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Production Information

Batch Information
Batch No.
Article No.
Material
Date of Production
Production Line
Time

xxx-xx-xxxx-xx
945500-160
PA 66 GF25
10/13/2016
F2

Cycle
Trade Name
Operator
Tool Book No.

Extrusion Control Limits


Features
Temperature HP/Die C
Temperature Manifold Plate C
Take Off Speed m/min
Water Temperature C
Tool Pressure [Bar]
Achieved Vacuum Performance %

TET Parameters for Production


315
310
0.29, [0.25-0.30]
30

Quality Control Information


Test Reason
Measuring Tool 1
Measuring Tool 2

Routine
TNF-001
TNF-003

Inspection Schedule
Inspector
Inspector

mation

n
Cycle

Laser-Marking

ade Name

I-14.8

Operator
l Book No.

Wang Huan Yi

mits
Actual Parameters for Production
315
310
0.29, [0.25-0.30]
30

mation

tion Schedule
nspector
nspector

0800 A.M Inspection


Eric Zhang
Eric Zhang

Width
Number.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

14.800
14.784
14.793
14.841
14.800
14.784
14.793
14.841
14.800
14.784
14.793
14.841
14.800
14.784
14.793
14.841
14.800
14.780
14.790
14.840
14.800
14.780
14.800
14.784
14.793
14.841
14.790
14.840
14.800
14.780
14.790
14.840
14.800
14.780
14.790
14.840
14.800
14.780
14.790

USL
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85

LSL
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75

Mean
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

14.800
14.784
14.793
14.841
14.840
14.800
14.784
14.793
14.841
14.800
14.784
14.793
14.841
14.800
14.784
14.793
14.841
14.792
14.799
14.830
14.833

14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85
14.85

14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75
14.75

14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
14.804433333
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A

85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129

#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A

130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160

#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A

Measurement Results

Wall Thickness
Number.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

USL
1.8
1.81
1.79
1.8
1.8
1.79
1.81
1.8
1.8
1.79
1.81
1.8
1.8
1.81
1.79
1.8
1.8
1.79
1.81
1.8
1.8
1.79
1.81
1.8
1.8
1.81
1.79
1.8
1.8
1.79
1.81
1.8
1.8
1.79
1.81
1.8
1.8
1.81
1.79

LSL

Mean

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

1.8
1.8
1.79
1.81
1.8
1.8
1.79
1.81
1.8
1.8
1.81
1.79
1.8
1.8
1.79
1.81
1.8
1.8
1.79
1.81
1.8

85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129

130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160

Left Head Height


Number.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

USL
4.2
4.21
4.2
4.21
4.2
4.18
4.19
4.19
4.2
4.18
4.19
4.22
4.2
4.21
4.2
4.21
4.2
4.18
4.19
4.19
4.2
4.18
4.19
4.22
4.2
4.21
4.2
4.21
4.2
4.18
4.19
4.19
4.2
4.18
4.19
4.22
4.2
4.21
4.2

LSL

Number.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

4.21
4.2
4.18
4.19
4.19
4.2
4.18
4.19
4.22
4.2
4.21
4.2
4.21
4.2
4.18
4.19
4.19
4.2
4.18
4.19
4.22

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129

85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129

130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160

130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160

Right Head Height


4.200.05
4.2
4.21
4.2
4.21
4.2
4.21
4.2
4.21
4.2
4.18
4.19
4.19
4.2
4.18
4.19
4.22
4.2
4.21
4.2
4.21
4.2
4.21
4.2
4.21
4.2
4.18
4.19
4.19
4.2
4.18
4.19
4.22
4.22
4.2
4.21
4.2
4.21
4.2
4.21

USL

LSL

4.2
4.21
4.2
4.18
4.2
4.21
4.2
4.21
4.2
4.21
4.2
4.21
4.2
4.18
4.19
4.19
4.2
4.18
4.19
4.22
4.21

<23.95
23.95
23.96
23.97
23.98
23.99
24
24.01
24.02
24.03
24.04
24.05
>24.05
Total

60
0
0
0
0
0
0
0
0
0
0
0
0
60

60

LSL
0 23.95
1 23.95
USL
24.05
24.05
TARGET
24
24

CPK Graphical Steps


-4 14.71537 0.003005
-3.75 14.72094 0.007918
-3.5 14.7265 0.019597
-3.25 14.73207 0.045565
-3 14.73764 0.099524
-2.75 14.7432 0.20421
-2.5 14.74877 0.393625
-2.25 14.75434 0.712762
-2 14.7599 1.212449
-1.75 14.76547 1.937488
-1.5 14.77104 2.908515
-1.25 14.7766 4.101663

<1.75
1.75
1.76
1.77
1.78
1.79
1.8
1.81
1.82
1.83
1.84
1.85
>1.85
Total

0
0
0
0
0
15
30
15
0
0
0
0
0
60

0
1
0
1
0
1

LSL
1.75
1.75
USL
1.85
1.85
TARGET
1.8
1.8

CPK Graphical Steps


-4 1.771477 0.009384
-3.75 1.77326 0.024724
-3.5 1.775042 0.061192
-3.25 1.776825 0.142275
-3 1.778608 0.310757
-2.75 1.78039 0.637631
-2.5 1.782173 1.229066
-2.25 1.783956 2.225551
-2 1.785739 3.78579
-1.75 1.787521 6.049675
-1.5 1.789304 9.081637
-1.25 1.791087 12.80716

-1
-0.75
-0.5
-0.25
0
0.25
0.5
0.75
1
1.25
1.5
1.75
2
2.25
2.5
2.75
3
3.25
3.5
3.75
4

14.78217
14.78773
14.7933
14.79887
14.80443
14.81
14.81557
14.82113
14.8267
14.83226
14.83783
14.8434
14.84896
14.85453
14.8601
14.86566
14.87123
14.8768
14.88236
14.88793
14.89349

5.433821
6.762499
7.906162
8.683221
8.958856
8.683221
7.906162
6.762499
5.433821
4.101663
2.908515
1.937488
1.212449
0.712762
0.393625
0.20421
0.099524
0.045565
0.019597
0.007918
0.003005

-1
-0.75
-0.5
-0.25
0
0.25
0.5
0.75
1
1.25
1.5
1.75
2
2.25
2.5
2.75
3
3.25
3.5
3.75
4

1.792869
1.794652
1.796435
1.798217
1.8
1.801783
1.803565
1.805348
1.807131
1.808913
1.810696
1.812479
1.814261
1.816044
1.817827
1.81961
1.821392
1.823175
1.824958
1.82674
1.828523

16.96673
21.11544
24.68645
27.11276
27.97341
27.11276
24.68645
21.11544
16.96673
12.80716
9.081637
6.049675
3.78579
2.225551
1.229066
0.637631
0.310757
0.142275
0.061192
0.024724
0.009384

<4.15
4.15
4.16
4.17
4.18
4.19
4.2
4.21
4.22
4.23
4.24
4.25
>4.25
Total

0
0
0
0
10
15
20
10
5
0
0
0
0
60

0
1
0
1
0
1

LSL
4.15
4.15
USL
4.25
4.25
TARGET
4.2
4.2

CPK Graphical Steps


-4 4.15056 0.005702
-3.75 4.153493 0.015023
-3.5 4.156427 0.037183
-3.25 4.159361 0.086452
-3 4.162295 0.188829
-2.75 4.165229 0.387452
-2.5 4.168162 0.746834
-2.25 4.171096 1.352342
-2 4.17403 2.300411
-1.75 4.176964 3.676046
-1.5 4.179897 5.518399
-1.25 4.182831 7.78219

<4.15
4.15
4.16
4.17
4.18
4.19
4.2
4.21
4.22
4.23
4.24
4.25
>4.25
Total

0
0
0
0
7
9
23
17
4
0
0
0
0
60

0
1
0
1
0
1

LSL
4.15
4.15
USL
4.25
4.25
TARGET
4.2
4.2

CPK Graphical Steps


-4 4.156785 0.006146
-3.75 4.159506 0.016193
-3.5 4.162228 0.040078
-3.25 4.16495 0.093185
-3 4.167672 0.203535
-2.75 4.170394 0.417626
-2.5 4.173115 0.804996
-2.25 4.175837 1.457659
-2 4.178559 2.479562
-1.75 4.181281 3.962329
-1.5 4.184003 5.94816
-1.25 4.186724 8.388251

-1
-0.75
-0.5
-0.25
0
0.25
0.5
0.75
1
1.25
1.5
1.75
2
2.25
2.5
2.75
3
3.25
3.5
3.75
4

4.185765
4.188699
4.191632
4.194566
4.1975
4.200434
4.203368
4.206301
4.209235
4.212169
4.215103
4.218036
4.22097
4.223904
4.226838
4.229771
4.232705
4.235639
4.238573
4.241507
4.24444

10.30973
12.83066
15.00056
16.4749
16.99787
16.4749
15.00056
12.83066
10.30973
7.78219
5.518399
3.676046
2.300411
1.352342
0.746834
0.387452
0.188829
0.086452
0.037183
0.015023
0.005702

-1
-0.75
-0.5
-0.25
0
0.25
0.5
0.75
1
1.25
1.5
1.75
2
2.25
2.5
2.75
3
3.25
3.5
3.75
4

4.189446
4.192168
4.19489
4.197612
4.200333
4.203055
4.205777
4.208499
4.211221
4.213942
4.216664
4.219386
4.222108
4.22483
4.227551
4.230273
4.232995
4.235717
4.238439
4.24116
4.243882

11.11263
13.82989
16.16878
17.75793
18.32162
17.75793
16.16878
13.82989
11.11263
8.388251
5.94816
3.962329
2.479562
1.457659
0.804996
0.417626
0.203535
0.093185
0.040078
0.016193
0.006146

Width

Left Head Height

70

25

60

20

50
40

15

30

10

20
5

10
0

<23.95

23.95

23.96

23.97

23.98

23.99

24

24.01

24.02

24.03

24.04

24.05

>24.05

<4.15

4.15

4.16

4.17

Wall Thickness

4.18

4.19

4.2

4.21

4.22

4.23

4.24

4.25

>4.25

4.23

4.24

4.25

>4.25

Right Head Height

35

25

30

20

25
20

15

15

10

10
5

5
0

<1.75

1.75

1.76

1.77

1.78

1.79

1.8

1.81

1.82

1.83

1.84

1.85

>1.85

<4.15

4.15

4.16

4.17

4.18

4.19

4.2

4.21

4.22

14.860
14.840
14.820
14.800
14.780
14.760
14.740
14.720
14.700

4.26
4.25
4.24
4.23

USL

4.22
4.21
4.2
4.19
4.18
4.17
4.16
4.15
4.14

LSL

1.86
1.85
1.84
1.83
1.82
1.81
1.8
1.79
1.78
1.77
1.76
1.75
1.74
4.26
4.25
4.24
4.23

USL

4.22
4.21
4.2
4.19
4.18
4.17
4.16
4.15
4.14

LSL

Width
Upper Spec Limit
Target
Lower Spec Limit
Stan Dev
Mean
Cp
Cpu
Cpl
Cpk
This Process is Not

24.05
24
23.95
0.022265
14.80443
0.748551
138.4155
-136.9184
-136.9184
Capable

23.95

23.97

23.99

Widt

Wall Thick
Upper Spec Limit
1.85
Target
1.8
Lower Spec Limit
1.75
Stan Dev
0.007131
Mean
1.8
Cp
2.337298
Cpu
2.337298
Cpl
2.337298
Cpk
2.337298
This Process is Capable

1.75

1.77

1.79

Wall Thick

Left Head H

Left Head H
Upper Spec Limit
4.25
Target
4.2
Lower Spec Limit
4.15
Stan Dev
0.011735
Mean
4.1975
Cp
1.420244
Cpu
1.491257
Cpl
1.349232
Cpk
1.349232
This Process is Capable

4.15

4.17

4.19
Left Head

Right Head H

Upper Spec Limit


4.25
Target
4.2
Lower Spec Limit
4.15
Stan Dev
0.010887
Mean
4.200333
Cp
1.53085
Cpu
1.520644
Cpl
1.541056
Cpk
1.520644
This Process is Capable
4.15

4.17

4.19

Right Head H

Additional Graphical Data

Width

23.99

24.01

24.03

24.05

1.83

1.85

Width

Wall Thickness

1.79

1.81
Wall Thickness

Left Head Height

Left Head Height

4.19

4.21

4.23

4.25

Left Head Height

Right Head Height

4.19

4.21
Right Head Height

4.23

4.25

Process Capability An
Test Reason

Routine

Article no.
945500-160
Mat. Description
Batch
xxx-xx-xxxx-xx
Char Type
Prod. Type Descp
Production Type
Evaluation
from
Remark

Cycle

Laser-Marking

Part Description
Char Description
Char No.
Char Class
Gage Grp.
Gage No.
Date Time

Operator
Width

Micrometer Screw
TNF-001

14.860
14.840
14.820
14.800
14.780
14.760
14.740
14.720
14.700

70
60
50
40
30
20
10
0

<23.9523.95 23.96 23.97 23.98 23.99

24

24.01 24.02 24.03 24.04 24.05>24.05

10
0

<23.9523.95 23.96 23.97 23.98 23.99

Drawing Values
Target
24.000
LSL
23.950
USL
24.050
Tolerence
0.050

Sigma

0.0223

24

24.01 24.02 24.03 24.04 24.05>24.05

Collected Values
Xmin
Xmax
R
n, Total
n < LSL
n > USL
nef

Potential Performance Index


Critical Performance Index ( Upper )
Critical Performance Index ( Lower )
Critical Performance Index

14.780
14.841
0.061
60
60
0
0
Cp
Cpu
Cpl
Cpk

The Process Is Incapable and needs to be

bility Analysis
Operator

Wang Huan Yi

Page 1/4
Date

Width
Control
Nom. Value
14.800
0.05
Unit
mm
0.05
Rec Type
Decimal
Micrometer Screw Gage Description
TNF-001
Gage Precision
to
Date Time

5>24.05

2016-10-13
Item
USL
LSL
Place
0.001

No
14.850
14.750
3

5>24.05

Statistics
Sample Mean, X-bar
X-bar (Lower)
X-bar (Upper)
X (Upper) - X(Lower)
p, Total
p < LSL
p > USL

nd needs to be reviewed

0.749
138.416
-136.918
-136.918

14.8044
14.7376
14.8712
0.1336
0.00%
100.00%
0.00%

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