Service Training

MALAGA

320B/330B
Hydraulic Excavators
V. ELECTRONIC CONTROL SYSTEM

This presentation contains the information and visuals necessary to develop a

Level II course of instruction on the Electronic Control System (ECS) for the 300B
Hydraulic Excavators. Emphasis is placed on explaining how the ECS and Monitor
Panel function. The Data and Calibration Modes of the system are also explained
in detail.

Francis
June 97

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

ELECTRONIC CONTROL SYSTEM

Components

10
11

36

5
6

35

3
4

37

CONTROLLER

12

17

20

38
18

33
28
34

24

27

32

31

30

29

Controller
Monitor
Engine Speed Dial
Travel Pressure Switch
Impl./ Swing Press. Switch
Eng. Coolant Temp. Sensor
Hyd. Oil Temp. Sensor
Fuel Level Sensor
Alternator
Eng. Oil Press. Switch
Low Idle Switch
Fuse Box
Start Switch

25

Page:

14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.

13

16

26
23
22

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

14

19

Engine
Pump
Speed Sensor
Power Shift Backup Switch
Speed Change Switch
Speed Dial Backup Switch
Battery
Feedback Sensor
Governor Actuator
Proportional Reducing Valve
Fine Control Solenoid Valve
Swing Priority Solenoid Valve

26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.

21

15

Travel Speed Solenoid Valve

Fault Alarm
Travel Alarm
Wiper
Washer
Chassis Light
Boom Light
Relay Box
Electric System
Switch Panel
Boom Raise Pressure Switch
Attach Press. Switch
PWM Sensor

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

PULSE WIDTH MODULATED (PWM) SIGNALS

VOLTAGE
LEVEL
MEAN VOLTAGE

VOLTAGE
ON

VOLTAGE
OFF
ONE
CYCLE

VOLTAGE
LEVEL
MEAN VOLTAGE
VOLTAGE
ON

VOLTAGE
OFF
ONE
CYCLE

DIFFERENT FREQUENCY

VOLTAGE
LEVEL

MEAN
VOLTAGE
VOLTAGE
ON

VOLTAGE
OFF
ONE
CYCLE

VOLTAGE
LEVEL
VOLTAGE
ON

MEAN
VOLTAGE
VOLTAGE
OFF
ONE
CYCLE

Page:

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

INSTRUMENT PANEL

BOOM UP
PRIORITY

POWER
PLUS
MODE

SWING
PRIORITY

AEC
ON/OFF
AUT

FINE CONTROL

USER MODE

Page:

SPEED TRAVEL
HIGH/LOW

ALARM CANCEL

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

ENGINE / PUMP REGULATION

POWER PLUS

ECONOMY

AUT

5
6

10

8
4
9

3
11
Eng. RPM

Dial
Position

320B

322B

325B

330B

900

800

800

720

1020

970

950

850

1160

1130

1100

1000

1300

1300

1250

1150

5
6

1470

1460

1425

1300

1590

1610

1600

1450

1700

1750

1750

1600

1800

1890

1900

1750

1900

2030

2050

1850

10

1970

2120

2180

1960

Page:

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

Monitor
Power Mode Switch
Controller
Engine Speed Dial
Engine
Pump
Pulley
Feed-Back Sensor
Governor Actuator
Speed Sensor (Magnetic Pickup)
Proportional Reducing Valve

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

POWER MODE SELECTION

23
1.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
23.
24.
25.
26.
a.
b.
c.

Monitor
Controller
Engine Speed Dial
Engine
Pump
Pulley
Feed-Back Sensor
Governor Actuator
Speed Sensor (Magnetic Pickup)
Proportional Reducing Valve
Control Piston
Pump regulator
Travel Pressure Switch
Implement Pressure Switch
Attach. Pressure Switch
System Pressure Passage
PS Pressure From PRV
Signal Press From the Otrher Pump

12

b
6

1
4

AUT

5
6

10

24
8
25
9
26
3

Page:

11

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

AUTOMATIC ENGINE CONTROL

2
AEC
1
3
5
AUT

10
13
9
14

1.
2.
3.
5.
8.
9.
10.
13.
14.

Monitor
AEC Switch
Controller
Engine
Feed-Back Sensor
Governor Actuator
Speed Sensor
Travel Pressure Switch
Implement / Swing Pressure Switch

Page:

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

ONE-TOUCH-LOW IDLE CONTROL

3
5

4
10
13
8

14

2.
3.
4.
5.
9.
8.
10.
13.
14.

Low Idle Switch

Controller
Engine Speed Dial
Engine
Governor Actuator
Feed-Back Sensor
Speed Sensor
Travel Pressure Switch
Implement / Swing Pressure Switch

Page:

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

BACKUP SYSTEM "OFF"

3
4

2
6

7
5

10
8
9

1. Controller
2. Governor Actuator
Drive Circuit
3. Governor Actuator
4. Speed Change Switch
5. Swing Parking
Brake Drive Circuit
6. Backup Resistor
7. Swing Parking
Brake Valve
8. Proportional reducing
Valve Drive Circuit
9. Buckup Switch
10. Proportional Reducing
Valve

Page:

320B / 330B HYDRAULIC

EXCAVATORS
CHAPTER : Electronic Control System

BACKUP SYSTEM "ON"

3
4

2
6

7
5

10
8
9

1. Controller
2. Governor Actuator
Drive Circuit
3. Governor Actuator
4. Speed Change Switch
5. Swing Parking
Brake Drive Circuit
6. Backup Resistor
7. Swing Parking
Brake Valve
8. Proportional reducing
Valve Drive Circuit
9. Buckup Switch
10. Proportional Reducing
Valve

Page:

10