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Producto: EXCAVATOR
Modelo: 323D L EXCAVATOR SDC
Configuracin: 323D & 323D L Excavator SDC00001-UP (MACHINE)
POWERED BY 3066 Engine

Pruebas y Ajustes

323D Excavator Hydraulic System


Nmero de medio -RENR9895-07

Fecha de publicacin -01/12/2009

Fecha de actualizacin -14/12/2009


i03094163

Relief Valve (Line) - Test and Adjust


SMCS - 5117-081-L9; 5117-025-L9
Table 1
Required Tools
Part Number

Description

Qty

8T-0861

Pressure Gauge (60000 kPa (8700 psi))

8T-0856

Pressure Gauge (
6000 kPa (870 psi))

Note: Adjustment procedures must be performed before a test and adjustment of any line relief valve
pressure setting is attempted. A temporary setting of the main relief valve pressure is required before
any line relief valve pressure setting is adjusted. Refer to the adjustment procedures in Testing and
Adjusting, "Relief Valve (Main) - Test and Adjust".

Test
1. Position the machine on level ground.
2. Stop the engine.
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System
Pressure - Release".

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Illustration 1
Pump compartment

g01217778

(1) Pressure tap (delivery pressure for the drive pump)


(2) Pressure tap (delivery pressure for the idler pump)
(3) Pressure tap (power shift pressure)

4. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (1) .
5. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (2) .
6. Connect a 6000 kPa (870 psi) pressure gauge to pressure tap (3) . This is used to monitor power
shift pressure.
7. Start the engine.
8. Increase the hydraulic oil temperature to 55

5C (131

9F).

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Illustration 2

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Monitor
(A) Display
(B) Keypad
(C) Up key
(D) Left key
(E) Down key
(F) Right key

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(G) Cancel key


(H) Home key
(I) OK key
(J) Menu key

9. Start Service Mode and input a fixed power shift pressure of 2850 kPa (415 psi).
a. Press menu key (J) .
Note: If more than thirty seconds pass between pushing the keys on the keypad, the menu
mode will be cancelled and the previous display will be restored to message display (A) .
b. Press right key (F) in order to highlight "SERVICE" menu option.
c. After the "SERVICE" option is highlighted, press OK key (I) .

Illustration 3

g01148206

d. After OK key (I) is pressed, the screen in Illustration 3 will be displayed. The password for
the service menu is "FFF2". The keys for direction are used to input the password. Press left
key (D) or right key (F) in order to change the position of the flashing character. Press OK

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key (I) in order to enter the highlighted character.


e. After entering the last letter of the password, the monitor will continue with the "SERVICE"
screen.
f. Repeatedly press down key (E) in order to highlight the "DEVICE TEST" line on the
display.
g. After the "DEVICE TEST" line is highlighted, press OK key (I) .
h. Once the "DEVICE TEST" screen is displayed, press down key (E) until "POWER SHIFT
PRES" appears on the display.
i. When "POWER SHIFT PRES" is highlighted, press OK key (I) .
j. Place the machine controls at the following settings: engine speed dial 10 and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for
engine rpm settings.
Note: Press OK key (I) within 5 seconds after completion of Step 9.j in order to ensure high
idle.
k. The "POWER SHIFT PRES" will now be displayed. Line 4 of the display will now change
to a numeric value. These characters represent the power shift pressure (kPa).
l. Press left key (D) or right key (F) in order to increase or decrease the numeric value that is
displayed on line 4 of the display. Pressing left key (D) decreases the power shift pressure.
Pressing right key (F) increases the power shift pressure.
Note: The value for power shift pressure on the monitor may not always match the pressure
reading on the pressure gauge. Adjust the value on the monitor until the desired power shift
pressure is attained on the pressure gauge that is connected to the pressure tap for power
shift pressure. The actual power shift pressure must be 2850 kPa (415 psi) on the pressure
gauge.
Note: To prevent a change in power shift pressure during the relief valve adjustment, do not
exit the "DEVICE TEST" screen and do not turn the engine start switch to the OFF position.
Note: Refer to Systems Operation, "Monitoring System" for additional information on
Service Mode.
10. The pressure setting for both the head end of the boom cylinders and the rod end of the stick
cylinder is 38000 1000 kPa (5500 145 psi). The pressure settings for both rod ends of the
boom cylinders and the head end of the stick cylinder is 37000 1000 kPa (5350 145 psi). The
pressure setting for the head end and the rod end of the bucket cylinder is 37000 1000 kPa (5350
145 psi).

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Illustration 4
Main control valves (front view)

g01218124

(7) Line relief valve (boom cylinder rod end)


(8) Line relief valve (bucket cylinder head end)
(9) Line relief valve (stick cylinder head end)

The following line relief valves are located on top of the main control valves: boom cylinder rod end,
bucket cylinder head end and stick cylinder head end. The line relief valve for the bucket cylinder rod
end is located under the main control valves and opposite the line relief valve for bucket cylinder head
end (8) .

Illustration 5
Main control valve (bottom view)

g01218126

(10) Boom drift reduction valve


(11) Line relief valve (boom cylinder head end)

Line relief valve (11) (boom cylinder head end) is located on boom drift reduction valve (10) .

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Illustration 6
Main control valve (bottom view)

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(12) Line relief valve (stick cylinder rod end)


(13) Stick drift reduction valve

Line relief valve (12) (stick cylinder head end) is located on stick drift reduction valve (13) .

Illustration 7

g01201790

Line relief valve (typical example)


(14) Locknut

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(15) Adjustment screw

Note: Turn adjustment screw (15) clockwise in order to increase the pressure. Turn adjustment screw
(15) counterclockwise in order to decrease the pressure.
Note: After relief valve adjustments, cancel Service Mode.
Note: Return the main relief valve pressure to the specified setting after testing and adjusting any line
relief valve. Refer to Testing and Adjusting, "Relief Valve (Main) - Test and Adjust" for the main relief
valve pressure setting.

Adjustment (Boom Cylinders)


1. To adjust the line relief valve pressure setting of the boom cylinder head end, move the joystick
for the boom until the boom is at the full BOOM RAISE position (full extension of boom
cylinders). Hold the joystick for the boom in this position.
2. Check the pressure in the boom cylinder head end on the pressure gauge at pressure tap (1) .
3. Return the joystick for the boom to the NEUTRAL position.
4. The pressure gauge reading should be 38000 1000 kPa (5500 145 psi). If the pressure gauge
reading at pressure tap (1) is not within the specification, adjust line relief valve (11) .
5. In order to adjust line relief valve (11) , loosen locknut (14) on the boom line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (1) is 38000 1000 kPa
(5500 145 psi).
Note: Always make final pressure adjustment on pressure rise.
6. Tighten locknut (14) to 20

2 Nm (177

18 lb in) on line relief valve (11) .

Note: In order to adjust the line relief valve pressure setting for the boom cylinder rod end, a
temporary adjustment of the line relief valve for the bucket cylinder rod end must be performed.
7. Loosen locknut (14) on the line relief valve for the BUCKET OPEN function. Turn adjustment
screw (15) by one half turn in a clockwise direction. Tighten locknut (14) on the line relief valve
for the bucket cylinder.
8. Move the joystick for the bucket until the bucket is at the full BUCKET OPEN position (full
retraction of the bucket cylinder). Hold the joystick for the bucket in this position. At the same
time, move the joystick for the boom until the boom is at the full BOOM DOWN position (full
retraction of boom cylinders). Hold the joystick for the boom in this position.
9. Check the pressure in the boom cylinder rod end on the pressure gauge at pressure tap (1) .
10. Return the joystick for the boom to the NEUTRAL position.
11. The pressure gauge reading should be 37000

1000 kPa (5350

145 psi). If the pressure gauge

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reading at pressure tap (1) is not within the specification, adjust line relief valve (7) .
12. In order to adjust line relief valve (7) , loosen locknut (14) on the boom line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (1) is 37000 1000 kPa
(5350 145 psi).
Note: Always make final pressure adjustment on pressure rise.
13. Tighten locknut (14) to 20

2 Nm (177

18 lb in)on line relief valve (7) .

14. After completion of line relief valve adjustment for the boom cylinders, return the line relief valve
pressure setting of the bucket to the specified pressure setting.
Note: If an appropriate location is not available to fully extend the boom cylinders, exchange the
functions of the boom line relief valves. Remove the line relief valve for the boom cylinder head end
and the line relief valve for the boom cylinder rod end from the main control valve. Exchange the
location of the line relief valves. Adjust the pressure of the boom line relief valve that is now attached in
the head end. After completion of line relief valve adjustment, return the respective line relief valves to
the original locations.

Adjustment (Stick Cylinder)


1. To adjust the line relief valve pressure setting of the stick cylinder rod end, move the joystick for
the stick until the stick is at the full STICK OUT position (full retraction of stick cylinder). Hold
the joystick for the stick in this position.
2. Check the pressure in the stick cylinder rod end on the pressure gauge at pressure tap (2) .
3. Return the joystick for the stick to the NEUTRAL position.
4. The pressure gauge reading should be 38000 1000 kPa (5500 145 psi). If the pressure gauge
reading at pressure tap (2) is not within the specification, adjust line relief valve (12) .
5. In order to adjust line relief valve (12) , loosen locknut (14) on the stick line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (2) is 38000 1000 kPa
(5500 145 psi).
Note: Always make final pressure adjustment on pressure rise.
6. Tighten locknut (14) to 20

2 Nm (177

18 lb in) on line relief valve (12) .

7. To adjust the line relief valve pressure setting of the stick cylinder head end, move the joystick for
the stick until the stick is at the full STICK IN position (full extension of stick cylinder). Hold the
joystick for the stick in this position.
8. Check the pressure in the stick cylinder head end on the pressure gauge at pressure tap (2) .
9. Return the joystick for the stick to the NEUTRAL position.
10. The pressure gauge reading should be 37000

1000 kPa (5350

145 psi). If the pressure gauge

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reading at pressure tap (2) is not within the specification, adjust line relief valve (9) .
11. In order to adjust line relief valve (9) , loosen locknut (14) on the stick line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (2) is 37000 1000 kPa
(5350 145 psi).
Note: Always make final pressure adjustment on pressure rise.
12. Tighten locknut (14) to 20

2 Nm (177

18 lb in) on line relief valve (9) .

Adjustment (Bucket Cylinder)


1. To adjust the line relief valve pressure setting of the bucket cylinder head end, move the joystick
for the bucket until the bucket is at the full BUCKET CLOSE position (full extension of bucket
cylinder). Hold the joystick for the bucket in this position.
2. Check the pressure in the bucket cylinder head end on the pressure gauge at pressure tap (1) .
3. Return the joystick for the bucket to the NEUTRAL position.
4. The pressure gauge reading should be 37000 1000 kPa (5350 145 psi). If the pressure gauge
reading at pressure tap (2) is not within the specification, adjust line relief valve (8) .
5. In order to adjust line relief valve (8) , loosen locknut (14) on the bucket line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (2) is 37000 1000 kPa
(5350 145 psi).
Note: Always make final pressure adjustment on pressure rise.
6. Tighten locknut (14) to 20

2 Nm (177

18 lb in) on line relief valve (8) .

7. To adjust the line relief valve pressure setting of the bucket cylinder rod end, move the joystick
for the bucket until the bucket is at the full BUCKET OPEN position (full retraction of bucket
cylinder). Hold the joystick for the bucket in this position.
8. Check the pressure in the bucket cylinder rod end on the pressure gauge at pressure tap (1) .
9. Return the joystick for the bucket to the NEUTRAL position.
10. The pressure gauge reading should be 37000 1000 kPa (5350 145 psi). If the pressure gauge
reading at pressure tap (2) is not within the specification, adjust the line relief valve.
11. In order to adjust the line relief valve, loosen locknut (14) on the bucket line relief valve. Turn
adjustment screw (15) until the pressure gauge reading at pressure tap (2) is 37000 1000 kPa
(5350 145 psi).
Note: Always make final pressure adjustment on pressure rise.
12. Tighten locknut (14) to 20

2 Nm (177

18 lb in) on the line relief valve.

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Red privada para licenciados del SIS.

Sun Aug 17 22:47:31 UTC-0400 2014

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