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1.
A pinion with 25 teeth and rotating at 1200 rpm drives a gear which rotates at 200 rpm. The
module is 4 mm. Calculate the centre distance between the gears.
Solution:
m=4mm
EXAMPLE; 2
A two stage spur gear reducer is to be designed The input shaft transmits
9KW at 900 rpm and the speed of the output shaft can be 150+_1 rpm . The
Gears are to
Where
is tolerance factor
SOLUCTION ;
GIVEN DATA ;
P=9KW
N=900RPM
BHN=300
Fs=2
= 6 rpm
Zp= ?
Cs=1.5
= 150.6 rpm
Power P = 9kw
N1 =900 RPM
=96.5
Torque T1 =
234
Diameter of pinion
Dp= 18 mm
Pitch line velocity V =
= 0.346 M
VELOCITY FACTOR Cv =
Tooth load Pt
(3+0.346m)
BEAM STRENGTH ;
Sb =
B =10m
Sb= 10m
Sb= 770 m2 , N
Sb = Fs
770 m3 = 2
m 3 = 101.3 +11.683
A module of 6mm safety taken
Dp = 18
Dg =44
For grade 6
Pinion ;
=6+0.25
Ep = 16+ 1.25
=16+ 1.25 . 8.6
Ep = 26.75
Gear;
Eg = 16+ 1.25
Eg= 28.58
E =Ep +Eg
=26.75+28.58
E= 55.33
Dynamic load Pd =
Pd=
Pd =433.228 N
Peff= Cs . Pt + Pd
1.5
Peff = 6933.3 N
Sb = 770 m2 = 770
Wear strength ;
Sw = b
Ratio factor Q =
= 27720 N
Q = 1.42
Load stress factor
)
K = 0.16(
= 0.16 (
K = 1.44
Sw = 60
Sw= 13250 N
Sw
Sspotts
Design of safe against wear and spots equation load
EXAMPLE :03
The velocity ratio of two gears is 1:4 .They are arranged to transmit 30 kW
at speed 250 rpm of pinion and are made of 20 full involutes teeth. The
pinion is made of cast steel while the gear is made of cast iron. Design of gear
pair.
=20
P=30kW
Zmin=
= 17
)(
( )(
) +
= {
= {
=(
)
)+
m = 12
module m = 12
face width b=10
dia. Of pinion Dp = m Zp = 12
EXAMPLE : 04
The pitch circle diameter of pinion and gear are100 and 300mm respect .the
pinion is made of plain carbon steel 40C8 having uts. 600MPa while the gear
is made of gray CI EG300.the pinion receive KW power at 500rpm through it
is shaft the each assume the velocity factor account for the dynamic load.
Solution:dp=100mm
dg=300mm
pinion:-plain carbon steel 40C8=sut->600MPa
gear=gray CI FG300=Sut.=30N/mm
p=5Kw
Np=500rpm
Cs=Ns=1.5
Hear engine gear is made of different material check weak material
(p y)pinion>(
=(
)>(
= 61.6>41.36
)gear
)
, Y=0.408
(55-54/50-54)=(0.415-Yg/0.408-Yg)
-1/4=(0.415-Yg/0.408-Yg)
Yg=0.4136
So the gear is weaker tnember necessary to design
Now Sb=bbmY
=100 10
Sb=413.6
Hear
dg/dp=Np/Ng
Ng =
Ng=166.67rpm
T=
=286618.49 Nmm
Pt=2T/ dg
Pt=
Pt=1910.79N/
Peff=(Cs/Cv) Pt
=1396.32N
V=
=2.62m/s
hear
V<10m/s
Cv=
=0.534
Sb=Peff Nf
473.6
=5369.32
m=4.14mm
perfferd value m=5 mm
dp=m
Zp
Zp=20
dg=m Zg
zg=60
Sb= 473.6
=10340 N