Ingersoll Rand DD90

OPERATIONS, MAINTENANCE AND
PARTS MANUAL
VIBRATORY ASPHALT COMPACTOR
DD90
(AIR COOLED)
CPN : 70827373-IBPL
DATE : NOVEMBER, 2005
Read this Instruction manual before operating this unit
VIBRATORY ASPHALT COMPACTOR

DD90
SERIAL NO. :
CUSTOMER :
ORDER NO. :
ORDERING INSTRUCTIONS
BY GIVING COMPLETE INFORMATION YOU WILL ENABLE US TO FILL
YOUR ORDER CORRECTLY AND AVOID UNNECESSARY DELAYS
When ordering replacement parts, please specify
1.
The Model
2.
The Complete Serial Number of the Machine
3.
The name of each part as listed
4.
The Part Number of the Parts required
5.
The Quantity of each Part required
REFER ALL COMMUNICATIONS CONCERNING THIS MACHINE TO OUR

NEAREST BRANCH OFFICE / DISTRIBUTOR.
SERIAL NUMBER : 05 200 06 967 ONWARDS
INGERSOLL-RAND (INDIA) LIMITED

PHASE I, PEENYA INDUSTRIAL AREA,
BANGALORE - 560 058
INDIA
TABLE OF CONTENTS
DD90 - AIR COOLED
SAFETY PRECAUTIONS AND GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
PRE-START INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
STOPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
TRANSPORTING AND HAULING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SAFETY RELATED DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
HAZARDOUS SUBSTANCE PRECAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
OPERATING CONTROLS AND INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
ELECTRONIC VIBRATION CONTROL OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . 3-7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
BEST PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
SAFETY DATA SHEET HYDRAULIC OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
SAFETY DATA SHEET GEAR OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
MATERIAL SAFETY DATA SHEET FOR BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
SAFETY CHECKS - PRESTARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
GENERAL MAINTENANCE PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
MAINTENANCE PROCEDURES AND CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
1-1
TABLE OF CONTENTS
DD90 AIR COOLED
Section A - MAIN FRAME ASSEMBLY
INSTALLATION MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
INSTALLATION DECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
INSTALLATION DECK (FOR CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
STEERING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
HAND PUMP ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
HAND PUMP (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Section B - COWLING AND HYDRAULIC TANK INSTALLATION
INSTALLATION COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
ASSEMBLY COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
INSTALLATION HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
ASSEMBLY HOOD - ENGINE SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
ASSEMBLY HOOD - PUMP SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
INSTALLATION HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
ASSEMBLY HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14
RAILING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
INSTALLATION CANOPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18
INSTALLATION CABIN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20
ASSEMBLY CABIN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22
Section C - POWER PACK
AIR CLEANER / EXHAUST ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
PROPULSION PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
VIBRATION PUMP ASSEMBLY (REAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
VIBRATION PUMP ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
TRIPPLE PUMP DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
VIBRATION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
PROPULSION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
Section D - CONTROL CONSOLE
CONTROL CONSOLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
BEARING PACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
CONTROL CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
PROPULSION LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
THROTTLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
PANEL ASSEMBLY (FOR CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16
1-2
TABLE OF CONTENTS
DD90 AIR COOLED
Section E - DRUM ASSEMBLY
FRONT DRUM ASSEMBLY (Drum Drive Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
DRUM DRIVE ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
DRUM DRIVE WITH MOTOR (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
DRUM DRIVE MOTOR ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14
ROTARY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16
ROTARY GROUP HYDRAULIC SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18
PISTON WITH PISTON RINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20
DRIVE SHAFT WITH BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-22
BACK-UP PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-24
FRONT DRUM ASSEMBLY (Vibration Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-26
ASSEMBLY VIBRATION MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-30
CARRIER PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32
CARRIER AND SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34
ASSEMBLY REAR DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36
ASSEMBLY DRUM DRIVE (REAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-40
DRUM DRIVE WITH MOTOR (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42
MOTOR ASSEMBLY, DRUM DRIVE (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-46
ROTARY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-48
ROTARY GROUP, HYDRAULIC SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50
PISTON WITH PISTON RINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-52
DRIVE SHAFT WITH BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-54
BACK-UP PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-56
LOCKING SCREWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-58
ASSEMBLY REAR DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-60
VIBRATION DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-64
ASSEMBLY CUTTER EDGE (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-66
Section F - HYDRAULIC PIPING
HYDRAULIC PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
Section G - WIRING INSTALLATION
INSTALLATION ELECTRICALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
Section H - WATER SYSTEM
INSTALLATION WATER TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
WATER TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
WATER TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-6
INSTALLATION WATER TANK (CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-8
ASSEMBLY WATER TANK (CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-10
ASSEMBLY WATER TANK REAR (CABIN M/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-12
WATER PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-14
Section I - DECALS
DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2
DECAL INSTALLATION (Cabin Machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4
1 -3
TABLE OF CONTENTS
DD90 AIR COOLED
Section J - SERVICE KITS
SERVICE KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-2
TOOL KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
1-4
SAFETY PRECAUTIONS AND

GUIDELINES
1-1
SAFETY PRECAUTIONS AND GUIDELINES

OVERVIEW
BEFORE YOU OPERATE, MAINTAIN, OR IN ANY OTHER WAY USE THIS COMPACTOR:
READ and STUDY this manual, KNOW how to safely use the compactors controls and what
you must do for safe maintenance.
ALWAYS wear or use the proper safety items required for your personal protection.
PRE-START INSPECTION
INSPECT your compactor daily. Ensure that the routine maintenance and lubrication are being
dutifully performed. Have any malfunctioning, broken, or missing parts corrected or replaced
before use. DO NOT operate a damaged or poorly maintained compactor. You risk lives when
operating faulty equipment, INCLUDING your own.
VERIFY that all instruction and safety labels are in place and readable. These are as important
as any other equipment on the compactor.
CLEAN any foreign material from the steps and operators platform to reduce the danger of
slipping.
CLEAN any foreign material from the steps and operators platform to reduce the danger of
slipping.
CHECK for WARNING tags placed on the compactor. DO NOT operate the compactor until
repairs have been made and the WARNING tags are removed by authorized personnel.
KNOW the location of the Emergency Shut-Down Control if the compactor is so equipped.
ALWAYS know the capability and limitations of your equipment - speed, gradability, steering,
and braking.
BE AWARE of the dimensions of your compactor - height and width - as well as your
transporter dimensions and weight.
WATCH for overhanging obstructions such as wires or tree limbs.
ALWAYS keep the propulsion (travel) control lever in the slow position, close to N, when
descending a hill.
AVOID side-hill travel. Operate up and down a slope whenever possible. If it is absolutely
necessary for sidehill travel, use extreme caution and slow speed, NEVER descend an incline
in a gear higher or at a speed greater than that, which was used in ascending the incline.
Ingersoll-Rand recommends the optional certified Roll-Over Protection (ROPS)-equipped
compactor with seat belt if side-hill or up-and-down travel is unavoidable.
NEVER allow anyone to stand within the compactors articulation area with the engine running.
ALWAYS look in all directions BEFORE changing your direction of travel.
DO NOT attempt to control compactor travel speed with the throttle control. When operating
the compactor, maintain the engine speed at full Operating rpm.
1-2
Manual-Name
DO NOT tow or push the compactor, except as explained under TOWING in SECTION 5 of
OPERATING INSTRUCTIONS of this manual.
DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES
CAN KILL
STOPPING
ALWAYS park the compactor off the asphalt and on solid, level ground. If this is not possible,
always park the compactor at a right angle to the slope and chock the wheels and/or drums.
AVOID leaving the operators platform with the engine running. ALWAYS move the propulsion
(travel) control to N, apply the parking brake, install the articulation lock bar/lock pin, position
the throttle control to Idle rpm, pull the fuel shut-off control (if so equipped), turn the ignition
switch to OFF, and lock all lockable compartments.
USE proper flags, barriers, and warning devices, especially when parking in areas of traffic.
MAINTENANCE
AVOID, whenever possible, servicing, cleaning, or examining the compactor with the engine
running.
AVOID, whenever possible, servicing or providing maintenance to the compactor unless the
wheels and/or drums are adequately choked, and the articulation lock bar/lock pin is in the
locked position.
NEVER fill the fuel tank with the engine running, while near an open flame, or when smoking.
ALWAYS wipe up any spilled fuel.
AVOID removing the pressurized radiator cap until the engines cooling system has cooled.
DO NOT alter the engine governor settings from those indicated in the engine manual and the
engine option plate.
ALWAYS replace damaged or lost decals. Refer to the parts manual for the proper location
and part number of all decals.
DISCONNECT the battery cables when working on the electrical system or when welding on
the compactor.
BE SURE the battery areas is well-ventilated (clear of fumes) should it become necessary to
connect a jump battery or battery charger. Fumes from the battery can ignite by a spark and
explode.
IF battery charging is required, be sure the battery charger is Off when making the
connections.
BE SURE the correct battery polarity is observed (negative [-] to negative [-] and positive [+])
when connecting to a battery charger or jumper cable.
TRANSPORTING AND HAULING

DO NOT attempt to load the compactor on the transporter without knowledge and experience
1-3

with the operation of the compactor.
ALWAYS use a ramp when loading the compactor on the transporter. Be sure ramps are of
adequate strength, low angle, and proper height.
USE proper choke blocks in front and rear of the wheels of the transporter when loading the
compactor.
BE SURE to approach the transporter loading ramps squarely to make sure the compactor
does not drop off the side of the ramp.
KEEP the transporter deck clean of clay, oil, ice, frost or any other material that can become
slippery.
USE proper chock blocks in front and rear of the compactor wheels and/or drums.
SHUT the engine OFF, apply the parking brake, and lock all lockable compartments.
ALWAYS be sure the articulation lock bar/lock pin is secured in the locked position before
transporting the compactor.
CHECK for any conditions that could be dangerous. Holes, banks, underground culverts,
manhole covers, water meter pits, curb and/or street boxes.
STARTING
USE the hand rails and steps (if equipped) to get on and off the compactor. ALWAYS maintain
a three-point contact when climbing onto or off the compactor.
READ and FOLLOW ALL instruction decals.
BEFORE you start the compactor, ENSURE that the propulsion (travel) control is in N.
BEFORE you start the compactor, ENSURE that the parking brake control is in the Applied
position.
START the engine from the operators position only.
Jump starting the engine is not recommended, If you do jump-start, use EXTREME CAUTION.
Prior to jumpstarting ENSURE that the Propulsion (travel) control lever is in N. A TRAINED
OPERATOR is at the controls when the engine starts. The parking brake is Applied.
OPERATING
ALWAYS make sure that no person or obstruction is in your line of travel BEFORE starting the
compactor in motion.
NEVER climb onto or off the compactor while it is in motion.
REMAIN seated when operating the compactor.
USE extreme caution and be observant when working in close quarters or congested areas.
OPERATE ONLY from the seated position. NEVER carry passengers.
KNOW the area in which you are working. Familiarize yourself with work site obstructions and
any other potential hazards in the area
1-4
Manual-Name
KNOW and USE the hand signals required for particular jobs and know who has the
responsibility for signaling.
DO NOT work in the vicinity of overhanging banks, or on grades that could cause the
compactor to slide or roll over.
ALWAYS know the overall height of the compactor and hauling vehicle. Observe height and
weight regulations and overhead objects to be sure you can safely pass beneath them.
When loading your compactor on a public access, obey all traffic regulations and be sure that
the proper clearance flags, lights, and warning signs, including the Slow Moving Vehicle
emblem, are properly displayed. Know your approximate stopping distance at any given
speed. Never turn corners at excessive speeds. Look in all directions before reversing your
direction of travel.
WARNING
A loose compactor can shift or fall while being transported.

TIE down the compactor securely before moving the hauling vehicle or
transporter.
1. Position the compactor on the transporter or hauling vehicle centered from side
to side and apply the parking brake.
2. Ensure that the articulation lock bar/lock pin is in the locked position.
3. With adequate chains or cables and blocks, secure the compactor to the deck
of the hauling vehicle or transporter to meet local regulations.
1-5
SAFETY RELATED DECALS
1-6
Manual-Name
HAZARDOUS SUBSTANCE PRECAUTION

The following information provided to assist the owners and operators of Ingersoll Rand Road
machinery Equipment.
Further information may be obtained by contacting your nearest Ingersoll Rand office or
Dealer.
The following substances are used in the manufacture of this machine and may be
hazardous to health if used incorrectly
SUBSTANCE
PRECAUTION
Hydraulic Oil
Avoid, ingestion, skin contact and breathing fumes
Engine Lubricating Oil
Preservative Grease
Rust Preventive
Engine Fuel
Battery Electrolite
SAE Gear Oil
The following substances may be produced during the operation of this machine
and may be hazardous to health
SUBSTANCE
PRECAUTION
Engine Exhaust Fumes
Avoid Breathing
Engine Exhaust Fumes
Avoid build up of fumes in confined spaces
Electric Morong Dust

(Brushes / Insulation)
Avoid Breathing during maintenance
1-7
SPECIFICATIONS
WEIGHTS
STANDARD OPERATING WEIGHT
9500 KGS
STATIC WEIGHT AT FRONT DRUM
4750 KGS
STATIC WEIGHT AT REAR DRUM
4750 KGS
DIMENTIONS
OVERALL LENGTH
5330 MM
OVERALL WIDTH
1790 MM
OVERALL HEIGHT (Top of Steering Wheel)
2210 MM
OVERALL HEIGHT (Top of Cabin)
3000 MM
DRUM BASE
3200 MM
CURB CLEARANCE
432 MM
SIDE CLEARANCE
70 MM
OUTSIDE TURNING RADIOUS (1)
5180 MM
DRUM DIAMETER
1220 MM
DRUM WIDTH
1675 MM
DRUM SHELL THICKNESS (Nominal)
19 MM
ARTICULATION ANGLE
40
OSCILLATION ANGLE
10
VIBRATION FREQUENCY
1500 TO 2500 VPM

25 TO 42 Hz
CENTRAL FORCE PER DRUM

AT MINIMUM AMPLITUDE
2660 KGS
AT MAXIMUM AMPLITUDE
11830 KGS
NOMINAL AMPLITUDE (8 Positions
1-8
MINIMUM AMPLITUDE
0.41 MM
MAXIMUM AMPLITUDE
1.02 MM
Manual-Name
ENGINE
ENGINE MAKE AND MODEL
KOEL HA694
RATED POWER @2300 RPM
106
ELECTRICAL SYSTEM
12V NEGATIVE GROUND
PROPULSION
TYPE SYSTEM
HYDROSTATIC PARALLEL CIRCUITS TO

BOTH DRUMS
SPEED - FORWARD & REVERSE
0-12 KMS / HR.
DRUM DRIVE
MOTOR WITH TORQUE HUB
BRAKE SYSTEM
SERVICE BRAKE
HYDROSTATIC, DYNAMIC
PARKING / SECONDARY BRAKE
SPRING APPLIED
BRAKE ON BOTH DRUMS
HYDRAULIC RELEASED
MISCELLANEOUS
FUEL CAPACITY
170 LTRS.
HYDRAULIC OIL CAPACITY
150 LTRS.
WATER TANK CAPACITY
830 LTRS
THEORITICAL GRADEABILITY(2)
30%
(1) TURNING RADIUS MEASURED TO DRUM EDGE

(2) BASED ON OPTIMUM TRACTIVE CONDITIONS
WEIGHT OF SUBASSEMBLIES
APPROXIMATE WEIGHT OF SOME OF THE MAIN SUBASSEMBLIES ARE
FURNISHED HEREUNDER
DRUM ASSEMBLY
2050 KG
ENGINE
725 KG
FRONT FRAME
279 KG
REAR FRAME
733 KG
TORQUE HUB
140 KG
1-9
1 - 10
SWIVEL FRAME
265 KG
WATER TANK
265 KG
HYDRAULIC TANK
285 KG
TRIPLE OUTPUT GEAR BOX
105 KG
ECC SHAFT ASSEMBLY
85 KG
SHOCK MOUNT ASSEMBLY (Vibration Side)
125 KG
SHOCK MOUNT ASSEMBLY (Drive Side)
275 KG
INTRODUCTION
2-1
INTRODUCTION
INTRODUCTION
The DD90 compactors are equipped with a smooth drum and weigh approximately 9,500 Kg.
The machine provides variable amplitude with eight settings on each drum. The vibration
frequency can be set to 1500 to 2500 vpm for different materials. The superior applied force
of the compactor achieves excellent density in fewer passes for unexcelled productivity in a
machine of this size class.
Vibration begins instantly and automatically when travel speed reaches 0.8 Kmph and will
continue until travel drops below this speed. This prevents marking of the mat by accidental
vibration while stopped. A manual override system is provided. The direction of eccentric
rotation automatically coincides with travel direction, or can be manually selected. Vibration
can be selected for either drum individually, or for both drums simultaneously.
A 150 liters reservoir supplies oil through a 10-micron filter for the hydraulic system.
Hydrostatic propulsion provides infinite control of travel regardless of engine speed, as well as
dynamic braking. Speeds up to 12.9 Kmph in either direction provide an ample range for both
compaction and travel.
The seat and control console can be rotated 180 degrees and locked into any of five positions
for the best visibility in all directions with maximum comfort. The deck is vibration-isolated,
nonskid, and equipped with railings. Two nonskid steps provide easy mounting of the machine.
Vibration is effectively isolated from the drum frames and operator by rubber shocks at the
drum mounts. The operators deck, hydraulic tank, engine, and instrument panel are also
shock-mounted.
Fingertip steering, 65 mm inch wall clearance on both sides and 432 mm inch curb clearance,
and excellent visibility add up to exceptionally easy handling. Center point articulation moves
through a full 80 degrees and provides a very short turning radius.
Emergency braking is provided by spring-applied, hydraulically released multiple-disc brakes,
which activate automatically in case of hydraulic power loss. Braking may also be activated by
the operator from the console.
Each drum has its own water system, with epoxy-lined tank, plastic pipes, brass nozzles, and
plated strainers to preclude rust. Each tank has a pump with multiple filtering systems to
ensure a continuous water spray. No tools are needed to remove the nozzles and clean the
final filter screens. Each tank has a large filland- clean-out hatch.
[Some illustrations in this manual may show guards or cover panels removed for purposes of
clarity.]
Always replace guards and cover panels before operating.
Some illustrations in this manual show units with optional equipment installed. This optional
equipment may be purchased from your local Ingersoll-Rand Road Machinery Equipment
Distributor.
Some illustrations in this manual may be of prototype models. Production models may vary in
some detail.
Continuing improvement and advancement of product design may cause changes to your
compactor that may not be included in this publication. Each publication is reviewed and
revised as required to update and include these changes in later editions. Ingersoll-Rand
2-2
INTRODUCTION
reserves the right to modify or make changes within a specific model group without notice and
without incurring any liability to retrofit units previously shipped from the factory. Contact your
Ingersoll-Rand Road Machinery Equipment Distributor for non-routine maintenance that is not
covered in this publication.
Record the Machine Serial Number which is found on the Machine Serial Number Plate
located on the side of the machine in the articulation area. Refer to figure below.
FOR DGBR M/C
2-3
INTRODUCTION
2-4
OPERATING CONTROLS AND

INSTRUMENTS
3-1
OPERATING CONTROLS AND INSTRU-
OPERATING CONTROLS AND INSTRUMENTS
WARNING
For your own safety and the safety of others, please ensure you
thoroughly read and understand this section before operating the
machine.
FOR CABIN MACHINE
3-2
1. TACHOMETER
It is calibrated in RPM x 100 with range of 0 to 35, which displays the engine speed.
2. HOURMETER
The hour meter displays the engine running time in hours, tenths and hundreds.
3. ENGINE OIL PRESSURE GAUGE
The gauge indicator the engine oil pressure on scale calibrated 0 10 bar.
4. ENGINE OIL TEMP. GAUGE
The gauge indicator the engine oil temperature on scale calibrated 0 200C.
5. AMMETER
With the Ignition Switch in ON position ammeter indicator the battery condition on
a scale calibrated 50 to +50 Amps.
6. V-BELT BROKEN
It is a red indicator that lights if the engine blower V belt is broken during
operation. Shut down the engine immediately, otherwise the engine will over
heat.
7. M.C.B
The Main Circuit Breaker (MCB) operates as a Main Switch. It is a 30 Amp Circuit
Breaker.
8. NO CHARGE INDICATOR
It is a red indicator that lights if the M.C.B. is put ON or a default in the charging
circuit during operation.
9. IGNITION SWITCH
The Ignition Switch is a three position OFF / RUN / START switch. When the switch
is straight up and down (OFF), the electrical system is not energized. When the
switch is turned clockwise to the first position (RUN), the electrical system is
energized. When turned past the RUN position to the second position
(START), the starter will engage. Once the engine starts, release the switch
immediately, and the switch automatically returns to the RUN position.
Starter may overheat if operated longer than 30 seconds.
If engine does not start, allow the starter to cool for 2 to 3 minutes before trying
again.
10. HORN BUTTON
Depressing the button energizes the horn circuit sounding the horn. This action
allows the operator to alert ground personnel to the approach of the compactor.
11. PARKING BRAKE CONTROL
The Parking BRAKE Control is pulled outward PULL TO APPLY, hydraulic oil is
bled from the brake system causing the brakes to the applied. When the control
3-3
OPERATING CONTROLS AND INSTRUis pushed inward to the released position, the valve routes oil to the brakes.
This provides the necessary hydraulic pressure to overcome the brake spring
pressure and release the brakes.
12. PARKING BRAKE ON INDICATOR
This red indicator lights when the parking brake is applied and the ignition switch
is at the ON position.
13. ARTICULATION LOCK BAR
The Articulation Lock Bar is stored in
a special bracket welded to the
right side of the rear frame. The
lock bar should be in the position
shown above when the machine
is operating. It must be installed in
the locked position while the
machine is being transported or
parked.
14. PROPULSION (TRAVEL) CONTROL
The Propulsion (TRAVEL) Control is located at the right side of the operators seat.
This control varies machine direction and speed of travel. It also functions as
the control for hydrostatic braking. The control has three positions; Forward,
Neutral (N), and Reverse with variable speed ranges in either direction. To
propel the machine forward, gradually move the control to the Forward position.
To stop the travel of the machine, move the control slowly back to the Neutral
(N) position. This also provides hydrostatic braking. To propel the machine in
reverse, gradually move the control backward to the Reverse position. To stop
the travel of the machine, move the control slowly back to the Neutral (N)
position. There is also an electrical interlock switch on the control that allows
the engine to be started only with the control in Neutral (N).
Never descend an incline in a gear higher on a speed greater than which was used
in ascending the incline. Make certain before releasing the parking brakes.
15. ELECTRONIC VIBRATION CONTROL ( EVC )
The Vibration (EVC) Control is located on the machine control panel. All machine
Vibration functions can be selected by depressing the relevant switches on the
face of this box.
NOTE: Vibration and Amplitude selection instructions are given at the end of this
section.
16. WATER FLOW CONTROL.
The water flow control is used to regulate the water flow depending on the
application and water demand.
17. THROTTLE CONTROL
The THROTTLE Control is located on the left side of the engine compartment
behind the operators seat. It is connected to the engine governor by a cable.
Move the control upward to obtain engine Idle RPM and move the control
3-4

downward to obtain full engine Operating RPM.
Note : The throttle control lever has two positions.
a. Idle position.
b. Operating position.
When lever is shifted from Low Idle to operating position, the lever gets locked in
the operating position. To bring the lever to Low Idle from operation position,
shift the lever sideways (perpendicular to its travel position) to release the lock
and lever will come back to the idle position.
18. ENGINE STOP CONTROL
It is push pull cable that when pulled outward to the stop position shuts off the fuel
to the engine. The cable must be pushed back in before the engine can be
started.
19. FRONT LIGHTS SWITCH
The FRONT LIGHTS Switch is located at the bottom of the console panel. It is a
two position ON / OFF switch that when positioned to ON activates the front
lights. When the switch is positioned to OFF, the front lights are not lit.
20. REAR LIGHTS SWITCH
The REAR LIGHTS Switch located at the right bottom of the console panel. It is a
two position ON/OFF switch that when positioned to ON activates the rear
lights. When the switch is positioned to OFF, to rear lights are not lit.
21. MAIN WATER SWITCH
The Main Water Switch located at the left of the console panel. It is a two position
ON/OFF switch that when positioned to ON activates the water sprinkling
system. When the switch is positioned to OFF, the water sprinkling system will
not function
22. CONSOLE RELEASE LEVER.
At the bottom left of the operators
console is the release lever for
swivelling the console and seat
assembly 180 degrees. The
control and seat assembly can be
locked into five different operating
positions. To change the seat
position pull the lever upwards to
release the lock and swivel the
console to any of the five different
positions. Release the lever to
lock the console in the selected
position.
3-5
OPERATING CONTROLS AND INSTRU23. AMPLITUDE

WHEEL
ADJUSTING
An Amplitude adjusting wheel,located

on the left side of each drum,
control the variable amplitude and
dynamic force by repositioning the
variable eccentric. Each drum is
controlled independently of the
other.
Eight positions are available for fine
tuning as required. To adjust the
amplitude
for
a
particular
requirement, grasp the adjusting
wheel and pull it out of the detent.
Turn the wheel till the desired
amplitude setting is reached, as
indicated by the red indicator.
Release the amplitude wheel to
lock into the detent.
24. It is a two position ON/OFF switch that when positioned to ON activates the
winshield wipers. When the switch is positioned to OFF, the wipers comes to a
stop.
25. It is a three positioned ON/OFF/ON switch that when is positioned in the centre,
the tum indicators dont function. When the switch is positioned in the extreme
left position, the left tum indicators are activated. When the switch is positioned
in the extreme right position, the right tum indicators are activated.
26. This green indicator lights when right tum indicator is on and the ignition
switch is at the ON position.
27. This green indicator lights when left tum indicator the left position and the
ignition switch at the ON position.
the working lights dont function. When the switch is bottom position, the rear
working lamps glow with a low beam. When the switch is in the top position, the
rear lamps glow with a high beam.
the working lights dont function. When the switch is in the bottom position, the
front working lamps glow with a low beam. When the switch is in the top
position, the front lamps glow with a high beam.
30. This blue indicator lights when the working lamps glow with high beam and the
ignition switch is on.
31. It is a two position ON/OFF switch that when positioned to ON activates the
cabin lamps. When the switch is positioned to OFF, the cabin lamps doesnt lit.
32. It is a two position ON/OFF switch that when positioned to ON activates the fan.
When the switch is positioned to OFF, the fan doesnt function.
3-6

33. It is a two position ON/OFF switch that when positioned to ON activates the fog
lamps. When the switch is positioned to OFF, the fog lamps doesnt lit.
34. (Optional) Depressing this button energises the flame heater mounted on the
engine. This action helps the engine to start easily under cold climatic
conditions.
(KEEP THE PUSH BUTTON PRESSED FOR 60 SECONDS. AFTER 30
SECONDS, KEEPING THE PUSH BUTTON PRESSED, START THE
ENGINE.
ELECTRONIC VIBRATION CONTROL OPERATING

INSTRUCTIONS.
The controller is located on the machine control panel. The operations and various switch
functions are explained below.
CAUTION
ALWAYS SET THE ENGINE THROTTLE TO THE MAXIMUM SPECIFIED

SPEED DURING VIBRATION OPERATION.
GENERAL :
The EVC controller is a microprocessor-based controller exclusively developed by IngersollRand for use on our DD90 model of vibratory compactor. It requires a 12-volt DC input power
supply to function satisfactorily. The front membrane on this controller is totally water proof and
the remaining portion of the enclosure is also weather-protected by provision of a weatherproof cable gland on the rear for cable entry and an O ring seal on the rear cover. The
controlled output from the EVC controller is fed to the two pumps which generate the vibration.
BUILT-IN SELF-CHECKING FACILITY:

Whenever the main circuit breaker is switched on, all the LEDs on the EVC controller light up
for approximately five seconds. During this time the controller performs a series of checks to
3-7
OPERATING CONTROLS AND INSTRUits internal circuits. After this checking routine is completed, all the LEDs will be extinguished
and the controller is now ready for normal operation.
PROTECTION AGAINST SWITCHING SURGES & VOLTAGE FLUCTUATIONS:

This controller is provided with several electro-magnetic interference filters to ensure that the
vibration frequency does not fluctuate even during switching operations of the night lights &
water pumps.
SHORT-CIRCUIT PROTECTION FACILITY:

This controller has a safety features incorporated into its design to protect it from short-circuits
on the output side. These short circuits can occur if the two wires to the pump controls were
accidentally shorted together or if one of the wires was accidentally grounded. Whenever a
short circuit occurs, the EVC controller goes into an Alarm state whereby all the LEDs on the
controller start flashing and all outputs to the pumps are cut off. To reset the controller, first
locate and rectify the problem, and then switch the circuit breaker off and then on again. The
controller may now be operated normally.
1. ON-OFF OPERATION :
This is achieved by a GREEN button located on the front facia, near the bottom of the EVC
controller. It is toggle control that is used to switch the power to the controller on or off. When
the controller is switched on, a red LED (Light Emitting Diode) will light up on the button
indicating that the controller is powered up. Depressing the button once more will cause the
red LED to extinguish indicating that the controller has been switched off.
CAUTION
DO NOT HOLD THE ON-OFF BUTTON PRESSED FOR MORE THAN FIVE
(5) SECONDS AS THIS MAY CAUSE THE VIBRATION FREQUENCY
SETTINGS TO GET DISTURBED.
2. DRUM SELECTION :
There are two YELLOW buttons located towards the middle right hand side of the controller.
They are also toggle type controls. One of them is provided to select the rear drum and the
other to select the front drum. Whenever a drum is selected by pressing any or both of these
buttons, the red LEDs on the respective buttons light up. The selected drum / s will vibrate
according to the vibration frequency selected on the controller. To cut off the vibration to any
/ both drum/s, press the corresponding button again. The red LED will extinguish to indicate
this.
3. VIBRATION MODE SELECTION :

There are three YELLOW buttons on the left hand side of the controller for this purpose.
3-8

These are toggle type buttons like the others. Each button has a red LED built in to it to indicate
the corresponding function selected. There are two modes of operation for vibration of the
drums; they are MANUAL mode and AUTO mode. Two of the three buttons provided are for
the manual mode of operation and the remaining button is for auto mode of operation.
In the manual mode, the operator can select either clockwise direction or anti-clockwise
direction of eccentric rotation. The drum/s will vibrate at the frequency selected irrespective of
whether the machine is moving or stationary. The selected direction of rotation will be
indicated by the respective LEDs.
When switching from clockwise mode to anti-clockwise mode of vibration, there is a delay of
approximately five seconds to avoid a strain on the hydraulic system.
When the operator selects the auto mode of operation, the direction of rotation (clockwise or
anti-clockwise) is automatically selected depending on the machine direction of travel and
vibration also starts automatically once the machine speed reaches approximately 0.8 kmph
in the forward or reverse directions of travel. In the auto mode, the vibration can be selected
either for front, rear or both drum vibration.
4. VIBRATION FREQUENCY SELECTION :

The operator can select the vibration frequency required by means of the nine WHITE
buttons provided on the top of the EVC controller. Each of these buttons is a toggle type
switch. Red LEDs incorporated into each button indicate which frequency has been selected.
By pressing a particular button, the drum/s will vibrate at the frequencies indicated below ;
BUTTON NUMBER
FREQUENCY IN VPM
1500
1600
1700
1800
1900
2000
2100
2300
2500
SEQUENCE OF OPERATIONS :
1. First set the engine throttle for maximum specified speed of operation.
2. Switch on the EVC controller by pressing the GREEN button on the EVC Box.
3-9
OPERATING CONTROLS AND INSTRU3. Select the drum frequency of vibration by pressing the corresponding WHITE
button.
4. Select the drum/s for independent / dual vibration.
5. Select the vibration mode; Manual clock wise / manual anti clockwise OR auto
mode.
6. When the selections are made, the frequency of vibration can be changed by
just selecting
7. To switch off the vibration, press the GREEN ON OFF button. All LEDs on
the controller are extinguished to indicate the controller is off.
AUTO-SETTING FACILITY:
This controller has a facility for auto-setting. The inbuilt microprocessor has the factory settings
stored in its memory. These settings can be recalled at any time by the operator. It is useful if
the frequency settings on the controller have been accidentally disturbed. To revert to the
factory settings, the operator has to follow the procedure as below ;
a. First switch on the controller with the GREEN On/Off button (the LED on this
button will light up to indicate the controller the powered up).
b. Select the CLOCKWISE direction of rotation from the YELLOW button on
the left hand side of the front facia.
c. Select the front drum from one of two YELLOW buttons provided on the right
hand side of the facia.
d. Select the frequency key no.1 (the first WHITE key on the top of the front
facia).
e. Now without disturbing any other key, turn off the controller by pressing the
GREEN ON/Off button again. (All LEDs will go off to indicate this).
f.
Again press the GREEN On/Off button and
g. HOLD
IT
PRESSED
FOR
APPROXIMATELY
20
SECONDS
CONTINUOUSLY. (After 5 seconds, the LED on this button will start to flash,
please ignore this and continue holding the button pressed). Once the 20
seconds are passed, all LEDs on the controller are extinguished to indicate that
the factory settings are restored.
h. The controller may now be operated normally.
3 - 10
OPERATION
4-1
OPERATION
OPERATION
BEST PRACTICES
BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY USE THIS COMPACTOR.
READ and STUDY this manual. KNOW how to safely use the compactors controls and what
you must do for safe maintenance.
ALWAYS wear or use the proper safety items required for your personal protection.
If you have ANY QUESTIONS about the safe or maintenance of this compactor, ASK YOUR
SUPERVISOR OR CONTACT ANY INGERSOLL-RAND DISTRIBUTOR NEVER GUESS
ALWAYS CHECK !
a. Pre Starting
INSPECT your compactor daily. Ensure the routine maintenance and lubrication
are being dutifully performed. Have any malfunctioning, broken or missing
parts corrected or replaced before use. DO NOT operate a damaged or poorly
maintained compactor. You risk lives when operating faulty equipment.
INCLUDING your own.
VERIFY that all instruction and safety labels are in place and readable. These are
as important as any other equipment on the compactor.
CLEAN any foreign material from the steps and operators platform, to reduce the
danger of slipping.
NEVER fill the fuel tank, with the engine running, while near an open flame, or
when smoking.
CHECK for WARNING tags placed on the compactor. DO NOT operate the
compactor until repairs have been made and the WARNING tags are removed
by authorised personnel.
KNOW the location of the Emergency Shut Down control if the compactor is so
equipped.
ALWAYS know the capability and limitations of your equipment speed,
gradeability, steering and braking.
BE AWARE of the dimensions of your compactor height and width, as well as
your transporter dimensions and weight.
WATCH for overhanging obstructions such as wires or tree limbs.
CHECK for any conditions that could be dangerous holes, banks, underground
culverts, manhole covers, water meter pits, curb and / or street boxes.
b. Starting
USE the hand rails and steps (if equipped) to get on and off the compactor.
ALWAYS maintain a 3-point contact when climbing on to or off the compactor.
4-2
OPERATION
READ and FOLLOW ALL instruction decals.
WHEN using a compactor with ROPS (roll-over protection structure), seat belts
and other OSHA required safety equipment must be worn.
BEFORE you start the compactor, ENSURE that the propulsion (travel) controls is
in Neutral.
BEFORE you start the compactor, ENSURE that the parking brake control is in the
Applied position.
START the engine from the operators position only.
Jump starting the engine is NOT RECOMMENDED. If you do jump start, use
EXTREME CAUTION. Prior to jump starting ENSURE :1. Propulsion (travel) control lever is in Neutral
2. A TRAINED OPERATOR is at the controls when the engine starts.
3. The parking brake is Applied.
c. Operating
ALWAYS make sure that no person or obstruction is in your line of travel BEFORE
starting compactor in motion.
NEVER climb on to, stand up, or climb off the compactor while it is in motion.
USE extreme caution and be observant when working in close quarters or
congested areas.
OPERATE ONLY from the seated position, and NEVER carry passengers.
KNOW the area in which you are working. Familiarize yourself with work site
obstructions and any other potential hazards in the area.
KNOW and USE the hand signals required for particular jobs and know who has
the responsibility for signaling.
DO NOT work in the vicinity of overhanging banks, or on grades that could cause
the compactor to slide or roll over.
ALWAYS keep the propulsion (travel) control in the slow position, close to
Neutral, when descending a hill.
AVOID side-hill travel. Operate up and down a slope whenever possible. If it is
absolutely necessary for side-hill travel, use extreme caution and slow speed.
NEVER descend and incline in a gear higher or a speed greater than that which
was used in ascending the incline. Ingersoll-Rand recommends the option
certified Roll-Over Protection (ROPS) equipped compactor with seat belt if
side-hill or up and down travel is unavoidable.
NEVER allow anyone to stand within the compactors articulation area with the
engine running.
ALWAYS look in all directions BEFORE changing your direction of travel.
DO NOT attempt to control compactor travel speed with the throttle control. When
operating the compactor, maintain the engine speed at full Operating RPM.
4-3
OPERATION
DO NOT tow or push the compactor, except as explained under TOWING in
SECTION2 OPERATING INSTRUCTIONS of this manual.
DO NOT run the engine in a closed building for an extended length of time.
EXHAUST FUMES CAN KILL.
d. Stopping
ALWAYS park the compactor off the asphalt and on solid, level ground. If this is not
possible, always park the compactor at a right angle to the slope and chock the
wheels and / or drums.
AVOID leaving operators platform with the engine running. ALWAYS move the
propulsion (travel) control to Neutral, apply the parking brake, install the
articulation lock / lock pin, position the throttle control to Idle RPM, pull the fuel
shut-off control (if so equipped), turn the ignition switch to OFF and lock all
lockable compartments.
USE proper flags, barriers and warning devices especially when parking in areas
of traffic.
e. While Carrying out Maintenance work
AVOID whenever possible, servicing, cleaning or examining the compactor with
the engine running.
AVOID whenever possible, servicing, or providing maintenance to the compactor
unless the wheels and/Or drums are choked, and the articulation lock bar/lock
pin is in place.
NEVER fill the fuel tank with the engine running, while near an open flame, or when
smoking.
AVOID removing the pressurized radiator cap until the engines cooling system has
cooled.
DO NOT alter the engine governor settings from that indicated in the engine
manual and the engine option plate.
ALWAYS replace damaged or lost decals. Refer to the part number of all decals.
DISCONNECT the battery cables when working on the electrical system or when
welding on the compactor.
BE SURE the battery area is well ventilated (clear of fumes) should it become
necessary to connect a jump battery or battery charger. Fumes from the battery
can ignite by a spark and explode.
IF battery charging is required, be sure the battery charger is OFF when making
the connections.
BE SURE the correct battery polarity is observed (negative (-) to negative (-) and
positive (+) to positive (+)) when connecting to a battery charger or jumper
cable.
f.
4-4
Transporting And Hauling
OPERATION
DO NOT attempt to load the compactor on the transporter without knowledge and
experience with the operation of the compactor.
ALWAYS use a ramp when loading the compactor on the transporter. Be sure
ramps are of adequate strength, low angle and proper height.
USE proper chock blocks in front and rear of the wheels of the transporter when
loading the compactor.
BE SURE to approach the transporter loading ramps squarely to make sure the
compactor does not drop off the side of the ramp.
KEEP the transporter deck clean of clay, oil, ice or frost or any other material which
can become slippery.
USE proper chock blocks in front and rear of the compactor wheels and / or drums.
SHUT the engine OFF, apply the parking brake, and lock all lockable
compartments.
ALWAYS be sure the articulation lock bar / lock pin is secured in the locked position
before transporting the compactor.
ALWAYS know the overall height of the compactor and hauling vehicle. Observe
height and weight regulations and overhead objects to be sure you can safely
pass beneath them.
When loading your compactor on a public access, obey all traffic regulations and
be sure that the proper clearance flags, lights and warning signs, including the
Slow Moving Vehicle emblem, are properly displayed. Know your
approximate stopping distance at any given speed. Never turn corners at
excessive speeds. Look in all directions before reversing your direction of
travel.
A loose machine may shift or fall while being transported.
Tie down the machine securely before moving the hauling vehicle or transporter.
1. Position the compactor on the transporter or hauling vehicle centered from
side to side apply the parking brake.
2. Ensure that the articulation lock bar / lock pin is in place
3. With adequate chains or cables and blocks, secure the compactor to the
deck of the hauling vehicle or transporter to meet local regulations.
4-5
OPERATION
4-6
LUBRICATION
5-1
LUBRICATION
LUBRICATION
Lubrication is an essential part of preventive maintenance, affecting to a great extent the
useful life of the unit. Different lubricants are required and some components require more
frequent lubrication than others. Therefore, it is important that the instructions regarding types
of lubricants and the frequency of the application be explicitly followed. Periodic lubrication of
the moving parts reduces to a minimum the possibility of mechanical failures.
These intervals are based on average operating conditions. In the event of extremely severe,
dusty, or wet operating conditions more frequent lubrication than specified may be necessary.
All oil levels are to be checked with the machine parked on a level surface and while the oil is
cold, unless otherwise specified.
On plug type checkpoints, the oil levels are to be at the bottom edge of the check port.
All grease fittings are SAE STANDARD unless otherwise indicated. Grease non-sealed fittings
until grease is seen extruding from the fitting. 28 grams (one ounce) of EP-MPG equals one
pump on a standard 0.45-kg (one pound) grease gun.
Over lubrication on non-sealed fittings will not harm the fittings or components, but under
lubrication will definitely lead to a shorter lifetime.
Unless otherwise indicated, items not equipped with grease fittings - linkages, pins, levers, etc.
should be lubricated with oil once a week. Motor oil, applied sparingly, will provide the
necessary lubrication and help prevent the formation of rust. An Anti-Squeeze compound may
be used if rust has not formed; otherwise, the component must be cleaned first.
Grease fittings that are worn or those that have a stuck check ball must be replaced.
To prevent minor irregularities from developing into serious conditions that might involve
shutdown and major repairs, several other services or checks are recommended for the same
intervals as the periodic lubrication. The purpose of these services or checks, which require
only a few minutes, is to ensure the uninterrupted and safe operation of the unit by revealing
the need for adjustment caused by normal wear.
Thoroughly wash all fittings, caps, plugs, etc. with nonflammable, nontoxic cleaning solution
before servicing to prevent dirt from entering while performing the service.
Lubricants must be at operating temperature when draining.
Visually check the entire unit in regard to capscrews, nuts, and pins being properly secured.
Spot-check several capscrews and nuts for proper torque. If any are found loose, a more
thorough investigation must be made.
5-2
LUBRICATION
LUBRICATION POINTS
SERVICE
INTERVAL
10 HRS OR
DAILY
REF.
NO.
DESCRIPTION
SER
VICE
PART NO. /
LUBRICANT
QUANTITY
SA
SAE 20W40
FILL UP TO DIP
STICK FULL
MARK
--
CHECK
INDICATOR
ENGINE OIL
AIR CLEANER
FUEL TANK
SA
DIESEL
FUEL #2
AR
WATER TANK
SA
WATER
AR
WATER STRAINER
CL
--
--
FUEL FILTER
COLLECTED
WATER
--
5-3
LUBRICATION
SERVICE
INTERVAL
50 HRS OR
WEEKLY
100 HRS
OR
MONTHLY
300 HRS
OR
QURTERLY
5-4
REF.
NO.
DESCRIPTION
SER
VICE
PART NO. /
LUBRICANT
QUANTITY
10
HYDRAULIC OIL
SA
(IR) POWER
COMPACT
SIGHT GLASS
11
STR. CYL. PINS
MPG EP
GREASE
3 SHOTS EACH
12
ART.& OSC. JOINTS
MPG EP
GREASE
5 SHOTS EACH
13
ECCENTRIC OIL
SA
(IR) POWER
DRIVE
FTLH
14
TORQUE HUB OIL
SA
(IR) POWER
DRIVE
FTLH
15
PUMP DRIVE OIL
SA
(IR) POWER
DRIVE
FTLM
16
BATTERY
SA
DISTILLED
WATER
AR
20
ENGINE OIL FILTER
--
ONE
21
ENGINE OIL
DF
SAE 20W40
12.4L
22
CONSOLE
BUSHING
MPG EP
GREASE
5 SHOTS
23
PUMP DRIVE
GEARBOX
CL
--
--
30
FUEL STRAINER
--
ONE
31
PUMP DRIVE
BREATHER
CL
--
--
32
HYD. OIL FILTER
--
THREE
33
FUEL FILTER
--
ONE
34
CARRIER RELIEF
VLV.
CL
--
--
LUBRICATION
SERVICE
INTERVAL
1000 HRS
OR
ANNUALLY
REF.
NO.
DESCRIPTION
SER
VICE
PART NO. /
LUBRICANT
QUANTITY
(IR) POWER
DRIVE
FLUSH 0.5 L
40
CARRIER OIL
41
ECCENTRIC OIL
DF
(IR) POWER
DRIVE
20.8 L
42
TORQUE HUB OIL
DF
(IR) POWER
DRIVE
1.5 L
43
PUMP DRIVE OIL
DF
(IR) POWER
DRIVE
2.8 L
44
HORZ. SWIVEL NUT
ST
--
1000 FT. LBS
45
VERT.ART.NUT
ST
--
500 FT. LBS
46
SUCTION TRAINER
CL
--
--
47
HYD OIL TANK
DCLF
--
151L / 40 GAL
48
WATER TANK
DCLF
--
832 L / 220 GAL
S - CHECK, F - FILL, T - TORQUE, A - ADD, AR - AS REQUIRED, C - CHANGE, CL - CLEAN,

G - GREASE, D - DRAIN, FTLH - FILL TO LEVEL HOLE, FTLM - FILL TO LEVEL MARK.
FLUID CAPACITIES
NOTE
The following fluid capacities are provided for servicing personnel who must service the
machine in remote locations where complete shop facilities and resources are not available.
These capacities of the components to be serviced. Always ensure that specified method of
checking for accurate fluid levels is used.
FLUID OIL
APPROXIMATE CAPACITY (Litres)
DIESEL FUEL #2
170
HYDRAULIC OIL - (IR) POWER

COMPACT
151
5-5
LUBRICATION
FLUID OIL
APPROXIMATE CAPACITY (Litres)
ENGINE OIL - SAE 20W40
12.4
DRUM ECCENTRIC HOUSING (EACH) (IR) POWER DRIVE
20.8
DRUM TORQUE HUB (EACH) - (IR)

POWER DRIVE
1.5
PUMP DRIVE GEAR BOX - (IR) POWER

DRIVE
2.8
CARRIER OIL - (IR) POWER DRIVE
0.47
WATER TANKS (BOTH)
832
NOTE: Always use Ingersoll-Rand branded lubricating and hydraulic oil

for best performance and longer life of the equipment.
SAFETY DATA SHEET HYDRAULIC OIL
1. Identification of the substance/preparation & of the Company/Undertaking

Product Name
Castrol IR Power Compact
Product Code
0884
Application
Hydraulic System Lubricant
Company
Castrol India Limited
Address
3rd Floor, Vaswani Chambers,

264/265, Dr. Annie Besant Road,
Worli. Mumbai - 400025.
Telephone
Ph:022-4622828
Fax:022-4622900
2. Composition/ Information on Ingredients

Composition
5-6
Highly refined mineral oil and anti wear

additives
LUBRICATION
Hazardous Ingredients
This product does not contain any

ingredients classified as Hazardous All
constituents of this product do not form part
of the list of Hazardous Material as per
Government regulations.
3. Hazards Identification
This product is not classified as hazardous.
4. First Aid Measures

Eyes
Irrigate immediately with copious quantities

of water for several minutes. Obtain
medical attention in case irritation Occurs.
Skin
Wash immediately with soap and water or

with a suitable skin Cleanser. Remove any
contaminated clothing. Obtain medical
attention if irritation persists.
Inhalation
Remove from exposure
Ingestion
Obtain medical attention - wash out mouth

with water
5. Fire Fighting Measures

Suitable Extinguishing Media
Carbon Dioxide, powder, foam or water fog.

Do not use water jets.
Special Exposure Hazards
None
Special Protective Equipment
None
6. Accidental Release Measures

Personal Precautions
Spilled product presents a slip hazard
5-7
LUBRICATION
Environmental Precautions
Prevent entry into drains, sewers and water

courses
Decontamination Procedures
Soak up with inert absorbent or contain and

remove by best available means.
7. Handling & Storage

Handling
Repeated or prolonged contact with

lubricants and industrial oils should be
avoided in order to lessen the possibility of
skin disorders. It is essential that all who
come in contact with lubricants and
industrial oils maintain high standards of
personal hygiene.
Storage
Store in a cool dry place. Not classified as a

dangerous good. No significant hazard.
8. Exposure Controls/ Personal Protection

Occupational Exposure Limits Substance
8 hrs TWA
STEL
Mineral Oil (see oil mist)
5 mg/m3
10 mg/m3
Engineering Control Measures
Mechanical measures to minimize

exposure must take precedence over
personal protective measures Local
exhaust ventilation is recommended.
Personal Protective Equipment
Safety glasses. Impervious gloves (e g

PVC) Plastic Apron. Change contaminated
clothing immediately and clean before
reuse.
9. Physical & Chemical Properties
5-8
Physical State
Liquid
Colour
Pale Yellow
Odour
mild
LUBRICATION
PH
Not applicable
Flash Point, C
Above 200 deg C
Pour Point, C
Below Zero
Auto Ignition
Not determined
Relative Density at 29.5degC
Below 1
Water Solubility
Insoluble
10. Stability & Reactivity

Stability
Will not polymerize
Conditions to avoid
Avoid moisture
Materials to avoid
Not determined
Hazardous Decomposition Products
None
11. Toxicological Information

The following toxicological information is based on knowledge of the toxicity of the
products components. Expected oral LD50, rat (g/kg) and expected dermal LD50, rabbit
(g/kg) has not been determined Not classified as an eye or skin irritant.
Health Effects :
On Eyes
May cause transient irritation.
On skin
Irritation
By Inhalation
Mist and vapors may cause irritation to

nose and respiratory tract.
By Ingestion
May cause nausea, vomiting and diarrhea
Chronic
Repeated and prolonged skin contact may

cause skin disorders.
5-9
LUBRICATION
12. Ecological Information

Environmental Assessment
May cause ecological damage in aquatic

systems And must be used and disposed in
accordance with The recommendations
made in this safety data sheet.
Mobility
Mobile liquid. Not emulsifiable in water
Persistence and degradability
Inherently non biodegradable.
Bio accumulative potential
Not determined
Eco toxicity
Not determined
13. Disposal Considerations

Disposal must be in accordance with local and national legislation.
Unused Product
Dispose off thorough an authorized waste

contractor to a licensed site.
Used/ Contaminated Product
Used product to be disposed off through an

authorized waste contractor. For further
information see Section 16.
Packaging
May be disposed off through an authorized

waste Contractor. Can be suitably cleaned
and recycled.
14. Transport Information

This product is not classified as dangerous for transport
15. Regulatory Information

Hazard Label Data
5 - 10
This product is not classified as dangerous

for supply in India.
LUBRICATION
16. Other Information

The data and the advice given apply when the product is sold for the stated application or
pplications. The product is not sold as suitable for any other application. Use of the
product for applications other than as stated in this sheet may give rise to risks mentioned
in this sheet.
You should not use the product other than for the stated application or applications without
seeking advice from us If you have purchased the product for supply to a third party for
use at work, it is your duty to take all necessary steps to secure that any person handling
or using this product is provided with all the information in this sheet.
If you an employer, it is your duty to tell your employees and other who may be affected of
any hazard described in this sheet and of any precautions which should be taken.
SAFETY DATA SHEET GEAR OIL
1. Identification of the substance/preparation & of the Company/Undertaking

Product Name
Castrol IR Power Drive
Product Code
0889
Application
Gear Oil
Company
Castrol India Limited
Address
3rd Floor, Vaswani Chambers,

264/265, Dr. Annie Besant Road,
Worli. Mumbai - 400025.
Telephone
Ph:022-4622828
Fax:022-4622900

Composition
Highly refined mineral oil and anti wear

additives
Hazardous Ingredients
None
5 - 11
LUBRICATION
3. Hazards Identification
This product is not classified as hazardous.
4. First Aid Measures

Eyes
Irrigate immediately with copious quantities

of water for several minutes.
Skin
Wash thoroughly with soap and water or

with a suitable skin Cleanser as soon as
possible.
Inhalation
Remove from exposure
Ingestion
Obtain medical attention - Do not induce

vomiting
5. Fire Fighting Measures

Suitable Extinguishing Media
Carbon Dioxide, powder, foam or water fog.

Do not use water jets.
Special Exposure Hazards
None
Special Protective Equipment
None
5 - 12
Personal Precautions
Spilled product presents a slip hazard
Environmental Precautions
Prevent entry into drains, sewers and water

courses
Decontamination Procedures
Soak up with inert absorbent or contain and

remove by best available means.
LUBRICATION
7. Handling & Storage

Handling
To Avoid the possibility of skin disorders,

repeated or prolonged contact with
products of this type must be avoided. It is
essential to maintain a high standard of
personal hygiene.
Storage
Never leave a container unsealed.
8. Exposure Controls/ Personal Protection

Occupational Exposure Limits Substance
8 hrs TWA
STEL
Mineral Oil (see oil mist)
5 mg/m3
10 mg/m3
Engineering Control Measures
None
Personal Protective Equipment
Avoid skin and eye contact. Safety glasses.

Impervious gloves (e. g. PVC). Plastic
apron. Change contaminated clothing and
clean before re-use.

Physical State
Liquid
Colour
Amber
Odour
mild
PH
Not applicable
Kin Visc at 100C (cSt)
17.2
Flash Point, (COCC)
Above 240
Pour Point, C
Below Zero
Auto Ignition
Not determined
Relative Density at 29.5degC
Below 1
Water Solubility
Insoluble
Fat Solubility
Not determined
5 - 13
LUBRICATION
10. Stability & Reactivity

Stability
Stable, Will not polymerize
Materials to avoid
Strong oxidising agents
Hazardous Decomposition Products
None
11. Toxicological Information

Health Effects :
On Eyes
May cause transient irritation.
On skin
Irritant in case of prolonged exposure.

Unlikely to cause harm on brief or
occasional contact.
By Inhalation
Low volatility makes inhalation unlikely at

ambient temperatures.
By Ingestion
May cause nausea, vomitting and

diarrhoea
Chronic
Repeated and prolonged skin contact may

cause skin disorders.
12. Ecological Information
5 - 14
Environmental Assessment
The product must be disposed off in

accordance with the recommendations of
the local statutory body.
Mobility
Mobile liquid. Not soluble in water. Non

volatile.
Persistence and degradability
Not readily biodegradable.
Bio accumulative potential
Bioaccumulation is unlikely to be
significant.
Eco toxicity
Not expected to be toxic to aquatic

organisms Not expected to inhibitory to
sewage bacteria
LUBRICATION
13. Disposal Considerations

Disposal must be in accordance with local and national legislation.
Unused Product
May be sent for reclamation.
Used/ Contaminated Product
Used product to be disposed off through an

authorized waste contractor to a licensed
site. May be incinerated.
Packaging
May be disposed off through an authorised

waste Contractor. May be steam cleaned
and recycled.
14. Transport Information

This product is NOT classified as dangerous for transport in India
15. Regulatory Information

Hazard Label Data
This product is not classified as dangerous

for supply in India.
16. Other Information

The data and the advice given apply when the product is sold for the stated application or
applications. The product is not sold as suitable for any other application. Use of the
product for applications other than as stated in this sheet may give rise to risks mentioned
in this sheet.
You should not use the product other than for the stated application or applications without
seeking advice from us.
If you have purchased the product for supply to a third party for use at work, it is your duty
to take all necessary steps to secure that any person handling or using this product is
provided with all the information in this sheet.
If you an employer, it is your duty to tell your employees and other who may be affected of
any hazard described in this sheet and of any precautions which should be taken.
5 - 15
LUBRICATION
MATERIAL SAFETY DATA SHEET FOR BATTERY

EXIDE INDUSTRIES LIMITED, 59E CHOWRINGHEE ROAD, CALCUTTA-700 020.
MATERIAL SAFETY DATA SHEET
DATE
Jan-02
ISSUED BY
ARUN
MITTAL
PRODUCT NAME
LEAD ACID BATTERIES
PHONE#
91-33-2871005
HAZARDOUS COMPONENT
COMPONENT
%WEIGHT
Lead (Pd, Pb02,

PbS02)
about 70%
Sulfuric Acid
about 20%
TLV
LD 50
LD 50
LD 50
ORAL
INHALATION
CONTACT
(500) mg/kg
1 mg/m3
(2,140) mg/kg
PHYSICAL DATA
COMPONENT
5 - 16
DENSITY
MELTING
POINT
SOLUBILITY
(Boiling)
In Water
ORDER
APPEARANCE
Lead
11.34
327.4 Degrees
C
None
Silver-Gray
Metal
Lead Sulfate
6.2
1070 Degrees
C
40 mg/I (15 C)
None
White Powder
Lead Dioxide
9.4
290 Degrees C
None
None
Brown Powder
Sulfuric Acid
about 1.3
about 114
Degrees C
100%
Acidic
Clear Colorless
Liquid
LUBRICATION
FLAMMABILITY DATA
COMPONENT
FLASH POINT
EXPLOSIVE LIMIT
Lead
None
None
Sulfuric Acid
None
None
Hydrogen
COMMENTS
4% - 74.2%
Sealed Batteries can emit

hydrogen only if over charged.
(float voltage > 2.40 VPC
REACTIVITY DATA
COMPONENT
STABILITY
DECOMPOSITION
PRODUCTS
Sulfuric Acid
Stable at all
temperatures
Sulfuric Dioxide, trioxide,

hydrogen sulfide, hydrogen
INCOMPATIBILITY
POLYMERIZATION
Reactive metals, strong bases, most organic

compounds
Will not polymerize
CONDITIONS TO AVOID
Prohibit smoking, sparks, flames, etc. from battery

charging area. Avoid mixing acid with other chemicals
HEALTH HAZARD DATA

LEAD
The toxic effects of lead are cumulative and slow to appear. It affects the kidneys,
reproductive organs and central nervous system. The sysmptoms of lead overexposure
are anemia vomiting, headaches, stomach pains (lead colic), dizziness, loss of appetite,
muscle and joint paid. Exposure to lead from a battery most often occurs during lead
reclamation operations through the breathing or ingestion of lead dust and / or fumes.
*** This sheet must be passed to any scrap dealer or smelter when the battery is resold.
SULFURIC ACID
Sulfuric Acid is highly corrosive. Contact can cause severe burns in the skin and eyes.
Ingestion of sulfuric acid will cause GI track burns. Exposure to sulfuric acid may occur if
the battery case has been damaged or the vents have been tampered withS
5 - 17
LUBRICATION
SPILL OR LEAK PROCEDURES

STEPS TO TAKE IN CASE OF LEAD OR SPILL
If sulfuric acid is spilled from a battery, neutralize the acid with sodium bicarbonate (baking
soda), sodium bicarbonate (soda ash), or calcium oxide (lime). Flush the area with water
and it is acceptable to discard the neutralized acid in the sewage system.
*** Do not allow unneutrallized acid in to the sewage system.
WASTE DISPOSAL METHOD
Neutralized acid may be discarded in the sewage system. Spend batteries must be
treated as hazardous waste and disposed of in accordance with Local, State, and Federal
regulations.
SAFETY DATA
ELECTRICAL
Due to the Battery's low internal resistance and high power density, high levels of short
circuit current can develop across the battery terminals. Do not rest rools or cables on the
battery. Use insulated tools only. Follow all installation instructions and diagrams when
installing or maintaining a battery system.
CONDITIONS TO AVOID
Prohibit smoking, sparks, flames etc., from battery charging area. Avoid mixing acid with
other chemicals.
PROTECTION
5 - 18
EXPOSURE SITE
PROTECTION
COMMENTS
Skin
Rubber Gloves, Apron
Respiratory
Respirator (for lead)
Eyes
Safety Goggles, Face shield
Proactive equipment must be worn if

the battery is cracked or otherwise
damaged. A respirator should be
worn during lead reclamation
operations if the TLV is exceeded
LUBRICATION
FIRST AID
SULFURIC ACID
Skin Contact
Flush with water. See a physician if the contact area is large or if

blister occur.
Eye Contact
Call a physician immediately. Flush with water until medical help

arrives.
Ingestion
Call a physician immediately. If patient is conscious, flush mouth with

water, have the patient drink milk or sodium bicarbonate solution.
*** Do not give anything to an unconcious person.
REGULATORY INFORMATION
SCHEDULE
II
LIST:II
CLSS:8
PACKING GROUP
DESCRIPTION
BATTERIES, FLUID ACID
DOT
REGULATION
CLASS 60
DESCRIPTION
BATTERIES, NON HAZARDOUS, NON-SPILLABLE
5 - 19
LUBRICATION
5 - 20
MAINTENANCE
6-1
MAINTENANCE
MAINTENANCE
MAINTENANCE PROCEDURES
IMPORTANT.
Any new equipment requires an initial modification to the regular maintenance schedule to
properly break in the various systems and component units. All lubricating oils and engine oils
must be changed after the first 50 hours of operation in addition to the regular 10 hours and
50 hours maintenance tasks, as indicated in the regular maintenance schedule.
CAUTION
THE SPIN-ON TYPE OF FILTERS ELEMENTS SHOULD BE INSTALLED

HAND TIGHT ONLY. THE FILTERS DO NOT EITHER REQUIRE A WRENCH
FOR INSTALLATION OR FOR REMOVAL USE OF A WRENCH OR OTHER
SIMILAR TOOL FOR FITMENT OF THE SPIN-ON FILTER ELEMENTS
COULD DAMAGE THE FILTER AND RESULT IN SEVERE DAMAGE TO
THE SYSTEM COMPONENTS.
WARNING
Unexpected machine motion or moving parts can cut or crush.

Install the articulation lock bar / lock pin, apply the parking brake and shut
down the engine before carrying out any maintenance work on the
machine.
CAUTION
Improper maintenance can be hazardous.

Read and understand SAFETY PRECAUTIONS AND GUIDELINES before
you perform any maintenance, service or repairs.
SAFETY CHECKS - PRESTARTING

Before starting each day, in addition to the 10 hour daily routine maintenance, check or inspect
the following items to ensure trouble free performance.
1. Check fluid lines, hoses, fittings, filter openings, drain plugs, pressure cap,
muffler, engine, safety rail, safety shrouds and the area underneath the
6-2
MAINTENANCE
machine for signs of leakage. Correct the damage before operating the
machine.
2. Use the machines Routine Maintenance sections along with a Lubrication
Chart to perform any required fluid checks and / or maintenance.
3. Inspect the entire machine for damaged or missing parts and repair or replace
them as needed.
GENERAL MAINTENANCE PRACTICES
WARNING
Fuel is flammable. May cause injury and property damage.

Shut down the engine, extinguish all open flames and do not smoke while
filling the tank. Always wipe up any spilled fuel.
1. Check the fuel level, if necessary, fill the diesel fuel tank with clean No. 2 diesel
fuel per the specifications outlined in. SECTION - FUEL AND LUBRICATION
SPECIFICATIONS
It is recommended that diesel tank be filled with diesel fuel at the end of the day in
order to reduce condensation.
2. Check the hydraulic oil level, if necessary, fill the reservoir with a fresh, clean,
anti-wear hydraulic oil as specified in SECTION - FUEL AND LUBRICATION
SPECIFICATIONS
3. Check the water level in the tank for the drum spray system . If low, add clean
water to the tank.
4. Check the electrolyte level in the battery. If necessary, add only clean, distilled
water.
5. DO NOT operate faulty equipment.
6. Be observant of people and obstruction within the work area.
7. Mount the compactor maintaining a three point contact and seat yourself in a
operators seat. Adjust the seat to the desired position.
TOWING
In the event of an engine problem or other malfunction, it may become necessary to tow your
compactor. To tow the compactor requires disengaging the propulsion system and releasing
the spring applied brakes.
6-3
MAINTENANCE
CAUTION
Never transport the compactor unless the articulation lock bar / lock pin
is in the locked position.
Towing the compactor is limited to off the job site, in to the transporter,
off the transporter and in to the shop.
The following paragraphs describe towing procedures:
Use the following procedure to disengage the propulsion system, release the spring applied
hydraulic brakes,
The propulsion pump is designed with a bypass function that consists of two multifunction
valve cartridges used for disengagement of the propulsion system. Use the next three steps
to disengage the propulsion system:
1. Ensure that the Parking BRAKE Control is in the Applied position and the
drums are choked.
2. Gain access to the hex adjustments on the cartridges. Using a 1.1/16 wrench (
Open end spanner ) on the middle size hex and a 1.1/4" wrench on the large
hex to prevent cartridge rotation, rotate the middle hex 3 revolutions counter
clockwise to open the bypass valve. Do not rotate more than 3 revolutions, as
additional rotation will generate external leakage.
3. Locate the Propulsion (Travel) Control to the full Forward or Reverse position.
4. Disconnect the brake hose that connects the brake valve to the brakes of the
drum and connect this hose to an exteranl Hand operated hydraulic pump (
operating range of 0 - 35 Bar ) . Pressurise the brake line to 20 bar, to release
the brakes. The machine can now be towed for a short distance only. Tow at a
slow walking speed.
5. After towing the machine to the desired location, disconnect the external hand
operated hydraulic power pack and reconnect the brake hose to the brake
valve.
6. Also, re-engage the propulsion system by gaining access to the hex adjustment
on the cartridge, and tighten middle hex nut (clockwise)approximately 3 turns.
The hex nut adjustment should be torqued to 30 footpounds.
6-4
MAINTENANCE
MAINTENANCE PROCEDURES AND CHECKS

1. ENGINE OIL
Engine Dip Stick
Check the engine oil level at the start of

each day and maintain it to full mark
on the dipstick. If low, fill the
crankcase with SAE 20 W 40 CD
(MIL-2104) weight oil for normal
operating conditions year round.
2. PRECLEANER
The precleaner should be cleaned, to
remove the accumulated dust, after
each days work, when the engine is
stopped. This cleaning can be done
by removing the top cover of the
precleaner.
3. ENGINE AIR CLEANER
The air cleaner is the dry type with a
replaceable elements. There is an
air cleaner restriction indicator
located on the air transfer tubing.
The indicator will show a red signal
to indicate when the air cleaner is
plugged and must be cleaned or
replaced. After servicing the
element, be sure to reset the
indicator by pushing the button on
the bottom of the nut.
Procedure for Inspecting, cleaning &
replacing Air Filter element.
Engine Air Cleaner
a. Inspect the air cleaner outlet tube for damage.

b. Make sure the element gasket washer is not damaged, and the washers
rubber face seals against the element.
c. Inspect the element gasket for damage.
d. Check for structural failures. Any damaged parts must be replaced.
Never service the air cleaner while the engine is running.
The following procedure should be used when replacing the air cleaner element.
a. Clean exterior of the filters housing
b. Loosen the bolt on the clamp band and remove the clamp band and dust
cup.
c. Remove the thumb screw and washer, then withdraw the main element.
6-5
MAINTENANCE
d. Use a damp cloth to wipe out all excess dust inside of air cleaner housing,
similarly clean the dust cup.
e. CLEAN THE ELEMENT WITH CLEAN DRY COMPRESSED AIR USING
THE PROCEDURE GIVEN BELOW (element cleaning). Replace the
element after 300 hours or every 3 months whichever comes first.
Direct a clean jet of compressed air at not more than 3.5 kg/cm (50 psi) at an
angle of 45 deg. On the outside element.
NOTE: EXCESSIVE AIR PRESSURE CAN DAMAGE THE ELEMENT.
Move the air jet up and down along the pleats slowly rotating the element, until
no more dust is being removed. Do not rupture the element with nozzle or
air jet.
f.
Inspect all parts of the intake system and air cleaner.
g. Mark the No. of services to the main element

h. on the end of the safety element. The safety element should be replaced
atleast every three (3) replacement of the main element.
NOTE: Safety element should not be cleaned and reused.
i.
Install the cleaned or new element in to the air cleaner body, securing it with
the washer and thumb screw.
j.
Install the dust cup on the air cleaner body, ensuring that the arrows are
pointing upwards. Secure with the clamp band and tighten with the clamp
bolt.
4. INSPECTION
Element
After cleaning the element , inspect it for damage. Look for dust on the clean air
side, the slightest rupture, or damaged gaskets. A good method to use to detect
ruptures in the element is to place a light inside the element and look toward
the light from the outside. Any size hole in the element, will allow dust to pass
to the engine and cause unnecessary engine wear. Element replacement is
recommended if holes are evident.
Air Cleaner Body
Before installing the air cleaner element, remove any foreign material (leaves, lint,
or other foreign matter) that may have collected inside the air cleaner body.
Inspect the inside of the body for dents or other damage. Any damage or
foreign material may interfere with the air flow and fins on the element. Repair
any body dents being careful not to damage the sealing surfaces.
Vacuator Valve
The vacuator valve is designed to expel loose dust and dirt accumulation from the
air cleaner body. This helps to extend the service life of the air cleaner element.
The valve lips must point straight down to operate effectively, and must be kept free
6-6
MAINTENANCE
from debris. Periodically, mud and chaff can lodge in these lips and hold them
open during engine operation.
Check the condition of the valve and lips frequently and keep them clean. The
valve lips should be open only when the engine is shut down or running at low
idle speed. If the valve is turned inside out, check for a clogged air cleaner inlet.
Malfunction of this valve does allow the element to get dirty faster reducing
service life. If a valve is lost or damaged, replace it with a new valve of the same
part number.
Duct Work
The following steps should be used to inspect and check the status of the duct
work.
a. Check the intake pipe cap and screen for accumulation of leaves, trash and
other debris that could restrict air flow. Repair the screen or replace the cap
if any holes are found in the screen.
b. Check all mounting hardware for security to eliminate possible vibration of
intake piping. Such vibration leads to early failure of hoses, clamps and
mounting parts and can cause hoses to slip off the connecting pipes,
allowing unfiltered air in to the engine air intake.
c. Check all hoses for cracks, chafing or deterioration and replace at the fist
sign of probable failure.
5. BATTERY
WARNING
Batteries contain an acid and can cause injury.

Battery fumes can ignite and explode.
Skin and eye contact with the battery fluid can cause injury.
Do not smoke when observing battery fluid level. Avoid skin and eye
contact with the battery fluid. If contact occurs, flush area immediately
with water.
The battery is located under the right hand side deck and is accessible by
lifting the right side deck inspection cover.
Batteries give off fumes, batteries can explode.
Be sure that the battery area is well ventilated (clear of fumes) should it
6-7
MAINTENANCE
become necessary to connect a jump battery or charger.
Do not smoke or use an open flame near a battery.
Check that electrolyte level is to the full indicator and add clean, distilled
water, if required.
Use a battery hydrometer to measure the specific gravity in each cell.
6. FUEL TANK
The diesel tank with cap is located under
the left hand side deck.
To prevent moisture condensation, fill
the tank at the end of each working
day. If the fuel tank must be drained,
use the drain plug on the bottom of
the tank.
7. ENGINE BELTS
Diesel fill cap
Check belts for wear, breaks, cracks or other damage. Replace the belts if
necessary. If the belt is loose on the engine, refer to engine repair manual.
8. HYDRAULIC OIL
NOTICE
Dirt in the hydraulic system will lead to premature component failure. A
clean, contaminant-free system is extremely important to the machines
proper function. Take extra care when working around or on the hydraulic
system to ensure its complete cleanliness. Since the reservoir supplies
oil for the units hydraulic system, it is essential that the hydraulic oil
level be checked daily or every 10 hours. Maintain a full level of hydraulic
oil in the reservoir at all times. Hydraulic oil specifications are described
6-8
MAINTENANCE
in SECTION - FUEL AND LUBRICATION SPECIFICATIONS.
Hydraulic oil fill cap
The fill cap is located on the top of the tank which is on the rear of the engine
cowling. A drain plug is provided on the bottom of the tank. Ensure that the tank
is filled with clean hydraulic oil from previously unopened containers, first
filtering the oil through a 10 micron filter.
9. DRUM
Perform a daily visual examination to ensure that the face of the drum is free of any
material.
10. DRUM SCRAPERS
Check the drum scraper to ensure it is not damaged and that it is properly adjusted.
11. ENGINE CLEANING
The engine should be cleaned daily with air pressure. Make sure that all dust or
other contaminants are removed from the engine cylinders, oil coolers and
cooling fins.
12. HORIZONTAL CENTER SWIVEL PIN
Lubricate through the one fitting using five (5) shots of MPG-EP2 grease.
13. ARTICULATION JOINT VERTICAL
SWIVEL PINS
Lubricate through each of the two fittings
with three (3) shots of MPG-EP2
grease.
Articulation joint vertical swivel pin
6-9
MAINTENANCE
14. STEER CYLINDER PINS
Steer Cylinder pin

Lubricate through each of the two fittings with three (3) shots of MPG-EP2 grease.
There is one fittings at the rod end and one fitting at the base end of cylinder.
15. TORQUE HUB OIL
Oil fill plug
Drain Plug
Level check
There are two plugs on the torque hub located 90o apart. To check the oil in the
drum torque hub follow the steps as discussed below. For the locations of the
plugs, Refer to figures.
a. Position the torque hub so that the plugs are in the 12 Oclock / 3 Oclock
or the 12 Oclock / 9 Oclock position. This can be easily done by positioning
Index key on the drum, in a vertical position.
b. Remove both plugs and if oil is required, add oil through the 12 Oclock port
until oil flows from the lower port.
Refer to SECTION - FUEL AND LUBRICATION SPECIFICATIONS for the
proper oil specification.
c. Allow the oil to stop flowing from the lower port.
d. Install and tighten the plugs.
e. The Right Ange drive Oil also has to be changed. Drain the right angle drive
6 - 10
MAINTENANCE
oil and from the top plug fill clean oil to the level port.
f.
Operate the machine and check for any leaks.
16. ECCENTRIC OIL

The eccentric bearings are splash lubricated with oil which is contained in the
eccentric housings of the drums. Ensure that the unit is level prior to checking
the oil. Use the following procedure, to check the oil.
a. Rotate the drum until the index key, on the inside diameter of the drum
shell, is at the 12 Oclock position. At this point, the filler plug is uppermost
and the oil level plug is slightly below centerline. Ensure that the machine
is on level ground.
b. Remove the plugs and if oil is required, add oil as per the specifications in
SECTION - FUEL AND LUBRICATION SPECIFICATIONS of this manual.
Fill through the upper port until oil flows from the lower oil level port.
c. Allow the oil to stop flowing from the lower port.
d. Clean, install and tighten both plugs.
e. Repeat steps 1 through 4 for the other drum eccentric.
f.
Operate the machine and check for any leaks.
WARNING
Unexpected machine motion or moving parts can cut or crush.

Install the articulation lock bar / lock pin, apply the parking brake and shut
6 - 11
MAINTENANCE
down the engine before working on the machine.
Hot oil or components can burn.
Oil must be at normal operating temperature when draining.
Avoid contact with hot oil or components.
17. ENGINE OIL AND FILTER
Engine Oil Filter

The engine oil is to be drained and the engine filter element replaced as per the
maintenance schedule. To change the engine oil filter element, unscrew the
Spin-On filter element and discard. Take the new filter element and fill with
clean engine oil. Apply slight oil on sealing ring before putting it in its place. The
screw the element on to the filter head, by hand, until the seal makes contact
with the filter head. Then hand tighten by a further 1/4 turn Drain the engine oil
and fill with clean engine oil SAE 20 W 40CD (MIL-L-2104) to the full dipstick
mark
18. SHIFT LINKAGE
To maintain shifting ease, clean and lubricate the pivot points on the shifting
linkage. Apply SAE 20W 40CD (MIL-L-2104) motor oil sparingly to provide the
necessary lubrication and help prevent the formation of rust.
19. ENGINE CLEANING
To thoroughly clean the engine, use the following procedure:

1. Remove the engine blower cover and the hydraulic oil cooler cover.
6 - 12
MAINTENANCE
2. Loosen the screws securing the cylinder fin covers and remove the covers. Refer
to Figure.
SHIFT LINKAGE To maintain shifting ease, clean and lubricate the pivot points of
the engine throttle and engine shut of push-pull cables. Apply SAE 20 W 40 CD
9MIL-L-2104) motor oil sparingly to provide the necessary lubrication and help
prevent the formation of rust.
3 Using the steam cleaner, direct the water flow into and between each of the fins
on each of the cylinder heads on the right side of the engine. Direct the flow of
water in a direction opposite to that of the normal air flow. Ensure that the area
between each of the cylinders is also cleaned. Failure to clean between each
of the cylinder heads will definitely lead to heat build-up, oil leakage and the
resulting problems.Using the steam cleaner, direct the water flow in to the fins
of the hydraulic oil cooler in a direction opposite that of the normal air flow.
Ensure that all of the debris is removed by the water jet.
4. Direct the water flow in to the blower housing, ensuring that all of the debris is
removed from the blower.
5 Using the steam cleaner, direct the water flow in to the fins of the engine oil cooler
in a direction opposite that of the normal air flow. Ensure that all of the debris
is removed by the water jet.
6 After the hydraulic oil cooler has been cleaned from the exhaust side, the water
6 - 13
MAINTENANCE
flow should be directed in the normal air flow direction to ensure that the fins
are completely cleaned.
7 After engine oil cooler has been cleaned from the lower side, the water flow
should be directed in the direction of normal air flow to ensure the fins are
completely cleaned.
8 Direct the water flow in to each and every one of the cylinder head fins in the
direction of normal air flow. Ensure that the area between each of the cylinder
heads is cleaned. Ensure that each of the fins is cleaned. Use a flash light to
check. Pay particular attention to the diagonal fins that are angled back
between the cylinder heads. The area between these fins will cause high
engine temperature and will cause oil leakage in the cylinders.
9 Direct the water flow to clean each and every one of the fins of the blower. Refer
to Fig.
10 After the engine is cleaned, ensure that all panels are placed in the proper
position. Run the engine until the water has evaporated to prevent rust.
6 - 14
MAINTENANCE
20. FUEL FILTERS
Fuel Filters
There are two fuel filters in the fuel line. Using the following procedure to change
the fuel filter elements.
Drain the filter bowls by loosening the drain plugs situated at the bottom of the
bowls. Loosen the centre bolts and remove the bowls. Clean the bowls with
clean diesel oil. Discard the used filter elements and replace with new ones.
Check the condition of sealing washers of the bowls. If required replace. Install
with new filter elements, fit the bowls in their respective positions.
NOTE: Before starting the engine bleed the fuel system.
21. HYDRAULIC TANK BREATHER
The hydraulic tank breather assembly is mounted to the hydraulic tank fill neck. It
should be removed, washed with a non residue type solvent,assembled and
installed back in to the reservoir
22. HYDRAULIC FILTER (PROPULSION SYSTEM)
This filter is a spin-on type filter located in the right side of the engine compartment
and can be accessed by opening the right side door of the engine
compartment. The filter provides filtration for the propulsion system and should
be changed every 300 hours.
Use the following procedure to remove and replace the filter element.
NOTE: Be careful ! Hot oil or components - can burn !
a. Thoroughly clean all debris and dirt from the filter (filter head and element).
b. Unscrew the old filter element and discard it.
c. Fill the new replacement filter element with clean hydraulic oil (filtered
through a 10 filtering system).
d. Lightly coat the seal gasket with clean oil and install the new filter element.
Tighten the new filter element till it makes contact with the seating area of
the hydraulic filter head. Then tighten the filter element one quarter (1/4) of
6 - 15
MAINTENANCE
a turn beyond the seal gasket contact.
e. Start the engine and run on low idle. Check for air foaming in the hydraulic
tank. If foaming exists, stop the engine and check for proper seating of the
element on the hydraulic filter head. Check for any leakage.
NOTE: No foaming should exist in the hydraulic tank.
f.
Start the engine and check for proper operation.
g. Check the machine for any leakage.

23. HYDRAULIC FILTER ( VIBRATION SYSTEM)
This filter is a spin-on type filter located in the right side of the engine compartment
and can be accessed by opening the right side door of the engine cowling. The
filter provides filtration for the power steering return and vibration system, and
should be changed every 300 hours.
Use the following procedure to remove and replace the filter element.
NOTE: Be careful ! Hot oil or components - can burn !
a. Thoroughly clean all debris and dirt from the filter (filter head and element)
b. Unscrew the old filter element and discard it.
c. Fill the new replacement filter element with clean hydraulic oil (filtered
through a 10 filtering system).
d. Lightly coat the seal gasket with clean oil and install the new filter element.
Tighten the new filter element till it makes contact with the seating area of
the hydraulic filter head. Then tighten the filter element one quarter (1/4) of
a turn beyond the seal gasket contact.
e. Start the engine and run on low idle. Check for air foaming in the hydraulic
tank. If foaming exists, stop the engine and check for proper seating of the
element on the hydraulic filter head. Check for any leakage.
NOTE: No foaming should exist in the hydraulic tank.
f.
Start the engine and check for proper operation.
g. Check the machine for any leakage.
6 - 16
Section A - MAIN FRAME

ASSEMBLY
A-1
70570965
INSTALLATION MAIN FRAME
A-2
DESCRIPTION
70570965
ITEM
COMM. NO.
QTY
70508197
FRAME, REAR
70825609
FRAME, REAR (CABIN M/C)
94036704
FITTING, GREASE
70109368
FRAME, SWIVEL
58977711
PIN, CONNECTING
59809947
SPACER
58977703
PIN
59043190
SEAL, DUST
59043182
SEAL, DUST
50273945
SEAL, DUST
10
50268259
BUSHING, THRUST
11
50268242
BUSHING, THRUST
12
95922217
WASHER FLAT
13
95922175
WASHER
14
59003434
NUT LOCK
15
59003442
NUT, ELASTIC STOP
16
70109533
SWIVEL BACK PLATE
17
70101183
SCREW CAP HEX. HEAD
18
94037041
WASHER FLAT,
19
70558655
SHIM (0.06mm)
20
70558663
SHIM (1.6mm)
21
70576004
CYLINDER STEERING - SEAL KIT
70576012
SEAL KIT
22
70709100
PIN, CYLINDER PIVOT
23
95223384
CIRCLIP
24
50273986
BEARING
25
94034345
ADAPTER
26
70109491
LOCK BAR ASSEMBLY
27
94365962
PIN
28
95920286
SCREW CAP HEX. HEAD
29
94051463
NUT ELASTIC STOP
30
70108873
FRAME, FRONT
33
59718817
GAUGE FUEL
35
70120308
FITTING TUBE
38
97120760
PLUG
DIMENSIONS/NOTES
A-3
70570973
INSTALLATION DECK
INSTALLATION DECK
A-4
INSTALLATION DECK
DESCRIPTION
70570973
ITEM
COMM. NO.
QTY
70651773
BREATHER AIR
59726885
MOUNT SHOCK
70114541
WELDMENT DECK
95920849
SCREW HEX HD
70155668
WASHER HARD
12
59675827
SPACER
95920856
SCREW HEX HD
10
95920880
BOLT HEX HD
11
59822338
SEAL WIPER
12
70114640
HOLD DOWN RUBBER
14
94031390
SCREW HEX HD
15
58867052
WASHER PLAIN
16
94036928
WASHER SPRING B
16
17
50393529
SUPPORT STRAP TIE ( HOSE )
20
DIMENSIONS/NOTES
A-5
70826508
INSTALLATION DECK (FOR CABIN M/C)
A-6
DESCRIPTION
70826508
ITEM
COMM. NO.
QTY
70651773
BREATHER AIR
59726885
MOUNT SHOCK
70114541
WELDMENT DECK
95920849
SCREW HEX HD
70155668
WASHER HARD
16
59675827
SPACER
95920856
SCREW HEX HD
10
95920880
BOLT HEX HD
11
59822338
SEAL WIPER
12
70114640
HOLD DOWN RUBBER
14
94031390
SCREW HEX HD
15
58867052
WASHER PLAIN
16
94036928
WASHER SPRING B
16
17
50393529
SUPPORT STRAP TIE ( HOSE )
20
18
70825625
BRACKET UPPER, SHOCK MOUNT MTG
19
94034188
WASHER SPRING
20
94034212
SCREW HEX HD
DIMENSIONS/NOTES
A-7
70576004
STEERING CYLINDER
STEERING CYLINDER
A-8
STEERING CYLINDER
ITEM
COMM. NO.
DESCRIPTION
70576004
QTY
ANCHOR
END HEAD
TUBE
MUFF
PORT
PISTON
PISTON ROD
GLAND
PISTON ROD END
10
**
PISTON SEAL
11
**
ORING, POSITION
12
**
ORING, GLAND
13
**
SLYD RING
14
**
GLAND SEAL
15
**
WIPER SEAL
16
**
NYLOCK NUT
DIMENSIONS/NOTES
** 70576038 SEAL KIT
NOTE:
EXPLOSION IS SHOWN IS FOR

DISASSEMBLY AND ASSEMBLY ONLY.
EXCEPT SEAL KIT(ITEMS MARKED AS **),
OTHER PARTS ARE NOT SOLD
SEPARATELY
A-9
70114525
HAND PUMP ASSEMBLY (OPTIONAL)
23
22
22
A - 10
23
DESCRIPTION
70114525
ITEM
COMM. NO.
QTY
59366724
HAND PUMP
94131356
TEE
94139573
DIAL PRESSURE GAUGE
94244662
ADAPTER ST.
95302113
ADAPTER ELBOW
94027588
BULK HEAD ADAPTER
97125959
TEE, SWIVEL BRANCH
97120737
ADAPTER ST.
94034329
ADAPTER ELBOW
10
95068110
SCREW HEX HEAD
11
95931424
LOCK WASHER
12
70114632
PUMP HANDLE
13
70114533
MOUNTING PLATE
14
59939520
SELECTOR VALVE
15
95920526
SCREW HEX. HEAD
16
94049657
KNOB
17
70155056
STUD
18
94244688
ADAPTER ST.
19
95923314
LOCK NUT
20
95920567
SCREW HEX. HEAD
21
94056728
WASHER FLAT
22
94034337
O RING
23
94034352
O RING
24
97120737
ADAPTER ST.
DIMENSIONS/NOTES
A - 11
59366724
HAND PUMP (OPTIONAL)
A - 12
ITEM
COMM. NO.
59361360
BALL
59361378
BALL
59361386
OUTLET VALVE SPRING
59361394
SET SCREW
O RING
BACKUP WASHER
BEAM
WIPER
59361402
DESCRIPTION
59366724
QTY
59361410
PLUNGER
10
59446054
PUMP
11
59446062
SPRING
12
59446070
PLUG
O RING
13
14
59361444
RELEASE VALVE
15
59361451
PIN
16
59361469
CLEVIS PIN
17
59361477
CLEVIS PIN
18
59361485
WASHER
19
59361493
COTTER PIN
20
59361501
WASHER
21
59361519
BALL
22
59361527
LINK
23
59446088
SERVICE KIT (INCLUDES 5,6,8,13)
DIMENSIONS/NOTES
A - 13
59366724
A - 14
Section B - COWLING AND

HYDRAULIC TANK INSTALLATION
B-1
70573472
INSTALLATION COWLING
B-2
DESCRIPTION
70573472
ITEM
COMM. NO.
QTY
70573571
ASSEMBLY COWLING DD 90
94037066
SCREW HEX HEAD
94034170
WASHER SPRING
94038650
WASHER PLAIN
70706999
BRACKET - FILTER SUPPORT
70635628
WASHER TAPERED ISMC
94038536
SCREW HEX HEAD
94037488
NUT HEX
DIMENSIONS/NOTES
Refer Page 2-4
B-3
70573571
ASSEMBLY COWLING
ASSEMBLY COWLING
B-4
ASSEMBLY COWLING
DESCRIPTION
70573571
ITEM
COMM. NO.
QTY
70571207
ASSEMBLY SUB COWLING
70529474
MANIFOLD HYD. RETURN LINE
94037538
SCREW HEX HEAD
94034188
WASHER SPRING
94034162
NUT HEX HEAD
94133907
ADAPTER ELBOW
97113930
ADAPTER ST.
97113799
ADAPTER ST.
10
59434779
OIL FILTER
11
94031713
WASHER PLAIN
12
97140966
WASHER SPRING
13
94057254
SCREW HEX HEAD
14
94244720
ADAPTER ST.
16
95303756
O RING
17
59984559
FILTER SPIN ON SUCTION
18
94053360
SCREW HEX HEAD
19
94056728
WASHER PLAIN
20
94060910
WASHER SPRING
21
94244761
ADAPTER ST.
22
95376133
ADAPTER ELBOW
23
95343737
O RING
24
97114185
ADAPTER TEE
25
70576483
SPRING GAS FRP DOOR - RHS
26
70576970
SPRING GAS FRP DOOR - LHS
27
70576491
HING FRP DOOR
DIMENSIONS/NOTES
B-5
70573563
INSTALLATION HOOD
INSTALLATION HOOD
B-6
INSTALLATION HOOD
DESCRIPTION
70573563
ITEM
COMM. NO.
QTY
DIMENSIONS/NOTES
70574207
SUB ASSEMBLY COWLING
(Reference)
70692934
ASSEMBLY DOOR FRP - ENGINE SIDE
Refer Page 2-8
70692629
ASSEMBLY DOOR FRP - PUMP SIDE
Refer Pager 2-10
70605894
HOOK LATCH FRP COVER
94041639
SCREW HEX HEAD
94042744
WASHER PLAIN
94036928
WASHER SPRING
94037488
NUT HEX
B-7
70692934
ASSEMBLY HOOD - ENGINE SIDE
B-8
DESCRIPTION
70692934
ITEM
COMM. NO.
QTY
70574116
COVER FRP - ENGINE SIDE
70567318
LATCH SLAM DOOR
94053683
SCREW HEX HEAD
94327905
WASHER PLAIN
94037512
NUT HEX
70576491
HINGE FRP DOOR
94042181
SCREW SOC HEAD
DIMENSIONS/NOTES
B-9
70692926
ASSEMBLY HOOD - PUMP SIDE
B - 10
DESCRIPTION
70692926
ITEM
COMM. NO.
QTY
70574124
COVER FRP - PUMP SIDE
70567318
LATCH SLAM DOOR
94053683
SCREW HEX HEAD
94327905
WASHER PLAIN
94037512
NUT HEX
70576491
HINGE FRP DOOR
94042181
SCREW SOC HEAD
DIMENSIONS/NOTES
B - 11
70573480
INSTALLATION HYDRAULIC TANK
B - 12
DESCRIPTION
70573480
ITEM
COMM. NO.
QTY
70573589
ASSEMBLY HYD TANK
70027248
STUD
94116720
ANTI - VIBRATION MOUNTS
94071909
WASHER PLATE
94056553
NYLOCK NUT
70529334
BAFFLE HOT AIR
94036837
SCREW SOC HEAD
94038650
WASHER PLAIN
94034170
WASHER SPRING
10
59984559
FILTER SUCTION
11
95343737
O-RING
12
94244761
ADAPTER ST.
13
95376133
ADAPTER EL.
DIMENSIONS/NOTES
Refer Page 2- 14
B - 13
70573589
ASSEMBLY HYDRAULIC TANK
B - 14
DESCRIPTION
70573589
ITEM
COMM. NO.
QTY
70508213
WELDMENT TANK
74249091
PIPE NIPPLE
70614482
SUCTION STRAINER
94244761
ADAPTER ST.
95343737
O-RING
97126098
ADAPTER ST.
95266425
O-RING
94244720
ADAPTER ST.
95303756
O-RING
10
94037298
ADAPTER ST.
11
95303756
O-RING
12
81296568
ADAPTER ST.
13
70011739
CHECK VALVE
14
97113690
ADAPTER ST.
15
94097508
ADAPTER ST.
16
70080726
ADAPTER ST.
18
59588392
PLUG
19
97120513
O-RING
22
70651773
BREATHER
23
94141009
PLUG OIL LEVEL
DIMENSIONS/NOTES
B - 15
70827365
RAILING ASSEMBLY
RAILING ASSEMBLY
B - 16
RAILING ASSEMBLY
DESCRIPTION
70827365
ITEM
COMM. NO.
QTY
70838214
RAILING FRONT
70113816
PLATE
70148929
SCREW HEX HD
70526744
RAILING REAR
70613476
ASSEMBLY DECK PLATE -LHS
70613468
ASSEMBLY DECK PLATE -RHS
81296998
SCREW HEX HD
94031994
SCREW HEX HD
94034162
NUT HEX
24
10
94034188
WASHER SPRING B
24
11
94034212
SCREW HEX HD
12
94036654
WASHER SPRING B
13
94037041
WASHER SPRING B
16
14
94037207
SCREW HEX HD
10
15
94037538
SCREW HEX HD
16
94037553
WASHER PLAIN
17
94037652
NUT HEX
DIMENSIONS/NOTES
B - 17
70827449
INSTALLATION CANOPY
INSTALLATION CANOPY
B - 18
INSTALLATION CANOPY
DESCRIPTION
70827449
ITEM
COMM. NO.
QTY
70819396
WELDMENT FRONT SUPPORT
70816327
WELDMENT TUBE
70819404
REAR SUPPORT, RH
70819412
SUPPORT REAR, LH
70827464
BRACKET WELDMENT
70827472
GASKET
70827456
CANOPY FRP
94070398
BOLT HEX HEAD M12 X 70
12
94037553
WASHER, PLAIN M12
10
94034162
NUT, HEX M12
12
11
70155569
WASHER HARD FLAT, 0.520/0.510
16
12
94034212
SCREW HEX HD, M12 X 25
12
DIMENSIONS/NOTES
NOTE : EXCEPT ITEM 7, ALL OTHER ITEMS ARE PART OF KIT 70848056.
B - 19
70825047
INSTALLATION CABIN (OPTIONAL)
B - 20
DESCRIPTION
70825047
ITEM
COMM. NO.
QTY
70825039
ASSEMBLY OPERATOR CABIN
70818885
MIRROR COMPACTORS
94031994
SCREW HEX HD
94034188
WASHER SPRING
94034162
NUT HEX
70825062
GASKET STRIP
94037207
SCREW HEX H
81296998
SCREW HEX HD
94036654
WASHER SPRING
10
70826961
FAN CABIN
11
70826953
MOTOR WIPER
12
70825799
ASSEMBLY DECK PLATE LH
13
70825815
ASSEMBLY DECK PLATE RH
DIMENSIONS/NOTES
B - 21
70825039
ASSEMBLY CABIN (OPTIONAL)
B - 22
DESCRIPTION
70825039
ITEM
COMM. NO.
QTY
70821806
CAB OPERATOR
70825054
FITTING FLOURESCENT
70124946
LAMP FOG
DIMENSIONS/NOTES
B - 23
70825039
B - 24
Section C - POWER PACK
C-1
70573530
AIR CLEANER / EXHAUST ASSEMBLY
C-2
DESCRIPTION
70573530
ITEM
COMM. NO.
QTY
94034170
WASHER SPRING
94038650
WASHER PLAIN
70529243
PIPE CONNECTING
94034154
NUT HEX
94056991
SCREW HEX HEAD
94036928
WASHER PRING
94038536
SCREW HEX HEAD
94042744
WASHER PLAIN
10
70000807
CLAMP, SILENCER MTG
11
70536446
BRACKET MTG EXHAUST
12
70529268
PIPE EXHAUST STACK
13
94036910
BOLT HEX HEAD
*16
70126628
EXHAUST SILENCER
*17
70559737
PIPE EXHAUST
*18
70079553
PRE-CLEANER
*19
70079512
HUMP HOUSE
*20
70079520
SERVICE INDICATOR
*21
70079546
AIR CLEANER
*22
70099601
CLAMP
*23
70079496
ELBOW HOSE
*24
70099593
CLAMP
*25
70079504
ELBOW HOSE
DIMENSIONS/NOTES
NOTE: * Fall under Koel Scope of Supply
C-3
70570981
ENGINE INSTALLATION
ENGINE INSTALLATION
C-4
ENGINE INSTALLATION
DESCRIPTION
70570981
ITEM
COMM. NO.
QTY
70570957/
70826607
ASSEMBLY ENGINE
94071909
PLATE WASHER
94056553
NUT HEX NYLOCK
59546812
MOUNT SHOCK
70154612
BOLT HEX HEAD
DIMENSIONS/NOTES
Refer Page 3-6
C-5
70570957
ENGINE ASSEMBLY
ENGINE ASSEMBLY
C-6
ENGINE ASSEMBLY
DESCRIPTION
70570957
ITEM
COMM. NO.
QTY
70536461/
ENGINE
70825211
ENGINE (FOR CABIN M/C)
59532093
COUPLING
70552211
GEARBOX TRIPLE OUTPUT
94036894
SCREW HEX HD
94038650
WASHER PLAIN
70547906
BRACKET CABLE
94037066
SCREW HEX HD
12
94038650
WASHER PLAIN
12
70121744
BRACKET MOUNTING ENGINE REAR RH
10
70138615
WELDMENT ENGINE MOUNTING FRONT
11
70095674
CLAMP MOUNTING CABLE
12
70121751
BRACKET MOUNTING ENGINE REAR LH
13
70155684
WASHER HARD
14
94037124
SCREW HEX HD
15
94036860
SCREW HEX HD
16
94037785
WASHER SPRING B
17
94037678
NUT HEX
18
70155700
WASHER HARD
19
94037207
SCREW HEX HD
20
70037494
CLAMP PUSH-PULL CABLE
21
70536396
DUCT HOT AIR
22
94038650
WASHER PLAIN
23
94126018
BOLT HEX HD
24
94146990
HOSE HYD
25
70075718
COOLER HYDRAULIC OIL:AKG
26
97114524
HOSE HYD
27
94024320
SEAL BONDED
28
70074364
ADAPTER ST
29
70074380
ADAPTER ST
30
70554050
ASSEMBLY PROPULSION PUMP
31
70554134
ASSEMBLY PUMP STEERING
32
70081302
CLEVIS SERIES
33
70541016
CLEVIS SERIES
DIMENSIONS/NOTES
C-7
70570957
ENGINE ASSEMBLY
ITEM
COMM. NO.
34
70526371
CABLE SHUT OFF
35
70076955
BRACKET MOUNTING THROTTL E
36
70554043
ASSEMBLY VIBRATION PUMP REAR
37
70554035
ASSEMBLY VIBRATION PUMP FRONT
38
94076239
SCREW FERRY CAP
C-8
DESCRIPTION
QTY
DIMENSIONS/NOTES
ENGINE ASSEMBLY
**Always use Ingersoll-Rand Replacement parts!**
C-9
BLANK
70554050
PROPULSION PUMP ASSEMBLY
C - 10
DESCRIPTION
70554050
ITEM
COMM. NO.
QTY
59003012
PUMP HYDRAULIC
70081492
O-RING
94080835
ADAPTER EL
95266425
O RING
94131364
ADAPTER EL
95303756
O RING:
94037298
ADAPTER ST
97116065
ADAPTER TEE RUN
70529482
ADAPTER ST
10
94227485
ADAPTER FLANGE SPLIT
11
59328484
ADAPTER TEE
12
95919460
BOLT HEX HD
13
94038916
WASHER SPRING
14
59993881
O-RING
16
70122122
LEVER PROPULSION
17
94038676
SCREW HEX HD
DIMENSIONS/NOTES
C - 11
70554134
STEERING PUMP ASSEMBLY
C - 12
DESCRIPTION
70554134
ITEM
COMM. NO.
QTY
70128830
PUMP GEAR STEERING
70149232
GASKET FLANGE:REXROTH
97113930
ADAPTER ST
97113781
ADAPTER ST
94051166
ELBOW STREET
DIMENSIONS/NOTES
C - 13
70554043
VIBRATION PUMP ASSEMBLY (REAR)
C - 14
DESCRIPTION
70554043
ITEM
COMM. NO.
QTY
13345442
PUMP HYDRAULIC
70084975
O-RING
97126122
ADAPTER ST
95266433
O RING
94037298
ADAPTER ST
95303756
O RING
95366001
ADAPTER EL
DIMENSIONS/NOTES
C - 15
70554035
VIBRATION PUMP ASSEMBLY (FRONT)
C - 16
DESCRIPTION
70554035
ITEM
COMM. NO.
QTY
13345442
PUMP HYDRAULIC
70084975
O-RING
95280194
ADAPTER EL
95266433
O RING
94037298
ADAPTER ST
95303756
O RING
95366001
ADAPTER EL
DIMENSIONS/NOTES
C - 17
70552211
TRIPPLE PUMP DRIVE
TRIPPLE PUMP DRIVE
C - 18
TRIPPLE PUMP DRIVE
DESCRIPTION
70552211
ITEM
COMM. NO.
QTY
70667464
HOUSING
70667472
MAGNETIC PLUG
70667480
PIPE PLUG
70667498
PIPE PLUG
70667506
ELBOW
70667514
REDUCER BUSHING
70667522
BREATHER
70667530
GEAR
70667548
GEAR
10
70667555
BEARING
11
70667563
PUMP ADAPTER
12
70667571
PUMP ADAPTER
13
70667589
O RING
14
70667597
O RING
15
96701875
SCREW
12
16
70667605
ADAPTER SLEEVE
17
70667613
ADAPTER SLEEVE
18
70667621
FLY WHEEL COVER
19
94037074
SCREW
21
70667639
OIL SEAL
22
70564778
DRIVE SHAFT
23
70559133
COUPLING PLATE
24
94034105
PLUG
25
94038536
HEX HEAD SCREW
26
70559125
HUB, SPLINED
DIMENSIONS/NOTES
C - 19
13345442
VIBRATION PUMP
VIBRATION PUMP
C - 20
VIBRATION PUMP
DESCRIPTION
13345442
ITEM
COMM. NO.
QTY
59785642
TEMPER LOAD RING
58903741
O-RING
58815606
PIN
59785246
GEROTOR ASSEMBLY
59785311
WOODRUFF KEY
59938373
SERVO COVER GASKET
59972877
O-RING
59871772
SEAL NUT
59242529
O-RING
10
95097663
O-RING
11
58815622
FILTER ADAPTER SEAL
12
59888297
PUMP SHAFT - 13 TOOTH
13
58799909
ROLLER BEARING
14
59105304
RETAINING RING
15
59941203
LIP SEAL
16
59990200
SCR VALVE KIT
17
58220567
O-RING
18
59949339
O-RING
19
59986422
BACKUP RING
20
50278019
O-RING
21
59949511
FRONT COVER GASKET
22
59785303
NEEDLE BEARING
DIMENSIONS/NOTES
C - 21
59003012
PROPULSION PUMP
PROPULSION PUMP
C - 22
PROPULSION PUMP
DESCRIPTION
59003012
ITEM
COMM. NO.
QTY
59028423
Variable housing
59933622
Plug
59949461
Plug
58795766
Control filter screen
59367748
Pin
59359810
Pin
59369116
Bearing
58763442
Swashplate assembly
59369322
Feedback link
10
59369314
Cage locator link
11
59360057
Pin
12
59369330
Spring
13
59360107
Guide post
14
58763459
Leveler
15
59369371
'O' Ring
16
59369348
Slide cover
17
58804519
Tab lock
18
59360131
Screw
19
59360115
Nut
20
59949461
Plug
21
58763475
Shim
22
59369397
Spring
23
58763467
Spring seat
24
58828476
End cap (Axial ports)
25
59360354
- Bushing
26
59369603
- Journal bearing
27
59369561
End cap gasket
28
59985036
Cylinder block kit (with welded pistons)
29
59369249
- Pump valve plate
30
59369124
- Cylinder block assembly
31
59369165
- Retainer plug
32
59369157
- Spring retainer
33
59369140
- Cylinder block screen
34
59369132
- Spring seat
DIMENSIONS/NOTES
C - 23
59003012
PROPULSION PUMP
ITEM
COMM. NO.
35
59359976
- Screw
36
59359968
- Washer
37
59369199
- Slipper guide bearing
38
58795543
- Spacer
39
59369181
- Slipper guide
- Pistons (welded)
40
NSS
DESCRIPTION
QTY
41
58763491
Servo sleeve kit
42
59369454
- 'O' Ring
43
58769209
- 'O' Ring
44
59360321
- Screw
45
58769472
Kit, servo piston
46
59369421
- Piston ring
47
59369413
- 'O' Ring
48
58828484
Slider block
49
58828492
Shaft
50
59369462
Roller bearing
51
59369470
Retaining ring
52
59369504
'O' Ring
53
59369496
Lip seal
54
59432005
Seal carrier
55
58828500
Screw
56
59360651
MDC (Without start switch)
57
59360693
- Screw
58
59360677
- Nut
59
59360669
- Washer
60
59932418
- Control handle
61
59360685
- Control gasket
62
58921602
Control orifice kit
(Inclues items 64 & 65 and orifice)

64
NSS
- Spring
65
NSS
- Spring retainer
66
59446138
Adjustable charge relief kit
67
59399303
- Nut
68
59399287
Plug assembly
69
59360610
- 'O' Ring
C - 24
DIMENSIONS/NOTES
PROPULSION PUMP
DESCRIPTION
59003012
ITEM
COMM. NO.
QTY
70
59360628
- Spring
71
59399295
- Poppet
72
59360958
Spacer
73
58804527
Lifting bracket
74
59360974
Screw
75
59949628
Plug
76
59431981
Port cover gasket
77
59360370
Port cover
78
59431999
Screw
79
59949487
Plastic plug
80
59933622
Plug
81
59369587
Screw
82
59336123
Screw
83
59360495
Retaining plate
84
59028498
Charge pump cover assembly
85
59360354
- Bushing
86
59360552
- 'O' Ring
87
58941105
Charge pump
88
59360453
Port plate
89
59068480
Pin
90
58918566
Charge pump shaft
91
59360487
Key
92
58769134
Screw
93
59933622
Plug
94
59360701
Reducer fitting
95
59360719
Multifunction valve assembly
96
59369801
- 'O' Ring
97
59360735
- 'O' Ring
98
59360750
Check vave
99
59369751
Special ring
59985044
Overhaul seal kit Includes items 15,18,19,

27,35,42,43, 46,47,52,53,61,69,86,96 and
97)
DIMENSIONS/NOTES
C - 25
59003012
C - 26
PROPULSION PUMP
Section D - CONTROL CONSOLE
D-1
70827407
CONTROL CONSOLE INSTALLATION
D-2
DESCRIPTION
70827407
ITEM
COMM. NO.
QTY
70573621
ASSEMBLY BEARING PACK DD 90
94052552
BOLT HEX HD
94037025
BOLT HEX HD
70155684
WASHER HARD
70826870
ASSEMBLY CONTROL CONSOLE (Cabin

M/c)
70838180
ASSEMBLY CONTROL CONSOLE
95055331
SCREW SOC HD CAP
70155676
WASHER HARD
70121413
HOSE HYD:R1
70114434
HOSE HYD:R1
10
70121488
HOSE HYD:R1
11
70122957
HOSE HYD:R1
DIMENSIONS/NOTES
* 70827407 NORMAL MACHINE

* 70826888 CABIN MACHINE
D-3
70573621
BEARING PACK ASSEMBLY
D-4
DESCRIPTION
70573621
ITEM
COMM. NO.
QTY
70676960
PLATE WELDMENT WEARING
70676978
INNER RACE
59800854
BEARING CONSOLE
70676986
BEARING HOLD DOWN
59868778
SEAL `V' RING
94037587
WASHER SPRING
95919254
BOLT HEX HD
70676994
BEARING RACE INNER
59028340
RING CLOSURE TOP
10
70530787
SCREW HEX HD
11
70533062
ADAPTER ST
DIMENSIONS/NOTES
D-5
70838180
CONTROL CONSOLE ASSEMBLY
D-6
DESCRIPTION
70838180
ITEM
COMM. NO.
QTY
70838198
ASSEMBLY CONTROL CONSOLE
59579755
MOUNT SHOCK
94056728
WASHER PLAIN 5/16 INCH
94060910
WASHER SPRING B 5/16
70838206
ASSEMBLY CONTROL PANEL
95923314
NUT HEX NYLOCK 5/16UNC
16
70553649
SEAT COMPLETE
94036837
SCREW HEX HD M10 X 25
10
94034170
WASHER SPRING B 10MM
10
11
94038650
WASHER PLAIN A11
12
59939538
VALVE SELECTOR
13
94053717
14
94031713
15
94244688
ADAPTER ST:3/4UNF X 7/16 J
16
70155056
STUD BRAKE VALVE
17
94049657
BALL LEVER
18
70535349
VALVE STEERING - OSPC400 ON
19
70535356
COLUMN STEERING - OTPB75
20
94037066
21
94037280
ADAPTER ST:3/4UNF X 3/4J IC
22
95209870
O RING:3/4UNF
23
70682638
WHEEL STEERING & CAP AS SEMBLY
24
70573647
ASSEMBLY THROTTLE CONTRO L DD90
25
70573639
ASSEMBLY PROPULSION LEVE R DD90
26
94036894
27
70199047
ADAPTER BULKHEAD:1/8 NPT (F) X 7/1
28
70123013
HOSE HYD:R1 1/4IDX7/16J 90D .5M LG
29
59818393
RELAY POWER
DIMENSIONS/NOTES
D-7
70838198
D-8
ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
70826094
70605605
70605282
70605332
94041373
95923934
70562020
95034039
97140784
70605613
94038650
94034170
94037066
70605621
97140594
94037785
94037124
70605258
70828751
70828769
70826086
DESCRIPTION
WELDMENT CONTROL CONSOLE

ASSEMBLY LEVER
ACTUATOR
PIN PIVOT LOCKING
PIN SPLIT 3/16" X 1.5"LG
SPRING COMPRESSION
PIN ROLL 5/16" X 1.25" L G
FITTING GREASE 1/8N STEE L CONICAL
BOX PROPULSION CONTROL
WASHER PLAIN A11
BOX FACIA
WASHER PLAIN A6.6
WASHER SPRING B 6MM
PLATE BACK WELD
PANEL INSTRUMENT RH
PANEL INSTRUMENT LH
BOX FACIA RH
70838198
QTY
DIMENSIONS/NOTES
1
1
1
1
1
1
1
1
1
1
2
2
2
1
20
20
20
1
1
1
1
D-9
70573639
PROPULSION LEVER ASSEMBLY
20
D - 10
DESCRIPTION
70573639
ITEM
COMM. NO.
QTY
70534060
CABLE PROPULSION
70577606
CONTROL PROPULSION
94037124
SCREW HEX HD
94037785
WASHER SPRING
97140594
WASHER PLAIN
59648543
KIT SWITCH
59662643
PIN CLEVIS
70661673
ARM CONNECTING
70784756
LEVER ACTUATOR
10
PIN CLEVIS
11
94037504
WASHER SPRING
12
94037512
NUT HEX
13
94054780
SCREW SOC HD CAP
14
94204344
SCREW HEX HD
15
94327905
WASHER PLAIN
16
PIN SPLIT
17
70698840
HARNESS : FNR
18
70568274
REST- RUBBER PODIUM
19
70113428
CLEVIS
20
70698824
LIMIT SWITCH
DIMENSIONS/NOTES
D - 11
70573647
THROTTLE ASSEMBLY
THROTTLE ASSEMBLY
D - 12
THROTTLE ASSEMBLY
ITEM
COMM. NO.
DESCRIPTION
70573647
QTY
KIT, CABLE MOUNTING
HEAD, CONTROL
LEVER, INPUT
94038676
BOLT HEX. HEAD
94037785
WASHER SPRING
94037678
NUT HEX.
70538962
ASSEMBLY, CABLE
70081302
ASSEMBLY, CLEVIS
95860052
SCREW, SHOULDER
10
59826032
NUT, STOP
DIMENSIONS/NOTES
D - 13
PANEL ASSEMBLY
PANEL ASSEMBLY
10
3
11
5
11
12
14
13
15
16
19
20
23
23
21
21
17
19
D - 14
22
2
18
PANEL ASSEMBLY
ITEM
COMM. NO.
DESCRIPTION
QTY
70828769
PANEL INSTRUMENT LH
70828751
PANEL INSTRUMENT RH
70605464
CONTROLLER:ELECTRONIC VI BRN.\IR-11
58788787
BAND FILTER
59443945
DIODE ALTERNATOR
94037785
WASHER SPRING B 6MM
94042785
94253010
NUT HEX NYLOCK M6
97140594
WASHER PLAIN A6.6
10
70548052
WASHER RUBBER-EVC BOX MO UNTING
11
70563408
LAMP INDICATING
12
70086830
TACHOMETER ELECTRIC 12V
13
70086848
AMMETER (50-0-50)
14
70086814
GAUGE TEMPERATURE LUBE O IL ELEC

12V
15
70086822
GAUGE PRESSURE LUBE OIL ELECT 12V
16
94159282
METER HOUR
17
70098603
KEY STARTER 3 WAY
18
70841556
BREAKER CIRCUIT MINIATUR E:1-P/20A
19
70140058
SWITCH TOGGLE:SPST/ON-OF F/10AMP
20
70600960
MOTOR CONTROLLER SPEED,W ATER

PUMP
21
70540281
SWITCH TOGGLE SWITCH TOGGLE
22
70838602
LAMP INDICATING BLUE
23
70838610
LAMP INDICATING GREEN
DIMENSIONS/NOTES
D - 15
PANEL ASSEMBLY (FOR CABIN M/C)
D - 16
ITEM
COMM. NO.
DESCRIPTION
QTY
70086830
RPM METER
70086848
AMMETER
70550306
INSTRUMENT PANEL
59634105
MAIN WATER PUMP SWITCH
59087304
FLOW CONTROL VALVE
94159282
HOUR METER
70086814
GAUGE, ENGINE OIL TEMPERATURE
70086822
GAUGE, OIL PRESSURE
10
70098603
SWITCH, IGNITION
11
70605464
ELECTRONIC VIBRATION CONTROL
12
70563408
INDICATOR, NO CHARGE
13
94131448
MCB
14
70563408
INDICATOR, V BELT FAILURE
15
70140058
LIGHT SWITCH
17
70563408
INDICATOR, LOW LUBE OIL PRESSURE
18
70500517
SWITCH, WORKING LAMPS
19
70500517
SWITCH, TURN INDICATORS
20
94159357
PUSH BUTTON, FLAME HEATER
DIMENSIONS/NOTES
D - 17
D - 18
Section E - DRUM ASSEMBLY
E-1
70573696
FRONT DRUM ASSEMBLY (Drum Drive Side)
20
E-2
DESCRIPTION
70573696
ITEM
COMM. NO.
QTY
70106901
DRUM MACHINED
59650648
STUD THREADED
12
59082859
HOUSING BEARING
58880360
BEARING
95454914
RING RETAINING
54606546
SLEEVE WEAR
58880360
BEARING
59082875
COVER BEARING
10
95989059
O RING
11
95442653
SCREW SOC HD CSK
12
58796038
STUD THREADED
13
70155684
WASHER HARD
14
59582239
NUT WHEEL
15
95989059
O RING
16
94051356
SCREW HEX HD
17
95428520
CIRCLIP EXT DIA
18
59277178
COVER BEARING
19
54610696
SEAL OIL
20
95988952
O RING
22
59090712
SEAL OIL
23
70107149
WELDMENT HAND WHEEL
24
59298331
INDICATOR
27
95531703
KEY WOODRUFF
28
96702394
SCREW HEX HD
35
94053360
SCREW HEX HD
45
95922399
WASHER PLAIN
48
46
59600205
MOUNT SHOCK
47
70101217
SCREW HEX HD
24
48
70573688
ASSEMBLY DRIVE DRUM FRONT
49
70139589
NUT HEX
24
50
70139589
NUT HEX
24
51
70101217
SCREW HEX HD
24
52
95922399
WASHER PLAIN
48
DIMENSIONS/NOTES
E-3
70573696
ITEM
COMM. NO.
53
59600593
E-4
DESCRIPTION
PLUG PIPE
QTY
DIMENSIONS/NOTES
E-5
70573506
ECCENTRIC SHAFT ASSEMBLY
E-6
DESCRIPTION
70573506
ITEM
COMM. NO.
QTY
59821736
WELDMENT TUBE FIXED ECC
59103507
SHAFT ECCENTRIC
59277962
CARRIER ECCENTRIC JOURNA L- SIDE
59692319
BEARING
95223004
CIRCLIP INT
58830662
NUT LOCK
24
59692301
SHAFT HANDWHEEL
59277921
JOURNAL :HANDW HEEL SIDE
59647404
COUPLING SPLINED
10
95373775
KEY WOODRUF
11
95571568
BOLT HEX HD
24
12
59726380
PIN
13
59726398
LOCK PIN
15
59119057
COUPLING SPLINE
16
70710058
SPRING
17
54606546
WEAR SLEEVE
DIMENSIONS/NOTES
E-7
70573688
DRUM DRIVE ASSEMBLY (FRONT)
E-8
70573688
ITEM
COMM. NO.
DESCRIPTION
QTY
70600747
DRIVE GEAR BOX WITH MOTO R -FRONT
70659008
PLATE DRIVE DRUM
70160304
94034170
WASHER SPRING
94041241
SCREW SOC HD CAP
94025699
O RING
94361458
ADAPTER ST
97113674
ADAPTER EL
94050754
ADAPTER EL
10
70659016
BRACKET MOUNTING TORQUE HUB
11
94037736
WASHER COPPER
12
96710553
SCREW HEX HD
36
13
70155684
WASHER HARD
36
DIMENSIONS/NOTES
E-9
70600747
DRUM DRIVE WITH MOTOR (FRONT)
E - 10
DESCRIPTION
70600747
ITEM
COMM. NO.
QTY
70710678
SCREW
10
70710686
WASHER
70710694
PLUG
70710702
COVER ASSEMBLY
70710710
O RING
70710728
PAD
70710736
SUN GEAR
70710744
FIRST REDUCER ASSEMBLY
70710751
CIRCLIP
10
70710769
PLANETARY ASSEMBLY
11
70710793
NUT
12
70710801
GEAR BOX HOUSING
13
70710819
BEARING
14
70710827
SPACER
15
70710835
SPACER
16
70710843
NUT
17
70710850
LIFETIME SEAL
18
70710868
BRAKE SHAFT
19
70710876
SPACER
20
70710884
HUB
21
70710892
O RING
22
70710900
PLUG
23
70710918
SINTERED DISC
24
70710926
STEEL RING
25
70710934
BACK-UP RING
26
70710942
O RING
27
70710959
BACK-UP RING
28
70711106
O RING
29
70711114
SPACER
30
70710967
BRAKE PISTON
31
70710975
SPRING
13
32
70710983
SPRING RETAINER
33
70710991
CIRCLIP
34
70711007
O RING
DIMENSIONS/NOTES
E - 11
70600747
ITEM
COMM. NO.
35
70711015
MOTOR ADAPTER
36
70711023
SCREW
37
70711031
O RING
38
70711049
SCREW
39
70711056
EXTENSION
40
70711064
PLUG
41
70711072
WASHER
42
70711082
ELBOW
43
70711098
EXTENSION
44
70635255
MOTOR DRUM DIRVE
E - 12
DESCRIPTION
QTY
DIMENSIONS/NOTES
E - 13
70635255
DRUM DRIVE MOTOR ASSEMBLY (FRONT)
E - 14
DESCRIPTION
70635255
ITEM
COMM. NO.
QTY
70711122
ROTARY GROUP
1ST
70711130
HOUSING
1ST
70711148
PORT PLATE
1ST
70711155
CYLINDER PIN
1ST
70711163
O RING
1ST
70711171
SOC HEAD SCREW
6ST
DIMENSIONS/NOTES
E - 15
70711122
ROTARY GROUP
ROTARY GROUP
E - 16
ROTARY GROUP
DESCRIPTION
70711122
ITEM
COMM. NO.
QTY
70711189
ROTARY GROUP, HYD. SECTION
1ST
70711197
DRIVE SHAFT WITH BEARING ASSEMBLY
1ST
70711205
COVER
1ST
12
70711213
RETAINING RING
1ST
14
70711221
SHAFT SEAL RING
1ST
15
70711239
O RING
1ST
17
70711247
SHIM
2ST
18
70711254
SHIM
1ST
DIMENSIONS/NOTES
E - 17
70711189
ROTARY GROUP HYDRAULIC SECTION
E - 18
DESCRIPTION
70711189
ITEM
COMM. NO.
QTY
70711262
CYLINDER
1st
70711270
CONTROL PLATE
1st
70711288
CENTER PIN
1st
70711296
PISTON WITH PISTON RINGS
7st
70711304
WASHER
1st
70711304
ADJUSTMENT SHIM
1st
70711338
ADJUSTMENT SHIM
1st
70711346
ADJUSTMENT SHIM
1st
70711353
ADJUSTMENT SHIM
1st
70710361
ADJUSTMENT SHIM
1st
70711379
PRESSURE SPRING
1st
11
70711383
RETAINING PLATE
1st
12
70711395
PAN HEAD SCREW WITH TORX
7st
DIMENSIONS/NOTES
E - 19
70711296
E - 20
DESCRIPTION
70711296
ITEM
COMM. NO.
QTY
70711403
PISTON
1ST
70711411
STEEL SEALING RING
2ST
DIMENSIONS/NOTES
E - 21
70711197
E - 22
DESCRIPTION
70711197
ITEM
COMM. NO.
QTY
70711429
DRIVE SHAFT
1ST
70711437
BEARING RING
1ST
70711445
BACK-UP PLATE
1ST
70711452
RETAINING RING
1ST
10
70711460
TAPERED ROLLER BEARING
1ST
11
70711478
1ST
DIMENSIONS/NOTES
E - 23
70711445
BACK-UP PLATE
BACK-UP PLATE
E - 24
BACK-UP PLATE
DESCRIPTION
70711445
ITEM
COMM. NO.
QTY
70711486
BACK-UP PLATE
1ST
70711494
BACK-UP PLATE
1ST
70711502
BACK-UP PLATE
1ST
70711510
BACK-UP PLATE
1ST
70711528
BACK-UP PLATE
1ST
70711536
BACK-UP PLATE
1ST
70711544
BACK-UP PLATE
1ST
70711551
BACK-UP PLATE
1ST
70711569
BACK-UP PLATE
1ST
10
70711577
BACK-UP PLATE
1ST
12
70711585
BACK-UP PLATE
1ST
DIMENSIONS/NOTES
E - 25
70573696
FRONT DRUM ASSEMBLY (Vibration Side)
E - 26
DESCRIPTION
70573696
ITEM
COMM. NO.
QTY
70106901
DRUM MACHINED:IDD90
59650648
STUD THREADED
12
59082859
HOUSING BEARING
58880360
BEARING
95454914
RING RETAINING
58880360
BEARING
59082875
COVER BEARING
10
95989059
O RING
11
95442653
SCREW SOC HD
12
58796038
STUD THREADED
13
70155684
WASHER HARD
14
59582239
NUT WHEEL
15
95989059
O RING
16
94051356
SCREW HEX HD
17
95428520
CIRCLIP EXT
18
59277178
COVER BEARING
19
54610696
SEAL OIL
20
95988952
O RING
22
59090712
SEAL OIL
23
70107149
WELDMENT HAND WHEEL
24
59298331
INDICATOR
27
95531703
KEY WOODRUFF
28
96702394
SCREW HEX HD
29
59444463
SHAFT SPLINED
30
58994625
NUT WHEEL
12
31
13480801
COUPLING SPLINE
32
59003079
ASSEMBLY CARRIER & SPINDLE

COMPLETE
33
95213294
PIN ROLL
34
95989026
O RING
35
94053360
SCREW HEX HD
36
70573654
ASSEMBLY CARRIER PLATE
37
59622217
GASKET
DIMENSIONS/NOTES
E - 27
70573696
ITEM
COMM. NO.
38
70530779
SCREW HEX HD
39
70155577
WASHER HARD
40
70573662
ASSEMBLY MOTOR VIBRATION DD90
41
95988739
O RING
43
94042348
SCREW HEX HD
44
70155668
WASHER HARD
45
95922399
WASHER PLAIN
48
46
59600205
MOUNT SHOCK
47
70101217
SCREW HEX HD
24
48
70573688
49
70139589
NUT HEX
24
50
70139589
NUT HEX
24
51
70101217
SCREW HEX HD
24
52
95922399
WASHER PLAIN
48
53
59600593
PLUG PIPE
E - 28
DESCRIPTION
QTY
DIMENSIONS/NOTES
E - 29
70573662
ASSEMBLY VIBRATION MOTOR
E - 30
DESCRIPTION
70573662
ITEM
COMM. NO.
QTY
13227848
MOTOR HYDRAULIC
94037298
ADAPTER ST.
95303350
ADAPTER EL.
95303756
O-RING
DIMENSIONS/NOTES
E - 31
70573654
CARRIER PLATE ASSEMBLY
E - 32
DESCRIPTION
70573654
ITEM
COMM. NO.
QTY
59600205
MOUNT SHOCK
70101217
SCREW HEX HD
48
70107008
PLATE WELD SHOCK CARRIER
70107065
PLATE MOUNTING CARRIER
70139589
NUT HEX
48
95922399
WASHER PLAIN
96
59114330
VALVE RELIEF
59600593
PLUG PIPE
94065372
PLUG COSUNK
DIMENSIONS/NOTES
E - 33
59003079
CARRIER AND SPINDLE ASSEMBLY
E - 34
DESCRIPTION
59003079
ITEM
COMM. NO.
QTY
10
95430534
BOLT HEX HD
10
59478172
DUST BAND
10
59622175
SPINDLE
10
59622241
SEAL OIL
10
59622258
SLEEVE WEAR SHAFT
10
59626580
CUP BEARING TAPER ROLLER 48320
10
59626598
BEAR CONE TAPER ROLLER
10
59862573
SHIM 0.005
10
59862581
SHIM 0.007
10
59862599
SHIM 0.020
10
59896407
CARRIER DRUM
10
59896506
LOCK PLATE
10
59918110
RETAINER RING BEARING
DIMENSIONS/NOTES
E - 35
70573704
ASSEMBLY REAR DRUM
ASSEMBLY REAR DRUM
E - 36
ASSEMBLY REAR DRUM
DESCRIPTION
70573704
ITEM
COMM. NO.
QTY
70106901
DRUM MACHINED:IDD90
59650648
STUD THREADED
12
59082859
HOUSING BEARING
58880360
BEARING
95454914
RING RETAINING
58880360
BEARING
59082875
COVER BEARING
10
95989059
O RING
11
95442653
SCREW SOC HD CSK
12
58796038
STUD THREADED
13
70155684
WASHER HARD
14
59582239
NUT WHEEL
15
95989059
O RING
16
94051356
SCREW HEX HD
17
95428520
CIRCLIP EXT
18
59277178
COVER BEARING
19
54610696
SEAL OIL
20
95988952
O RING
22
59090712
SEAL OIL
23
70107149
WELDMENT HAND WHEEL
24
59298331
INDICATOR
27
95531703
KEY WOODRUFF
28
96702394
SCREW HEX HD
29
59444463
SHAFT SPLINED
30
58994625
NUT WHEEL
12
31
59119057
COUPLING SPLINE
32
59003079

COMPLETE
33
95213294
PIN ROLL
34
95989026
O RING
35
94053360
SCREW HEX HD
36
70573654
37
59622217
GASKET
DIMENSIONS/NOTES
E - 37
70573704
ASSEMBLY REAR DRUM
ITEM
COMM. NO.
38
70530779
SCREW HEX HD
39
70155577
WASHER HARD
40
70573662
41
95988739
O RING
43
94042348
SCREW HEX HD
44
70155668
WASHER HARD
45
95922399
WASHER PLAIN
48
46
59600205
MOUNT SHOCK
46
59600593
PLUG PIPE
47
70101217
SCREW HEX HD
24
48
70573688
ASSEMBLY DRIVE DRUM FRON T
49
70139589
NUT HEX
24
50
70139589
NUT HEX
24
51
70101217
SCREW HEX HD
24
52
95922399
WASHER PLAIN
48
E - 38
DESCRIPTION
QTY
DIMENSIONS/NOTES
ASSEMBLY REAR DRUM
E - 39
70573670
ASSEMBLY DRUM DRIVE (REAR)
E - 40
DESCRIPTION
70573670
ITEM
COMM. NO.
QTY
70600739
DRIVE GEARBOX WITH MOTOR -REAR
70659008
PLATE DRIVE DRUM
70160304
94034170
WASHER SPRING
94041241
SCREW SOC HD CAP
94025699
O RING
94361458
ADAPTER ST
97113674
ADAPTER EL
94050754
ADAPTER EL
10
70659016
BRACKET MOUNTING TORQUE HUB
11
94037736
WASHER COPPER
12
96710553
SCREW HEX HD
36
13
70155684
WASHER HARD
36
DIMENSIONS/NOTES
E - 41
70600739
DRUM DRIVE WITH MOTOR (REAR)
E - 42
DESCRIPTION
70600739
ITEM
COMM. NO.
QTY
70710678
SCREW
10
70710686
WASHER
70710694
PLUG
70710702
COVER ASSEMBLY
70710710
O RING
70710728
PAD
70710736
SUN GEAR
70710744
FIRST REDUCER ASSEMBLY
70710751
CIRCLIP
10
70710769
PLANETARY ASSEMBLY
11
70710793
NUT
12
70710801
GEAR BOX HOUSING
13
70710819
BEARING
14
70710827
SPACER
15
70710835
SPACER
16
70710843
NUT
17
70710850
LIFETIME SEAL
18
70710868
BRAKE SHAFT
19
70710876
SPACER
20
70710884
HUB
21
70710892
O RING
22
70710900
PLUG
23
70710918
SINTERED DISC
24
70710926
STEEL RING
25
70710934
BACK-UP RING
26
70710942
O RING
27
70710959
BACK-UP RING
28
70711106
O RING
29
70711114
SPACER
30
70710967
BRAKE PISTON
31
70710975
SPRING
13
32
70710983
SPRING RETAINER
33
70710991
CIRCLIP
34
70711007
O RING
DIMENSIONS/NOTES
E - 43
70600739
ITEM
COMM. NO.
35
70711015
MOTOR ADAPTER
36
70711023
SCREW
37
70711031
O RING
38
70711049
SCREW
39
70711056
EXTENSION
40
70711064
PLUG
41
70711072
WASHER
42
70711082
ELBOW
43
70711098
EXTENSION
44
70635263
MOTOR ASSEMBLY, REAR DRIVE
E - 44
DESCRIPTION
QTY
DIMENSIONS/NOTES
E - 45
70635263
MOTOR ASSEMBLY, DRUM DRIVE (REAR)
E - 46
DESCRIPTION
70635263
ITEM
COMM. NO.
QTY
70731237
ROTARY GROUP
1ST
70731245
HOUSING
1ST
70711148
PORT PLATE
1ST
70711155
CYLINDER PIN
1ST
70711163
O RING
1ST
70711171
SOC HEAD SCREW
6ST
19
70731252
LOCKING SCREW
1ST
DIMENSIONS/NOTES
E - 47
70731237
ROTARY GROUP
ROTARY GROUP
E - 48
ROTARY GROUP
DESCRIPTION
70731237
ITEM
COMM. NO.
QTY
70731260
ROTARY GROUP, HYD. SECTION
1ST
70711197
1ST
70711205
COVER
1ST
12
70711213
RETAINING RING
1ST
14
70711221
SHAFT SEAL RING
1ST
15
70711239
O RING
1ST
17
70711247
SHIM
2ST
18
70711254
SHIM
1ST
DIMENSIONS/NOTES
E - 49
70731260
ROTARY GROUP, HYDRAULIC SECTION
E - 50
DESCRIPTION
70731260
ITEM
COMM. NO.
QTY
70711262
CYLINDER
1ST
70731278
CONTROL PLATE
1ST
70711288
CENTER PIN
1ST
70711296
7ST
70711304
WASHER
1ST
70711304
ADJUSTMENT SHIM
1ST
70711338
ADJUSTMENT SHIM
1ST
70711346
ADJUSTMENT SHIM
1ST
70711353
ADJUSTMENT SHIM
1ST
70710361
ADJUSTMENT SHIM
1ST
70711379
PRESSURE SPRING
1ST
11
70711383
RETAINING PLATE
1ST
12
70711395
PAN HEAD SCREW WITH TORX
7ST
13
70731286
WASHER
1ST
DIMENSIONS/NOTES
E - 51
70711296
E - 52
DESCRIPTION
70711296
ITEM
COMM. NO.
QTY
70711403
PISTON
1ST
70711411
STEEL SEALING RING
2ST
DIMENSIONS/NOTES
E - 53
70711197
E - 54
DESCRIPTION
70711197
ITEM
COMM. NO.
QTY
70711429
DRIVE SHAFT
1ST
70711437
BEARING RING
1ST
70711445
BACK-UP PLATE
1ST
70711452
RETAINING RING
1ST
10
70711460
1ST
11
70711478
1ST
DIMENSIONS/NOTES
E - 55
70711445
BACK-UP PLATE
BACK-UP PLATE
E - 56
BACK-UP PLATE
DESCRIPTION
70711445
ITEM
COMM. NO.
QTY
70711486
BACK-UP PLATE
1ST
70711494
BACK-UP PLATE
1ST
70711502
BACK-UP PLATE
1ST
70711510
BACK-UP PLATE
1ST
70711528
BACK-UP PLATE
1ST
70711536
BACK-UP PLATE
1ST
70711544
BACK-UP PLATE
1ST
70711551
BACK-UP PLATE
1ST
70711569
BACK-UP PLATE
1ST
10
70711577
BACK-UP PLATE
1ST
12
70711585
BACK-UP PLATE
1ST
DIMENSIONS/NOTES
E - 57
70731257
LOCKING SCREWS
LOCKING SCREWS
E - 58
LOCKING SCREWS
DESCRIPTION
70731257
ITEM
COMM. NO.
QTY
70731294
LOCKING SCREW
1ST
70731302
LOCKING SCREW
1ST
70731310
LOCKING SCREW
1ST
70731328
LOCKING SCREW
1ST
70731336
LOCKING SCREW
1ST
70731344
LOCKING SCREW
1ST
70731351
LOCKING SCREW
1ST
70731369
LOCKING SCREW
1ST
20
70731377
LOCKING SCREW
1ST
DIMENSIONS/NOTES
E - 59
70573704
ASSEMBLY REAR DRUM
ASSEMBLY REAR DRUM
E - 60
ASSEMBLY REAR DRUM
DESCRIPTION
70573704
ITEM
COMM. NO.
QTY
70106901
DRUM MACHINED:IDD90
59650648
STUD THREADED
12
59082859
HOUSING BEARING
58880360
BEARING
95454914
RING RETAINING
58880360
BEARING
59082875
COVER BEARING
10
95989059
O RING
11
95442653
SCREW SOC HD CSK
12
58796038
STUD THREADED
13
70155684
WASHER HARD
14
59582239
NUT WHEEL
15
95989059
O RING
16
94051356
SCREW HEX HD
17
95428520
CIRCLIP EXT DIA
18
59277178
COVER BEARING
19
54610696
SEAL OIL
20
95988952
O RING
22
59090712
SEAL OIL
23
70107149
WELDMENT HAND WHEEL
24
59298331
INDICATOR
27
95531703
KEY WOODRUFF
28
96702394
SCREW HEX HD
29
59444463
SHAFT SPLINED
30
58994625
NUT WHEEL
12
31
59119057
COUPLING SPLINE
32
59003079

COMPLETE
33
95213294
PIN ROLL
34
95989026
O RING
35
94053360
SCREW HEX HD
36
70573654
37
59622217
GASKET
DIMENSIONS/NOTES
E - 61
70573704
ASSEMBLY REAR DRUM
ITEM
COMM. NO.
38
70530779
SCREW HEX HD
39
70155577
WASHER HARD
40
70573662
41
95988739
O RING
43
94042348
SCREW HEX HD
44
70155668
WASHER HARD
45
95922399
WASHER PLAIN
48
46
59600205
MOUNT SHOCK
46
59600593
PLUG PIPE
47
70101217
SCREW HEX HD
24
48
70573688
49
70139589
NUT HEX
24
50
70139589
NUT HEX
24
51
70101217
SCREW HEX HD
24
52
95922399
WASHER PLAIN
48
E - 62
DESCRIPTION
QTY
DIMENSIONS/NOTES
ASSEMBLY REAR DRUM
E - 63
13227848
VIBRATION DRIVE MOTOR
PAGE LEFT BLANK INTENTIONALLY. DETAILS AWAITED.
E - 64
ITEM
COMM. NO.
DESCRIPTION
13227848
QTY
DIMENSIONS/NOTES
PAGE LEFT BLANK INTENTIONALLY. DETAILS AWAITED.
E - 65
70697800
ASSEMBLY CUTTER EDGE (Optional)
E - 66
DESCRIPTION
70697800
ITEM
COMM. NO.
QTY
70697164
PLATE MOUNTING CUTTER
70697149
WELDMENT SHAFT
94053840
SCREW HEX HD
94036746
WASHER SPRING
94037454
NUT HEX
97141220
WASHER PLAIN
70697156
HOUSING
70697131
PLATE CUTTER
94052826
SCREW SOC HD CAP
10
94173374
BEARING ROLLER TAPER
11
94173408
SEAL OIL
12
70526629
SPACER PLATE
13
70527163
NUT LOCK GEARBOX
14
70561832
RETAINER SEAL FRONT AXLE
15
94036688
SCREW HEX HD
16
94037785
WASHER SPRING
17
70530365
COVER FRONT AXLE
18
94036993
FITTING GREASE STEEL CONICAL
DIMENSIONS/NOTES
E - 67
70697800
E - 68
Section F - HYDRAULIC PIPING
F-1
HYDRAULIC PIPING
70711601
HYDRAULIC PIPING
F-2
HYDRAULIC PIPING
DESCRIPTION
70711601
ITEM
COMM. NO.
QTY
59003012
PUMP HYDRAULIC
70081492
O-RING
94080835
ADAPTER ELBOW
95266425
O RING
94131364
ADAPTER ELBOW
95303756
O RING
94037298
ADAPTER ST
97116065
TEE RUN
70529482
ADAPTER ST
10
94227485
FLANGE SPLIT
11
59328484
ADAPTER TEE
12
95919460
BOLT HEX HD
13
94038916
WASHER SPRING
14
59993881
O-RING
15
70152673
O RING
20
13345442
PUMP HYD:PISTON
21
70084975
O-RING
22
97126122
ADAPTER ST
23
95266433
O RING
24
94037298
ADAPTER ST
25
95303756
O RING
26
95366001
ADAPTER ELBOW
30
13345442
PUMP HYD:PISTON
31
70084975
O-RING
32
94037298
ADAPTER ST
33
95303756
O RING
34
95280194
ADAPTER ELBOW
35
95266433
O RING
36
95366001
ADAPTER ELBOW
37
97126247
ADAPTER ST
40
59385864
MOTOR
42
95366001
ADAPTER ELBOW
43
97126114
O RING
44
95182705
ADAPTER ELBOW
DIMENSIONS/NOTES
F-3
70711601
HYDRAULIC PIPING
ITEM
COMM. NO.
45
94034345
ADAPTER ELBOW
46
94034352
O RING
50
59385864
MOTOR
52
95366001
ADAPTER ELBOW
53
97126114
O RING
54
95182705
ADAPTER ELBOW
55
94034345
ADAPTER ELBOW
56
94034352
O RING
60
70600747
MOTOR HYD
63
70160304
FLANGE SPLIT
64
94025699
O RING
65
94041241
SCREW HEX HD
68
94050754
ADAPTER ELBOW
69
94037736
WASHER, COPPER
70
94361458
ADAPTER ST.
71
97113674
ADAPTER ELBOW
75
70600739
MOTOR HYD
78
70160304
FLANGE SPLIT
79
94025699
O RING
80
94041241
SCREW HEX HD
83
94050754
ADAPTER ELBOW
84
94037736
O RING
85
94361458
ADAPTER ST
86
97113674
ADAPTER ELBOW
90
70508213
WELDMENT HYDRAULIC TANK
91
70080726
ADAPTER ST
92
94244761
ADAPTER ST
93
95343737
O RING:
94
94097508
ADAPTER ST
95
94037298
ADAPTER ST
96
95303756
O RING
97
81296568
ADAPTER ST
98
70011739
VALVE CHECK
99
97113690
ADAPTER ST
100
94244720
ADAPTER ST
F-4
DESCRIPTION
QTY
DIMENSIONS/NOTES
HYDRAULIC PIPING
DESCRIPTION
70711601
ITEM
COMM. NO.
QTY
101
97126098
ADAPTER ST
102
95266425
O RING
103
94249091
NIPPLE PIPE
104
70614482
STRAINER SUCTION
110
59984559
111
59587196
ELEMENT FILTER
112
94244761
ADAPTER ST
113
95376133
ADAPTER ELBOW
114
95343737
O RING:1.5/8 UNF
120
59984559
121
59587196
ELEMENT FILTER
122
94244761
ADAPTER ST
123
95343737
O RING:
124
95376133
ADAPTER ELBOW
126
97114185
ADAPTER TEE
130
59434779
OIL FILTER
131
59490664
ELEMENT
133
95303756
O RING:
134
94244720
ADAPTER ST
140
70128830
GEAR PUMP STEERING
140
70117080
NUT HEX
140
94034188
WASHER SPRING
141
70149232
GASKET FLANGE
142
97113930
ADAPTER ST
143
97113781
ADAPTER ST
144
94051166
ELBOW STREET:
150
70075718
COOLER HYDRAULIC OIL
151
70074364
ADAPTER ST
152
94024320
BONDED SEAL
153
70074380
ADAPTER ST
160
70529474
MANIFOLD HYD. RETURN LINE
161
94133907
ADAPTER ELBOW
162
97113799
ADAPTER ST
163
97113930
ADAPTER ST
170
70576004
CYLINDER HYDRAULIC STEERING
DIMENSIONS/NOTES
F-5
70711601
HYDRAULIC PIPING
ITEM
COMM. NO.
171
94034345
ADAPTER EL
175
59939538
VALVE SELECTOR
176
94244688
ADAPTER ST
177
94034352
O RING
180
59070326
SWITCH PRESSURE
181
94131356
ADAPTER TEE
182
94027588
BULKHEAD UNION
183
70136700
ADAPTER EL
184
94027794
ADAPTER ST
185
94062015
COUPLING PIPE:1/8N
190
70535349
VALVE STEERING
191
70535356
COLUMN STEERING
192
94037280
ADAPTER ST
193
95209870
O RING
201
70092093
HOSE HYD
202
70532742
HOSE HYD
203
70068598
HOSE HYD
204
70801287
HOSE HYD
205
70801303
HOSE HYD
206
70121496
HOSE HYD
208
70665211
HOSE HYD
209
70665203
HOSE HYD
210
70074026
HOSE HYD
211
70163248
HOSE HYD
212
70665237
HOSE HYD
213
70665237
HOSE HYD
214
94146990
HOSE HYD
215
97114524
HOSE HYD
216
94038106
HOSE HYD
218
94038098
HOSE HYD
219
94147196
HOSE HYD
220
97126163
HOSE HYD
221
70121470
HOSE HYD
224
97135008
HOSE HYD
225
70121488
HOSE HYD
F-6
DESCRIPTION
QTY
DIMENSIONS/NOTES
HYDRAULIC PIPING
DESCRIPTION
70711601
ITEM
COMM. NO.
QTY
227
70122957
HOSE HYD
228
70121413
HOSE HYD
229
70114434
HOSE HYD
230
70089644
HOSE HYD
231
81268120
HOSE HYD
DIMENSIONS/NOTES
F-7
70711601
F-8
HYDRAULIC PIPING
Section G - WIRING
INSTALLATION
G-1
INSTALLATION ELECTRICALS
70827357
G-2
70827357
ITEM
COMM. NO.
DESCRIPTION
QTY
70838222
SCHEMATIC ELECTRICAL DD90 STANDARD

MACHINE
70838230
HARNESS WIRING COMPLETE DD90

STANDARD M/C
70827381
KIT ACCESSORIES ELECTRICALS
70550843
BATTERY:12 VOLT/150 AH/E XIDE
70553896
FRAME BATTERY (EXIDE)
94114774
STUD M8 X 1.25PX 260LG/B ATTERY HOLD
70812037
ASSEMBLY HEAD LAMP (12V, 55W)
70812045
ASSEMBLY TAIL LAMP (3 CHAMBER, 12V)
70564695
FITTING LIGHT
10
70837455
LIGHT REGISTRATATION PLATE
11
70098983
HORN ELECTRIC-12V DC/VIB ROSONIC/2B
12
70836887
BULB 12V-60/55W -H4
13
70836895
BULB 12V-4W -T4W
14
70836903
BULB 12V-21W
15
70836911
BULB 12V-21/5W
16
70836945
BULB 12V-40/45W
17
70836929
BULB 12V-10W
*18
70829189
GUARD HEAD LIGHT
*19
70829692
SPACER LIGHT GUARD MTG.
DIMENSIONS/NOTES
REF 70838222 FOR THE ILLUSTRATION AT THE END OF THIS MANUAL

* OPTIONAL
G-3
BATTERY INSTALLATION
G-4
ITEM
COMM. NO.
DESCRIPTION
QTY
70550843
BATTERY
70553896
FRAME BATTERY
94114774
STUD
94042744
94036928
94037488
DIMENSIONS/NOTES
G-5
G-6
Section H - WATER SYSTEM
H-1
70827399
INSTALLATION WATER TANK
H-2
DESCRIPTION
70827399
ITEM
COMM. NO.
QTY
70838164
ASSEMBLY WATER TANK FRONT
70838172
ASSEMBLY WATER TANK REAR
70558622
SHIM (3.25MM) 10SWG
70558630
SHIM (1.6MM) 16SWG
70558648
SHIM (0.8MM) 21SWG
70155692
WASHER HARD 1" X 0.25" T HK
70532148
SCREW HEX HD 1UNC X 2.5 GR 8
DIMENSIONS/NOTES
H-3
70838172
WATER TANK ASSEMBLY
WATER TANK ASSEMBLY
H-4
WATER TANK ASSEMBLY
DESCRIPTION
70838172
ITEM
COMM. NO.
QTY
70838156
TANK WATER COMPLETE REAR
70826938
ASSEMBLY WATER PUMP
70557228
ASSEMBLY WATER SPRAY
70119441
CLAMP PIPE DIA 22
94036928
WASHER SPRING B 8MM
70573464
BOLT HEX HD M8 X 55
70119318
WELDMENT SCRAPER
70119748
BAR WIPER CLAMPING
10
94034170
12
11
94038650
WASHER PLAIN A11
12
12
94034204
12
13
70562012
SPRING TENSION
15
94246444
PIN SPLIT 3.2DIA X 32LG
16
70566914
STRAINER WATER INLET(TANK)
DIMENSIONS/NOTES
H-5
70838164
WATER TANK ASSEMBLY
WATER TANK ASSEMBLY
H-6
WATER TANK ASSEMBLY
ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
70838149
70826938
70557228
70119441
94036928
70573464
70119318
59480814
70119748
94034170
94038650
94034204
70562012
59480855
94246444
70566914
DESCRIPTION
TANK WATER COMPLETE FRONT

ASSEMBLY WATER PUMP
CLAMP PIPE DIA 22
WASHER SPRING B 8MM
BOLT HEX HD M8 X 55
WELDMENT SCRAPER
WIPER
BAR WIPER CLAMPING
WASHER PLAIN A11
SPRING TENSION
PIN CLEVIS
PIN SPLIT 3.2DIA X 32LG
STRAINER WATER INLET(TAN K)
70838164
QTY
DIMENSIONS/NOTES
1
1
1
4
8
8
1
1
6
12
12
12
4
4
4
1
H-7
70826490
INSTALLATION WATER TANK (CABIN M/C)
H-8
DESCRIPTION
70826490
ITEM
COMM. NO.
QTY
70155692
WASHER HARD
70532148
SCREW HEX HD
70558630
SHIM (1.6MM) 16SWG
70558648
SHIM (0.8MM) 21SWG
70558622
SHIM (3.25MM) 10SWG
70827043
ASSEMBLY WATER TANK FRONT
70812037
ASSEMBLY HEAD LAMP
70827068
COVER WORKING LIGHTS
10
70826584
LIGHTS BRAKE
11
70827050
ASSEMBLY WATER TANK REAR
DIMENSIONS/NOTES
H-9
70827043
ASSEMBLY WATER TANK (CABIN M/C)
H - 10
DESCRIPTION
70827043
ITEM
COMM. NO.
QTY
70826268
WELDMENT WATER TANK FRONT
70826938
ASSEMBLY WATER PUMP
70557228
70119441
CLAMP PIPE
10
94036928
WASHER SPRING
11
70573464
BOLT HEX HD
12
70119318
WELDMENT SCRAPER
13
59480814
WIPER
14
70119748
BAR WIPER CLAMPING
15
94034170
WASHER SPRING
12
16
94038650
WASHER PLAIN
12
17
94034204
SCREW HEX H
12
18
70562012
SPRING TENSION
19
59480855
PIN CLEVIS
20
94246444
PIN SPLIT
30
70566914
DIMENSIONS/NOTES
H - 11
70827050
ASSEMBLY WATER TANK REAR (CABIN M/C)
H - 12
DESCRIPTION
70827050
ITEM
COMM. NO.
QTY
70826276
WELDMENT WATER TANK REAR
70826938
ASSEMBLY WATER PUMP
70557228
70119441
CLAMP PIPE
10
94036928
WASHER SPRING
11
70573464
BOLT HEX HD
12
70119318
WELDMENT SCRAPER
13
59480814
WIPER
14
70119748
BAR WIPER CLAMPING
15
94034170
WASHER SPRING
12
16
94038650
WASHER PLAIN
12
17
94034204
SCREW HEX HD
12
18
70562012
SPRING TENSION
19
59480855
PIN CLEVIS
20
94246444
PIN SPLIT
30
70566914
DIMENSIONS/NOTES
H - 13
70826938
WATER PUMP ASSEMBLY
WATER PUMP ASSEMBLY
H - 14
WATER PUMP ASSEMBLY
DESCRIPTION
70826938
ITEM
COMM. NO.
QTY
59331892
ADAPTER MALE
70557236
STRAINER WATER
70619564
HOSE FABRIC BRAIDED
95671285
CLAMP HOSE WORM TYPE
58994526
HOSE FABRIC BRAID LOW PR
59262410
PUMP WATER
59331926
ADAPTER EL
59595793
ADAPTER
70617378
REDUCER BUSHING
10
94327905
WASHER PLAIN
11
94031226
SCREW HEX HD
DIMENSIONS/NOTES
H - 15
70826938
H - 16
WATER PUMP ASSEMBLY
Section I - DECALS
I-1
70574017
DECAL INSTALLATION
DECAL INSTALLATION
I-2
DECAL INSTALLATION
DESCRIPTION
70574017
ITEM
COMM. NO.
QTY
58778796
DECAL MISOPERATION DANGER
59035840
DECAL GREASE CONSOLE BEA RING
59605915
DECAL GREASE 50 HRS
59606459
DECAL HORN
59609321
DECAL BRAKE ON
59659813
ECC. ADJUSTMENT
59699504
DECAL CHECK LIST
59750786
BRAKE PARKING
59945915
DECAL ROLLOVER DANGER DE CK
10
59985663
DECAL DANGER CRUSHING HA ZARD
11
70139712
DECAL THROTTLE DEUTZ
12
70154448
DECAL TOOL BOX
13
70576475
DECAL -FUSE IDENTIFICATI ON
14
70644083
DECAL LUBE CHART-IDD90
15
97112965
PLATE ALUMINUM SRL NO
19
94038866
22
20
94327905
WASHER PLAIN A5.5
21
70647474
DECAL -IR LOGO (180 MM)
22
70682125
DECAL -IR LOGO(254 MM)
23
70812748
REFLECTOR WHITE
24
70812763
REFLECTOR RED
25
70812755
REFLECTOR AMBER
26
70829411
TAPE RETRO REFLECTIVE
27
70829429
TAPE RETRO REFLECTIVE RED
40
70607965
CANVAS 24"WIDE X 18" LO NG X

5MMTHK
DIMENSIONS/NOTES
I-3
70827134
DECAL INSTALLATION (Cabin Machine)
I-4
DESCRIPTION
70827134
ITEM
COMM. NO.
QTY
58778796
MIS OPERATION DANGER
59035840
DECAL-CONSOLE LUBE
59605915
DECAL-GREASE 50 HRS
59606459
DECAL-HORN
59609321
DECAL-BRAKES ON
59659813
DECAL-ECCENTRIC ADJUSTMENT
59699504
DECAL-CHECK LIST
59750786
DECAL-PARKING BRAKE
59945915
DECAL-ROLL-OVER DANGER DECK
10
59985663
DECAL-DANGER CRUSHING HAZARD
11
70139712
DECAL-THROTTLE DUETZ
12
70154448
DECAL-TOOL BOX
13
70828457
DECAL-FUSE IDENTIFICATION
14
70644083
DECAL-LUBE CHART
15
70826300
PLATE SERIAL NO
16
70161757
DECAL-LIFTING HOOK
19
94038866
SCREW HEX HD.
20
94327905
WASHER PLAIN
21
70647474
DECAL-IR LOGO (180mm)
22
70682125
DECAL-IR LOGO (254 mm)
DIMENSIONS/NOTES
I-5
70827134
I-6
Section J - SERVICE KITS
SERVICE KITS
SERVICE KITS
J-2
SERVICE KITS
ITEM
COMM. NO.
70156211
'O' RING KIT
70156229
SEAL & GASKET KIT
59423038
CHARGE PUMP KIT (PROPULSION

PUMP)
59578294
CONTROL VALVE KIT (PROPULSION

PUMP)
59553016
SHAFT SEAL KIT (REAR/FRONT DRUM

DRIVE MOTOR)
59941203
LIP SEAL, VIBRATION PUMP
59961151
BRAKE SEAL KIT
J-3
DESCRIPTION
QTY
DIMENSIONS/NOTES
TOOL KIT
TOOL KIT
J-4
70108477
TOOL KIT
DESCRIPTION
70108477
ITEM
COMM. NO.
QTY
70551254
ALLEN KEY 1/4" A/F
70551262
ALLEN KEY 3/8" A/F
70551270
RING SPANNER 9/16" X 1/2"
70551288
70551296
70551304
BOX SPANNER 1.1/8"
70551312
SPANNER, DOUBLE END 7/16" X 3/8"
70551320
SPANNER, DOUBLE END 3/4" X 7/8"
70551338
SPANNER, DOUBLE END 1.1/16 X 1.1/4"
10
70551346
SCREW DRIVER, 12"
11
70551353
SPANNER, OPEN END 1.1/2"
12
70551361
SPANNER, OPEN END 9/16"
13
70551379
SPANNER, DOUBLE END 10MM X 11MM
14
70551387
15
70551395
SPANNER, DOUBLE END 1" X 1.1/8"
16
70551403
SPANNER, DOUBLE END 15/16"
17
94127743
BAG, CANVAS
18
70558010
DIMENSIONS/NOTES
J-5
70108477
J-6
TOOL KIT
NUMERICAL INDEX
COMM.NO.
PAGE
- .................................... D-11
** ..................................... A-9
13227848 ........................E-31
13345442 ....................... C-15
...................................... C-17
.........................................F-3
13480801 ........................E-27
50268242 ......................... A-3
50268259 ......................... A-3
50273945 ......................... A-3
50273986 ......................... A-3
50278019 ....................... C-21
50393529 ......................... A-5
........................................ A-7
54606546 ..........................E-3
.........................................E-7
54610696 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
58220567 ....................... C-21
58763442 ....................... C-23
58763459 ....................... C-23
58763467 ....................... C-23
58763475 ....................... C-23
58763491 ....................... C-24
58769134 ....................... C-25
58769209 ....................... C-24
58769472 ....................... C-24
58778796 ...........................I-5
58795543 ....................... C-24
58795766 ....................... C-23
58796038 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
58799909 ....................... C-21
58804519 ....................... C-23
58804527 ....................... C-25
58815606 ....................... C-21
58815622 ....................... C-21
58828476 ....................... C-23
58828484 ....................... C-24
58828492 ....................... C-24
58828500 ....................... C-24
58830662 ..........................E-7
58867052 ......................... A-5
........................................ A-7
58880360 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
58903741 ....................... C-21
58918566 ....................... C-25
58921602 ....................... C-24
58941105 ....................... C-25
COMM.NO.
PAGE
......................... A-3
......................... A-3
....................... H-15
........................E-27
.......................................E-37
.......................................E-61
59003012 ........................C-11
......................................... F-3
59003079 ........................E-27
.......................................E-37
.......................................E-61
59003434 ......................... A-3
59003442 ......................... A-3
59028340 ......................... D-5
59028423 ........................C-23
59028498 ........................C-25
59035840 ...........................I-5
59043182 ......................... A-3
59043190 ......................... A-3
59068480 ........................C-25
59070326 .......................... F-6
59082859 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
59082875 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
59087304 ....................... D-17
59090712 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
59103507 ..........................E-7
59105304 ........................C-21
59114330 ........................E-33
59119057 ..........................E-7
.......................................E-37
.......................................E-61
59242529 ........................C-21
59262410 ....................... H-15
59277178 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
59277921 ..........................E-7
59277962 ..........................E-7
59298331 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
59328484 ........................C-11
......................................... F-3
59331892 ....................... H-15
59331926 ....................... H-15
58977703
58977711
58994526
58994625
DD90
COMM.NO.
PAGE
........................C-25
........................C-23
........................C-24
........................C-24
........................C-23
........................C-23
........................C-23
........................C-23
........................C-24
........................C-23
.......................................C-25
59360370 ........................C-25
59360453 ........................C-25
59360487 ........................C-25
59360495 ........................C-25
59360552 ........................C-25
59360610 ........................C-24
59360628 ........................C-25
59360651 ........................C-24
59360669 ........................C-24
59360677 ........................C-24
59360685 ........................C-24
59360693 ........................C-24
59360701 ........................C-25
59360719 ........................C-25
59360735 ........................C-25
59360750 ........................C-25
59360958 ........................C-25
59360974 ........................C-25
59361360 ....................... A-13
59361378 ....................... A-13
59361386 ....................... A-13
59361394 ....................... A-13
59361402 ....................... A-13
59361410 ....................... A-13
59361444 ....................... A-13
59361451 ....................... A-13
59361469 ....................... A-13
59361477 ....................... A-13
59361485 ....................... A-13
59361493 ....................... A-13
59361501 ....................... A-13
59361519 ....................... A-13
59361527 ....................... A-13
59366724 ....................... A-11
59367748 ........................C-23
59369116 ........................C-23
59369124 ........................C-23
59369132 ........................C-23
59369140 ........................C-23
59369157 ........................C-23
59369165 ........................C-23
59369181 ........................C-24
59369199 ........................C-24
59369249 ........................C-23
59369314 ........................C-23
59336123
59359810
59359968
59359976
59360057
59360107
59360115
59360131
59360321
59360354
i-1
NUMERICAL INDEX
COMM.NO.
PAGE
....................... C-23
....................... C-23
....................... C-23
....................... C-23
....................... C-23
....................... C-24
....................... C-24
....................... C-24
....................... C-24
....................... C-24
....................... C-24
....................... C-24
....................... C-23
....................... C-25
....................... C-23
....................... C-25
....................... C-25
.......................... F-3
.........................................F-4
59399287 ....................... C-24
59399295 ....................... C-25
59399303 ....................... C-24
59423038 ...........................J-3
59431981 ....................... C-25
59431999 ....................... C-25
59432005 ....................... C-24
59434779 ......................... B-5
.........................................F-5
59444463 ........................E-27
.......................................E-37
.......................................E-61
59446054 ....................... A-13
59446062 ....................... A-13
59446070 ....................... A-13
59446088 ....................... A-13
59446138 ....................... C-24
59478172 ........................E-35
59480814 ....................... H-11
...................................... H-13
59480855 ....................... H-11
...................................... H-13
59490664 .......................... F-5
59532093 ......................... C-7
59546812 ......................... C-5
59553016 ...........................J-3
59578294 ...........................J-3
59582239 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
59587196 .......................... F-5
59588392 ....................... B-15
59595793 ....................... H-15
59369322
59369330
59369348
59369371
59369397
59369413
59369421
59369454
59369462
59369470
59369496
59369504
59369561
59369587
59369603
59369751
59369801
59385864
i-2
COMM.NO.
PAGE
..........................E-3
.......................................E-28
.......................................E-33
.......................................E-38
.......................................E-62
59600593 ..........................E-4
.......................................E-28
.......................................E-33
.......................................E-38
.......................................E-62
59605915 ...........................I-5
59606459 ...........................I-5
59609321 ...........................I-5
59622175 ........................E-35
59622217 ........................E-27
.......................................E-37
.......................................E-61
59622241 ........................E-35
59622258 ........................E-35
59626580 ........................E-35
59626598 ........................E-35
59634105 ....................... D-17
59647404 ..........................E-7
59648543 ....................... D-11
59650648 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
59659813 ...........................I-5
59662643 ....................... D-11
59675827 ......................... A-5
........................................ A-7
59692301 ..........................E-7
59692319 ..........................E-7
59699504 ...........................I-5
59718817 ......................... A-3
59726380 ..........................E-7
59726398 ..........................E-7
59726885 ......................... A-5
........................................ A-7
59750786 ...........................I-5
59785246 ........................C-21
59785303 ........................C-21
59785311 ........................C-21
59785642 ........................C-21
59800854 ......................... D-5
59809947 ......................... A-3
59821736 ..........................E-7
59822338 ......................... A-5
........................................ A-7
59826032 ....................... D-13
59862573 ........................E-35
59862581 ........................E-35
59862599 ........................E-35
59868778 ......................... D-5
59871772 ........................C-21
59600205
DD90
COMM.NO.
PAGE
........................C-21
........................E-35
........................E-35
........................E-35
........................C-24
........................C-23
.......................................C-25
59938373 ........................C-21
59939520 ....................... A-11
59939538 .......................... F-6
59941203 ........................C-21
..........................................J-3
59945915 ........................... I-5
59949339 ........................C-21
59949461 ........................C-23
59949487 ........................C-25
59949511 ........................C-21
59949628 ........................C-25
59961151 ...........................J-3
59972877 ........................C-21
59984559 ..........................B-5
.......................................B-13
......................................... F-5
59985036 ........................C-23
59985044 ........................C-25
59985663 ........................... I-5
59986422 ........................C-21
59990200 ........................C-21
59993881 ........................C-11
......................................... F-3
70000807 ..........................C-3
70011739 ........................B-15
......................................... F-4
70027248 ........................B-13
70037494 ..........................C-7
70068598 .......................... F-6
70074026 .......................... F-6
70074364 ..........................C-7
......................................... F-5
70074380 ..........................C-7
......................................... F-5
70075718 ..........................C-7
......................................... F-5
70076955 ..........................C-8
70079496 ..........................C-3
70079504 ..........................C-3
70079512 ..........................C-3
70079520 ..........................C-3
70079546 ..........................C-3
70079553 ..........................C-3
70080726 ........................B-15
......................................... F-4
70081302 ..........................C-7
...................................... D-13
70081492 ........................C-11
......................................... F-3
59888297
59896407
59896506
59918110
59932418
59933622
NUMERICAL INDEX
COMM.NO.
PAGE
....................... C-15
...................................... C-17
.........................................F-3
70086814 ....................... D-17
70086822 ....................... D-17
70086830 ....................... D-17
70086848 ....................... D-17
70089644 .......................... F-7
70092093 .......................... F-6
70095674 ......................... C-7
70098603 ....................... D-17
70099593 ......................... C-3
70099601 ......................... C-3
70101183 ......................... A-3
70101217 ..........................E-3
.......................................E-28
.......................................E-33
.......................................E-38
.......................................E-62
70106901 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
70107008 ........................E-33
70107065 ........................E-33
70107149 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
70108873 ......................... A-3
70109368 ......................... A-3
70109491 ......................... A-3
70109533 ......................... A-3
70113428 ....................... D-11
70113634 ....................... B-19
70114434 ......................... D-3
.........................................F-7
70114533 ....................... A-11
70114541 ......................... A-5
........................................ A-7
70114632 ....................... A-11
70114640 ......................... A-5
........................................ A-7
70117080 .......................... F-5
70119318 ....................... H-11
...................................... H-13
70119441 ....................... H-11
...................................... H-13
70119748 ....................... H-11
...................................... H-13
70120308 ......................... A-3
70121413 ......................... D-3
.........................................F-7
70121470 .......................... F-6
70121488 ......................... D-3
.........................................F-6
70084975
COMM.NO.
PAGE
.......................... F-6
..........................C-7
..........................C-7
........................C-11
......................... D-3
......................................... F-7
70124946 ........................B-23
70126628 ..........................C-3
70126651 ........................B-19
70128830 ........................C-13
......................................... F-5
70136700 .......................... F-6
70138615 ..........................C-7
70139589 ..........................E-3
.......................................E-28
.......................................E-33
.......................................E-38
.......................................E-62
70139712 ...........................I-5
70140058 ....................... D-17
70149232 ........................C-13
......................................... F-5
70152673 .......................... F-3
70154448 ...........................I-5
70154612 ..........................C-5
70155056 ....................... A-11
70155577 ........................E-28
.......................................E-38
.......................................E-62
70155668 ......................... A-5
........................................ A-7
.......................................E-28
.......................................E-38
.......................................E-62
70155676 ......................... D-3
70155684 ..........................C-7
........................................ D-3
.........................................E-3
.........................................E-9
.......................................E-27
.......................................E-37
.......................................E-41
.......................................E-61
70155692 ......................... H-9
70155700 ..........................C-7
70156211 ...........................J-3
70156229 ...........................J-3
70160304 ..........................E-9
.......................................E-41
......................................... F-4
70161757 ...........................I-5
70163248 .......................... F-6
70500517 ....................... D-17
70508197 ......................... A-3
70508213 ........................B-15
......................................... F-4
70121496
70121744
70121751
70122122
70122957
DD90
COMM.NO.
PAGE
..........................C-8
........................E-67
........................E-67
..........................C-3
..........................C-3
........................B-13
..........................B-5
......................................... F-5
70529482 ........................C-11
......................................... F-3
70530365 ........................E-67
70530779 ........................E-28
.......................................E-38
.......................................E-62
70530787 ......................... D-5
70532148 ......................... H-9
70532742 .......................... F-6
70533062 ......................... D-5
70534060 ....................... D-11
70535349 .......................... F-6
70535356 .......................... F-6
70536396 ..........................C-7
70536446 ..........................C-3
70536461/ .........................C-7
70538962 ....................... D-13
70541016 ..........................C-7
70547906 ..........................C-7
70550306 ....................... D-17
70550843 ......................... G-5
70551254 ...........................J-5
70551262 ...........................J-5
70551270 ...........................J-5
70551288 ...........................J-5
70551296 ...........................J-5
70551304 ...........................J-5
70551312 ...........................J-5
70551320 ...........................J-5
70551338 ...........................J-5
70551346 ...........................J-5
70551353 ...........................J-5
70551361 ...........................J-5
70551379 ...........................J-5
70551387 ...........................J-5
70551395 ...........................J-5
70551403 ...........................J-5
70552211 ..........................C-7
70553896 ......................... G-5
70554035 ..........................C-8
70554043 ..........................C-8
70554050 ..........................C-7
70554134 ..........................C-7
70557228 ....................... H-11
...................................... H-13
70557236 ....................... H-15
70558010 ...........................J-5
70558622 ......................... H-9
70526371
70526629
70527163
70529243
70529268
70529334
70529474
i-3
NUMERICAL INDEX
COMM.NO.
PAGE
......................... H-9
......................... H-9
......................... A-3
......................... A-3
....................... C-19
....................... C-19
......................... C-3
........................E-67
....................... H-11
...................................... H-13
70563408 ....................... D-17
70564778 ....................... C-19
70566914 ....................... H-11
...................................... H-13
70567318 ......................... B-9
...................................... B-11
70568274 ....................... D-11
70570957/70826607 ......... C-5
70571207 ......................... B-5
70573464 ....................... H-11
...................................... H-13
70573571 ......................... B-3
70573589 ....................... B-13
70573621 ......................... D-3
70573654 ........................E-27
.......................................E-37
.......................................E-61
70573662 ........................E-28
.......................................E-38
.......................................E-62
70573688 ..........................E-3
.......................................E-28
.......................................E-38
.......................................E-62
70574116 ......................... B-9
70574124 ....................... B-11
70574207 ......................... B-7
70576004 ......................... A-3
.........................................F-5
70576012 ......................... A-3
70576483 ......................... B-5
70576491 ......................... B-5
........................................ B-9
...................................... B-11
70576970 ......................... B-5
70577606 ....................... D-11
70600739 ........................E-41
.........................................F-4
70600747 ..........................E-9
.........................................F-4
70605464 ....................... D-17
70605894 ......................... B-7
70614482 ....................... B-15
.........................................F-5
70617378 ....................... H-15
70619564 ....................... H-15
70558630
70558648
70558655
70558663
70559125
70559133
70559737
70561832
70562012
i-4
COMM.NO.
PAGE
........................E-12
........................E-44
..........................B-3
...........................I-5
...........................I-5
......................... A-5
........................................ A-7
.......................................B-15
70659008 ..........................E-9
.......................................E-41
70659016 ..........................E-9
.......................................E-41
70661673 ....................... D-11
70665203 .......................... F-6
70665211 .......................... F-6
70665237 .......................... F-6
70667464 ........................C-19
70667472 ........................C-19
70667480 ........................C-19
70667498 ........................C-19
70667506 ........................C-19
70667514 ........................C-19
70667522 ........................C-19
70667530 ........................C-19
70667548 ........................C-19
70667555 ........................C-19
70667563 ........................C-19
70667571 ........................C-19
70667589 ........................C-19
70667597 ........................C-19
70667605 ........................C-19
70667613 ........................C-19
70667621 ........................C-19
70667639 ........................C-19
70676960 ......................... D-5
70676978 ......................... D-5
70676986 ......................... D-5
70676994 ......................... D-5
70682125 ...........................I-5
70692629 ..........................B-7
70692934 ..........................B-7
70697131 ........................E-67
70697149 ........................E-67
70697156 ........................E-67
70697164 ........................E-67
70698824 ....................... D-11
70698840 ....................... D-11
70706999 ..........................B-3
70709100 ......................... A-3
70710058 ..........................E-7
70710361 ........................E-19
.......................................E-51
70710678 ........................E-11
.......................................E-43
70710686 ........................E-11
.......................................E-43
70635255
70635263
70635628
70644083
70647474
70651773
DD90
COMM.NO.
PAGE
........................E-11
.......................................E-43
70710702 ........................E-11
.......................................E-43
70710710 ........................E-11
.......................................E-43
70710728 ........................E-11
.......................................E-43
70710736 ........................E-11
.......................................E-43
70710744 ........................E-11
.......................................E-43
70710751 ........................E-11
.......................................E-43
70710769 ........................E-11
.......................................E-43
70710793 ........................E-11
.......................................E-43
70710801 ........................E-11
.......................................E-43
70710819 ........................E-11
.......................................E-43
70710827 ........................E-11
.......................................E-43
70710835 ........................E-11
.......................................E-43
70710843 ........................E-11
.......................................E-43
70710850 ........................E-11
.......................................E-43
70710868 ........................E-11
.......................................E-43
70710876 ........................E-11
.......................................E-43
70710884 ........................E-11
.......................................E-43
70710892 ........................E-11
.......................................E-43
70710900 ........................E-11
.......................................E-43
70710918 ........................E-11
.......................................E-43
70710926 ........................E-11
.......................................E-43
70710934 ........................E-11
.......................................E-43
70710942 ........................E-11
.......................................E-43
70710959 ........................E-11
.......................................E-43
70710967 ........................E-11
.......................................E-43
70710975 ........................E-11
.......................................E-43
70710983 ........................E-11
.......................................E-43
70710694
NUMERICAL INDEX
COMM.NO.
PAGE
........................E-11
.......................................E-43
70711007 ........................E-11
.......................................E-43
70711015 ........................E-12
.......................................E-44
70711023 ........................E-12
.......................................E-44
70711031 ........................E-12
.......................................E-44
70711049 ........................E-12
.......................................E-44
70711056 ........................E-12
.......................................E-44
70711064 ........................E-12
.......................................E-44
70711072 ........................E-12
.......................................E-44
70711082 ........................E-12
.......................................E-44
70711098 ........................E-12
.......................................E-44
70711106 ........................E-11
.......................................E-43
70711114 ........................E-11
.......................................E-43
70711122 ........................E-15
70711130 ........................E-15
70711148 ........................E-15
.......................................E-47
70711155 ........................E-15
.......................................E-47
70711163 ........................E-15
.......................................E-47
70711171 ........................E-15
.......................................E-47
70711189 ........................E-17
70711197 ........................E-17
.......................................E-49
70711205 ........................E-17
.......................................E-49
70711213 ........................E-17
.......................................E-49
70711221 ........................E-17
.......................................E-49
70711239 ........................E-17
.......................................E-49
70711247 ........................E-17
.......................................E-49
70711254 ........................E-17
.......................................E-49
70711262 ........................E-19
.......................................E-51
70711270 ........................E-19
70711288 ........................E-19
.......................................E-51
70710991
COMM.NO.
PAGE
........................E-19
.......................................E-51
70711304 ........................E-19
.......................................E-51
70711338 ........................E-19
.......................................E-51
70711346 ........................E-19
.......................................E-51
70711353 ........................E-19
.......................................E-51
70711379 ........................E-19
.......................................E-51
70711383 ........................E-19
.......................................E-51
70711395 ........................E-19
.......................................E-51
70711403 ........................E-21
.......................................E-53
70711411 ........................E-21
.......................................E-53
70711429 ........................E-23
.......................................E-55
70711437 ........................E-23
.......................................E-55
70711445 ........................E-23
.......................................E-55
70711452 ........................E-23
.......................................E-55
70711460 ........................E-23
.......................................E-55
70711478 ........................E-23
.......................................E-55
70711486 ........................E-25
.......................................E-57
70711494 ........................E-25
.......................................E-57
70711502 ........................E-25
.......................................E-57
70711510 ........................E-25
.......................................E-57
70711528 ........................E-25
.......................................E-57
70711536 ........................E-25
.......................................E-57
70711544 ........................E-25
.......................................E-57
70711551 ........................E-25
.......................................E-57
70711569 ........................E-25
.......................................E-57
70711577 ........................E-25
.......................................E-57
70711585 ........................E-25
.......................................E-57
70730999 ........................B-19
70731237 ........................E-47
70711296
DD90
COMM.NO.
PAGE
........................E-47
........................E-47
........................E-49
........................E-51
........................E-51
........................E-59
........................E-59
........................E-59
........................E-59
........................E-59
........................E-59
........................E-59
........................E-59
........................E-59
....................... D-11
.......................... F-6
.......................... F-6
......................... H-9
........................B-21
........................B-23
........................B-21
........................B-23
........................B-21
..........................C-7
......................... A-3
......................... A-7
........................B-21
........................B-21
....................... H-11
....................... H-13
........................... I-5
......................... H-9
......................... D-3
....................... H-11
...................................... H-13
70826953 ........................B-21
70826961 ........................B-21
70827043 ......................... H-9
70827050 ......................... H-9
70827068 ......................... H-9
70828457 ........................... I-5
74249091 ........................B-15
81268120 .......................... F-7
81296568 ........................B-15
......................................... F-4
81296998 ........................B-21
94024320 ..........................C-7
......................................... F-5
94025699 ..........................E-9
.......................................E-41
......................................... F-4
94027588 ....................... A-11
......................................... F-6
94027794 .......................... F-6
94031226 ....................... H-15
70731245
70731252
70731260
70731278
70731286
70731294
70731302
70731310
70731328
70731336
70731344
70731351
70731369
70731377
70784756
70801287
70801303
70812037
70818885
70821806
70825039
70825054
70825062
70825211
70825609
70825625
70825799
70825815
70826268
70826276
70826300
70826584
70826870
70826938
i-5
NUMERICAL INDEX
COMM.NO.
PAGE
......................... A-5
........................................ A-7
94031713 ......................... B-5
94031994 ....................... B-21
94034105 ....................... C-19
94034154 ....................... B-19
........................................ C-3
94034162 ......................... B-5
...................................... B-21
94034170 ......................... B-3
...................................... B-13
...................................... B-19
........................................ C-3
.........................................E-9
.......................................E-41
...................................... H-11
...................................... H-13
94034188 ......................... A-7
........................................ B-5
...................................... B-21
.........................................F-5
94034204 ....................... B-19
...................................... H-11
...................................... H-13
94034212 ......................... A-7
94034329 ....................... A-11
94034337 ....................... A-11
94034345 ......................... A-3
.........................................F-4
.........................................F-6
94034352 ....................... A-11
.........................................F-4
.........................................F-6
94036654 ....................... B-21
94036688 ........................E-67
94036704 ......................... A-3
94036746 ........................E-67
94036837 ....................... B-13
94036860 ......................... C-7
94036894 ....................... B-19
........................................ C-7
94036910 ......................... C-3
94036928 ......................... A-5
........................................ A-7
........................................ B-7
........................................ C-3
........................................ G-5
...................................... H-11
...................................... H-13
94036993 ........................E-67
94037025 ......................... D-3
94037041 ......................... A-3
94037066 ......................... B-3
........................................ C-7
94037074 ....................... C-19
94031390
i-6
COMM.NO.
PAGE
..........................C-7
...................................... D-11
94037207 ........................B-21
.........................................C-7
94037280 .......................... F-6
94037298 ........................B-15
.......................................C-11
.......................................C-15
.......................................C-17
.......................................E-31
......................................... F-3
......................................... F-4
94037454 ........................E-67
94037488 ..........................B-3
.........................................B-7
........................................ G-5
94037504 ....................... D-11
94037512 ..........................B-9
.......................................B-11
...................................... D-11
94037538 ..........................B-5
94037587 ......................... D-5
94037678 ..........................C-7
...................................... D-13
94037736 ..........................E-9
.......................................E-41
......................................... F-4
94037785 ..........................C-7
...................................... D-11
...................................... D-13
.......................................E-67
94038098 .......................... F-6
94038106 .......................... F-6
94038536 ..........................B-3
.........................................C-3
.......................................C-19
94038650 ..........................B-3
.......................................B-13
.......................................B-19
.........................................C-3
.........................................C-7
...................................... H-11
...................................... H-13
94038676 ........................C-11
...................................... D-13
94038866 ...........................I-5
94038916 ........................C-11
......................................... F-3
94041241 ..........................E-9
.......................................E-41
......................................... F-4
94041639 ..........................B-7
94042181 ..........................B-9
.......................................B-11
94037124
DD90
COMM.NO.
PAGE
........................E-28
.......................................E-38
.......................................E-62
94042744 ..........................B-7
.........................................C-3
........................................ G-5
94049657 ....................... A-11
94050754 ..........................E-9
.......................................E-41
......................................... F-4
94051166 ........................C-13
......................................... F-5
94051356 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
94051463 ......................... A-3
94052552 ......................... D-3
94052826 ........................E-67
94053360 ..........................B-5
.........................................E-3
.......................................E-27
.......................................E-37
.......................................E-61
94053683 ..........................B-9
.......................................B-11
94053840 ........................E-67
94054780 ....................... D-11
94056553 ........................B-13
.........................................C-5
94056728 ..........................B-5
94056991 ..........................C-3
94057254 ..........................B-5
94060910 ..........................B-5
94062015 .......................... F-6
94065372 ........................E-33
94071909 ........................B-13
.........................................C-5
94076239 ..........................C-8
94080835 ........................C-11
......................................... F-3
94097508 ........................B-15
......................................... F-4
94114774 ......................... G-5
94116720 ........................B-13
94126018 ..........................C-7
94127743 ...........................J-5
94131356 ....................... A-11
......................................... F-6
94131364 ........................C-11
......................................... F-3
94131448 ....................... D-17
94133907 ..........................B-5
......................................... F-5
94139573 ....................... A-11
94141009 ........................B-15
94042348
NUMERICAL INDEX
COMM.NO.
PAGE
......................... C-7
.........................................F-6
94147196 .......................... F-6
94159282 ....................... D-17
94159357 ....................... D-17
94173374 ........................E-67
94173408 ........................E-67
94204344 ....................... D-11
94227485 ....................... C-11
.........................................F-3
94244662 ....................... A-11
94244688 ....................... A-11
.........................................F-6
94244720 ......................... B-5
...................................... B-15
.........................................F-4
.........................................F-5
94244761 ......................... B-5
...................................... B-13
...................................... B-15
.........................................F-4
.........................................F-5
94246444 ....................... H-11
...................................... H-13
94249091 .......................... F-5
94327905 ......................... B-9
...................................... B-11
...................................... D-11
...................................... H-15
..........................................I-5
94361458 ..........................E-9
.......................................E-41
.........................................F-4
94365962 ......................... A-3
95055331 ......................... D-3
95068110 ....................... A-11
95097663 ....................... C-21
95182705 .......................... F-3
.........................................F-4
95209870 .......................... F-6
95213294 ........................E-27
.......................................E-37
.......................................E-61
95223004 ..........................E-7
95223384 ......................... A-3
95266425 ....................... B-15
...................................... C-11
.........................................F-3
.........................................F-5
95266433 ....................... C-15
...................................... C-17
.........................................F-3
95280194 ....................... C-17
.........................................F-3
95302113 ....................... A-11
95303350 ........................E-31
94146990
COMM.NO.
PAGE
..........................B-5
.......................................B-15
.......................................C-11
.......................................C-15
.......................................C-17
.......................................E-31
......................................... F-3
......................................... F-4
......................................... F-5
95343737 ..........................B-5
.......................................B-13
.......................................B-15
......................................... F-4
......................................... F-5
95366001 ........................C-15
.......................................C-17
......................................... F-3
......................................... F-4
95373775 ..........................E-7
95376133 ..........................B-5
.......................................B-13
......................................... F-5
95428520 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
95430534 ........................E-35
95442653 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
95454914 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
95531703 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
95571568 ..........................E-7
95671285 ....................... H-15
95860052 ....................... D-13
95919254 ......................... D-5
95919460 ........................C-11
......................................... F-3
95920286 ......................... A-3
95920526 ....................... A-11
95920567 ....................... A-11
95920849 ......................... A-5
........................................ A-7
95920856 ......................... A-5
........................................ A-7
95920880 ......................... A-5
........................................ A-7
95922175 ......................... A-3
95922217 ......................... A-3
95303756
DD90
COMM.NO.
PAGE
..........................E-3
.......................................E-28
.......................................E-33
.......................................E-38
.......................................E-62
95923314 ....................... A-11
95931424 ....................... A-11
95988739 ........................E-28
.......................................E-38
.......................................E-62
95988952 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
95989026 ........................E-27
.......................................E-37
.......................................E-61
95989059 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
96701875 ........................C-19
96702394 ..........................E-3
.......................................E-27
.......................................E-37
.......................................E-61
96710553 ..........................E-9
.......................................E-41
97113674 ..........................E-9
.......................................E-41
......................................... F-4
97113690 ........................B-15
......................................... F-4
97113781 ........................C-13
......................................... F-5
97113799 ..........................B-5
......................................... F-5
97113930 ..........................B-5
.......................................C-13
......................................... F-5
97114185 ..........................B-5
......................................... F-5
97114524 ..........................C-7
......................................... F-6
97116065 ........................C-11
......................................... F-3
97120513 ........................B-15
97120737 ....................... A-11
97120760 ......................... A-3
97125959 ....................... A-11
97126098 ........................B-15
......................................... F-5
97126114 .......................... F-3
......................................... F-4
97126122 ........................C-15
......................................... F-3
95922399
i-7
NUMERICAL INDEX
COMM.NO.
97126163
97126247
97135008
97140594
97140966
97141063
97141220
NOTE
PAGE
COMM.NO.
PAGE
.......................... F-6
.......................... F-3
.......................... F-6
....................... D-11
......................... B-5
....................... B-19
........................E-67
A-9
i-8
DD90
COMM.NO.
PAGE

Ingersoll Rand DD90

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OPERATIONS, MAINTENANCE AND

DATE : NOVEMBER, 2005

Read this Instruction manual before operating this unit

VIBRATORY ASPHALT COMPACTOR

The Complete Serial Number of the Machine

The name of each part as listed

The Part Number of the Parts required

The Quantity of each Part required

REFER ALL COMMUNICATIONS CONCERNING THIS MACHINE TO OUR

SERIAL NUMBER : 05 200 06 967 ONWARDS

INGERSOLL-RAND (INDIA) LIMITED

SAFETY PRECAUTIONS AND GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SAFETY PRECAUTIONS AND

SAFETY PRECAUTIONS AND GUIDELINES

SAFETY PRECAUTIONS AND GUIDELINES

SAFETY PRECAUTIONS AND GUIDELINES

TRANSPORTING AND HAULING

SAFETY PRECAUTIONS AND GUIDELINES

SAFETY PRECAUTIONS AND GUIDELINES

A loose compactor can shift or fall while being transported.

SAFETY PRECAUTIONS AND GUIDELINES

SAFETY RELATED DECALS

SAFETY PRECAUTIONS AND GUIDELINES

HAZARDOUS SUBSTANCE PRECAUTION

Avoid, ingestion, skin contact and breathing fumes

Engine Lubricating Oil

Avoid, ingestion, skin contact and breathing fumes

Avoid, ingestion, skin contact and breathing fumes

Avoid, ingestion, skin contact and breathing fumes

Avoid, ingestion, skin contact and breathing fumes

Avoid, ingestion, skin contact and breathing fumes

SAE Gear Oil

Avoid, ingestion, skin contact and breathing fumes

Engine Exhaust Fumes

Engine Exhaust Fumes

Avoid build up of fumes in confined spaces

Electric Morong Dust

Avoid Breathing during maintenance

SAFETY PRECAUTIONS AND GUIDELINES

STATIC WEIGHT AT FRONT DRUM

STATIC WEIGHT AT REAR DRUM

OVERALL HEIGHT (Top of Steering Wheel)

OVERALL HEIGHT (Top of Cabin)

OUTSIDE TURNING RADIOUS (1)

DRUM SHELL THICKNESS (Nominal)

1500 TO 2500 VPM

CENTRAL FORCE PER DRUM

NOMINAL AMPLITUDE (8 Positions

SAFETY PRECAUTIONS AND GUIDELINES

RATED POWER @2300 RPM

12V NEGATIVE GROUND

HYDROSTATIC PARALLEL CIRCUITS TO

SPEED - FORWARD & REVERSE

0-12 KMS / HR.

MOTOR WITH TORQUE HUB

PARKING / SECONDARY BRAKE

BRAKE ON BOTH DRUMS

HYDRAULIC OIL CAPACITY

WATER TANK CAPACITY

(1) TURNING RADIUS MEASURED TO DRUM EDGE

SAFETY PRECAUTIONS AND GUIDELINES

TRIPLE OUTPUT GEAR BOX

ECC SHAFT ASSEMBLY