +1 704 8498637
info.usa@bornemann.com

Canada
Bornemann Inc.
320 441, 5th Avenue S.W.
Calgary, Alberta
Canada T2P 2V1
Fon: +1 403 6680552
Fax: +1 403 2624073
info.cdn@bornemann.com

Argentina
Bombas Bornemann S.R.L.
Armenia 2898
B1605CDP Munro
Prov. Buenos Aires
Fon: +54 11 47568008
Fax: +54 11 47565541
info.cn@bornemann.com
www.bornemann-ar.com

Bornemann Pumps & Systems

(Tianjin) Co., Ltd.
Jinbin General Building No. 6,
No. 45 Muning Road
TEDA, Tianjin
P. R. China 300457
Fon: +86 22 66297800
Fax: +86 22 25326799
info.cn@bornemann.com
www.bornemann-cn.com

Singapore
Bornemann Pumps Asia Pte. Ltd.
25 Intern. Business Park
German Centre, # 04-08
Singapore 609916
Singapore
Fon: +65 6 5616782
Fax: +65 6 5616784
info.sg@bornemann.com

Presented by

2008 Bornemann Sunderdiek Designagentur Photosources: Bornemann, iStock Photo, Getty Images, Corbis, matton images, C. Sunderdiek, astrofoto.de, Astronaut Photography-Images courtesy of Earth Sciences and Image Analysis Laboratory, NASA Johnson Space Center

Joh. Heinr. Bornemann GmbH