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ELECTRICAL ENGINEERING TECHNICAL REPORT

POWER SYSTEM ANALYSIS OF 52MVA SUSBTATION OF


POLYETHYLENE PLANT NO. 2 OF JG SUMMIT
PETROCHEMICAL CORPORATION AT BATANGAS CITY
PRESENTED TO:
THE PROFESSIONAL REGULATORY
BOARD OF ELECTRICAL ENGINEERING
PROFESSIONAL REGULATION COMMISSION
MANILA, PHILIPPINES
IN PARTIAL FULFILLMENT FOR
PROFESSIONAL ELECTRICAL ENGINEER
LICENSURE EXAMINATIONS
SUBMITTED BY:

RYAN ANTHONY K. UMALI


REE LICENSE NO. 0034825
IIEE MEMBERSHIP NO. 209595
PEE EXAMINEE

Engr. Ryan Anthony K. Umali


Block 17 Lot 11, St. Vincent Homes,
Banay-Banay, Lipa City, Batangas
Email: RyanAnthony.Umali@jgspetrochem.com

TRANSMITTAL
Date: October 15, 2016
To: BOARD OF ELECTRICAL ENGINEERING
PROFESSIONAL REGULATION COMMISSION
P. Paredes St., corner N. Reyes St.,
Sampaloc, Manila
Attn: HON. FRANCIS V. MAPILE
BEE Chairman
Subject: TECHNICAL ENGINEERING REPORT
Sir:
In compliance with the Application for Registration as Professional
Electrical Engineer (PEE) pursuant to the provisions of the New
Electrical Engineering Law or RA 7920, I hereby submit five (5)
copies of my Technical Engineering Report entitled POWER SYSTEM
ANALYSIS OF 52MVA SUSBTATION OF POLYETHYLENE PLANT NO. 2
OF JG SUMMIT PETROCHEMICAL CORPORATION AT BATANGAS
CITY.
I hope you find the above documents in order.
Respectfully yours,

Ryan Anthony K. Umali, REE

Republic of the Philippines


Professional Regulation Commission
Manila
PROFESSIONAL REGULATORY
BOARD OF ELECTRICAL ENGINEERING
12 May 2016

PRBEE- 2016-082

Engr. RYAN ANTHONY K. UMALI


Blk 17 Lot 11, St. Vincent Homes, Banay-Banay
Lipa City, Batangas
RyanAnthony.Umali@jgspetrochem.com
Dear Engr. Umali:
The Board of Electrical Engineering has unanimously approved your proposed
Technical Engineering Report outline and title: POWER SYSTEM ANALYSIS OF
52 MVA 13.8/6.9kV OF POLYETHYLENE PLANT NO. 2 OF JG SUMMIT
PETROCHEMICAL CORPORATION AT BATANGAS CITY.". However, technical
relevance is a must in your report which shall be by substantial computations.
Descriptive/ administrative report shall not be accepted. Furthermore, knowledge of
the Philippine Electrical Code (PEC) 1 and 2 is a must for all PEE applicants.
You may now file a formal application with the Professional Regulation Commission
and proceed with the writing of your technical engineering report. Please submit five
(5) bookbound copies of the report in standard A4 size bond paper (substance 24
or 90 gsm) together with this reply letter, comprehensive bio-data, single-file PDF
copy of the full Technical Engineering Report (including all attachments) saved in
THREE (3) USB flash disks, and application forms (see attached). Use Verdana
Font and Font Size is 12, Line Spacing of 1.5 lines, and the following margins: Left
1.5 inches; Top, Bottom and Right 1 inch.
Be sure to follow Rule 14 of RA 7920 in presenting your Table of Contents. Include
also your most significant achievement/contribution to Electrical Engineering. Please
be guided by the Dos and Donts listed in the attached sheet in preparing your
report.
Your complete technical report must be received by the Board of Electrical
Engineering not later than 12 November 2016, to give us enough time to review the
same prior to the conduct of the oral examination here in PRC Main Office Manila.
Very truly yours,

JAIME V. MENDOZA
Member

FRANCIS V. MAPILE
Member


P. PAREDES ST., CORNER N. REYES STREET, SAMPALOC, MANILA, PHILIPPINES
P.O. BOX 2038, MANILA

i
PREFACE
This study is of utmost importance to the overall plant
operational safety and reliability of JG Summit Petrochemicals
Group as it provides detailed power system analysis to one of its
plant on critical areas of load flow, voltage drop, short circuit, large
motor starting, protection coordination and arc-flash analysis which
will aide in providing assessment and recommendations for system
improvement and safety. During the whole course of this study, I
have

developed

and

extensively

used

Microsoft

Excel

which

provided me an indispensable tool in performing my calculations to


all the analysis in this study.
It is my pleasure to be allowed by our Company to perform
this analysis and be able to contribute to its goal of operational
safety and reliability. I would like to dedicate this endeavor to my
family, my father, my mother, my wife and my kids who at time of
preparation are my inspiration. I would also like to express my
gratitude to our IIEE Southern Luzon Governor Engr. Jed De Castro,
Deputy Gov Engr. Ber Salazar and Engr. Eric Tamondong who
guided me into this whole process of REE upgrading as well as to
Dr. Celoy Calibjo and Engr. Ben S. Jimenez for their mentorship and
guidance. Above all I offer the fruit of my labor to ALMIGHTY
GOD.

ii

TABLE OF CONTENTS
PAGE NO.
CHAPTER 1 INTRODUCTION......1
1.1 Project Overview....1
1.2 Project Objectives.........3
1.3 Project Scope and Limitations..4
CHAPTER 2 POWER SYSTEM MODELS.7
2.1 Introduction..........7
2.2 Base Values........7
2.3 Power Transformer Model......10
2.3.1 Power Transformer Data......10
2.3.2 Power Transformer Impedance Modelling.11
2.3.2.1 Impedances and Admittances for
TRM112
2.3.2.2 Impedances and Admittances for
TRL3A and TRL3B...15
2.4 Motor Model....................................18
2.4.1 Medium Voltage Motor Models..20
2.4.1.1 For PE-KM5806 VRS Motor...20
2.4.1.2 For YM7601 Mixer Motor.22
2.4.1.3 For KM8639 Blower 1 Motor.23
2.4.1.4 For KM8601 Blower 2 Motor.25
2.4.2 Low Voltage Motor Models.27
2.4.2.1 For GM-1412 ICA Charge
Pump Motor ..30
2.5 Cable Model....36
2.5.1 For Medium Voltage Cables..36
2.5.2 For Low Voltage Cables39
2.6 Load Model...50
2.7 Connection Point Model77
2.8 Impedance Networks.77

iii

2.9 Admittance Network...109

CHAPTER 3-LOAD FLOW STUDY...110


3.1 Objectives.110
3.2 Methodology..110
3.3 Load Flow Analysis for Case 1 (Steady State
without Capacitor)..115
3.3.1 Introduction, Admittance and Power Data115
3.3.2 Bus Voltage Calculation.116
3.3.3 Current, Power Flow and Power Factor
Calculation..128
3.3.4 Voltage Drop Calculation....133
3.3.4.1 Voltage Drop for Transformer
Feeder Cables..134
3.3.4.2 Voltage Drop for Medium Voltage
Motors during Normal Running condition..137
3.3.4.3 Voltage Drop for 480V Loads141
3.3.5 Evaluation of Results......151
3.3.5.1 Bus Voltages Evaluation..151
3.3.5.2 Voltage Drop Evaluation..152
3.3.5.3 Transformer Loading Evaluation.156
3.3.5.4 Bus Bar Loading Evaluation..157
3.3.5.5 Power Factor Evaluation..157
3.3.5.6 Comparison with ETAP.....158
3.4 Load Flow Analysis for Case 2 (Steady State with
Capacitors at Bus 2)........161
3.4.1 Introduction...162
3.4.2. Bus Voltage Calculation163
3.4.3 Current, Power Flow and Power
Factor Calculation...172

iv

CHAPTER 4- SHORT CIRCUIT STUDY.182


4.1 Objectives.182
4.2 Methodology..182
4.3 Momentary Short Circuit Calculation...186
4.3.1 Calculation of Momentary 3-phase Faults....186
4.3.1.1 Calculation of Momentary Three-phase
Faults for Main Buses....188
4.3.1.2 Calculation of Momentary Three-phase
Faults at MV Loads...196
4.3.1.3 Calculation of Momentary Three-phase
Faults at LV Loads...199
4.3.2 Calculation of Momentary Single Line
to Ground Faults...201
4.3.2.1 Introduction.201
4.3.2.2 Calculation of Single Line to
Ground Fault for Main Buses...203
4.3.2.3 Calculation of Momentary
Single Line To Ground Faults at MV
and LV Loads...210
4.3.3 Calculation of Momentary Line to Line
Faults..215
4.3.3.1 Calculation of Line to
Line Fault for Main Buses...217
4.3.3.2 Calculation of Line to Line
Fault for MV and LV Loads..222
4.3.4 Calculation of Momentary Double Line
to Ground Faults..224
4.3.4.1 Calculation of Double Line to
Ground Fault for Main Buses...227

4.3.4.2 Calculation of Momentary


Double Line to Ground Faults at
MV and LV Loads.236
4.4 Interrupting Short Circuit Calculation239
4.4.1 Calculation of Interrupting Three
Phase Fault for Main Buses...239
4.4.2 Calculation of Interrupting
Single Line to Ground Faults
for Main Buses..246
4.4.3 Calculation of Interrupting
Line to Line Faults for Main Buses...251
4.4.4 Calculation of Interrupting Double
Line to Ground Faults for Main Buses...255
4.4.5 Summary of Interrupting Calculation...259
4.5 Equipment Evaluation of Short Circuit
Capacity...273
4.5.1 Medium-Voltage Circuit Breakers......273
4.5.2 Low-Voltage Air Circuit Breakers..277
4.5.3 Molded Case Circuit Breakers..279
CHAPTER 5-PROTECTION COORDINATION284
5.1 Protection Coordination Guidelines..........284
5.2 Equipment Operating Curves and Damage
Curves..290
5.2.1 Transformers and Feeder Cables
TCC Landmark.290
5.2.2 Medium Voltage Motors TCC Landmark..292
5.3 Setting Calculations and TCC Curves...301
5.3.1 Phase and Ground Fault Protection

vi

Calculation for MV Loads..301


5.3.2 Phase and Ground Fault Protection
Calculation for LV Loads...306
5.3.3 Phase and Ground Fault Protection
Calculation and Coordination for Transformers312
5.3.4 Time Current Curves..329
5.4 Cable Evaluation.343
5.4.1 Medium Voltage Cable Minimum Sizing..343
5.4.2 Equipment Grounding Cable Verification.345

CHAPTER 6-BIG MOTOR STARTING ANALYSIS.347


6.1 Objectives.347
6.2 Methodology348
6.3 Starting Analysis.349
CHAPTER 7-ARC-FLASH ANALYSIS.361
7.1 Introduction361
7.2 Arc-Flash Calculation for Medium-Voltage System364
7.3 Arc-Flash Calculation for Low-Voltage System.372

CHAPTER 8-CONCLUSION AND RECOMMENDATION..380


8.1 Load Flow.380
8.2 Short Circuit Analysis...381
8.3 Protection Coordination381
8.4 Detailed Large Motor Starting Analysis..382
8.5 Arc-Flash Analysis.382
TABLES
Table 1.1 Summary of Study Coverage.5
Table 1.2 Summary of Sub-Study Area.6
Table 2.1 Summary of Base Values for Power
and Voltage..7
Table 2.2 Summary of Base Values of Current
and Impedance..9

vii

Table 2.3 Transformer Datasheet...10/11


Table 2.4 Transformer Impedances based on their
MVA.12
Table 2.5 Summary of Zero, Positive and
negative sequence impedances of transformers
at 10MVA base............18
Table 2.6 Summary of Medium Voltage Motor Data.20
Table 2.7 Summary of per unit impedances of
medium voltage motors at 10MVA base....27
Table 2.8 Summary of Low Voltage Motor Data
of MCC8..27
Table 2.9 Summary of Low Voltage Motor Data of
MCC9...29
Table 2.10 Summary of Calculation results
for Positive and Negative Sequence Impedance
for MCC8 Motor Load at 10MVA base....32
Table 2.11 Summary of Calculation results
for Positive and Negative Sequence Impedance
for MCC9 Motor Load at 10MVA base...34
Table 2.12 Cable data for Medium Voltage Cables.36
Table 2.13 Cable Zero Sequence impedances
for Medium Voltage Cables..37
Table 2.14 Summary of calculation results for
Medium Voltage Cables for Positive, Negative
and Zero Sequence Impedance at 10MVA base..38
Table 2.15 Summary of calculation results for
Medium Voltage Cables for Admittance at 10MVA
Base.39
Table 2.16 Summary of Cable data for Low Voltage
Cables for MCC8.39
Table 2.17 Summary of Cable data for Low Voltage
Cables for MCC9.41
Table 2.18 Summary of Zero sequence resistance
and reactance for Medium Voltage Cables for MCC8..43
Table 2.19 Summary of Zero sequence resistance and
reactance for Medium Voltage Cables for MCC9..44
Table 2.20 Summary of calculation results for
Low Voltage Cables of MCC8 for Positive, Negative
and Zero Sequence Impedance at 10MVA base..46
Table 2.21 Summary of calculation results for
Low Voltage Cables of MCC9 for Positive, Negative

viii

and Zero Sequence Impedance at 10MVA base....48


Table 2.22 Medium Voltage Load Data.50
Table 2.23 Low Voltage Load Data for MCC8..51
Table 2.24 Low Voltage Load Data for MCC9....56
Table 2.25 Summary of Connected Load for Medium
Voltage Load...62
Table 2.26 Summary of Connected Load for
Low Voltage Load of MCC8.62
Table 2.27 Summary of Connected Load for Low
Voltage Load of MCC9....65
Table 2.28 Calculation Results for the Operating
Load for Medium Voltage Loads...69
Table 2.29 Calculation Results for the Operating
Load for Low Voltage Loads of MCC869
Table 2.30 Calculation Results for the Operating
Load for Low Voltage Loads of MCC971
Table 2.31 Medium Voltage Operating Load...73
Table 2.32 Low Voltage Operating Load for
MCC8...73
Table 2.33 Low Voltage Operating Load for
MCC9...........74
Table 2.34 Medium Voltage Operating Load at
10MVA base...74
Table 2.35 Low Voltage Operating Load for
MCC8 at 10MVA base..75
Table 2.36 Low Voltage Operating Load for
MCC9 at 10MVA base....75
Table 2.37 Summary of Short Circuit
Impedance at connection point at
10MVA base.....77
Table 2.38 Summary of Impedance
Network for ANSI approved short
circuit calculation78
Table 2.39 Momentary Reactance values
(IEEE 399-2016).....79
Table 2.40 Calculation results of
momentary impedance for Medium
and Low voltage motors.....81
Table 2.41 Calculation results for
equivalent impedance of motor and
cable at 10MVA base for Momentary

ix

Network.....83
Table 2.42 Summary of results for MV
and LV motors Thevenins Impedance
for Momentary networks....92
Table 2.43 Interrupting Reactance values
(IEEE 399-2016)96
Table 2.44 Calculation results of interrupting
impedance for Medium and Low voltage motors....98
Table 2.45 Calculation results for equivalent
impedance of motor and cable at 10MVA base
for Interrupting Network..98
Table 2.42 Summary of results for MV and LV motors
Thevenins Impedance for Interrupting networks105
Table 3.1 Summary of Bus properties for
study Case 1115
Table 3.2 Summary of Admittances...116
Table 3.3 Scheduled of Power..116
Table 3. 4 Bus voltage calculation results after k=15..126
Table 3.5 Voltage Calculation Error Values127
Table 3. 6 Summary of Transformer Cable Ratings..134
Table 3.7 Summary of results for transformer
feeder voltage drop..137
3.8 Summary of Motor Feeder Cable Ratings..137
Table 3.9 Summary of voltage drop for MV motor
feeder cables.140
Table 3.10 Cable ratings for MCC8 loads.141
Table 3.11 Cable ratings for MCC9 loads.143
Table 3.12 Summary of Voltage Drop Calculation
for MCC8 Loads148
Table 3.14 Summary of Voltage Drop Calculation
for MCC9 Loads..149
Table 3.15 Summary of bus voltage calculation..151
Table 3.16 Summary of bus voltage calculation
(after changing the taps of TRL3A and TRL3B). ..151
Table 3.17 Summary of Voltage drop on
transformer feeder..152
Table 3.18 Voltage Drop of MV Motors
(Running Condition).152
Table 3.19 Summary of 480V loads with
unacceptable %VD...153

Table 3.20 Summary of results of calculation


after correction...156
Table 3.21 Transformer Loading on Case 1156
Table 3.22 Bus bar Loading on Case 1..157
Table 3.23 Summary of Power Factor...157
Table 3.24 Comparison between ETAP and
Manual Excel Sheet Calculation160
Table 3.24 Summary of Bus properties for study Case 1..161
Table 3.25 Summary of Admittances .162
Table 3.26 Scheduled of Power..162
Table 3.27 Bus voltage calculation results after k=15.170
Table 3.28 Voltage Calculation Error Values...170
Table 2.29 Power Flow and Power Factor Summary..174
Table 3.30 Bus Voltages on Different Capacitor Steps.175
Table 3.31 Current Flows on Different Capacitor Steps..176
Table 3.32 Power Flows at Different Capacitor Steps177
Table 3.33 Power Transformer %Loading at Different
Capacitor Steps.178
Table 3.34 Power Factor at Different Capacitor Steps.179
Table 3.35 Transformer Feeder Voltage Drop at Different
Capacitor Steps.180
Table 3.36 Transformer Feeder Loss at Different
Capacitor Steps.181
Table 4.1 Summary of Fault Points..183
Table 4.2 Protection Device Short Circuit Rating
Evaluation Summary185
Table 4.3 Summary of Momentary Fault Point
Impedances and X/R for Main Buses ...194
Table 4.4 Summary of Momentary 3 Phase Fault.195
Table 4.5 Summary of calculation for momentary
three phase fault current and fault point impedance
at motor terminals of each MV motors and Power
Factor Capacitor.198
Table 4.6 Three Phase Fault Current for Critical 480V
Loads..200
Table 4.7 Summary of Momentary Single Line to
Ground Faults208
Table 4.8 Summary of Single Line to Ground Fault
Current Contributions for Main Buses..209
Table 4.9 Thevenins Equivalent Impedances for
Fault on MV Loads.211

xi

Table 4.10 Thevenins Equivalent Impedances


for Fault on LV Loads..211
Table 4.11 Summary of Momentary Single
Line to Ground Fault Current for MV Loads.212
Table 4.12 Summary of Momentary Single Line
to Ground Fault Current for LV Loads..212
Table 4.13 Summary of Calculation Results for
Momentary Single Line to Ground Fault Current
Contributions on Fault Current on MV Loads..213
Table 4.14 Summary of Momentary Line to Line Faults.221
Table 4.15 Summary of Momentary Line to Line Fault
Current Contributions for Main Buses222
Table 4.16 Calculation Results for Momentary Line
to Line Fault for MV Loads..222
Table 4.17 Calculation Results for Momentary
Line to Line Fault for LV Loads..223
Table 4.18 Summary of Momentary Double Line
to Ground Faults for Phase B.233
Table 4.19 Summary of Momentary Double Line
to Ground Faults for Phase C..234
Table 4.20 Summary of Momentary Double Line
to Ground Faults for Neutral Short Circuit Current235
Table 4.21 Summary of Momentary Double Line
to Ground Faults Current Contribution for Phase B.235
Table 4.22 Summary of Momentary Double Line
to Ground Faults Current Contribution for Phase C.236
Table 4.23 Summary of Momentary Double Line
to Ground Faults Current Contribution for Neutral.236
Table 4.24 Summary of Per Unit Sequence Fault
Current for Momentary Double Line to Ground Fault
on MV Loads..237
Table 4.25 Summary of Per Unit Sequence Fault
Current for Momentary Double Line to Ground
Fault on LV Loads...237
Table 4.26 Summary of Momentary Double Line
to Ground Fault Current on MV Loads..238
Table 4.27 Summary of Momentary Double Line
to Ground Fault Current on LV Loads..238
Table 4.28 Summary of Interrupting Three-phase Short
Circuit Currents and X/R ratio..245
Table 4.29 Summary of Interrupting Single Line

xii

to Ground Faults.250
Table 4.30 Summary of Interrupting Line to Line Faults254
Table 4.31 Summary of Interrupting Double Line
to Ground Faults.258
Table 4.32 Summary of Interrupting Short Circuit
Calculations259
Table 4.33 Summary of Adjusted Interrupting
Short Circuit Currents...264
Table 4.34 Summary of Short Circuit Calculation.265
Table 4.35 Momentary Rating Evaluation Summary for
Medium Voltage Circuit Breakers275
Table 4.36 Interrupting Rating Evaluation Summary for
Medium Voltage Circuit Breakers..276
Table 4.37 Making Rating Evaluation Summary
for Medium Low Voltage Air Circuit Breakers.278
Table 4.38 Breaking Rating Evaluation Summary
for Medium Low Voltage Air Circuit Breakers.278
Table 4.39 Breaking Rating Evaluation Summary
for Medium Molded Case Circuit Breakers of MCC8..280
Table 4.40 Breaking Rating Evaluation Summary
for Medium Molded Case Circuit Breakers of MCC9282
Table 5.1 Thermal and Mechanical Damage Curve
for TRM1...290
Table 5.2 Thermal and Mechanical Damage Curve for
TRL3A/3B TCC291
Table 5.3 Magnetizing Inrush point for TRM1.291
Table 5.4 Magnetizing Inrush point for TRL3A/B.291
Table 5.5 Short Circuit Damage curve for
TL1 (5x630mm2 XLPE)..292
Table 5.6 Short Circuit Damage curve for TL2/TL3
(1x185mm2 XLPE).292
Table 5.7 Starting Curve for KM5806.293
Table 5.8 Starting Curve for YM7601.293
Table 5.9 Starting Curve for KM8639.294
Table 5.10 Starting Curve for KM8601.295
Table 5.11 Running Overload Curve for KM5806.296
Table 5.12 Starting Overload Curve for KM5806..296
Table 5.13 Running Overload Curve for YM7601..297
Table 5.14 Starting Overload Curve for YM7601..297
Table 5.15 Running Overload Curve for KM8639.298

xiii

Table 5.16 Starting Overload Curve for KM8639.298


Table 5.17 Running Overload Curve for KM8601.299
Table 5.18 Starting Overload Curve for KM8601..299
Table 5.19 Short Circuit Damage curve for Feeder
Cables of Various Load.300
Table 5.20 Summary of Phase and Ground Protection
Calculation Results for MV Loads305
Table 5.21 Summary of Phase and Ground Fault
Protection Settings for Power Transformers326
Table 5.22 MCC8 480V LOADS Protection Settings and
Equipment Grounding Conductor Summary.327
Table 5.23 MCC9 480V LOADS Protection Settings and
Equipment Grounding Conductor Summary.328
Table 5.24 Summary of Calculation for Minimum Cable
Ampacity for Medium Voltage Cable344
Table 5.25 Summary of Equipment Grounding
Conductor Sizing for MV Loads..345
Table 6.1 Bus Voltage Calculation Results for
KM5806 Starting.350
Table 6.2 Total Complex Power Requirement
for Starting KM5806350
Table 6.3 Big Motor Starting Data352
Table 6.4 Big Motor Starting Data..353
Table 6.5 Bus Voltage Calculation Results for DOL
Starting of YM7601.353
Table 6.6 Simulation for determining the RVS tap.354
Table 6.7 Total Complex Power Requirement
for Starting YM7601 w/o auto transformer355

Table 6.8 Total Complex Power Requirement


for Starting YM7601 with auto transformer.356
Table 6.9 Bus Voltage Calculation Results
for Starting of KM8639.356
Table 6.10 Total Complex Power Requirement
for Starting KM8639357
Table 6.11 Bus Voltage Calculation Results for
Starting of KM8601.357
Table 6.12 Total Complex Power Requirement
for Starting KM8601..358
Table 6.13 Bus Voltage Calculation Results

xiv

for Starting of VM5814358


Table 6.14 Total Complex Power Requirement
for Starting VM5814.359
Table 6.15 Bus Voltage Calculation Results
for Starting of SM8645359
Table 6.16 Total Complex Power Requirement
for Starting SM8645...359
Table 6.17 Summary of Starting Torque Evaluation..360
Table 7.1 Calculation results for normalized
incident energy.368
Table 7.2 Calculation results for incident energy
at 100% arcing fault current level.369
Table 7.3 Calculation results for incident energy
at 85% arcing fault current level.370
Table 7.4 Calculation results for Arc-Flash
Boundary (AFB) for Medium-Voltage Loads..370
Table 7.5 Calculation results for normalized
incident energy..376
Table 7.6 Calculation results for incident energy at 100%
arcing fault current level for Low-Voltages Loads.377
Table 7.7 Calculation results for incident energy
at 85% arcing fault current level for Low-Voltages
Loads..378
Table 7.8 Calculation results for Arc-Flash
Boundary (AFB) for Medium-Voltage
Loads.........................379

FIGURES
Figure 1.1 JGSPC (front) and JGSOC (back) Complex.2
Figure 1.2 System Single Line Diagram.3
Figure 2.1 System Single Line Diagram.8
Figure 2.2 Positive Sequence Impedance network of TRM113
Figure 2.3 Negative Sequence Impedance network of TRM1.13
Figure 2.4 Zero Sequence Impedance network of TRM115
Figure 2.5 Positive Sequence Impedance network
of TRL3A/3B..16
Figure 2.6 Negative Sequence Impedance network of
TRL3A/3B17
Figure 2.7 Zero Sequence Impedance network of
TRL3A/3B.17

xv

Figure 2.8 Positive Sequence Impedance network of


PE-KM5806.21
Figure 2.9 Negative Sequence Impedance network of
PE-KM5806.21
Figure 2.9 Positive Sequence Impedance network of
PE-YM7601.23
Figure 2.10 Negative Sequence Impedance network of
PE-YM760123
Figure 2.11 Positive Sequence Impedance network of
PE-KM8639.24
Figure 2.12 Negative Sequence Impedance network of
PE-KM8639.25
Figure 2.13 Positive Sequence Impedance network of
PE-KM8601.26
Figure 2.14 Negative Sequence Impedance network of
PE-KM8601.27
Figure 2.15 Positive Sequence Impedance network of
PE-GM1412..31
Figure 2.16 Negative Sequence Impedance network of
PE-GM1412.32
Figure 2.17 Typical impedance network.78
Figure 2.18 Momentary Impedance of Medium
Voltage Motors and Motor Cables86
Figure 2.19 Equivalent Circuit of Medium Voltage
Motors and Motor Cables for Momentary Networks.86
Figure 2.20 Equivalent Circuit of Medium Voltage
Motors and Motor Cables for Momentary Networks.87
Figure 2.21 Equivalent Network of Medium Voltage
Motors for Momentary Positive and Negative Sequence..87
Figure 2.22 Momentary Impedance of Low Voltage
Motors and Motor Cables of MCC8.88
Figure 2.23 Equivalent Circuit of Low Voltage Motors
and Motor Cables of MCC8 for Momentary Networks.88
Figure 2.24 Equivalent Circuit of Low Voltage Motors
and Motor Cables of MCC8 for Momentary Networks.89
Figure 2.25 Equivalent Network of Low Voltage Motors
of MCC8 for Momentary Positive and Negative
Sequence89
Figure 2.26 Momentary Impedance of Low Voltage
Motors and Motor Cables of MCC9.90

xvi

Figure 2.27 Momentary Equivalent Circuit of Low


Voltage Motors and Motor Cables of MCC9.90
Figure 2.28 Equivalent Circuit of Low Voltage Motors
and Motor Cables of MCC9 for Momentary Network...91
Figure 2.29 Equivalent Network of Low Voltage Motors
of MCC9 for Momentary Positive and Negative Sequence..91
Figure 2.30 Momentary Positive Sequence Network.93
Figure 2.31 Momentary Negative Sequence Network..94
Figure 2.32 Momentary Zero Sequence Network.95
Figure 2.33 Interrupting Impedance of Medium
Voltage Motors and Motor Cables99
Figure 2.34 Equivalent Circuit of Medium Voltage
Motors and Motor Cables99
Figure 2.35 Equivalent Circuit of Medium Voltage
Motors and Motor Cables for Interrupting Network100
Figure 2.36 Equivalent Network of Medium Voltage
Motors for Interrupting Positive and Negative Sequence100
Figure 2.37 Interrupting Impedance of Low Voltage
Motors and Motor Cables of MCC8101
Figure 2.38 Equivalent Circuit of Low Voltage Motors
and Motor Cables of MCC8 for Interrupting Networks.101
Figure 2.39 Equivalent Circuit of Low Voltage Motors
and Motor Cables of MCC8 for Interrupting Networks.102
Figure 2.40 Equivalent Network of Low Voltage Motors
of MCC8 for Interrupting Positive and Negative
Sequence102
Figure 2.41 Interrupting Impedance of Low
Voltage Motors and Motor Cables of MCC9103
Figure 2.42 Interrupting Equivalent Circuit of
Low Voltage Motors and Motor Cables of MCC9103
Figure 2.43 Equivalent Circuit of Low Voltage Motors
and Motor Cables of MCC9 for Interrupting Networks...104
Figure 2.44 Equivalent Network of Low Voltage Motors
of MCC9 for Momentary Positive and Negative Sequence104
Figure 2.45 Interrupting Positive Sequence Network106
Figure 2.46 Interrupting Negative Sequence Network.107
Figure 2.47 Interrupting Zero Sequence Network108

xvii

Figure 2.48 System Admittance diagram109


Figure 3.1 Current flow to a bus.111
Figure 3.2 Current flow through a load element..111
Figure 3.3 Current flow through an
impedance(admittance) element112
Figure 3.4 Voltage Calculation/iteration via excel sheet.112
Figure 3.5 Microsoft Excel Complex quantity
calculation add-ins.113
Figure 3.6 Load flow case study process flow chart114
Figure 3.7 Admittance network for Case 1.115
Figure 3.8 Admittance Network with Power and
Current Flows128
Figure 3.9 ETAP Simulation Snap Shot showing
power flows.158
Figure 3.10 ETAP Simulation Snap Shot showing
power factors for each bus159
Figure 3.11 ETAP Simulation Snap Shot showing
Current Flows for each bus159
Figure 3.12 Admittance network for Case 2.162
Figure 3.13 Bus Voltage versus kVAR175
Figure 3.14 Line Current versus kVAR176
Figure 3.15 Apparent Power Flows versus kVAR177
Figure 3.16 Transformer Loading(%) versus kVAR.178
Figure 3.17 Power Factor at each Major Bus versus
kVAR.179
Figure 3.18 Major Feeder Voltage Drop versus kVAR180
Figure 3.19 Feeder Loss versus kVAR181
Figure 4.1 Three-phase bolted fault 187
Figure 4.2 Momentary Positive Sequence Impedance
with fault at bus 1.188
Figure 4.3 Momentary Positive Sequence Impedance
Thevenins Equivalent Calculation Diagram189

xviii

Figure 4.4 Momentary Positive Sequence Thevenins


Equivalent Circuit at Fault Point F1..190
Figure 4.5 Momentary Positive Sequence Resistance
with fault at bus 1.190
Figure 4.6 Equivalent Momentary Positive Sequence
Resistance with fault at bus 1191
Figure 4.7 Momentary Positive Sequence Reactance
with fault at bus 1.191
Figure 4.8 Equivalent Momentary Positive Sequence
Reactance with fault at bus 1192
Figure 4.9 Simplification of Equivalent
Impedance at terminals of KM5806(F8)196
Figure 4.10 Simplification To Thevenins Equivalent
Impedance at terminals of KM5806 (F8)197
Figure 4.11 Simplification To Thevenins Equivalent
Impedance at terminals of GM1412 (F12)199
Figure 4.12 Illustration of Bolted Single Line
to Ground Fault..202
Figure 4.13 Momentary Positive Sequence
Impedance for Fault point 1203
Figure 4.14 Momentary Negative Sequence
Impedance for Fault point 1203
Figure 4.15 Momentary Zero Sequence Impedance
Diagram.204
Figure 4.16 Momentary Zero Sequence Impedance
for Fault point 1204
Figure 4.17 Momentary Equivalent Impedance
Networks for Fault point 1205
Figure 4.18 Simplified MV Load Zero Sequence
Impedance Network.210
Figure 4.19 Illustration of Bolted Line to Line Fault202

xix

Figure 4.20 Equivalent Sequence Impedance


Network for Line to Line Fault..216
Figure 4.21 Momentary Positive Sequence Impedance
for Fault point 1..217
Figure 4.22 Momentary Negative Sequence Impedance
for Fault point 1..217
Figure 4.23 Equivalent Sequence Impedance
for Fault point 1..219
Figure 4.24 Illustration of Bolted Double Line to
Ground Fault..224
Figure 4.25 Interconnected Sequence Networks
for Double Line to Ground Fault225
Figure 4.26 Interconnected Sequence Networks
for Double Line to Ground Fault at F1227
Figure 4.27 Interrupting Positive Sequence
Impedance with fault at bus 1...240
Figure 4.28 Interrupting Positive Sequence Impedance
Thevenins Equivalent Calculation Diagram.241
Figure 4.29 Interrupting Positive Sequence Thevenins
Equivalent Circuit at Fault Point F1..242
Figure 4.30 Interrupting Positive Sequence
Resistance with fault at bus 1..242
Figure 4.31 Equivalent Interrupting Positive Sequence
Resistance with fault at bus 1..243
Figure 4.32 Interrupting Positive Sequence
Reactance with fault at bus 1..243
Figure 4.33 Equivalent Momentary Positive Sequence
Reactance with fault at bus 1244
Figure 4.34 Interrupting Positive Sequence
Impedance for Fault point 1..246
Figure 4.35 Interrupting Negative Sequence

xx

Impedance for Fault point 1247


Figure 4.36 Interrupting Zero Sequence
Impedance Diagram247
Figure 4.37 Interrupting Zero Sequence
Impedance for Fault point 1248
Figure 4.38 Interrupting Equivalent Impedance
Networks for Fault point 1.248
Figure 4.39 Interrupting Positive Sequence
Impedance for Fault point 1251
Figure 4.40 Interrupting Negative Sequence
Impedance for Fault point 1.252
Figure 4.41 Equivalent Sequence Impedance
for Fault point 1..252
Figure 4.42 Interconnected Sequence Networks
for Double Line to Ground Fault at F1..255
Figure 4.43 Single Line-to-ground fault multiplying
factors that includes effects of ac and dc decrement
as applied to F2260
Figure 4.44 Line-to-ground fault multiplying factors
that includes effects of ac and dc decrement as
applied to F2..261
Figure 4.45 Single Line-to-ground fault multiplying
factors that includes effects of ac and dc decrement
as applied to F3262
Figure 4.46 Specification for Medium Voltage
Circuit Breaker...273
Figure 4.47 Specification for Low Voltage
Air Circuit Breaker.277
Figure 4.48 Specification for Molded Case Circuit
Breaker.279
Figure 5.1 Single Line Diagram-Protection Scheme287
Figure 5.2 Protection Setting Values for VM5814307

xxi

Figure 5.3 Protection Setting Values for SM8645309


Figure 5.4 Protection Setting Values for YM7607311
Figure 5.5 Time-Current Curve for Phase Protection of
KM5806..329
Figure 5.6 Time-Current Curve for Phase Protection of
YM7601...330
Figure 5.7 Time-Current Curve for Phase Protection of
KM8639..331
Figure 5.8 Time-Current Curve for Phase Protection of
KM8601..332
Figure 5.9 Time-Current Curve for Phase Protection
of PC001..333
Figure 5.10 Time-Current Curve for Phase Protection of
VM5814....334
Figure 5.11 Time-Current Curve for Phase Protection
of MNDB....335
Figure 5.12 Time-Current Curve for Phase Protection
of TRL3A....336
Figure 5.13 Time-Current Curve for Phase Protection
of SM8645....337
Figure 5.14 Time-Current Curve for Phase Protection
of TRL3B......338
Figure 5.15 Time-Current Curve for Phase Protection
of TRM1......339
Figure 5.16 Time-Current Curve for Ground Protection
of TRL3A and MCC8..340
Figure 5.17 Time-Current Curve for Ground Protection
of TRL3B and MCC9.341
Figure 5.18 Time-Current Curve for Ground Protection of
TRM1 and 6.9kV Switchgear.342
Figure 6.1 Combined Motor and Load Torque-speed
curve for KM5806.352

EXECUTIVE SUMMARY
This technical report is about power system analysis of one
of JG Summit Petrochemical Groups newly expanded plant. This
covers

system

modeling,

load

flow

analysis,

voltage

drop

calculation, big motor starting analysis, short circuit analysis,


protective device coordination study and arc-flash study.
The author developed MS Excel work sheets to aid various
calculations for all the analysis of this study.
Chapter 1 is the introduction and overview of the study. It
provides an overview of the plant and the PE expansion project
where the author conducted this power system analysis. This
chapter also covers the analysis scope and limitations.
Chapter 2 is the power system modeling where per unit
quantities of transformers, cables, motors and source connection
were derived and converted to base values of voltages, currents,
impedances and power. The network impedances for momentary
and interrupting network were also derived in this chapter.
Chapter 3 is the load flow analysis where the author used
Microsoft Excel to perform Gauss-Seidel method of calculating the
bus voltages, current flows, power flows and power factors. The
analysis focused on the power flows within the PE2 expansion
system from the 52MVA transformer up to the low voltage loads.
Two cases were evaluated, one without power factor capacitor and
the other with power factor capacitor at various steps. This chapter
also includes voltage drop calculation for all feeder cables of both
MV and LV equipment.

Chapter 4 is the short circuit analysis. Calculations were


performed using the ANSI E/Z methodology where both momentary
and interrupting networks were used to calculate the fault currents.
The analysis calculated 24 fault points and the results were then
used to evaluate the breaker short circuit capacity. The results were
also used in protective device coordination presented in chapter 5
and arc-flash study in chapter 7.
Chapter 5 is the protective device coordination where
calculations of protection settings for all transformers, all mediumvoltage loads, and critical low voltage loads were performed.
Protective device coordination was conducted in this chapter for all
medium

voltage

protection

devices

and

critical

low

voltage

protection devices. The author utilized the Microsoft excel to plot


the equipment TCC landmarks and protection curves.
Chapter 6 deals with large motor starting analysis. The
effect on bus voltages of starting large motors with output power
equal or greater than 100kW were evaluated using the load flow
analysis in Microsoft excel developed by the author. The starting
performances of the motors were evaluated in terms of its starting
torques. The required number generating sets were also calculated
in consideration with the generator limits. Recommendations were
also made on large motors that exceeded the bus voltage low limit.
Chapter 7 is the Arc-Flash analysis where the incident
energies generated during an arc-fault were calculated for specified
points at specified conditions. The flash protection boundaries were
also calculated and the results were used to evaluate the flash
protection rating of the personal protection equipment.

ii

xxii

Figure 7.1 Arc-Flash Location Diagram for


Medium-Voltage System..364
Figure 7.2 Arc-Flash Location Diagram for Low-Voltage
System MCC8.372
Figure 7.3 Arc-Flash Location Diagram for Low-Voltage
System MCC9373

CHAPTER 1 Introduction
1.1 Project Overview
JG Summit Petrochemicals Group (JGSPG) consists of
JG Summit Petrochemical Corporation (JGSPC) and JG Summit
Olefins Corporation (JGSOC) which are both wholly owned
subsidiaries of JG Summit Holdings, Incorporated (JGSHI).
JGSPG has a 250-hectare fully integrated, world-class, PEZAaccredited

manufacturing

complex

in

Barangay

Simlong,

Batangas City, 120 km south of Manila.


JG Summit Petrochemical Corporation has three (3)
polymer plants namely Polyethylene 1, Polyethylene 2 and
Polypropylene

which

are

currently

producing

combined

capacity of 510 kTA of resins per year.


On the other hand JG Summit Olefins Corporation is
producing polymer grade Ethylene and Propylene that are both
exported overseas and used by JGSPC as its main raw material
for producing PE and PP resins.
Power to the entire petrochemical complex is coming
from its own 74MW Diesel power plant located inside the
complex. The power plant also increases its capacity from its
original rating of 47MW through additional generating units.
From 2011 to 2014, PE plants undergo a major debottlenecking project (PE Expansion Project) to increase the
capacity from 200kTA to 320kTA. The Basic Engineering was
handled by JGSPCs Project Engineering group which the author
was part of the team and with its technology vendor from US
while

Detailed

Engineering,

Project

and

Construction

Management was handled by Toyo-Thai Engineering PTE LTD of


Thailand.

Chapter 1-Introduction

Page 1

Part of the PE Expansion project was the extension of


the existing substation to cater the additional load requirement
such as motors, lightings, instrument and control systems and
process heaters. These additional loads have a combined total
capacity requirement of about 33.3MVA which the existing
substation cannot cater.
Construction of the said plant was completed last April
2014 while pre-commissioning, commissioning and start-up
activities were completed last June 2014.

MV SWGR

LV SWGR(MCC8)

LV SWGR(MCC9)
Figure 1.1 JGSPG (Top), PE-Expansion Substation Swithgears
(Bottom w/the Author in front of MV switchgear)
Chapter 1-Introduction

Page 2

The

extended

substation

consist

of

52MVA

13.8kV/6.9kV Delta-wye (solidly grounded) transformer, two(2)


x

3MVA

6.9kV/480V

Delta/wye

transformer,

MV

6.9kV

switchgears, four(4) large induction motors, Power factor


correction capacitors and two(2) spare feeder intended for
future requirement (see Figure 1.2 for Single Line Diagram).

Generator
8 sets
8.375MVA
13.8kV
Bus 1
NEW
Polyethylene
Plant no. 2

Estimated equivalent Loads


Momentary:
Z=0.000639 + j 0.019257
p.u (10MVA base)

TRM1
40/52MVA
13.8kV/6.9kV

Interrupting:
Z=0.000685 + j 0.021452
p.u (10MVA base)

Bus 2

TRL3A
3MVA
13.8kV/480
M

PE-KM5806 PE-YM7601
540W
4850W
6.9kV
6.9kV

TRL3B
3MVA
13.8kV/480

PE-KM8601 PE-KM8639
250W
315W
6.9kV
6.9kV

Bus 3

Bus 4

Figure 1.2 System Single Line Diagram

1.2

Project Objectives

This technical report has the following objectives


1.

To determine the positive, negative and zero

sequence impedance network and admittance models from


the point of connection Power Plant Bus (BAC908), Power

Chapter 1-Introduction

Page 3

transformers and loads for both momentary and interrupting


network;
2.

To perform load flow study by calculating the bus

voltages, load terminal voltages, voltage drop, power flows,


current flow and power factor from Power plant bus (point of
connection) up to each 480V loads;
3.

To perform analysis on the load flow result and

provide recommendation for system improvement;


4.

To perform short circuit study for both momentary

and interrupting three(3) phase fault, single line to ground,


line to line and double line to ground fault from the point of
connection at the power plant up to each critical 480V loads
and determine the minimum and maximum fault current at
each protective devices connection points;
5.

To perform motor starting analysis for medium

voltage motors and low voltage motors that are 100kW and
above by determining the impact of each motor starting
scenario to the power system and evaluate each large motor
starting performance;
6.

To design the time-current coordination of the

overcurrent protective devices and motor overload protective


devices from the point of connection, medium-voltage loads
and critical low-voltage loads;
7.

To perform Arc-flash study for medium and low

voltage switchgears from the point of connection, mediumvoltage loads and critical low-voltage loads.

Chapter 1-Introduction

Page 4

1.3

Project Scope and Limitations


As depicted in figure 1.2, this power system study will be

performed from the JGSPCs power plant connection point at


BAC908 13.8kV feeder, up to the 480V loads. As summarized on
table 1.1, load flow study will be conducted from the BAC908
feeder, the 52MVA power transformer, the 6.9kV Motor loads,
the 2 x 3MVA transformer and its 480V loads. Short circuit study
covers from the downstream of BAC908 up to 480V loads. The
equivalent momentary and interrupting fault impedances at the
connection point were already provided by an earlier study of
the original power system before the PE plant expansion. This
equivalent model will be utilized in the short circuit analysis.
Table 1.1 Summary of Study Coverage
Analysis Type

Coverage or scope

Load Flow Study

From BAC 908 down to all PE2


power system up to 480V loads

Short Circuit Study

Fault point at TRM1 primary and


secondary, 6.9kV bus, 6.9kV loads,
TRL3A/B primary and secondary,
480V bus and critical 480V loads

Device Coordination Study

From BAC 908 protection down to


all the protective devices of PE2
power system.

Large Motor Starting Study


Arc-Flash Study

All motors 100kW and above


Fault point at TRM1 primary and
secondary, 6.9kV bus, 6.9kV loads,
TRL3A/B primary and secondary,
480V bus and critical 480V loads

Chapter 1-Introduction

Page 5

Table 1.2 Summary of Sub-Study Area


Analysis Type

Sub-Study Area

Power

System 1. Impedance model

Model

2. Admittance Model
3. Load Model

Load Flow Study 1. Bus voltage and Load Voltage Calculation


2. Current and Power Flow Calculation
3. Voltage Drop Calculation
4. Power Factor Calculation
5. Voltage Drop Evaluation
6. Transformer and Bus Bar Loading Evaluation
7. Power Flow Evaluation
Short

Circuit 1. 3-phase fault at various location (Momentary

Study

Symmetrical, Asymmetrical and peak)


2. SLG Fault at various location
3. Line to Line Fault at various Location
4. Double

Line to ground fault

at various

location

Device

1. TCC coordination of all MV Loads and critical

Coordination
Study

LV Loads
2. Medium voltage cable size evaluation
3. Equipment grounding conductor evaluation

Large

Motor 1. Motor Starting Analysis

Starting Study

2. Starting Torque Analysis

Arc-Flash Study

1. Incident Energy and Arc-flash hazard level


Calculation
2. Arc-Flash boundary calculation

Chapter 1-Introduction

Page 6

CHAPTER 2 POWER SYSTEM MODELS


2.1 Introduction
This chapter will derive models for the power system
necessary for load flow study, short circuit study, motor starting
study, protective device coordination and arc-flash study.
2.2 Base Values
The per-unit value of any quantity is its ratio to the chosen
base

quantity

of

the

dimensionless number 1.

same

dimensions,

expressed

as

In power system analysis, there are four

(4) base quantities in the per-unit system: base power (MVA), base
voltage (kV), base impedance (), and base current (A). Base
voltages assigned per system section are presented on Table 2.1
Base currents and impedances calculation and summary are
presented on Section 2.1.1. These base values will be used in
calculating the per-unit quantities that will be extensively used
throughout

Per Unit =

this

Technical

Actual Value
Base Value

report.

Equation (2.1)

Table 2.1 Summary of Base Values for Power and Voltage


Section

Description

Base
Power
(MVA)

Base Voltage
(kVA)

Bus 1
Bus 2

Generator 13.8kV Bus


13.8
TRM1 secondary
6.9
10
(6.9kV) bus
Bus 3
TRL3A secondary
0.48
(480V) bus
Bus 4
TRL3B secondary
0.48
(480V) bus
On Table 2.1 the base power (MVA base) selected is 10MVA.
1

IEEE Recommended Practice for Industrial and Commercial Power


System Analysis-IEEE Std. 399-1997.
Chapter 2-Power System Models

Page 7

Calculated

values

of

base

impedances

and

currents

summarized on Table 2.2 are presented per system voltage level.


Equations (2.2) and (2.3) will be used to calculate base impedances
and base currents respectively.
13.8kV system:
ZBASE

IBASE

VBASE 2
SBASE

13.8x10

3 2

19.044

10x106

SBASE
10x106

418.369 A
3Vbase
3 13.8x103

6.9kV system:

ZBASE

VBASE 2
SBASE

6.9x10

3 2

10x106

10x10 836.739
3 6.9x10
6

SBASE

3 Vbase

IBASE

4.761

0.48kV system:
ZBASE

VBASE

IBASE

SBASE

4802
10x106

0.02304

SBASE
10x106

120 ,028 A
3Vbase
3480

Table 2.2 Summary of Base Values of Current and Impedance


Section
13.8kV
System
6.9kV
System
0.48kV
System
0.48kV
System

Description
Generator 13.8kV
Bus
TRM1 secondary
(6.9kV) bus
TRL3A secondary
(480V) bus
TRL3B secondary
(480V) bus

Chapter 2-Power System Models

418.36976

Base
Impedance
()
19.044

836.73952

4.761

12028.13061

0.02304

12028.13061

0.02304

Base
Current (A)

Page 9

2.3 Power Transformer Model


2.3.1 Power Transformer Data
There are three (3) power transformers on this system
namely TRM1 which is the main transformer and TRL3A/TRL3B
which serves the low voltage loads of the plant. Table 2.3 shows the
detailed information for each of the three (3) transformers.
Table 2.3 Transformer Datasheet
ID
Installation
Standard
Manufacturer
Model/Type
Serial No.
HV Side
Voltage

Frequency
LV Side

Construction

Ratings

Voltage

Circuit
System
grounding
Cooling
Type
Oil
preservati
on
Tap
changer
type
Rated
Capacity
Duty
Phases
Vector
Group
Tap of HV

TRM1
TRL3A
TRL3B
Outdoor
Outdoor
Outdoor
IEC 60076
IEC 60076 IEC 60076
Tirathai
Tirathai
Tirathai
PT 3W
5200/13800
5512751
13.8kV +/6.9 kV +/- 6.9 kV +/5%, 3ph, 3W 5%, 3ph, 3 5%, 3ph, 3
W
W
60Hz +/- 3%
60Hz +/60Hz +/3%
3%
6.9kV +/0.48kV +/- 0.48kV +/5%,3ph,3W
5%, 3ph,
5%, 3ph,
3W
3W
Solidly earth
Solidly
Solidly
earth
earth
ONAN/ONAF
(40/52MVA)
Conservator
type
Off Load tap
changer

ONAN
ONAN
(3MVA)
(3MVA)
Conservato Conservato
r type
r type

40/52MVA
(ONAN/ONAF
)
Continuous
3phase
Dyn 11

Off Load
tap
changer
3MVA
(ONAN)

Off Load
tap
changer
3MVA
(ONAN)

Continuous
3phase
Dyn 11

Continuous
3phase
Dyn 11

+/- 2 x

'+/- 2 x

'+/- 2 x

Chapter 2-Power System Models

Page 10

winding
2.5%, NVTC
2.5%
Impedanc
16% at
7% @
e (Pos
52MVA
3MVA
Seq)
Impedanc
13.8% at
7% @
e (Zero
52MVA
3MVA
Seq)
X/R
35.39
6.28
Tolerance
+/-7.5%
+/- 10%
Impedanc
e
Rated
65degC
65degC
Winding
Temp
Rated Top
60degC
60degC
Oil Temp
Maximum
40degC
40degC
Design
Temp
Inrush
6420 A
1780 A
Current
Source: PECEP(JGSPC) document V-F031-TRAN-01-006

2.5%
7% @
3MVA
7% @
3MVA
6.28
+/- 10%

65degC

60degC
40degC

1780 A

2.3.2 Power Transformer Impedance Modelling


Transformer

impedances

are

converted

from

their

respective impedances based on their MVA rating to 10MVA base


using equation 2.4.

ZNEW

VOLD
ZOLD x
VNEW 2

SNEW
SOLD

Equation (2.4)

In order to express the impedances in complex rectangular


format R+ jX, Resistance (R) and reactance (X) can be calculated
from impedance (Z) and X/R ratio using the following equation:

R Z x cos tan-1
R

Equation (2.5)

X Z x sin tan-1
R

Equation (2.6)

Chapter 2-Power System Models

Page 11

Table 2.4 Transformer Impedances based on their MVA


ID

Description

TRM
1
TRL
3A
TRL
3B

Main
Transformer
Load A

0.16

0.16

0.138

Z rated
at
(MVA)
52

0.07

0.07

0.07

6.9

6.28

Load B

0.07

0.07

0.07

6.9

6.28

Z1
()

Z2
()

Zo
()

VBASE
(kV)

X/R

13.8

35.39

2.3.2.1 Impedances and Admittance for TRM1


For Positive and Negative Sequence Impedance
Using Equation 2.4 and using data from Table 2.4, with the
positive and negative sequence impedance of TRM1 on 52MVA at
16% or 0.16 p.u.

VOLD 2
ZNEW ZOLD x
VNEW 2
Z1@10MVA

Z1@10MVA

S
x NEW
SOLD

13.8x10 x 10x10
Z
x
13.8x10 52x10
13.8x10 x 10x10 0.03076923 p.u
0.16x
13.8x10 52x10
1@ 52MVA

Z1 Z2 0.03076923

32

32

3 2

3 2

p.u

Converting the impedance to rectangular format using


equation 2.5 and 2.6:

R Z x cos tan-1 0.030769 cos (tan-1(35.39)) 0.000869 p.u


R

X Z x sin tan- 1 0.030769 sin (tan- 1(35.39)) 0.030757 p.u


R

Chapter 2-Power System Models

Page 12

Therefore, the Positive and Negative Sequence impedance


of transformer TRM1 in rectangular format is

Z1 Z2 0.000869 j0.030756 p.u


with the equivalent network as shown on figures 2.3.1 and 2.3.2.

Z1
0.000869086 p.u

J0.0307556 p.u

PRI
(DELTA SIDE)

SEC
(WYE SIDE)
Reference bus

Figure 2.2 Positive Sequence Impedance network of TRM1

Z2
0.000869086 p.u

J0.0307556 p.u

PRI
(DELTA SIDE)

SEC
(WYE SIDE)
Reference bus

Figure 2.3 Negative Sequence Impedance network of TRM1

For Zero Sequence Impedance


Using Equation 2.4 and using data from Table 2.4, with the
zero sequence impedance of TRM1 on 52MVA at 13.8% or 0.138
p.u.

ZNEW ZOLD

VOLD 2
VNEW 2

Z0@10MVA Z0@52MVA

SNEW
SOLD

13.8x10
13.8x10

32

10x106

32

52x106

Chapter 2-Power System Models

Page 13

Z0@10MVA

13.8x10
0.138
13.8x10

32

10x106

32

52x106

Z0@10MVA 0.026538 p.u


at 10MVA zero sequence impedance is

Z0 0.026538 p.u
Converting the impedance to rectangular format using equation 2.5
and 2.6:

R Z x cos tan-1 0.026538 cos (tan-1(35.39)) 0.00074959 p.u


R

X Z x sin tan-1 0.026538 sin (tan-1(35.39)) 0.026527 p.u


R

Therefore, the Zero Sequence impedance of transformer


TRM1 at 10MVA base in rectangular format is

Z0 0.000749 j0.026527 p.u

Chapter 2-Power System Models

Page 14

For

Delta-wye

transformer

with

solidly

grounded

secondary, the equivalent zero sequence impedance representation


is shown below.

Zo
0.000749 pu j0.026527 pu

PRI
(DELTA SIDE)

SEC
(WYE SIDE)

Reference bus
Figure 2.4 Zero Sequence Impedance network of TRM1

For TRM1 Admittance

1
Z1

1
0.000869 j0.030756

YTRM1 0.917938 - j32.488044 p.u

2.3.2.2 Impedances and Admittances for TRL3A and TRL3B


For Positive, Negative and Zero Sequence Impedance
Using Equation 2.4 and using data from Table 2.4, the
impedances on 3MVA base at 7% or 0.07 p.u.

ZNEW

VOLD 2
ZOLD x
VNEW 2

Z1@10MVA Z1@ 3MVA

S
x NEW
SOLD

13.8x10
x
13.8x10

32
32

Chapter 2-Power System Models

10x106
3x106
Page 15

Z1@10MVA

13.8x10 x 10x10
0.07
13.8x10 3x10
3 2

3 2

Z1@10MVA 0.2333

p.u

Converting the impedance to rectangular format using equation 2.5


and 2.6:

R Z x cos tan-1 0.2333 cos (tan-1(6.28)) 0.036692 p.u


R

X Z x sin tan-1 0.2333 sin (tan-1(6.28)) 0.230430 p.u


R

Therefore,

the

Positive,

Negative

and Zero sequence

impedance of transformer TRL3A/3B in rectangular format is

Z1 Z2 Z0 0.036692 j0.23043 p.u


with the equivalent network as shown on figures 2.3.4, 2.3.5 and
2.3.6

Z1
0.036692 pu

J 0.23043 pu

PRI
(DELTA SIDE)

SEC
(WYE SIDE)
Reference bus

Figure 2.5 Positive Sequence Impedance network of


TRL3A/3B

Chapter 2-Power System Models

Page 16

Z2
0.036692 pu

J 0.23043 pu

PRI
(DELTA SIDE)

SEC
(WYE SIDE)
Reference bus

Figure 2.6 Negative Sequence Impedance network of


TRL3A/3B

Zo
0.036692 pu

J 0.23043 pu

PRI
(DELTA SIDE)

SEC
(WYE SIDE)

Reference bus
Figure 2.7 Zero Sequence Impedance network of TRL3A/3B

For TRL3A and TRL3B Admittance

1
Z1

1
0.036692 j0.23043

YTRM1 0.673936 - j4.232399 p.u

Chapter 2-Power System Models

Page 17

Table 2.5 Summary of Zero, Positive and negative sequence


impedances of transformers at 10MVA base
ID
TRM1
TRL3A
TRL3B

Z1 (pu)
0.000869 + j0.030756
0.036692 + j0.23043
0.036692 + j0.23043

ID
TRM1
TRL3A
TRL3B

Z0 (pu)
0.000749 + j0.026527
0.036692 + j0.23043
0.036692 + j0.23043

Z2 (pu)
0.000869 + j0.030756
0.036692 + j0.23043
0.036692 + j0.23043
Y (pu)
0.917938 - j32.488044
0.673936 - j4.232399
0.673936 - j4.232399

2.4 Motor Model


For motor sub-transient impedance ZM, the per unit value is
given as:
"
ZM
PU

ZM
ZBASE

As per IEC 60909-0:20012 equation 26 for induction motor,


the impedance ZM is given as:
"
ZM

1
ILR
IM

VM
3 IM

"
R M jXM

Where ILR is the motor locked rotor current


IM is the motor rated current
VM is the motor rated voltage
Since only the locked rotor current data of the motors are
available, XM and RM will be approximated using IEC 60909-0:2001
recommendation which is

3.8.1 IEC 60909-0:2001 IEC Standard for short circuit calculation

Chapter 2-Power System Models

Page 18

RM

"
"
0.1 with XM
0.995 ZM
for medium voltage motors power per
"
XM

pair poles > 1MW;

RM

"
XM

"
"
0.15 with XM
0.989 ZM
for medium voltage motors power

per pair poles < 1MW; and

RM

"
0.42 with XM 0.922 ZM
for low-voltage motors
"
XM

From Equation 2.1.2 ZBASE

ZBASE

VBASE 2
SBASE

ZM pu will be

1
"
ZM
PU

ILR
IM

VM
3 IM

VBASE 2

x M
3 ILR VM VBASE
SBASE

SBASE
"
ZM
PU

x M
3 ILR VM VBASE
SBASE

Chapter 2-Power System Models

Equation (2.7)

Page 19

2.4.1 Medium Voltage Motor Models


Table 2.6 Summary of Medium Voltage Motor Data

Description

kVA

ILR/IM

Voltage
(kV)

Current
(A)

No. of
Poles

Pair
Pole

Vent
Recovery
compressor
Motor
Mixer Motor
Blower Motor
Blower Motor

727.17

4.5

6.9

60.85

12

0.12

5806.99
394.74
320.92

5.5
5.5
5.5

6.9
6.9
6.9

485.89
33.03
26.85

6
4
4

1.94
0.20
0.16

(Continuation)Table 2.6 Summary of Medium Voltage Motor


Data
Description

RM PU/XM

XM PU/ZM PU

PU

Vent Recovery compressor Motor


Mixer Motor
Blower Motor
Blower Motor
Meltpump Motor

0.150
0.100
0.150
0.150
0.150

0.989
0.995
0.989
0.989
0.989

2.4.1.1 For PE-KM5806 VRS Motor


Using
impedance:
"
ZM
PU

"
ZM
PU

equation

2.7

x M
3 ILR VM VBASE
SBASE

to

calculate

the

sub-transient

10x106

6900
x

3 (273.81)(6900) 6900

"
ZM
P U 3.0560 p.u

"
XM
pu

XM
"
"
x ZM
P U ; XM pu 0.989 x 3.0560 3.0224 p.u
ZM

Chapter 2-Power System Models

Page 20

RM PU

RM
"
x XM
pu
XM

RM PU 0.15 x 3.0224 0.4534 p.u


"
ZM
P U 0.4534 j3.0224 p.u

The Positive and Negative Sequence Impedance of PEKM5806 VRS Motor is


"
"
Z1
PU Z2 PU 0.4534 j3.0224 p.u

With the equivalent positive and negative impedance as


shown on figure
Z1"
0.4534 pu

J 3.0224 pu

Reference bus

Figure 2.8 Positive Sequence Impedance network of PEKM5806


Z2"
0.4534 pu

J 3.0224 pu

Reference bus

Figure 2.9 Negative Sequence Impedance network of PEKM5806

Chapter 2-Power System Models

Page 21

2.4.1.2 For YM7601 Mixer Motor


Using

equation

2.7

to

calculate

the

sub-transient

impedance:
"
ZM
PU

x M
3 ILR VM VBASE

"
ZM
PU

x M
3 ILR VM VBASE

SBASE

"
ZM
P U

SBASE

10x106

6900
x

3 (2672.42)(6900) 6900

"
ZM
P U 0.3131 p.u

"
XM
pu

XM
"
x ZM
PU
ZM

"
XM
pu 0.995 x 0.3131 0.3115 p.u

RM PU

RM
"
x XM
pu
XM

RM PU 0.10 x 0.3115 0.0312 p.u


"
ZM
P U 0.0312 j0.3115 p.u

The Positive and Negative Sequence Impedance of PE-YM7601


Mixer Motor is
Z1 PU Z2 PU 0.0312 j0.3115 p.u

With the equivalent positive and negative impedance as shown on


figure

Chapter 2-Power System Models

Page 22

Z1"
0.0312 pu J 0.3115 pu

Reference bus

Figure 2.9 Positive Sequence Impedance network of PEYM7601


Z2"
0.0312 pu

J 0.3115 pu

Reference bus

Figure 2.10 Negative Sequence Impedance network of PEYM7601

2.4.1.3 For KM8639 Blower 1 Motor


Using
impedance:
"
ZM
PU

"
ZM
PU

equation

V
SBASE
x M
3 ILR VM VBASE

2.7

to

calculate

the

sub-transient

10x106

6900
x

3 (181.66)(6900) 6900

"
ZM
P U 4.6061 p.u

Chapter 2-Power System Models

Page 23

"
XM
pu

XM
x ZM P.U
ZM

"
XM
pu 0.989 x 4.6061 4.5554 p.u

RM PU

RM
"
x XM
pu
XM

RM PU 0.150 x 4.5554 0.6833 p.u


"
ZM
P U 0.6833 j4.5554 p.u

The Positive and Negative Sequence Impedance of PE-KM8639


Blower 1 Motor is
Z1 PU Z2 PU 0.6833 j4.5554 p.u

With the equivalent positive and negative impedance as shown on


figure
Z1"
0.6833 pu

J 4.5554 pu

Reference bus

Figure 2.11 Positive Sequence Impedance network of PEKM8639

Chapter 2-Power System Models

Page 24

Z2"
0.6833 pu

J 4.5554 pu

Reference bus

Figure 2.12 Negative Sequence Impedance network of PEKM8639

2.4.1.4 For KM8601 Blower 2 Motor


Using

equation

2.7

to

calculate

the

sub-transient

impedance:
"
ZM
PU

x M
3 ILR VM VBASE

"
ZM
P U

SBASE

10x106

6900
x

3 (147.69)(6900) 6900

"
ZM
P U 5.6655 p.u

"
XM
pu

XM
"
x ZM
PU
ZM

"
XM
pu 0.989 x 5.6655 5.6031 p.u

RM PU

RM
"
x XM
pu
XM

RM PU 0.150 x 5.6031 0.8405 p.u


"
ZM
P U 0.8405 j5.6031 p.u

Chapter 2-Power System Models

Page 25

The Positive and Negative Sequence Impedance of PE-KM8601


blower 2 motor is
Z1 PU Z2 PU 0.8405 j5.6031 p.u

With the equivalent positive and negative impedance as shown on


figure
Z1"
0.8405 pu J 5.6031 pu

Reference bus

Figure 2.13 Positive Sequence Impedance network of PEKM8601


Z2"
0.8405 pu

J 5.6031 pu

Reference bus

Figure 2.14 Negative Sequence Impedance network of PEKM8601

Chapter 2-Power System Models

Page 26

Table 2.7 Summary of per unit impedances of medium


voltage motors at 10MVA base
Equipment
ID
PE-KM5806
PE-YM7601
PE-KM8639
PE-KM8601

Description
Vent Recovery
compressor Motor
Mixer Motor
Blower Motor
Blower Motor

Z1 PU

Z2 PU

0.4533+j3.0223 0.4533+j3.0223
0.0311+j0.3115 0.0311+j0.3115
0.6833+j4.5553 0.6833+j4.5553
0.8404+j5.6031 0.8404+j5.6031

2.4.2 Low Voltage Motor Models


Table 2.8 Summary of Low Voltage Motor Data of MCC8
Equipment ID

Description

ILR

RM /XM

XM /ZM

GM-1412

ICA Charge
Pump
ICA Charge
Pump
BMC-200
Slurry Feed
Tank Agitator
Motor
Modifier D
Feed Tank
Agitator motor
Slurry Feed
Tank Agitator
Motor
T3 Residence
Time pot
Agitator Motor
DC Residence
Time pot
Agitator Motor
Cylinder Roller
motor

247.448

0.420

0.922

247.448

0.420

0.922

16.6257

0.420

0.922

11.3966

0.420

0.922

11.3966

0.420

0.922

5.54979

0.420

0.922

5.54979

0.420

0.922

48.0481

0.420

0.922

GM-1413
PE-YM4078

PE-YM4089

PE-YM4352

PE-GM4356

PE-GM4357

PE-SM4360

Chapter 2-Power System Models

Page 27

PE-SM6825
PE-SM6828
PE-SM6853

PE-KM6831-1

PE-KM6832-1

PE-YCM6832
PE-KM6833-1

PE-KM6834-1

PE-KM6835-1

PE-YCM6835
PE-YM6851
PE-GM-5814-1

PE-GM5821
PE-GM5812

PE-GM5815

PE-GM5825

Additive Lift
motor
Drum Dumper
Talc bulk bag
discharger
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag Compactor
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag Compactor
motor
Talc surge bin
filter motor
Vent Recovery
Ref
Compressor Oil
Pump
Glycol pump
motor
Low pressure
condensate
return pump
High pressure
condensate
return pump
Interstage
condensate

Chapter 2-Power System Models

147.601

0.420

0.922

44.0707
37.5711

0.420
0.420

0.922
0.922

11.8081

0.420

0.922

11.8081

0.420

0.922

16.1019

0.420

0.922

11.8081

0.420

0.922

11.8081

0.420

0.922

11.8081

0.420

0.922

16.1019

0.420

0.922

3.97181

0.420

0.922

11.8081

0.420

0.922

203.544

0.420

0.922

67.628

0.420

0.922

266.563

0.420

0.922

276.407

0.420

0.922
Page 28

PE-VM5814

PE-GM5806A-2
PE-GM5806B2
PE-GM5806BD-2
GM8102

GM8103A
GM8103S

return pump
Vent Recovery
Ref
Compressor
Motor
Main Cooling
Pump motor
Aux Cooling
pump motor
Lube oil pump
motor
Hexene-1
unloading
pump
Hexene-1 feed
pump
Hexene-1 feed
pump

1484.84

0.420

0.922

42.9384

0.420

0.922

42.9384

0.420

0.922

24.7465

0.420

0.922

80.5096

0.420

0.922

319.438

0.420

0.922

319.438

0.420

0.922

Table 2.9 Summary of Low Voltage Motor Data of MCC9


Equipment
ID
PE-7601M1
PE-YM7610
PE-GM7612
PE7601VG1M
PE7601VG2M
PE7604G1M-A
PE7604G1M-B
7604K1M
PE7601G1M
PE7605G1M
PE-KM7615

Description

ILR

RM /XM

XM /ZM

Barring unit motor


Pellet dryer motor
Pelleting water pump
motor
Lube oil pump motor

456.163
182.64
638.531

0.420
0.420
0.420

0.922
0.922
0.922

221.248

0.420

0.922

Lube oil pump motor

221.248

0.420

0.922

Lube oil return pump


motor
Lube oil return pump
motor
Cooling fan for PEYM7604
Hydraulic oil pump
motor
hydraulic oil pump
motor for S/C
Pellet dryer exhaust

54.0537

0.420

0.922

54.0537

0.420

0.922

46.3377

0.420

0.922

99.5536

0.420

0.922

182.64

0.420

0.922

73.1219

0.420

0.922

Chapter 2-Power System Models

Page 29

PE-Y7730
PE-Y7733
PE7604G3M
PE7604G4M
PE7601VG3M
PE7601VG4M
PE-KM7604
PE-SM7714
SM8605
SM8606
KM8607
SM8610
SM8614A
SM8641
SM8645
PE-SM5611
PEYM5611C
PE-YM5612
PE-Y5160
PE-Y5619
PE-Y5951
PE-Y5952
PE-SM5962

fan dryer
Pellet screener
Pellet Mass flowmeter
motor
Hot oil pump

129.087
40.7915

0.420
0.420

0.922
0.922

161.019

0.420

0.922

Hot oil pump

161.019

0.420

0.922

Lube oil pump motor


for mixer motor
Lube oil pump motor
for mixer motor
Meltpump purge air
fan
Pellet rotary feeder
Elutriator rotary
feeder motor
Elutriator Filter rotary
feeder motor
Wash Air fan motor
Aim grade bin rotary
feeder
Transition bin rotary
feeder motor
Aim grade bin rotary
feeder
Pellet Blending
blower motor
Product purge bin
rotary feeder motor
Lube oil fan motor

20.9356

0.420

0.922

20.9356

0.420

0.922

212.903

0.420

0.922

16.1019
23.6161

0.420
0.420

0.922
0.922

4.29384

0.420

0.922

415.269
23.6161

0.420
0.420

0.922
0.922

23.6161

0.420

0.922

23.6161

0.420

0.922

1562.29

0.420

0.922

118.081

0.420

0.922

4.07915

0.420

0.922

Particle screener
motor
Product purge bin
filter
Low product purge
bin filter
Seed bed resin
storage bin filter no 1
Seed bed resin
storage bin filter no 2
Seed bed rotary
feeder motor

26.8365

0.420

0.922

95.6454

0.420

0.922

95.6454

0.420

0.922

31.0403

0.420

0.922

31.0403

0.420

0.922

38.3214

0.420

0.922

Chapter 2-Power System Models

Page 30

2.4.2.1 For GM-1412 ICA Charge Pump Motor


"
ZM
PU

x M
3 ILR VM VBASE
SBASE

"
ZM
P U

10x106

480
x

3 (247.448)(480) 480

"
ZM
P U 48.6087 p.u

XM
"
x ZM
PU
ZM

"
XM
pu

"
XM
pu 0.922 x 48.6087 44.8172 p.u

RM PU

RM
"
x XM
pu
XM

RM PU 0.420 x 44.8172 18.8232 p.u


"
ZM
P U 18.8232 j44.8172 p.u

The Positive and Negative Sequence Impedance of GM-1412 ICA


charge Pump Motor is
Z1 PU Z2 PU 18.8232 j44.8172 p.u

With the equivalent positive and negative impedance as


shown on figure
Z1"
18.8232 pu J 44.8172 pu

Reference bus

Figure 2.15 Positive Sequence Impedance network of PEGM1412


Chapter 2-Power System Models

Page 31

Z2"
18.8232 pu J 44.8172 pu

Reference bus

Figure 2.16 Negative Sequence Impedance network of PEGM1412


By repeating the same procedure for the rest of the low
voltage motors, the results are summarized on table below.
Table 2.10 Summary of Calculation results for Positive and
Negative Sequence Impedance for MCC8 Motor Load at
10MVA base
Description

Z1 PU

Z2 PU

ICA Charge
Pump
ICA Charge
Pump
BMC-200
Slurry Feed
Tank Agitator
Motor
Modifier D
Feed Tank
Agitator motor
Slurry Feed
Tank Agitator
Motor
T3 Residence
Time pot
Agitator Motor
DC Residence
Time pot
Agitator Motor
Cylinder Roller

18.8232+j44.8172

18.8232+j44.8172

18.8232+j44.8172

18.8232+j44.8172

280.1555+j667.0369

280.1555+j667.0369

408.6992+j973.0935

408.6992+j973.0935

408.6992+j973.0935

408.6992+j973.0935

839.2696+j1998.2611

839.2696+j1998.2611

839.2696+j1998.2611

839.2696+j1998.2611

96.9397+j230.8089

96.9397+j230.8089

Chapter 2-Power System Models

Page 32

motor
Additive Lift
motor
Drum Dumper
motor
Talc bulk bag
discharger
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag
Compactor
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag
Compactor
motor
Talc surge bin
filter motor
Vent Recovery
Ref
Compressor
Oil Pump
Glycol pump
motor
Low pressure
condensate
return pump
High pressure

31.5565+j75.1346

31.5565+j75.1346

105.6886+j251.6395

105.6886+j251.6395

123.9721+j295.1717

123.9721+j295.1717

394.4567+j939.1827

394.4567+j939.1827

394.4567+j939.1827

394.4567+j939.1827

289.2682+j688.734

289.2682+j688.734

394.4567+j939.1827

394.4567+j939.1827

394.4567+j939.1827

394.4567+j939.1827

394.4567+j939.1827

394.4567+j939.1827

289.2682+j688.734

289.2682+j688.734

1172.7092+j2792.1648

1172.7092+j2792.1648

394.4567+j939.1827

394.4567+j939.1827

22.8833+j54.4841

22.8833+j54.4841

68.8734+j163.9842

68.8734+j163.9842

17.4734+j41.6034

17.4734+j41.6034

Chapter 2-Power System Models

Page 33

condensate
return pump
Interstage
condensate
return pump
Vent Recovery
Ref
Compressor
Motor
Main Cooling
Pump motor
Aux Cooling
pump motor
Lube oil pump
motor
Hexene-1
unloading
pump
Hexene-1 feed
pump
Hexene-1 feed
pump

16.8511+j40.1217

16.8511+j40.1217

3.1368+j7.4687

3.1368+j7.4687

108.4756+j258.2752

108.4756+j258.2752

108.4756+j258.2752

108.4756+j258.2752

188.2191+j448.1408

188.2191+j448.1408

57.8536+j137.7468

57.8536+j137.7468

14.5811+j34.717

14.5811+j34.717

14.5811+j34.717

14.5811+j34.717

Table 2.11 Summary of Calculation results for Positive and


Negative Sequence Impedance for MCC9 Motor Load at
10MVA base
Description

Z1 PU

Z2 PU

Barring unit motor


Pellet dryer motor
Pelleting water
pump motor
Lube oil pump
motor
Lube oil pump
motor
Lube oil return
pump motor
Lube oil return
pump motor
Cooling fan for PEYM7604

10.2107+j24.3113
25.5025+j60.7202
7.2945+j17.3678

10.2107+j24.3113
25.5025+j60.7202
7.2945+j17.3678

21.0523+j50.1245

21.0523+j50.1245

21.0523+j50.1245

21.0523+j50.1245

86.1693+j205.165

86.1693+j205.165

86.1693+j205.165

86.1693+j205.165

100.5179+j239.3284

100.5179+j239.3284

Chapter 2-Power System Models

Page 34

Hydraulic oil pump


motor
hydraulic oil pump
motor for S/C
Pellet dryer exhaust
fan dryer
Pellet screener
Pellet Mass
flowmeter motor
Hot oil pump
Hot oil pump
Lube oil pump
motor for mixer
motor
Lube oil pump
motor for mixer
motor
Meltpump purge air
fan
Pellet rotary feeder
Elutriator rotary
feeder motor
Elutriator Filter
rotary feeder motor
Wash Air fan motor
Aim grade bin
rotary feeder
Transition bin rotary
feeder motor
Aim grade bin
rotary feeder
Pellet Blending
blower motor
Product purge bin
rotary feeder motor
Lube oil fan motor
Particle screener
motor
Product purge bin
filter
Low product purge
bin filter
Seed bed resin
storage bin filter no
1

46.7865+j111.3965

46.7865+j111.3965

25.5025+j60.7202

25.5025+j60.7202

63.6987+j151.6637

63.6987+j151.6637

36.0823+j85.9103
114.1848+j271.8686

36.0823+j85.9103
114.1848+j271.8686

28.9268+j68.8734
28.9268+j68.8734
222.4812+j529.7172

28.9268+j68.8734
28.9268+j68.8734
222.4812+j529.7172

222.4812+j529.7172

222.4812+j529.7172

21.8774+j52.0891

21.8774+j52.0891

289.2682+j688.734
197.2283+j469.5913

289.2682+j688.734
197.2283+j469.5913

1084.756+j2582.7525 1084.756+j2582.7525
11.2162+j26.7054
197.2283+j469.5913

11.2162+j26.7054
197.2283+j469.5913

197.2283+j469.5913

197.2283+j469.5913

197.2283+j469.5913

197.2283+j469.5913

2.9813+j7.0985

2.9813+j7.0985

39.4456+j93.9182

39.4456+j93.9182

1141.8484+j2718.686 1141.8484+j2718.686
173.5609+j413.2404
173.5609+j413.2404
48.6983+j115.9484

48.6983+j115.9484

48.6983+j115.9484

48.6983+j115.9484

150.0555+j357.275

150.0555+j357.275

Chapter 2-Power System Models

Page 35

Seed bed resin


storage bin filter no
2
Seed bed rotary
feeder motor

150.0555+j357.275

150.0555+j357.275

121.5449+j289.3927

121.5449+j289.3927

2.5 Cable Model


Converting the cable impedances to per unit values using
equation 2.7.1 and base impedances from Table 2.1.

ZP U
ZP U

Z Actual
ZBase

Rper km jXper km x lenght


ZBase

2.5.1 For Medium Voltage Cables


Table 2.12 Cable data for Medium Voltage Cables

Eqpt ID

Cable Type

Size
(mm2)

Wire
/

Length
(m)

R1
(/km)

X1
(/km)

TL1

1CCV(8.7/15kV),
Cu/XLPE/CTS/A
WA/PVC

630

115

0.04

0.1138

TL2

185

54

0.128

0.0888

185

60

0.128

0.0888

PEKM5806

3C-CV
6/10(12)kV
3C-CV
6/10(12)kV
3C-CV
6/10(12kV)

185

313

0.128

0.1066

PEYM7601

1C-CV
6/10(12kV)

240

458

0.0986

0.1027

PEKM8639

3C-CV
6/10(12)kV

185

218

0.128

0.1066

PEKM8601

3C-CV
6/10(12)kV

185

405

0.128

0.1066

TL3

Chapter 2-Power System Models

Page 36

Table 2.13 Cable Zero Sequence impedances for Medium


Voltage Cables
Equipment ID
TL1
TL2
TL3
PE-KM5806
PE-YM7601
PE-KM8639
PE-KM8601

RO
( /km)
0.1648
0.6034
0.6034
0.6034
0.3121
0.6034
0.6034

XO
(/km)
0.0361
0.0287
0.0287
0.0287
0.0417
0.0287
0.0287

For TL1 Positive and Negative Sequence Impedance

ZP U

ZP U

Rper km jXper km x length


ZBase x wire/phase

0.04 j0.1138 x 115/1000


19.044x5

ZP U 0.000048 j0.000137 pu
Z1 Z2 0.000048 j0.000137 pu

For TL1 Zero Sequence Impedance

ZP U

ZP U

Rper km jXper km x length


ZBase x wire/phase

0.1648 j0.0361 x 115/1000


19.044x5

ZP U 0.000199 j0.000043 pu
Z0 0.000199 j0.000043 pu

Chapter 2-Power System Models

Page 37

The same calculation are repeated for positive, negative


and zero sequence impedance for rest of the Medium Voltage
cables.
Table 2.14 Summary of calculation results for Medium
Voltage Cables for Positive, Negative and Zero Sequence
Impedance at 10MVA base
Equipment ID
TL1
TL2
TL3
PE-KM5806
PE-YM7601
PE-KM8639
PE-KM8601
PE-YM7604

Z1 and Z2 (pu)
0.000048 + j0.000137
0.001451 + j0.001007
0.001613 + j0.001119
0.008415 + j0.007008
0.009485 + j0.009879
0.00586 + j0.004881
0.010888 + j0.009068
0.011867 + j0.006559

Z0 (pu)
0.000199
0.006843
0.007604
0.039669
0.030023
0.027628
0.051328
0 + j0

+
+
+
+
+
+
+

j0.000043
j0.000325
j0.000361
j0.001886
j0.004011
j0.001314
j0.002441

Cable Positive Sequence Admittance for TL1, TL2 and TL3


TL1

YTL1

YTL1

1
Z TL1pos

1
0.000048 + j0.000137

YTL1 2277.796 - j6501.210 p.u

TL2

YTL2

YTL2

1
Z TL2pos

1
0.001451 + j0.001007

YTL2 465.146 - j322.813

p.u

Chapter 2-Power System Models

Page 38

TL3

YTL3

YTL3

1
Z TL3pos

1
0.001613 + j0.001119

YTL3 418.533 - j290.352

p.u

Table 2.15 Summary of calculation results for Medium


Voltage Cables for Admittance at 10MVA base
ID
TL1
TL2
TL3

Y (pu)
2277.796 - j6501.210
465.146 - j322.813
418.533 - j290.352

2.5.2 For Low Voltage Cables


Table 2.16 Summary of Cable data for Low Voltage Cables for
MCC8

Eqpt ID
GM-1412
GM-1413
PE-YM4078
PE-YM4089
PE-YM4352
PE-GM4356
PE-GM4357
PE-SM4360

Cable Type
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)

Chapter 2-Power System Models

Size
(mm2)

Length
(m)

R
( /m)

X
(/m)

70

374

0.343

0.0886

70

374

0.343

0.0886

2.5

302

9.45

0.113

2.5

302

9.45

0.113

2.5

244

9.45

0.113

2.5

216

9.45

0.113

2.5

216

9.45

0.113

237

3.93

0.101

Page 39

PE-SM6825

95

426

0.248

0.0852

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

343

9.45

0.113

35

349

0.669

0.0893

16

336

1.47

0.092

3C+PECV(0.6/1kV)

50

336

0.494

0.0882

3C+PECV(0.6/1kV)
PE-VM5814
3C+PECV(0.6/1kV)
PE-GM5806A-2 3C+PECV(0.6/1kV)
PE-GM5806B2
3C+PECV(0.6/1kV)
PE-GM5806BD-2 3C+PECV(0.6/1kV)
GM8102
3C+PECV(0.6/1kV)
GM8103A
3C+PECV(0.6/1kV)

50

336

0.494

0.0882

150

343

0.16

0.0852

326

3.93

0.101

326

0.88

0.106

326

5.88

0.106

25

444

0.927

0.092

95

445

0.248

0.0852

PE-SM6828
PE-SM6853
PE-KM6831-1
PE-KM6832-1
PE-YCM6832
PE-KM6833-1
PE-KM6834-1
PE-KM6835-1
PE-YCM6835
PE-YM6851
PE-GM-5814-1
PE-GM5821
PE-GM5812

PE-GM5815

4C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)

PE-GM5825

Chapter 2-Power System Models

Page 40

GM8103S

3C+PECV(0.6/1kV)

95

445

0.248

0.0852

Note: all cables are 1 wire per phase

Table 2.17 Summary of Cable data for Low Voltage Cables for
MCC9

Equipment ID

Cable Type

Size
(mm2)

Length
(m)

R(
/m)

X
(/m)

PE-7601M1

3C+PECV(0.6/1kV)

95

445

0.248

0.0852

PE-YM7610

3C+PECV(0.6/1kV)

35

422

0.669

0.0893

PE-GM7612

3C+PECV(0.6/1kV)

240

448

0.0998

0.0848

PE-7601VG1M

3C+PECV(0.6/1kV)

50

445

0.248

0.0852

PE-7601VG2M

3C+PECV(0.6/1kV)

50

445

0.248

0.0852

PE-7604G1M-A

3C+PECV(0.6/1kV)

10

444

2.33

0.0965

PE-7604G1M-B

3C+PECV(0.6/1kV)

10

444

2.33

0.0965

7604K1M

3C+PECV(0.6/1kV)

10

444

2.33

0.0965

PE-7601G1M

3C+PECV(0.6/1kV)

25

444

0.927

0.092

PE-7605G1M

3C+PECV(0.6/1kV)

50

444

0.248

0.0852

PE-KM7615

3C+PECV(0.6/1kV)

16

440

1.47

0.092

PE-Y7730

3C+PECV(0.6/1kV)

10

422

2.33

0.0965

PE-Y7733

3C+PECV(0.6/1kV)

408

5.88

0.106

PE-7604G3M

3C+PECV(0.6/1kV)

35

422

0.669

0.0893

PE-7604G4M

3C+PECV(0.6/1kV)

35

422

0.669

0.0893

Chapter 2-Power System Models

Page 41

PE-7601VG3M

3C+PECV(0.6/1kV)

445

5.88

0.106

PE-7601VG4M

3C+PECV(0.6/1kV)

445

5.88

0.106

PE-KM7604

3C+PECV(0.6/1kV)

50

445

0.248

0.0852

PE-SM7714

3C+PECV(0.6/1kV)

417

0.88

0.106

SM8605

3C+PECV(0.6/1kV)

2.5

174

9.45

0.113

SM8606

3C+PECV(0.6/1kV)

2.5

174

9.45

0.113

KM8607

3C+PECV(0.6/1kV)

25

174

0.927

0.092

SM8610

3C+PECV(0.6/1kV)

2.5

174

9.45

0.113

SM8614A

3C+PECV(0.6/1kV)

180

5.88

0.106

SM8641

3C+PECV(0.6/1kV)

2.5

167

9.45

0.113

SM8645

3C+PECV(0.6/1kV)

240

212

0.0998

0.0848

PE-SM5611

3C+PECV(0.6/1kV)

78

0.88

0.106

PE-YM5611C

3C+PECV(0.6/1kV)

2.5

78

9.45

0.113

PE-YM5612

3C+PECV(0.6/1kV)

461

0.88

0.106

PE-Y5160

3C+PECV(0.6/1kV)

10

422

2.33

0.0965

PE-Y5619

3C+PECV(0.6/1kV)

10

422

2.33

0.0965

PE-Y5951

3C+PECV(0.6/1kV)

10

444

2.33

0.0965

PE-Y5952

3C+PECV(0.6/1kV)

10

444

2.33

0.0965

PE-SM5962

3C+PECV(0.6/1kV)

10

444

2.33

0.0965

Note: all cables are 1 wire per phase

Chapter 2-Power System Models

Page 42

Table 2.18 Summary of Zero sequence resistance and


reactance for Medium Voltage Cables for MCC8

Equipment ID

RO
( /km)

XO
(/km)

GM-1412

0.7586

0.071

GM-1413

0.7586

0.071

PE-YM4078

13.493

0.0902

PE-YM4089

13.493

0.0902

PE-YM4352

13.493

0.0902

PE-GM4356

13.493

0.0902

PE-GM4357

13.493

0.0902

PE-SM4360

5.8425

0.0778

PE-SM6825

0.5616

0.067

PE-SM6828

13.493

0.0902

PE-SM6853

13.493

0.0902

PE-KM6831-1

13.493

0.0902

PE-KM6832-1

13.493

0.0902

PE-YCM6832

13.493

0.0902

PE-KM6833-1

13.493

0.0902

PE-KM6834-1

13.493

0.0902

PE-KM6835-1

13.493

0.0902

PE-YCM6835

13.493

0.0902

PE-YM6851

13.493

0.0902

PE-GM-5814-1

13.493

0.0902

PE-GM5821

1.4954

0.0732

PE-GM5812

2.3692

0.0737

PE-GM5815

1.0815

0.072

PE-GM5825

1.0815

0.072

PE-VM5814

0.3348

0.0691

PE-GM5806A-2

5.901

0.0808

Chapter 2-Power System Models

Page 43

PE-GM5806B2

5.901

0.0808

PE-GM5806BD-2

8.9393

0.085

GM8102

1.7904

0.0761

GM8103A

0.5739

0.069

GM8103S

0.5739

0.069

Note: all cables are 1 wire per phase

Table 2.19 Summary of Zero sequence resistance and


reactance for Medium Voltage Cables for MCC9

Equipment ID

RO
( /km)

XO
(/km)

PE-7601M1

0.5739

0.069

PE-YM7610

1.4954

0.0732

PE-GM7612

0.2369

0.0685

PE-7601VG1M

1.0815

0.072

PE-7601VG2M

1.0815

0.072

PE-7604G1M-A

3.7375

0.0776

PE-7604G1M-B

3.7375

0.0776

7604K1M

3.7375

0.0776

PE-7601G1M

1.7904

0.0761

PE-7605G1M

1.0815

0.072

PE-KM7615

2.3692

0.0737

PE-Y7730

3.7375

0.0776

PE-Y7733

8.9393

0.085

PE-7604G3M

1.4954

0.0732

PE-7604G4M

1.4954

0.0732

PE-7601VG3M

8.9393

0.085

PE-7601VG4M

8.9393

0.085

PE-KM7604

1.0815

0.072

PE-SM7714

5.901

0.0808

Chapter 2-Power System Models

Page 44

SM8605

13.493

0.0902

SM8606

13.493

0.0902

KM8607

1.7904

0.0761

SM8610

13.493

0.0902

SM8614A

8.9393

0.085

SM8641

13.493

0.0902

SM8645

0.2369

0.0685

PE-SM5611

5.901

0.0808

PE-YM5611C

13.493

0.0902

PE-YM5612

5.901

0.0808

PE-Y5160

3.7375

0.0776

PE-Y5619

3.7375

0.0776

PE-Y5951

3.7375

0.0776

PE-Y5952

3.7375

0.0776

PE-SM5962

3.7375

0.0776

Note: all cables are 1 wire per phase

For ICA Charge Pump motor G-1412 Positive and Negative


Sequence Impedance

ZP U

ZP U

Rper km jXper km x length


ZBase x wire/phase

0.343 j0.0886 x 374/1000


0.02304x1

ZP U 5.567795 j1.438211 pu
Z1 Z2 5.567795 j1.438211 pu

Chapter 2-Power System Models

Page 45

For ICA Charge Pump motor G-1412 Zero Sequence


Impedance

ZP U

ZP U

Rper km jXper km x length


ZBase x wire/phase

0.7586 j0.071 x 374/1000


0.02304x1

ZP U 12.314079 j1.152517 pu
Z0 12.314079 j1.152517 pu
The summary of results by repeating the same calculation
for positive, negative and zero sequence impedance for rest of the
medium voltage cables are summarized in table 2.20.
Table 2.20 Summary of calculation results for Low Voltage
Cables of MCC8 for Positive, Negative and Zero Sequence
Impedance at 10MVA base
Equipment
ID

Z1/Z2 (pu)

Z0 (pu)

GM-1412

5.567795 + j1.438211

12.314079 + j1.152517

GM-1413

5.567795 + j1.438211

12.314079 + j1.152517

PE-YM4078

123.867187 + j1.481163

176.861371 + j1.182309

PE-YM4089

123.867187 + j1.481163

176.861371 + j1.182309

PE-YM4352

100.078125 + j1.196701

142.894618 + j0.955243

PE-GM4356

88.59375 + j1.059375

126.496875 + j0.845625

PE-GM4357

88.59375 + j1.059375

126.496875 + j0.845625

PE-SM4360

40.425781 + j1.038932

60.098632 + j0.800286

PE-SM6825

4.585416 + j1.575312

10.38375 + j1.238802

Chapter 2-Power System Models

Page 46

PE-SM6828

47.167968 + j0.564019

67.347873 + j0.450217

PE-SM6853

47.167968 + j0.564019

67.347873 + j0.450217

PE-KM68311
PE-KM68321
PE-YCM6832

47.167968 + j0.564019

67.347873 + j0.450217

47.167968 + j0.564019

67.347873 + j0.450217

47.167968 + j0.564019

67.347873 + j0.450217

PE-KM68331
PE-KM68341
PE-KM68351
PE-YCM6835

47.167968 + j0.564019

67.347873 + j0.450217

47.167968 + j0.564019

67.347873 + j0.450217

47.167968 + j0.564019

67.347873 + j0.450217

47.167968 + j0.564019

67.347873 + j0.450217

PE-YM6851

47.167968 + j0.564019

67.347873 + j0.450217

PE-GM5814-1
PE-GM5821

140.683593 + j1.682248

200.872352 + j1.342821

10.133723 + j1.352677

22.651675 + j1.108802

PE-GM5812

21.4375 + j1.341666

34.550833 + j1.074791

PE-GM5815

7.204166 + j1.28625

15.771875 + j1.05

PE-GM5825

7.204166 + j1.28625

15.771875 + j1.05

PE-VM5814

2.381944 + j1.268385

4.984218 + j1.028702

PEGM5806A-2
PEGM5806B2
PEGM5806BD2
GM8102

55.60677 + j1.429079

83.495052 + j1.143263

12.451388 + j1.499826

83.495052 + j1.143263

83.197916 + j1.499826

126.484887 + j1.20269

17.864062 + j1.772916

34.5025 + j1.46651

4.78993 + j1.645572

11.08444 + j1.332682

GM8103A

Chapter 2-Power System Models

Page 47

GM8103S

4.78993 + j1.645572

11.08444 + j1.332682

Table 2.21 Summary of calculation results for Low Voltage


Cables of MCC9 for Positive, Negative and Zero Sequence
Impedance at 10MVA base
Equipment
ID

Z1/Z2 (pu)

Z0 (pu)

PE-7601M1

4.78993 + j1.645572

11.08444 + j1.332682

PE-YM7610

12.253385 + j1.635616

27.389704 + j1.340729

PE-GM7612

1.940555 + j1.648888

4.606388 + j1.331944

PE7601VG1M
PE7601VG2M
PE7604G1M-A
PE7604G1M-B
7604K1M

4.78993 + j1.645572

20.888346 + j1.390625

4.78993 + j1.645572

20.888346 + j1.390625

44.901041 + j1.859635

72.024739 + j1.495416

44.901041 + j1.859635

72.024739 + j1.495416

44.901041 + j1.859635

72.024739 + j1.495416

PE-7601G1M 17.864062 + j1.772916

34.5025 + j1.46651

PE-7605G1M 4.779166 + j1.641875

20.841406 + j1.3875

PE-KM7615

28.072916 + j1.756944

45.245138 + j1.407465

PE-Y7730

42.676215 + j1.767491

68.455946 + j1.421319

PE-Y7733

104.125 + j1.877083
12.253385 + j1.635616

158.300104 +
j1.505208
27.389704 + j1.340729

12.253385 + j1.635616

27.389704 + j1.340729

113.567708 + j2.047309

172.65575 + j1.64171

113.567708 + j2.047309

172.65575 + j1.64171

PE7604G3M
PE7604G4M
PE7601VG3M
PE7601VG4M

Chapter 2-Power System Models

Page 48

PE-KM7604

4.78993 + j1.645572

20.888346 + j1.390625

PE-SM7714

15.927083 + j1.918489

SM8605

71.367187 + j0.853385

106.801953 +
j1.462395
101.90026 + j0.681197

SM8606

71.367187 + j0.853385

101.90026 + j0.681197

KM8607

7.000781 + j0.694791

13.52125 + j0.574713

SM8610

71.367187 + j0.853385

101.90026 + j0.681197

45.9375 + j0.828125

69.838281 + j0.664062

SM8641

68.496093 + j0.819053

97.800824 + j0.653793

SM8645

0.918298 + j0.780277

2.179809 + j0.630295

PE-SM5611

2.979166 + j0.358854

19.977343 + j0.273541

31.992187 + j0.382552

45.679427 + j0.305364

17.607638 + j2.12092

SM8614A

PE-YM5611C
PE-YM5612
PE-Y5160

42.676215 + j1.767491

118.071223 +
j1.616701
68.455946 + j1.421319

PE-Y5619

42.676215 + j1.767491

68.455946 + j1.421319

PE-Y5951

44.901041 + j1.859635

72.024739 + j1.495416

PE-Y5952

44.901041 + j1.859635

72.024739 + j1.495416

PE-SM5962

44.901041 + j1.859635

72.024739 + j1.495416

Chapter 2-Power System Models

Page 49

2.6 Load Model


Calculating the connected load
The operating load will be calculated using the following equation

Operating Load (kW)

kW output x Load Factor x Diversity Factor


Effeciency

Table 2.22 Medium Voltage Load Data


Equipm
ent ID

Description

Load Type

Duty

PEKM5806

Vent
Recovery
compressor
Motor
Mixer Motor

Induction
Motor

Continuous

6.9

Induction
Motor
Induction
Motor
Induction
Motor

Continuous

PEYM7601
PEKM8639
PEKM8601

Blower Motor
Blower Motor

Chapter 2-Power System Models

Voltage
kW
(kV)
Output

P.F

Eff.

Load
Factor

Diversity
Factor

FLC
(A)

540

0.79

0.94

0.91

60.84
6

6.9

4850

0.87

0.96

0.91

Continuous

6.9

315

0.84

0.95

0.79

Continuous

6.9

250

0.82

0.95

0.76

485.8
94
33.02
9
26.85
3

Page 50

Table 2.23 Low Voltage Load Data for MCC8


Equipm
ent ID

Description

Load Type

Duty

GM1412
GM1413
GM1504

ICA Charge
Pump
ICA Charge
Pump
T2 Charge
Pump

Continuous

0.48

Continuous

PEYM4078

PEGM4351

BMC-200
Slurry Feed
Tank
Agitator
Motor
Modifier D
Feed Tank
Agitator
motor
Slurry Feed
Pump Motor

Induction
Motor
Induction
Motor
VFDInduction
Motor
Induction
Motor

PEGM4355

Slurry Feed
Pump Motor

PEYM4089

Voltage
kW
(kV)
Output

Load Diversity
Factor
Factor

FLC
(A)

P.F

Eff.

35

0.86

0.91

0.61

53.793

0.48

35

0.86

0.91

0.87

53.793

Continuous

0.48

0.2

0.83

0.81

0.8

0.85

0.358

Continuous

0.48

1.8

0.83

0.81

0.8

3.220

Induction
Motor

Continuous

0.48

1.3

0.83

0.81

0.8

2.326

VFDInduction
Motor
VFDInduction
Motor

Continuous

0.48

2.2

0.83

0.85

0.8

0.85

3.751

Continuous

0.48

2.2

0.83

0.85

0.8

3.751

Chapter 2-Power System Models

Page 51

Cont. Table 2.23 Low Voltage Load


PESlurry Feed
Induction
YM4352
Tank
Motor
Agitator
Motor
PEDC Feed
VFDGM4353 pump Motor
Induction
Motor
PET3 Feed
VFDGM4354 Pump motor
Induction
Motor
PET3
Induction
GM4356
Residence
Motor
Time pot
Agitator
Motor
PEDC
Induction
GM4357
Residence
Motor
Time pot
Agitator
Motor
PET3/DC Feed
Induction
GM4358 pump motor
Motor
PECylinder
Induction
SM4360 Roller motor
Motor
PEAdditive Lift
Induction
SM6825
motor
Motor

Chapter 2-Power System Models

Data for MCC8


Continuous
0.48

1.3

0.83

0.81

0.8

2.326

Continuous

0.48

0.2

0.83

0.81

0.8

0.85

0.358

Continuous

0.48

0.2

0.83

0.81

0.8

0.358

Continuous

0.48

0.66

0.83

0.81

0.8

1.181

Continuous

0.48

0.66

0.83

0.81

0.8

1.181

Continuous

0.48

0.2

0.83

0.81

0.8

0.85

0.358

Continuous

0.48

3.73

0.83

0.81

0.8

0.5

6.673

Continuous

0.48

15

0.83

0.81

0.8

0.5

26.837

Page 52

Cont. Table 2.23 Low Voltage Load Data for MCC8


PESM6828
PESM6800
PESM6853

PEKM6831
-1
PEKM6832
-1
PEYCM683
2
PEKM6833
-1
PEKM6834

Drum
Dumper
motor
Solid
Additive
Package
Talc bulk
bag
discharger
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag
Compactor
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station

Induction
Motor

Continuous

0.48

3.7

0.83

0.73

0.8

0.5

7.345

Feeder

Continuous

0.48

43

0.8

0.68

125

Induction
Motor

Continuous

0.48

3.5

0.83

0.81

0.8

0.5

6.262

Induction
Motor

Continuous

0.48

1.1

0.83

0.81

0.8

0.85

1.968

Induction
Motor

Continuous

0.48

1.1

0.83

0.81

0.8

0.85

1.968

Induction
Motor

Continuous

0.48

1.5

0.83

0.81

0.8

0.5

2.684

Induction
Motor

Continuous

0.48

1.1

0.83

0.81

0.8

0.5

1.968

Induction
Motor

Continuous

0.48

1.1

0.83

0.81

0.8

0.5

1.968

Chapter 2-Power System Models

Page 53

Cont. Table 2.23 Low Voltage Load Data for MCC8


-1
PEKM6835
-1
PEYCM683
5
PEYM6851
PEY6860
PED6810

MNDB

WRP-01
MCC
EM2

exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag
Compactor
motor
Talc surge
bin filter
motor
Mixer feed
hopper and
vent filter
Granular
resin surge
and vent
filter
Main normal
distribution
board
Welding
socket
480V
Emergency
MCC EM2

Induction
Motor

Continuous

0.48

1.1

0.83

0.81

0.8

0.5

1.968

Induction
Motor

Continuous

0.48

1.5

0.83

0.81

0.8

2.684

Induction
Motor

Continuous

0.48

0.37

0.83

0.81

0.8

0.662

Feeder

Continuous

0.48

11

0.8

0.8

0.8

20.673

Feeder

Continuous

0.48

11

0.8

0.81

0.8

20.418

Feeder

Continuous

0.48

298.7

0.87

0.43

412.96
6

Feeder

Intermitten
t
Continuous

0.48

238

0.85

0.8

0.48

173.3

0.85

0.8

336.78
8
245.16
2

Feeder

Chapter 2-Power System Models

Page 54

Cont. Table 2.23 Low Voltage Load Data for MCC8


PE-GM5814-1

PEGM5821
PEGM5812

PEGM5815

PEGM5825
PEVM5814

PEGM5806
A-2
PE-

Vent
Recovery
Ref
Compressor
Oil Pump
Glycol pump
motor
Low
pressure
condensate
return pump
High
pressure
condensate
return pump
Interstage
condensate
return pump
Vent
Recovery
Ref
Compressor
Motor
Main Cooling
Pump motor

Induction
Motor

Continuous

0.48

1.1

0.83

0.81

0.8

1.968

Induction
Motor
Induction
Motor

Continuous

0.48

18.5

0.83

0.8

29.078

Continuous

0.48

6.3

0.83

0.92
2
0.81

0.8

11.271

Induction
Motor

Continuous

0.48

21

0.83

0.68
5

0.87

44.427

Induction
Motor

Continuous

0.48

25

0.86

0.75
9

0.87

46.068

Induction
Motor

Continuous

0.48

155

0.86

0.94
9

0.91

228.43
6

Induction
Motor

Continuous

0.48

0.83

0.81

0.8

7.156

Aux Cooling

Induction

Continuous

0.48

0.83

0.81

0.8

7.156

Chapter 2-Power System Models

Page 55

Cont. Table 2.23 Low Voltage Load Data for MCC8


GM5806
B2
PEGM5806
BD-2
GM8102

GM8103
A
GM8103
S

pump motor

Motor

Lube oil
pump motor

Induction
Motor

Continuous

0.48

2.2

0.83

0.77
3

0.8

0.5

4.124

Hexene-1
unloading
pump
Hexene-1
feed pump
Hexene-1
feed pump

Induction
Motor

Continuous

0.48

7.5

0.83

0.81

0.8

13.418

Induction
Motor
Induction
Motor

Continuous

0.48

37

0.86

0.81

0.8

63.888

Continuous

0.48

37

0.86

0.81

0.8

63.888

P.F

Eff

0.86

0.86

0.93
4
0.92
2
0.94
4

Table 2.24 Low Voltage Load Data for MCC9


Equipm
ent ID
PEYM7607
PE7601M1
PEYM7610
PEGM7612

Description
Pelletizer
Motor
Barring unit
motor
Pellet dryer
motor
Pelleting
water pump

Load Type
VFDInduction
Motor
Induction
motor
Induction
motor
Induction
motor

Chapter 2-Power System Models

Duty
Continuous

Voltage
kW
(kV)
Output
0.48
75

Continuous

0.48

42

0.85

Continuous

0.48

17

0.85

Continuous

0.48

63

0.88

Load Diversity
Factor
Factor
0.91
0.85

FLC
(A)
121.97

0.87

63.633

0.8

26.091

0.91

91.219

Page 56

Cont. Table 2.24 Low Voltage Load Data for MCC9


PE7601VG
1M
PE7601VG
2M
CP-7601

PE7604G1
M-A
PE7604G1
M-B
7604K1
M
CP-7604

PE7601G1
M
PE7605G1

motor
Lube oil
pump motor

Induction
motor

Continuous

0.48

20

0.83

0.91
7

0.8

31.607

Lube oil
pump motor

Induction
motor

Continuous

0.48

20

0.83

0.91
7

0.8

31.607

Continuous

0.48

0.81

0.9

0.91

1.650

Induction
motor

Continuous

0.48

4.6

0.82

0.85
3

0.8

7.910

Induction
motor

Continuous

0.48

4.6

0.82

0.85
3

0.8

7.910

Induction
motor

Continuous

0.48

3.7

0.83

0.81

0.8

6.620

Continuous

0.48

0.83

0.8

2.898

Induction
motor

Continuous

0.48

8.6

0.8

0.88
7

0.8

14.577

Induction
motor

Continuous

0.48

17

0.85

0.92
2

0.8

26.091

YM7601
starter
control panel
Lube oil
return pump
motor
Lube oil
return pump
motor
Cooling fan
for PEYM7604
PE-YM7604
thyristor
control panel
Hydraulic oil
pump motor
hydraulic oil
pump motor

Chapter 2-Power System Models

Page 57

Cont. Table 2.24 Low Voltage Load Data for MCC9


M
PEKM7615
PEY7730
PEY7733
PE7604G3
M
PE7604G4
M
PE7601VG
3M
PE7601VG
4M
PEKM7604
CP7600

for S/C
Pellet dryer
exhaust fan
dryer
Pellet
screener
Pellet Mass
flowmeter
motor
Hot oil pump

Induction
motor

Continuous

0.48

6.3

0.85

0.87
4

0.8

10.200

Induction
motor
Induction
motor

Continuous

0.48

11.3

0.69

0.8

22.183

Continuous

0.48

3.8

0.83

0.88
8
0.81

0.8

0.5

6.799

Induction
motor

Continuous

0.48

15

0.83

0.81

0.8

26.837

Hot oil pump

Induction
motor

Continuous

0.48

15

0.83

0.81

0.8

26.837

Lube oil
pump motor
for mixer
motor
Lube oil
pump motor
for mixer
motor
Meltpump
purge air fan
Hot oil
heater

Induction
motor

Continuous

0.48

1.75

0.8

0.82
8

0.8

3.178

Induction
motor

Continuous

0.48

1.75

0.8

0.82
8

0.8

3.178

Induction
motor

Continuous

0.48

17

0.83

0.81

0.8

30.415

Continuous

0.48

20

0.83

0.81

0.8

35.782

Chapter 2-Power System Models

Page 58

Cont. Table 2.24 Low Voltage Load Data for MCC9

PESM7714
SM8605

SM8606

KM8607
SM8610

SM8614
A
SM8641

SM8645

PES5961

control panel
Pellet rotary
Induction
feeder
motor
Elutriator
Induction
rotary feeder
motor
motor
Elutriator
Induction
Filter rotary
motor
feeder motor
Wash Air fan
Induction
motor
motor
Aim grade
Induction
bin rotary
motor
feeder
Transition
Induction
bin rotary
motor
feeder motor
Aim grade
Induction
bin rotary
motor
feeder
Pellet
Induction
Blending
motor
blower
motor
Seed Bed
VFDrotary feeder Induction
no 1
Motor

Chapter 2-Power System Models

Continuous

0.48

1.5

0.83

0.81

0.59

2.684

Continuous

0.48

2.2

0.83

0.81

0.83

3.936

Continuous

0.48

0.4

0.83

0.81

0.8

0.716

Continuous

0.48

37

0.83

0.81

0.85

66.197

Continuous

0.48

2.2

0.83

0.81

0.8

3.936

Continuous

0.48

2.2

0.83

0.81

0.83

3.936

Continuous

0.48

2.2

0.83

0.81

0.8

3.936

Continuous

0.48

150

0.86

0.94

0.67

223.18
4

Continuous

0.48

1.5

0.83

0.81

0.49

0.85

2.684

Page 59

Cont. Table 2.24 Low Voltage Load Data for MCC9


PESM5611

PEYM5611
C
PEYM5612
PEY5160
PEY5619
PEY5951

PEY5952

PESM5962

Product
purge bin
rotary feeder
motor
Lube oil fan
motor

Induction
motor

Continuous

0.48

11

0.83

0.81

0.8

19.680

Induction
motor

Continuous

0.48

0.38

0.83

0.81

0.8

0.680

Particle
screener
motor
Product
purge bin
filter
Low product
purge bin
filter
Seed bed
resin storage
bin filter no
1
Seed bed
resin storage
bin filter no
2
Seed bed
rotary feeder
motor

Induction
motor

Continuous

0.48

2.5

0.83

0.81

0.8

4.473

Continuous

0.48

11

0.83

0.8

15.941

Continuous

0.48

11

0.83

0.8

15.941

Continuous

0.48

0.93

0.8

5.173

Continuous

0.48

0.93

0.8

5.173

Continuous

0.48

0.93

0.81

0.8

6.387

Induction
motor

Chapter 2-Power System Models

Page 60

Cont. Table 2.24 Low Voltage Load Data for MCC9


TR-Ex

Packaging
Panel

Chapter 2-Power System Models

Continuous

0.48

312

0.87

0.8

431.35
4

Page 61

Table 2.25 Summary of Connected Load for Medium Voltage


Load
Equipment
ID
PE-KM5806

PE-YM7601
PE-KM8639
PE-KM8601

Description
Vent
Recovery
compressor
Motor
Mixer Motor
Blower Motor
Blower Motor

CONNECTED LOAD
kW
kVAR
kVA
574.468
445.836
727.175

5052.083
331.579
263.158

2863.148
214.179
183.685

5806.992
394.737
320.924

Table 2.26 Summary of Connected Load for Low Voltage Load


of MCC8
Equipment
ID
GM-1412
GM-1413
GM-1504
PE-YM4078

PE-YM4089

PE-GM4351
PE-GM4355
PE-YM4352

PE-GM4353
PE-GM4354
PE-GM4356

CONNECTED LOAD

Description
ICA Charge
Pump
ICA Charge
Pump
T2 Charge
Pump
BMC-200
Slurry Feed
Tank Agitator
Motor
Modifier D
Feed Tank
Agitator
motor
Slurry Feed
Pump Motor
Slurry Feed
Pump Motor
Slurry Feed
Tank Agitator
Motor
DC Feed
pump Motor
T3 Feed
Pump motor
T3 Residence

kW

KVAR

kVA

38.4615

22.8217

44.7227

38.4615

22.8217

44.7227

0.2469

0.1659

0.2975

2.2222

1.4933

2.6774

1.6049

1.0785

1.9337

2.5882

1.7393

3.1184

2.5882

1.7393

3.1184

1.6049

1.0785

1.9337

0.2469

0.1659

0.2975

0.2469

0.1659

0.2975

0.8148

0.5476

0.9817

Chapter 2-Power System Models

Page 62

PE-GM4357

PE-GM4358
PE-SM4360
PE-SM6825
PE-SM6828

PE-SM6800
PE-SM6853

PE-KM68311

PE-KM68321

PE-YCM6832

PE-KM68331

PE-KM68341

PE-KM68351

PE-YCM6835

Time pot
Agitator
Motor
DC Residence
Time pot
Agitator
Motor
T3/DC Feed
pump motor
Cylinder
Roller motor
Additive Lift
motor
Drum
Dumper
motor
Solid Additive
Package
Talc bulk bag
discharger
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag
Compactor
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag
Compactor

0.8148

0.5476

0.9817

0.2469

0.1659

0.2975

4.6049

3.0945

5.5481

18.5185

12.4445

22.3115

5.0685

3.4060

6.1066

18.1000

13.5750

22.6250

4.3210

2.9037

5.2060

1.3580

0.9126

1.6362

1.3580

0.9126

1.6362

1.8519

1.2445

2.2311

1.3580

0.9126

1.6362

1.3580

0.9126

1.6362

1.3580

0.9126

1.6362

1.8519

1.2445

2.2311

Chapter 2-Power System Models

Page 63

PE-YM6851

PE-Y6860

PE-D6810

MNDB

WRP-01
MCC EM2

PE-GM5814-1

PE-GM5821
PE-GM5812

PE-GM5815

PE-GM5825

PE-VM5814

PEGM5806A-2
PEGM5806B2
PEGM5806BD2

motor
Talc surge
bin filter
motor
Mixer feed
hopper and
vent filter
Granular
resin surge
and vent
filter
Main normal
distribution
board
Welding
socket
480V
Emergency
MCC EM2
Vent
Recovery Ref
Compressor
Oil Pump
Glycol pump
motor
Low pressure
condensate
return pump
High
pressure
condensate
return pump
Interstage
condensate
return pump
Vent
Recovery Ref
Compressor
Motor
Main Cooling
Pump motor
Aux Cooling
pump motor
Lube oil
pump motor

0.4568

0.3070

0.5503

13.7500

10.3125

17.1875

13.5802

10.1852

16.9753

298.7000

169.2811

343.3333

238.0000

147.4992

280.0000

173.2500

107.3707

203.8235

1.3580

0.9126

1.6362

20.0651

13.4838

24.1748

7.7778

5.2267

9.3708

30.6569

20.6016

36.9361

32.9381

19.5443

38.3001

163.3298

96.9142

189.9184

4.9383

3.3185

5.9497

4.9383

3.3185

5.9497

2.8461

1.9126

3.4290

Chapter 2-Power System Models

Page 64

GM8102

GM8103A
GM8103S

Hexene-1
unloading
pump
Hexene-1
feed pump
Hexene-1
feed pump

9.2593

6.2223

11.1557

45.6790

27.1043

53.1151

45.6790

27.1043

53.1151

Table 2.27 Summary of Connected Load for Low Voltage Load


of MCC9
Equipmen
t ID
PE-YM7607

Description

Pelletizer
Motor
PE-7601M1
Barring unit
motor
PE-YM7610
Pellet dryer
motor
PE-GM7612
Pelleting
water pump
motor
PELube oil pump
7601VG1M
motor
PELube oil pump
7601VG2M
motor
CP-7601
YM7601
starter control
panel
PELube oil
7604G1M-A return pump
motor
PELube oil
7604G1M-B return pump
motor
7604K1M
Cooling fan
for PEYM7604
CP-7604
PE-YM7604
thyristor
control panel
PEHydraulic oil
7601G1M
pump motor
PEhydraulic oil
7605G1M
pump motor

CONNECTED LOAD
kW
KVAR
kVA
87.209
51.747
101.406
44.968

27.869

52.903

18.438

11.427

21.692

66.737

36.021

75.838

21.810

14.657

26.277

21.810

14.657

26.277

1.111

0.804

1.372

5.393

3.764

6.577

5.393

3.764

6.577

4.568

3.070

5.503

2.000

1.344

2.410

9.696

7.272

12.120

18.438

11.427

21.692

Chapter 2-Power System Models

Page 65

PE-KM7615

PE-Y7730
PE-Y7733

PE7604G3M
PE7604G4M
PE7601VG3M
PE7601VG4M
PEKM7604
CP-7600
PE-SM7714
SM8605

SM8606

KM8607
SM8610
SM8614A

SM8641
SM8645

PE-S5961

for S/C
Pellet dryer
exhaust fan
dryer
Pellet
screener
Pellet Mass
flowmeter
motor
Hot oil pump

7.208

4.467

8.480

12.725

13.349

18.442

4.691

3.153

5.652

18.519

12.445

22.311

Hot oil pump

18.519

12.445

22.311

Lube oil pump


motor for
mixer motor
Lube oil pump
motor for
mixer motor
Meltpump
purge air fan
Hot oil heater
control panel
Pellet rotary
feeder
Elutriator
rotary feeder
motor
Elutriator
Filter rotary
feeder motor
Wash Air fan
motor
Aim grade bin
rotary feeder
Transition bin
rotary feeder
motor
Aim grade bin
rotary feeder
Pellet
Blending
blower motor
Seed Bed
rotary feeder
no 1

2.114

1.585

2.642

2.114

1.585

2.642

20.988

14.104

25.286

24.691

16.593

29.749

1.852

1.244

2.231

2.716

1.825

3.272

0.494

0.332

0.595

45.679

30.696

55.035

2.716

1.825

3.272

2.716

1.825

3.272

2.716

1.825

3.272

159.574

94.686

185.552

1.852

1.244

2.231

Chapter 2-Power System Models

Page 66

PE-SM5611

PEYM5611C
PE-YM5612

PE-Y5160
PE-Y5619

PE-Y5951

PE-Y5952

PE-SM5962

TR-Ex

Product purge
bin rotary
feeder motor
Lube oil fan
motor
Particle
screener
motor
Product purge
bin filter
Low product
purge bin
filter
Seed bed
resin storage
bin filter no 1
Seed bed
resin storage
bin filter no 2
Seed bed
rotary feeder
motor
Packaging
Panel

13.580

9.126

16.362

0.469

0.315

0.565

3.086

2.074

3.719

11.000

7.392

13.253

11.000

7.392

13.253

4.000

1.581

4.301

4.000

1.581

4.301

4.938

1.952

5.310

312.000

176.819

358.621

Chapter 2-Power System Models

Page 67

Calculating for the Operating Load:

Operating Load (kW)

kW output x Load Factor x Diversity Factor


Efficiency

Operating Load (kVA)

Operating Load(kW)
power factor

Operating Load (kVAR) Operating Load (kVA)2 Operating Load(kW)2

For PE-KM5806

kW output x Load Factor x Diversity Factor


Effeciency
540 x 0.91 x 1
Operating Load (kW)
522.766 kW
0.94

Operating Load (kW)

Operating Load (kVA)

Operating Load(kW)
power factor

Operating Load (kVA)

522.766
661.729 kVA
0.79

Operating Load (kVAR) Operating Load (kVA)2 Operating Load(kW)2

Operating Load (kVAR) 661.7292 522.7662 405.711 kVAR

Chapter 2-Power System Models

Page 68

Calculating for the rest of the load:


Table 2.28 Calculation Results for the Operating Load for
Medium Voltage Loads
Equipme
nt ID
PEKM5806
PEYM7601
PEKM8639
PEKM8601

Description

OPERATING LOAD
P(Kw)
Q(kVAR)
S(kVA)
522.766
405.711
661.729

Vent Recovery
compressor Motor
Mixer Motor

4597.396

2605.464

5284.363

Blower Motor

261.947

169.201

311.842

Blower Motor

200.000

139.601

243.902

Table 2.29 Calculation Results for the Operating Load for


Low Voltage Loads of MCC8
Equipmen
t ID
GM-1412
GM-1413
GM-1504
PE-YM4078

PE-YM4089

PE-GM4351
PE-GM4355
PE-YM4352
PE-GM4353
PE-GM4354
PE-GM4356

Description
ICA Charge Pump
ICA Charge Pump
T2 Charge Pump
BMC-200 Slurry
Feed Tank Agitator
Motor
Modifier D Feed
Tank Agitator
motor
Slurry Feed Pump
Motor
Slurry Feed Pump
Motor
Slurry Feed Tank
Agitator Motor
DC Feed pump
Motor
T3 Feed Pump
motor
T3 Residence Time
pot Agitator Motor

Chapter 2-Power System Models

OPERATING LOAD
P(Kw)
Q(kVAR) S(kVA)
23.4615
33.4615
0.1679
1.7778

13.9213
19.8549
0.1128
1.1947

27.2809
38.9088
0.2023
2.1419

1.2840

0.8628

1.5469

1.7600

1.1827

2.1205

2.0706

1.3914

2.4947

1.2840

0.8628

1.5469

0.1679

0.1128

0.2023

0.1975

0.1327

0.2380

0.6519

0.4380

0.7854

Page 69

PE-GM4357

PE-GM4358
PE-SM4360
PE-SM6825
PE-SM6828
PE-SM6800
PE-SM6853
PEKM6831-1
PEKM6832-1
PEYCM6832
PEKM6833-1
PEKM6834-1
PEKM6835-1
PEYCM6835
PE-YM6851
PE-Y6860
PE-D6810

MNDB
WRP-01
MCC EM2
PE-GM5814-1
PE-GM5821
PE-GM5812

DC Residence
Time pot Agitator
Motor
T3/DC Feed pump
motor
Cylinder Roller
motor
Additive Lift motor
Drum Dumper
motor
Solid Additive
Package
Talc bulk bag
discharger motor
Bag Dump station
exhaust fan motor
Bag Dump station
exhaust fan motor
Bag Compactor
motor
Bag Dump station
exhaust fan motor
Bag Dump station
exhaust fan motor
Bag Dump station
exhaust fan motor
Bag Compactor
motor
Talc surge bin
filter motor
Mixer feed hopper
and vent filter
Granular resin
surge and vent
filter
Main normal
distribution board
Welding socket
480V Emergency
MCC EM2
Vent Recovery Ref
Compressor Oil
Pump
Glycol pump motor
Low pressure

Chapter 2-Power System Models

0.6519

0.4380

0.7854

0.1679

0.1128

0.2023

1.8420

1.2378

2.2192

7.4074
2.0274

4.9778
1.3624

8.9246
2.4426

12.3080

9.2310

15.3850

1.7284

1.1615

2.0824

0.9235

0.6206

1.1126

0.9235

0.6206

1.1126

0.7407

0.4978

0.8925

0.5432

0.3650

0.6545

0.5432

0.3650

0.6545

0.5432

0.3650

0.6545

1.4815

0.9956

1.7849

0.3654

0.2456

0.4403

11.0000

8.2500

13.7500

10.8642

8.1481

13.5802

128.4410

72.7909

147.6333

190.4000
138.6000

117.9993
85.8966

224.0000
163.0588

1.0864

0.7301

1.3089

16.0521
6.2222

10.7871
4.1814

19.3398
7.4967
Page 70

condensate return
pump
PE-GM5815
High pressure
condensate return
pump
PE-GM5825
Interstage
condensate return
pump
PE-VM5814 Vent Recovery Ref
Compressor Motor
PEMain Cooling Pump
GM5806Amotor
2
PEAux Cooling pump
GM5806B2
motor
PELube oil pump
GM5806BD
motor
-2
GM8102
Hexene-1
unloading pump
GM8103A
Hexene-1 feed
pump
GM8103S
Hexene-1 feed
pump

26.6715

17.9234

32.1344

28.6561

17.0035

33.3211

148.6301

88.1919

172.8257

3.9506

2.6548

4.7598

3.9506

2.6548

4.7598

1.1384

0.7650

1.3716

7.4074

4.9778

8.9246

36.5432

21.6835

42.4921

36.5432

21.6835

42.4921

Table 2.30 Calculation Results for the Operating Load for


Low Voltage Loads of MCC9
Equipment
ID
PE-YM7607
PE-7601M1
PE-YM7610
PE-GM7612
PE7601VG1M
PE7601VG2M
CP-7601
PE7604G1M-A
PE-

Description
Pelletizer Motor
Barring unit
motor
Pellet dryer motor
Pelleting water
pump motor
Lube oil pump
motor
Lube oil pump
motor
YM7601 starter
control panel
Lube oil return
pump motor
Lube oil return

Chapter 2-Power System Models

OPERATING LOAD
P(Kw)
Q(kVAR) S(kVA)
67.456
40.026
78.438
39.122
24.246
46.026
14.751
60.731

9.142
32.779

17.354
69.012

17.448

11.725

21.022

17.448

11.725

21.022

1.011

0.732

1.248

4.314

3.011

5.261

4.314

3.011

5.261
Page 71

7604G1M-B
7604K1M
CP-7604

PE7601G1M
PE7605G1M
PE-KM7615
PE-Y7730
PE-Y7733
PE7604G3M
PE7604G4M
PE7601VG3M
PE7601VG4M
PE-KM7604
CP-7600
PE-SM7714
SM8605
SM8606

KM8607
SM8610
SM8614A

SM8641

pump motor
Cooling fan for
PE-YM7604
PE-YM7604
thyristor control
panel
Hydraulic oil
pump motor
hydraulic oil
pump motor for
S/C
Pellet dryer
exhaust fan dryer
Pellet screener
Pellet Mass
flowmeter motor
Hot oil pump

3.654

2.456

4.403

1.600

1.075

1.928

7.756

5.817

9.696

14.751

9.142

17.354

5.767

3.574

6.784

10.180
1.877

10.679
1.261

14.754
2.261

14.815

9.956

17.849

Hot oil pump

14.815

9.956

17.849

Lube oil pump


motor for mixer
motor
Lube oil pump
motor for mixer
motor
Meltpump purge
air fan
Hot oil heater
control panel
Pellet rotary
feeder
Elutriator rotary
feeder motor
Elutriator Filter
rotary feeder
motor
Wash Air fan
motor
Aim grade bin
rotary feeder
Transition bin
rotary feeder
motor
Aim grade bin
rotary feeder

1.691

1.268

2.114

1.691

1.268

2.114

16.790

11.283

20.229

19.753

13.274

23.799

1.093

0.734

1.316

2.254

1.515

2.716

0.395

0.265

0.476

38.827

26.092

46.780

2.173

1.460

2.618

2.254

1.515

2.716

2.173

1.460

2.618

Chapter 2-Power System Models

Page 72

SM8645
PE-S5961
PE-SM5611

PEYM5611C
PE-YM5612
PE-Y5160
PE-Y5619
PE-Y5951

PE-Y5952

PE-SM5962
TR-Ex

Pellet Blending
blower motor
Seed Bed rotary
feeder no 1
Product purge bin
rotary feeder
motor
Lube oil fan motor

106.915

63.440

124.320

0.771

0.518

0.929

10.864

7.301

13.089

0.375

0.252

0.452

Particle screener
motor
Product purge bin
filter
Low product
purge bin filter
Seed bed resin
storage bin filter
no 1
Seed bed resin
storage bin filter
no 2
Seed bed rotary
feeder motor
Packaging Panel

2.469

1.659

2.975

8.800

5.914

10.602

8.800

5.914

10.602

3.200

1.265

3.441

3.200

1.265

3.441

3.951

1.561

4.248

249.600

141.455

286.897

Taking the sum of all operating load


For Medium Voltage Motor Loads:
Table 2.31 Medium Voltage Operating Load

P2=

TOTAL OPERATING LOAD


5.58210 MW

Q2=

3.31997 MVAR

S2=

6.50183 MVA

For MCC8 480V Loads:


Table 2.32 Low Voltage Operating Load for MCC8
TOTAL OPERATING LOAD
P3=
0.894639 MW
Q3=

0.548985 MVAR

S3=

1.050065 MVA

Chapter 2-Power System Models

Page 73

For MCC9 480V Loads:


Table 2.33 Low Voltage Operating Load for MCC9
TOTAL OPERATING LOAD
P4=
0.789850 MW
Q4=

0.480991 MVAR

S4=

0.926013 MVA

Converting to per unit values based on 10MVA.

P
PPU ACTUAL
SBASE
QPU

Q ACTUAL
SBASE

SPU

S ACTUAL
SBASE

For Medium Voltage Motor Loads:

P2PU

5.58210MVA
0.558210 pu
10MVA

Q2PU

3.31997 MVA
0.331997 pu
10MVA

S2PU

6.50183 MVA
0.650183 pu
10MVA

Table 2.34 Medium Voltage Operating Load at 10MVA base

P3PU

P2PU=

TOTAL OPERATING LOAD


0.558210 pu

Q2PU=

0.331997 pu

S2PU=

0.650183 pu

0.894639 MVA
0.0894639 pu
10MVA

Chapter 2-Power System Models

Page 74

Q3PU

0.548985 MVA
0.0548985 pu
10MVA

S3PU

1.050065 MVA
0.1050065 pu
10MVA

For MCC8 480V Loads:


Table 2.35 Low Voltage Operating Load for MCC8 at 10MVA
base
TOTAL OPERATING LOAD
P3PU=
0.0894639 pu
Q3PU=

0.0548985 pu

S3PU=

0.1050065 pu

P4PU

0.789850 MVA
0.0789850 pu
10MVA

Q 4PU

0.480991 MVA
0.0480991 pu
10MVA

S4PU

0.926013 MVA
0.0926013 pu
10MVA

For MCC9 480V Loads:


Table 2.36 Low Voltage Operating Load for MCC9 at 10MVA
base
TOTAL OPERATING LOAD
P4PU=
0.0789850 pu
Q4PU=

0.0480991 pu

S4PU=

0.0926013 pu

Chapter 2-Power System Models

Page 75

Values

from

the

above

tables

represent

the

normal

operating load. These values will be used in the load flow analysis to
determine the bus voltages, power flows, current flows and power
factors.

Chapter 2-Power System Models

Page 76

2.7 Connection Point Model


An

old

study

conducted

on

the

existing

system

by

Mitsubishi Heavy Industry3 indicated that the connection point


impedances are as follows:
Table 2.37 Summary of Short
connection point at 10MVA base
Z1 (pu)
Momentary
Networks
Interrupting
Networks

0.000639+0.019257
0.000685+j0.021452

Circuit

Impedance

Z2 (pu)

at

Z0 (pu)

0.000639+j0.019257 0.000555+
J0.017761
0.000685+j0.021452 0.000555+
J0.017761

Since the impedances are given in 10MVA base, no further


conversion is required.
2.8 Impedance Networks
In accordance with IEEE violet book STD 551-20064,
there are three types of fault currents namely first cycle current
(also called momentary), interrupting current, and time delayed
current. These different fault currents correspond to different
networks with which we can calculate the fault current. These
network models are summarized on the Table below.
Table 2.38 Summary of Impedance
approved short circuit calculation
Network
Momentary

Interrupting

Time Delayed

Network for

ANSI

Sequence Impedance
Positive
Negative
Zero
Positive
Negative
Zero
Positive
Negative
Zero

BAPE Project (Mitsubishi Heavy Industries, LLTD) Short Circuit Calculation


VIOLET BOOK-IEEE Std 551-2006 Recommended Practice for Calculating Short4
VIOLET BOOK-IEEE Std 551-2006 Recommended Practice for Calculating ShortCircuit Currents in Industrial and Commercial Power Systems, Section 9.3, p200
4

Chapter 2-Power System Models

Page 77

Further to the above mentioned method, to simplify of the


calculation, the Impedance network of the motors for each voltage
level and bus is reduced to its Thevenins equivalent impedance.
Typical network impedance diagram is shown on figure 2.17 below.

ZEqA-Equivalent Thevenins network impedance of medium voltage


motors which includes PE-KM5806, PE-YM7601, PE-KM8639 and PEKM8601.

ZEqB-Equivalent Thevenins network impedance of Non-VFD driven


motors of MCC8.

ZEqC-Equivalent Thevenins network impedance of Non-VFD driven


motors of MCC9.
F1
Equivalent
Impedance
Network at
connection
point

ZTL1

F2
Reference
ZTRM1
F4

ZEqA

Equivalent
Impedance
Network of
MV motors

F3

ZTL2

ZTL3

F5

F6

Reference
ZTRL3A

ZTRL3B

F7

F8
F10

F9

ZEqB

Equivalent
Impedance
Network of LV
motors MCC8

Reference

Chapter 2-Power System Models

ZEqC

Equivalent
Impedance
Network of LV
motors MCC9

Reference

Page 78

Figure 2.17 Typical impedance network


All impedance network diagram will be derived according to
Table 2.38.

Momentary networks
For motor equivalent impedance will be modelled by
applying the multiplying factor on Table 2.39 third column. These
factors can be used for multivoltage system that will allow a single
and

combined

momentary

network

calculation

for

both

high/medium and low voltage system.


Table 2.39 Momentary Reactance values (IEEE 399-1997)5

Using Table 7-2 of IEEE Brown book IEEE 399-1997, the values of
reactances are derived as follows:

X"d,MOM ANSI Multiplier x

X"d

Equation (2.8)

BROWN BOOK-IEEE Std 399-1997,IEEE Recommended Practice for Industrial


and Commercial Power Systems Analysis. Table 7.2, p174

Chapter 2-Power System Models

Page 79

1.0 Induction Motor above 1000hp

ANSI Multiplier 1.2 - Induction motor 50hp and above


1.67 induction below 50hp

For PE-KM5806 (more than 50hp but less than 1000hp, ANSI
multiplier=1.2)

X"d,MOM ANSI Multiplier x


X"d,MOM 1.2 x

X"d

3.0224

X"d,MOM 3.6268 pu

R ,MOM ANSI Multiplier x

R,MOM 1.2 x 0.4534 pu


R,MOM 0.5440 pu
"
"
ZMOM,1
PU Z2 PU 0.5440 j3.6268 p.u

Adding the motor impedance to the cable impedance


Z1,CABLE= 0.008415 + j0.007008 pu
ZEQ = Z1,CABLE + ZMOM,1
ZEQ = 0.008415 + j0.007008 + 0.5440 j3.6268
ZEQ = 0.552438 +j3.633829 pu
Repeating the same calculation for the rest of the motors.

Chapter 2-Power System Models

Page 80

Table 2.40 Calculation results of momentary impedance for


Medium and Low voltage motors
Original Values

Equipment
ID

R (pu)

X"d (pu)

ANSI
multiplie
r

PE-KM5806

0.4534

3.0224

PE-YM7601

0.0312

PE-KM8639

Momentary Values
R (pu)

X"d (pu)

1.2

0.5440

3.6268

0.3115

1.0

0.0312

0.3115

0.6833

4.5554

1.2

0.8200

5.4665

PE-KM8601

0.8405

5.6031

1.2

1.0086

6.7238

GM-1412

18.8232

44.8172

1.7

31.4348

74.8448

GM-1413

18.8232

44.8172

1.7

31.4348

74.8448

PE-YM4078

280.1555

667.0370

1.7

467.8597

1113.951

PE-YM4089

408.6993

973.0936

1.7

682.5278

1625.066

PE-YM4352

408.6993

973.0936

1.7

682.5278

1625.066

PE-GM4356

839.2697

1998.261

1.7

1401.580

3337.096

PE-GM4357

839.2697

1998.261

1.7

1401.580

3337.096

PE-SM4360

96.9398

230.8090

1.7

161.8894

385.4510

PE-SM6825

31.5565

75.1346

1.7

52.6994

125.4748

PE-SM6828

105.6886

251.6395

1.7

176.5000

420.2380

PE-SM6853

123.9721

295.1717

1.7

207.0334

492.9368

PE-KM6831-1

394.4567

939.1827

1.7

658.7428

1568.435

PE-KM6832-1

394.4567

939.1827

1.7

658.7428

1568.435

PE-YCM6832

289.2683

688.7340

1.7

483.0780

1150.185

PE-KM6833-1

394.4567

939.1827

1.7

658.7428

1568.435

PE-KM6834-1

394.4567

939.1827

1.7

658.7428

1568.435

PE-KM6835-1

394.4567

939.1827

1.7

658.7428

1568.435

PE-YCM6835

289.2683

688.7340

1.7

483.0780

1150.185

PE-YM6851

1172.709

2792.165

1.7

1958.424

4662.915

PE-GM-58141

394.457

939.183

1.7

658.7428

1568.435

PE-GM5821

22.883

54.484

1.7

38.2152

90.9885

Chapter 2-Power System Models

Page 81

PE-GM5812

68.873

163.984

1.7

115.0186

273.8538

PE-GM5815

17.473

41.603

1.7

29.1806

69.4777

PE-GM5825

16.851

40.122

1.7

28.1414

67.0033

PE-VM5814

3.137

7.469

1.2

3.7643

8.9626

PE-GM5806A2

108.476

258.275

1.7

181.1543

431.3197

PE-GM5806B2

108.476

258.275

1.7

181.1543

431.3197

PEGM5806BD-2

188.219

448.141

1.7

314.3260

748.3953

GM8102

57.854

137.747

1.7

96.6156

230.0372

GM8103A

14.581

34.717

1.2

17.4974

41.6604

GM8103S

14.581

34.717

1.2

17.4974

41.6604

PE-7601M1

10.2108

24.3113

1.2

12.2529

29.1736

PE-YM7610

25.5025

60.7203

1.7

42.5892

101.4029

PE-GM7612

7.2945

17.3679

1.2

8.7534

20.8415

PE-7601VG1M

21.0523

50.1245

1.7

35.1573

83.7080

PE-7601VG2M

21.0523

50.1245

1.7

35.1573

83.7080

PE-7604G1MA
PE-7604G1MB
7604K1M

86.1693

205.1650

1.7

143.9028

342.6256

86.1693

205.1650

1.7

143.9028

342.6256

100.5179

239.3284

1.7

167.8650

399.6785

PE-7601G1M

46.7866

111.3966

1.7

78.1336

186.0323

PE-7605G1M

25.5025

60.7203

1.7

42.5892

101.4029

PE-KM7615

63.6988

151.6638

1.7

106.3770

253.2785

PE-Y7730

36.0823

85.9104

1.7

60.2575

143.4703

PE-Y7733

114.1848

271.8687

1.7

190.6887

454.0207

PE-7604G3M

28.927

68.873

1.7

48.3078

115.0186

PE-7604G4M

28.927

68.873

1.7

48.3078

115.0186

PE-7601VG3M

222.481

529.717

1.7

371.5437

884.6278

PE-7601VG4M

222.481

529.717

1.7

371.5437

884.6278

21.877

52.089

1.7

36.5353

86.9888

Chapter 2-Power System Models

Page 82

PE-SM7714

289.268

688.734

1.7

483.0780

1150.185

SM8605

197.228

469.591

1.7

329.3714

784.2176

SM8606

1084.756

2582.753

1.7

1811.542

4313.196

KM8607

11.216

26.705

1.2

13.4595

32.0465

SM8610

197.228

469.591

1.7

329.3714

784.2176

SM8614A

197.228

469.591

1.7

329.3714

784.2176

SM8641

197.228

469.591

1.7

329.3714

784.2176

SM8645

2.981

7.099

1.2

3.5777

8.5182

PE-SM5611

39.446

93.918

1.7

65.8743

156.8435

PE-YM5611C

1141.848

2718.687

1.7

PE-YM5612

173.561

413.240

1.7

1906.887
0
289.8468

4540.207
0
690.1115

PE-Y5160

48.698

115.948

1.7

81.3263

193.6340

PE-Y5619

48.698

115.948

1.7

81.3263

193.6340

PE-Y5951

150.056

357.275

1.7

250.5927

596.6493

PE-Y5952

150.056

357.275

1.7

250.5927

596.6493

PE-SM5962

121.545

289.393

1.7

202.9801

483.2859

Table 2.41 Calculation results for equivalent impedance of


motor and cable at 10MVA base for Momentary Network

Equipment ID

Zeq

PE-KM5806
PE-YM7601
PE-KM8639
PE-KM8601
GM-1412
GM-1413
PE-YM4078

0.552438 +j3.633829
0.040638 +j0.321415
0.82583 +j5.471353
1.019452 +j6.732829
37.002591 +j76.282964
37.002591 +j76.282964
591.726919 +j1115.432908

PE-YM4089

806.395012 +j1626.547414

PE-YM4352
PE-GM4356

782.60595 +j1626.262952
1490.1741 +j3338.155448

Chapter 2-Power System Models

Page 83

PE-GM4357
PE-SM4360

1490.1741 +j3338.155448
202.3152 +j386.48993

PE-SM6825
PE-SM6828

57.284837 +j127.050124
223.667948 +j420.802066

PE-SM6853
PE-KM6831-1
PE-KM6832-1
PE-YCM6832

254.201408 +j493.500781
705.910732 +j1568.999173
705.910732 +j1568.999173
530.245995 +j1150.749799

PE-KM6833-1
PE-KM6834-1
PE-KM6835-1
PE-YCM6835

705.910732
705.910732
705.910732
530.245995

+j1568.999173
+j1568.999173
+j1568.999173
+j1150.749799

PE-YM6851

2005.592404 +j4663.479343

PE-GM-5814-1

799.426357 +j1570.117402

PE-GM5821
PE-GM5812

48.348904 +j92.341204
136.456078 +j275.195423

PE-GM5815

36.384805 +j70.763962

PE-GM5825

35.345562 +j68.289575

PE-VM5814
PE-GM5806A-2

6.146216 +j10.230938
236.76103 +j432.748746

PE-GM5806B2

193.605648 +j432.819493

PE-GM5806BD-2

397.523939 +j749.895118

GM8102

114.479667 +j231.810072

GM8103A

22.287317 +j43.306017

GM8103S

22.287317 +j43.306017

Chapter 2-Power System Models

Page 84

PE-7601M1
PE-YM7610
PE-GM7612
PE-7601VG1M
PE-7601VG2M
PE-7604G1M-A
PE-7604G1M-B
7604K1M
PE-7601G1M
PE-7605G1M
PE-KM7615
PE-Y7730
PE-Y7733

PE-7601VG3M

17.042835 +j30.819157
54.842593 +j103.038493
10.69397 +j22.490353
39.947275 +j85.353537
39.947275 +j85.353537
188.803802 +j344.485257
188.803802 +j344.485257
212.765992 +j401.538091
95.997631 +j187.805223
47.368374 +j103.044752
134.449886 +j255.035445
102.933735 +j145.237777
294.813695 +j455.897785
60.561187 +j116.654194
60.561187 +j116.654194
485.111369 +j886.675073

PE-7601VG4M

485.111369 +j886.675073

PE-SM7714
SM8605
SM8606
KM8607
SM8610
SM8614A
SM8641
SM8645
PE-SM5611

41.325243 +j88.634412
499.00511 +j1152.104269
400.738569 +j785.070962
1882.90979 +j4314.05006
20.460309 +j32.741287
400.738569 +j785.070962
375.308882 +j785.045702
397.867475 +j785.03663
4.495953 +j9.298503
68.853442 +j157.202369

PE-YM5611C
PE-YM5612
PE-Y5160
PE-Y5619
PE-Y5951

1938.879138 +j4540.589578
307.454454 +j692.232387
124.002482 +j195.40146
124.002482 +j195.40146
295.493726 +j598.508885

PE-Y5952

295.493726 +j598.508885

PE-SM5962

247.881115 +j485.145527

Chapter 2-Power System Models

Page 85

Equivalent Thevenins Momentary


Voltage Motors (ZEQA,MOM)
0.5524
+ j3.633829

1pu

0.8258

1.0195

+j0.321415

+j5.471353

+j6.732829

Reference

KM5806

for

0.0406

1pu

Reference

Network

YM7601

1pu

Medium

ZEQA,MOM

1pu

Reference

Reference

KM8639

KM8601

Reference

Figure 2.18 Momentary Impedance of Medium Voltage


Motors and Motor Cables

Calculating for the equivalent impedance ZeqA with impedance


values from Table 2.40.
0.5524

0.0406

0.8258

1.0195

+j3.633829

+j0.321415

+j5.471353

+j6.732829

ZEQA,MOM

Figure 2.19 Equivalent Circuit of Medium Voltage Motors and


Motor Cables for Momentary Networks

1
1
1
1
1
"
"
"
"
ZEQA,MOM ZKM5806
Z YM7601
ZKM8601
ZK8639

ZEQA,MOM 0.5524 j3.6338291 0.0406 j0.3214151

0.8258 j5.4713531 1.0195 j6.732829

ZEQA,MOM 0.035107 j0.269004 pu

Chapter 2-Power System Models

Page 86

0.035107

0.035107
ZEQA,MOM

Thevenins
Equivalent
for Medium
Voltage
Motors

+j0.269004

+j0.269004

1pu
Reference

Figure 2.20 Equivalent Circuit of Medium Voltage Motors and


Motor Cables for Momentary Networks

Since the positive and negative impedance are the same,


values

of

positive

and

negative

sequence

impedance

are

summarized as follows:

ZEQA , MOM , pos ZEQA , MOM , neg 0.035107 j0.269004 pu

Positive Sequence
Impedance Network
0.035107
+j0.269004

Negative Sequence
Impedance Network
0.035107

+j0.269004

1pu
Reference

Reference

Figure 2.21 Equivalent Network of Medium Voltage Motors


for Momentary Positive and Negative Sequence

Chapter 2-Power System Models

Page 87

Equivalent Thevenins Momentary Network for Low Voltage


Motors of MCC8 (ZEQB,MOM)
37.0026

37.0026

591.7269

22.2873

+j76.282964

+j76.282964

+j1115.432908

+j43.306017

1pu
Reference
GM-1412

1pu

ZEQB

1pu

1pu

Reference

Reference

Reference

GM-1413

PE-YM4078

GM8103S

Reference

Figure 2.22 Momentary Impedance of Low Voltage Motors


and Motor Cables of MCC8

Calculating for the equivalent impedance ZEQB with impedance


values from Table 2.40.

37.0026

37.0026

591.7269

22.2873

+j76.282964

+j76.282964

+j1115.432908

+j43.306017

1pu

1pu

1pu

1pu

PE-YM4078

GM8103S

GM-1412

GM-1413

ZEQB,MOM

Figure 2.23 Equivalent Circuit of Low Voltage Motors and


Motor Cables of MCC8 for Momentary Networks

ZEQB,MOM

1
Z"GM-1412

1
Z"GM-1413

1
"
ZPE
- YM4078

...

1
Z"GM8103S

1
1
1

ZEQB,MOM Z"GM-1412
Z"GM-1413
Z"GM-1413
...

"
ZPE
- YM4078

Z"GM8103S

Chapter 2-Power System Models

Page 88

ZEQB,MOM 37.0026 j76.2829641 37.0026 j76.2829641


591.7269 j1115.4329081 ... 22.2873 j43.3060171

ZEQB,MOM 2.189525 j4.056443 pu

2.189525

2.189525
ZEQA,MOM

Thevenins
Equivalent
for Low
Voltage
Motors of
MCC8

+J4.056443

+J4.056443

1pu
Reference

Figure 2.24 Equivalent Circuit of Low Voltage Motors and


Motor Cables of MCC8 for Momentary Networks
Since the positive and negative impedance are the same,
values

of

positive

and

negative

sequence

impedance

are

summarized as follows:

ZEQB , MOM, pos ZEQB , MOM , neg 2.189525 j4.056443 pu


Positive Sequence
Impedance Network

Negative Sequence
Impedance Network

2.189525

2.189525

+J4.056443

+J4.056443

1pu
Reference

Reference

Figure 2.25 Equivalent Network of Low Voltage Motors of


MCC8 for Momentary Positive and Negative Sequence
Chapter 2-Power System Models

Page 89

Equivalent Thevenins Momentary Network for Low Voltage


Motors of MCC9 (ZEQC,MOM)

54.8426

17.0428

247.8811

10.6940

ZEQB,MOM

+j103.038493

+j30.819157

+j485.145527

+j22.490353
1pu

1pu

Reference
GM-1412

1pu

1pu

Reference

Reference

Reference

GM-1413

PE-YM4078

GM8103S

Reference

Figure 2.26 Momentary Impedance of Low Voltage Motors


and Motor Cables of MCC9

Calculating for the equivalent impedance ZEQB with impedance


values from Table 2.40.
10.6940

54.8426

17.0428

247.8811
ZEQB,MOM

+j30.819157

+j103.038493

+j22.490353

1pu

1pu

1pu

PE-7601M1

PE-YM7610

PE-GM7612

+j485.145527
1pu
PE-SM5962

Figure 2.27 Momentary Equivalent Circuit of Low Voltage


Motors and Motor Cables of MCC9

1
1
1
"
"
"
ZEQC,MOM ZPE
ZPE
...
-7601M1 ZPE- YM7610
-GM7612

"
ZPE
-SM5962

ZEQC,MOM 17.0428 j30.8191571 54.8426 j103.0384931


10.6940 j22.4903531 ... 247.8811 j485.1455271

Chapter 2-Power System Models

Page 90

ZEQB,MOM 1.486806 j2.906046 pu

1.486806

1.486806
ZEQC,MOM

Thevenins
Equivalent
for Low
Voltage
Motors of
MCC9

+J2.906046

+J2.906046

1pu
Reference

Figure 2.28 Equivalent Circuit of Low Voltage Motors and


Motor Cables of MCC9 for Momentary Network
Since the positive and negative impedance are the same,
values

of

positive

and

negative

sequence

impedance

are

summarized as follows:

ZEQC , MOM , pos ZEQC , MOM, neg 1.486806 j2.906046 pu


Positive Sequence
Impedance Network

Negative Sequence
Impedance Network

1.486806

1.486806

+J2.906046

+J2.906046

1pu
Reference

Reference

Figure 2.29 Equivalent Network of Low Voltage Motors of


MCC9 for Momentary Positive and Negative Sequence

Chapter 2-Power System Models

Page 91

Table 2.42 Summary of results for MV and LV motors


Thevenins Impedance for Momentary networks

MV Motors
(ZEQA,MOM)
LV Motors
MCC8
(ZEQB,MOM)
LV Motors
MCC9
(ZEQC,MOM)

Positive Sequence
Impedance (pu)
0.035107+j0.269004

Negative Sequence
Impedance (pu)
0.035107+j0.269004

2.189525+j4.056443

2.189525+j4.056443

1.486806+j2.906046

1.486806+j2.906046

Chapter 2-Power System Models

Page 92

From previous results of transformer model, cable model,


motor model and connection point equivalent impedance, the
positive and negative sequence momentary impedance is shown in
the figure below
BUS1
0.000639

0.000048
ZTL1

+
j0.019257

j0.000137

0.000869086

Reference

ZTRM1
j0.030756955
BUS2

0.035107

0.001451

ZEQA

0.001613
ZTL3

ZTL2
j0.001007

+j0.269004

j0.001119

1pu
Reference

ZTRL3A

0.036692711

0.036692711
ZTRL3B

0.j230430227
BUS3

0.j230430227
BUS4
1.486806

2.189525
ZEQB

ZEQC
+j4.056443

+j2.906046

1pu

1pu

Reference

Reference

Figure 2.30 Momentary Positive Sequence Network

Chapter 2-Power System Models

Page 93

BUS1
0.000639

0.000048
ZTL1
j0.000137

+ j0.019257

0.000869086

Reference

ZTRM1
j0.030756955
BUS2

0.035107

0.001451

ZEQA

0.001613
ZTL3

ZTL2
j0.001007

+j0.269004

Reference

ZTRL3A

j0.001119

0.036692711

0.036692711
ZTRL3B

0.j230430227
BUS3

0.j230430227
BUS4
1.486806

2.189525
ZEQB

ZEQC
+j4.056443

Reference

+j2.906046

Reference

Figure 2.31 Momentary Negative Sequence Network

Chapter 2-Power System Models

Page 94

ZGEN EQ,ZERO =0.000555+ J0.017761


BUS1
Reference

ZTL1,ZERO=0.000199+j0.000043

Z TRM1,ZERO=0.000749+j0.026527
Reference
BUS2

ZTL2,ZERO=0.006843+j0.000325

Z TRL3A,ZERO=0.036692+j0.230430

BUS3

Reference

BUS4

ZTL3,ZERO =0.007604+j0.000361

Z TRL3B,ZERO=0.036692+j0.230430

Reference

Figure 2.32 Momentary Zero Sequence Network

Chapter 2-Power System Models

Page 95

Interrupting networks
For motor equivalent impedance
Table 2.43 Interrupting Reactance values (IEEE 399-2016)6

Using Table 7-2 of IEEE Brown book IEEE 399-1997, the values of
reactances are derived as follows:

X"d,MOM ANSI Multiplier x

X"d

Equation (2.8)

BROWN BOOK-IEEE Std 399-1997,IEEE Recommended Practice for Industrial


and Commercial Power Systems Analysis. Table 7.2, p175

Chapter 2-Power System Models

Page 96

1.5 Induction Motor above 1000hp

ANSI Multiplier 3.0 - Induction motor 50hp and above


neglect induction below 50hp

For PE-KM5806 (more than 50hp but less than 1000hp, ANSI
multiplier=3.0)

X"d,INT ANSI Multiplier x


X"d,INT 3.0 x

X"d

3.0224

X"d,INT 9.0671 pu

R ,MOM ANSI Multiplier x

R,MOM 3.0 x 0.4534 pu


R,MOM 1.3601 pu
Z"INT,1 PU Z"2 PU 1.3601 j9.0671 p.u
Adding the motor impedance to the cable impedance
Z1,CABLE= 0.008415 + j0.007008 pu
ZEQ = Z1,CABLE + ZMOM,1
ZEQ = 0.008415 + j0.007008 + 1.3601 j9.0671
ZEQ = 0.051829+j0.427677 pu
Repeating the same calculation for the rest of the motors.

Chapter 2-Power System Models

Page 97

Table 2.44 Calculation results of interrupting impedance for


Medium and Low voltage motors

Equipment
ID

Original Values

PE-KM5806
PE-YM7601
PE-KM8639
PE-KM8601
PE-VM5814
GM8103A

0.4534
0.0312
0.6833
0.8405
3.137
14.581

X"d
(pu)
3.0224
0.3115
4.5554
5.6031
7.469
34.717

GM8103S

14.581

PE-7601M1
PE-GM7612

10.210
8
7.2945

KM8607
SM8645

11.216
2.981

R (pu)

ANSI
multiplier

Interrupting
Values

3.0
1.5
3.0
3.0
3.0
3.0

1.3601
0.0467
2.0499
2.5214
9.4107
43.7435

34.717

3.0

43.7435

24.311
3
17.367
9
26.705
7.099

3.0

30.6323

X"d
(pu)
9.0671
0.4673
13.6662
16.8094
22.4064
104.151
1
104.151
1
72.9340

3.0

21.8835

52.1037

3.0
3.0

33.6488
8.9441

80.1162
21.2956

R (pu)

Table 2.45 Calculation results for equivalent impedance of


motor and cable at 10MVA base for Interrupting Network

Equipment ID

ZEQ (PU)

PE-KM5806
PE-YM7601

1.368473 +j9.074062
0.056215 +j0.477183

PE-KM8639
PE-KM8601
PE-VM5814
GM8103A

2.055787 +j13.671062
2.532298 +j16.818471
11.792625 +j23.674769
48.533397 +j105.796685

GM8103S
PE-7601M1
PE-GM7612
KM8607
SM8645

48.533397 +j105.796685
35.422194 +j74.579535
23.824093 +j53.75255
40.649602 +j80.811032
9.862435 +j22.075842

Chapter 2-Power System Models

Page 98

Equivalent Thevenins Interrupting Network for Medium


Voltage Motors (ZEQA)

1.3685
+ j9.0741

1pu

0.0562

2.0558

2.5323

+j0.4772

+j13.6711

+j16.8185

1pu

Reference

Reference

KM5806

YM7601

1pu

ZEQA,INT

1pu

Reference

Reference

KM8639

KM8601

Reference

Figure 2.33 Interrupting Impedance of Medium Voltage


Motors and Motor Cables

Calculating for the equivalent impedance ZeqA with impedance


values from Table 2.40.
1.3685

0.0562

2.0558

2.5323

+j9.0741

+j0.4772

+j13.6711

+j16.8185

ZEQA

Figure 2.34 Equivalent Circuit of Medium Voltage Motors and


Motor Cables

1
1
1
1
1
"
"
"
"
ZEQA,INT ZKM5806
Z YM7601
ZKM8601
ZK8639

ZEQA,INT 1.3685 j9.07411 0.0562 j0.47721

2.0558 j13.67111 2.5323 j16.8185

ZEQA,INT 0.051829 j0.427677 pu

Chapter 2-Power System Models

Page 99

0.051829

0.051829
ZEQA

Thevenins
Equivalent
for Medium
Voltage
Motors

+j0.427677

+j0.427677

1pu
Reference

Figure 2.35 Equivalent Circuit of Medium Voltage Motors and


Motor Cables for Interrupting Network

Since the positive and negative impedance are the same,


values

of

positive

and

negative

sequence

impedance

are

summarized as follows:

ZEQA , INT , pos ZEQA , INT , neg 0.051829 j0.427677 pu

Positive Sequence
Impedance Network

Negative Sequence
Impedance Network

0.051829

0.051829

+j0.427677

+j0.427677

1pu
Reference

Reference

Figure 2.36 Equivalent Network of Medium Voltage Motors


for Interrupting Positive and Negative Sequence

Chapter 2-Power System Models

Page 100

Equivalent Thevenins Interrupting Network for Low Voltage


Motors of MCC8 (ZEQB,MOM)
48.5334

48.5334

11.7926

ZEQB,INT

+j23.674769

+j105.796685

+j105.796685

1pu

1pu

Reference

1pu

Reference

PE-VM5814

Reference

GM8103A

Reference

GM8103S

Figure 2.37 Interrupting Impedance of Low Voltage Motors


and Motor Cables of MCC8

Calculating for the equivalent impedance ZEQB with impedance


values from Table 2.40.

48.5334

11.7926

48.5334

+j23.674769

+j105.796685

1pu

1pu

1pu

PE-VM5814

GM8103A

GM8103S

ZEQB,INT
+j105.796685

Figure 2.38 Equivalent Circuit of Low Voltage Motors and


Motor Cables of MCC8 for Interrupting Networks

1
1
1
1
"
"
"
ZEQB,INT ZPE-VM5814 ZGM8103A
... ZGM8103S

ZEQB,INT 11.7926 j23.6747691 48.5334 j105.7966851


... 48.5334 j105.7966851

ZEQB,INT 7.945445 j16.359467 pu

Chapter 2-Power System Models

Page 101

7.945445

7.945445
ZEQB,INT

+j16.359467

+j16.359467

1pu

Thevenins
Equivalent
for Low
Voltage
Motors of
MCC8

Reference

Figure 2.39 Equivalent Circuit of Low Voltage Motors and


Motor Cables of MCC8 for Interrupting Networks

Since the positive and negative impedance are the same,


values

of

positive

and

negative

sequence

impedance

are

summarized as follows:

ZEQB , INT, pos ZEQB , INT , neg 7.945445 j16.359467 pu


Positive Sequence
Impedance Network

Negative Sequence
Impedance Network

7.945445

7.945445

+j16.359467

+j16.359467

1pu
Reference

Reference

Figure 2.40 Equivalent Network of Low Voltage Motors of


MCC8 for Interrupting Positive and Negative Sequence

Chapter 2-Power System Models

Page 102

Equivalent Thevenins Interrupting Network for Low Voltage


Motors of MCC9 (ZEQC,INT)

23.8241

35.4222

9.8624

40.6496

ZEQB,INT

+j53.7526

+j74.5795

+j22.0758

+j80.8110
1pu

1pu

Reference
PE-7601M1

Reference
PE-GM7612

1pu

1pu
Reference

Reference

KM8607

SM8645

Reference

Figure 2.41 Interrupting Impedance of Low Voltage Motors


and Motor Cables of MCC9

Calculating for the equivalent impedance ZEQB with impedance


values from Table 2.40.

9.8624
ZEQB,INT

+j74.5795

PE-7601M1

40.6496

23.8241

35.4222

+j53.7526

PE-GM7612

+j80.8110

+j22.0758

KM8607

SM8645

Figure 2.42 Interrupting Equivalent Circuit of Low Voltage


Motors and Motor Cables of MCC9

1
1
1
"
"
"
ZEQC,INT ZPE
ZKM8607
...
-7601M1 ZPE-GM7612

1
Z"SM8645

ZEQC,INT 35.4222 j74.57951 23.8241 j53.75261


Chapter 2-Power System Models

Page 103

40.6496 j80.81101 ... 9.8624 j22.07581

ZEQC,INT 5.104858 j11.154007 pu

5.104858

5.104858
ZEQC,INT

+j11.154007

+j11.154007

1pu

Thevenins
Equivalent
for Low
Voltage
Motors of
MCC9

Reference

Figure 2.43 Equivalent Circuit of Low Voltage Motors and


Motor Cables of MCC9 for Interrupting Networks

Since the positive and negative impedance are the same,


values

of

positive

and

negative

sequence

impedance

are

summarized as follows:

ZEQC , INT , pos ZEQC , INT, neg 5.104858 j11.154007

Positive Sequence
Impedance Network

pu

Negative Sequence
Impedance Network

5.104858

5.104858

+j11.154007

+j11.154007

1pu
Reference

Reference

Figure 2.44 Equivalent Network of Low Voltage Motors of


MCC9 for Momentary Positive and Negative Sequence
Chapter 2-Power System Models

Page 104

Table 2.42 Summary of results for MV and LV motors


Thevenins Impedance for Interrupting networks

MV Motors
(ZEQA,INT)
LV Motors
MCC8
(ZEQB,INT)
LV Motors
MCC9
(ZEQC,INT)

Positive Sequence
Impedance (pu)
0.051829+j0.427677

Negative Sequence
Impedance (pu)
0.051829+j0.427677

7.945445+j16.359467

7.945445+j16.359467

5.104858+j11.154007

5.104858+j11.154007

From previous results of transformer model, cable model,


motor model and connection point equivalent impedance, the
positive and negative sequence momentary impedance is shown in
the figures 2.45, 2.46 and 2.47.

Chapter 2-Power System Models

Page 105

BUS1
0.000048

0.000685

ZTL1

+j0.021452

j0.000137

0.000869086

Reference

ZTRM1
j0.030756955
BUS2

0.051829

0.001451

ZEQA

0.001613
ZTL3

ZTL2
j0.001007

+j0.427677

j0.001119

1pu
Reference

ZTRL3A

0.036692711

0.036692711
ZTRL3B

0.j230430227
BUS3

0.j230430227
BUS4

7.945445

5.104858
ZEQC

ZEQB
+j16.359467

+j11.154007

1pu

1pu

Reference

Reference

Figure 2.45 Interrupting Positive Sequence Network

Chapter 2-Power System Models

Page 106

BUS1
0.000048

0.000685

ZTL1
j0.000137

+j0.021452

0.000869086

Reference

ZTRM1
j0.030756955
BUS2

0.051829

0.001451

ZEQA

0.001613
ZTL3

ZTL2
j0.001007

+j0.427677

j0.001119

1pu
Reference

ZTRL3A

0.036692711

0.036692711
ZTRL3B

0.j230430227
BUS3

0.j230430227
BUS4

7.945445

5.104858
ZEQC

ZEQB
+j16.359467

+j11.154007

1pu

1pu

Reference

Reference

Figure 2.46 Interrupting Negative Sequence Network

Chapter 2-Power System Models

Page 107

ZGEN EQ,ZERO =0.000555+ J0.017761


BUS1
Reference

ZTL1,ZERO=0.000199+j0.000043

Z TRM1,ZERO=0.000749+j0.026527
Reference
BUS2

ZTL2,ZERO=0.006843+j0.000325

Z TRL3A,ZERO=0.036692+j0.230430

BUS3

Reference

BUS4

ZTL3,ZERO =0.007604+j0.000361

Z TRL3B,ZERO=0.036692+j0.230430

Reference

Figure 2.47 Interrupting Zero Sequence Network

Chapter 2-Power System Models

Page 108

2.9 Admittance Network


From the admittance values derived transformers and
cables on this chapter; the admittances are calculated and
presented on figure 2.48 below.

Bus 1
y12 =[(yTL1)-1+ (yTRM1)-1]-1
y12 =0.959989-j32.341297
Bus 2

S2=P2+jQ2
0.5582 + j0.3319 p.u

y23 =[(yTL2)-1+(yTRL3A)-1]-1
y23 =0.693282-j4.206570

y24 =[(yTL3)-1+(yTRL3B)-1]-1
y24 =0.695415-j4.203698

Bus 3

Bus 4

S3=P3+jQ3
S3=0.118437+j0.072 p.u

S4=P4+jQ4
S4=0.103948+j0.06 p.u

Figure 2.48 System Admittance diagram

Chapter 2-Power System Models

Page 109

CHAPTER 3-LOAD FLOW STUDY


3.1 Objectives
This load flow study will analyse two (2) operating modes of
the system. On each case the following are the objectives of the
study.
Calculate and evaluate
1. The steady state active and reactive power
2. The voltage on each bus
3. The voltage drop on each load
4. The Transformer Loadings
5. The bus bar loadings
6. The power factor of system
3.2 Methodology
A load flow study is a steady-state analysis whose aim is to
determine the voltages, currents, and real and reactive power flows
in a system under a given load condition.
This load flow study will utilize the Gauss-Seidel Method
to calculate the bus voltages due to its calculation simplicity that
individual bus voltages can be calculated iteratively via manual
calculation or with the aid of simple Microsoft excel sheet.
The load flow analysis will consist of two (2) study cases
representing two (2) operating modes namely Steady state without
capacitor and Steady state with capacitor. On each study case, a
four-step procedure will be followed.

Chapter 3-Load Flow Analysis

Page 110

Step 1 Admittance and Power Data


On this step the admittance values and power data from
chapter 2 will be presented. These data will be used in the
preceding steps.
Step 2 Bus Voltage Calculations
On this step, using Kirchhoffs Current Law, bus voltage
equation will be derived by balancing the currents going in to the
bus from the currents leaving the bus. So the vector sum of the
currents entering the bus is equal to the vector sum of the currents
going out of the bus.
IIN=IOUT
IIN
Bus i Vi

IOUT

Figure 3.1 Current flow to a bus


For each load element, the current will be represented in
terms of complex power S and bus voltage V.

S*
2

V2*
Bus i Vi

Si=Pi+jQi

Figure 3.2 Current flow through a load element

Chapter 3-Load Flow Analysis

Page 111

Where S* and V* are conjugates of complex power S and Bus


voltage respectively.
For admittance element, the current entering or leaving the bus will
be represented as

Iij yij(Vi Vj )

Vi

Bus i

yij

Iij

Vj

Bus j

Figure 3.3 Current flow through an impedance(admittance)


element
The

derived

current

equation

will

yield

non-linear

equation which can only be solved using iterative method such as


Gauss-Seidel, Newton-Raphson, etc.
The author used Microsoft Excel 2010TM and developed
iteration formula that calculates voltages at each bus through
manual iteration.

Admittances

Iteration

Iteration voltage
values

Power
output at
Figure 3.4 Voltage Calculation/iteration via excel sheet

Chapter 3-Load Flow Analysis

Page 112

The author further utilized the Microsoft Excel 2010s


capability to calculate directly complex qualities by enabling the
analysis tool pack add-in.

Figure 3.5 Microsoft Excel Complex quantity calculation addins


Voltage drop on each of the loads will be determined using
the calculated bus voltages.
Step 3 Calculation of Current Flow, Voltage drop, Power Flow
and Power Factor
After calculating the voltages at each bus, the current and
power flow can be derived from the following equation. From figure
3.3 the current flow (Iij) into bus Vj is given as
Iij=yij(Vi-Vj)

Equation (3.2.6)

The power Sij from into bus Vj is given as


Sij=VijIij*

Equation (3.2.7)

Given complex power in polar format S/0, the power factor will be
calculated as
PF=cos
If is positive, PF is said to be lagging and leading if is negative.
Where
yij is th complex admittance between bus i and bus j
Chapter 3-Load Flow Analysis

Page 113

Iij is the complex current flow from bus i into bus j


Sij is the complex power (apparent power) flow from bus i into bus j
Vi and Vj are complex bus voltages of bus i and bus j respectively

Step 4 Evaluation of Result


Based on the results of bus voltages, voltage drops on
each loads, current and power flows and power factor, various
system and equipment parameter will be evaluated.
The summary of Load Flow case study process is shown in
figure 3.6.
CASE STUDY PROCESS
STEP 1:
ADMITTANCE MODELLING

STEP 2:
CALCULATION OF BUS VOLTAGES AND PHASE
ANGLES

STEP3:
CALCULATION OF POWER AND CURRENT
FLOWS

STEP 4:
EVALUATION OF RESULTS

Figure 3.6 Load flow case study process flow chart

Chapter 3-Load Flow Analysis

Page 114

3.3 Load Flow Analysis for Case 1


(Steady State without Capacitor)
3.3.1 Introduction, Admittance and Power Data
This study case will analyse the system under normal
loading condition. All three power transformers TRM1, TRL3A and
TRL3B are on-line, all loads of PE 2 plants are running and no power
factor correction capacitor is on-line.
As shown in Table 3.1, bus 1 which is the generator bus is
the swing bus where the voltage will be 1/00 p.u. Active and
reactive power will be calculated from this bus. Bus 2, bus 3 and
bus 4 are the load bus where voltage will be calculated.
Table 3.1 Summary of Bus properties for study Case 1
Bus
Bus 1
Bus 2
Bus 3
Bus 4

Type
Generator Bus
(swing)
Load Bus
Load Bus
Load Bus

Known
V1 /10=1/00 p.u

Unknown
P and Q

P and Q
P and Q
P and Q

V2 /20
V3 /30
V4 /40

Bus 1
y12 =[(yTL1)-1+ (yTRM1)-1]-1
y12 =0.959989-j32.341297
Bus 2

S2=P2+jQ2

y23 =[(yTL2)-1+(yTRL3A)-1]-1
y23 =0.693282-j4.206570

y24 =[(yTL3)-1+(yTRL3B)-1]-1
y24 =0.695415-j4.203698

0.5582 + j 0.33199 p.u

Bus 3

Bus 4

S3=P3+jQ3
S3=0.118437+j0.072 p.u

S4=P4+jQ4
S4=0.103948+j0.06 p.u

Figure 3.7 Admittance network for Case 1

Chapter 3-Load Flow Analysis-Case 1

Page 115

From Chapter 2, values of the admittance are summarized on table 3.2.


Table 3.2 Summary of Admittances

Admittances Values (mho p.u)


y12

0.959989-j32.341297

y23

0.693282-j4.206570

y24

0.695415-j4.203698

From Chapter 2, power schedule is summarized on table 3.3


Table 3.3 Scheduled of Power

S2
S3
S4

Bus No

P (MW)

Q
(MVAR)

Bus 2
Bus 3
Bus 4

5.58210
0.8946
0.7898

3.31997
0.54898
0.48099

P (p.u) @
10MVA
base
0.558210
0.08946
0.07898

Q (p.u) @
10MVA
base
0.331997
0.054898
0.048099

3.3.2 Bus Voltage Calculation


Bus voltage will be calculated based on Gauss-Seidel
Method which is a numerical method for calculating non-linear
equations. These non-linear voltage equations will be derived as
follows:
Derivation of voltage equations
Bus no. 2

6.9kV Bus V2

At bus 2 by KCL,

Current flowing into the bus 2 from bus 1 and considering


transformer tap aTRM1 of TRM1 using equation 3.2.6:

I12 y12 (V1

V2
aTRM1

Chapter 3-Load Flow Analysis-Case 1

Page 116

Currents flowing out of from bus 2 bus 3 and considering


transformer tap aTRL3A of TRL3A using equation 3.2.6:

I23 y23 (V2

V3
aTRL3A

Currents flowing out of from bus 2 bus 4 and considering


transformer tap aTRL3B of TRL3B using equation 3.2.6:

I24 y24 (V2

V4
aTRL3B

And current due to power out of the bus 2:

S*
2

V2*
By KCL, vector sum of currents in to the bus 2 equals

vector sum of current out of the bus 2.


y12 (V1

V3
V4 S*
y24 V2
2
) y23 V2
*
aTRM1
a
a
TRL3A
TRL3B V2

V2

Arranging the current equation yields a non-linear equation


for voltage V2.

S*
2

V2*
V2 aTRM1

y12 V1 y23

V3
aTRL3A

y24

V4
aTRL3B

y12 y23 y24

If we let V2(k) be the initial estimate of voltage V2 then the


iterative equation V2(k+1) will be
V3(k)
V4(k)
y12 V1 y 23
y 24
aTRL3A
aTRL3B
V2*(k)
S*
2

V2(k 1) aTRM1

y12 y 23 y 24

Chapter 3-Load Flow Analysis-Case 1

Equation (3.3.2)

Page 117

Bus 3 MCC8 480V bus V3


At bus 3 by KCL,

Current flowing into the bus 3 using equation 3.2.6:

V3

I23 y23 (V2

aTRL3A

And current due to power out of the bus 3:

S*
3
V3*
By KCL, vector sum of currents in equals vector sum of
current out of the bus 3.

V3
y23 V2
aTRL3A

S*
3
V3*

Arranging the current equation yields a non-linear equation


for voltage V3.

S*
3
V3 aTRL3A

V3*

y23 V2
y23

If we let V3(k) be the initial estimate of voltage V3 then the


iterative equation V3(k+1) will be

V3(k 1)

S*

(k)
3

aTRL3A
V2
y V *(k)

23 3

Equation (3.3.4)

Bus 4 MCC9 480V bus V4


At bus 3 by KCL,

Current flowing into the bus 4 using equation 3.2.6:

I24 y24 (V2

V4
aTRL3B

And current due to power out of the bus 4:

Chapter 3-Load Flow Analysis-Case 1

Page 118

S*
4

V4*
By KCL, vector sum of currents in equals vector sum of

current out of the bus 4.

V4 S*4

y24 V2
aTRL3B V4*

Arranging the current equation yields a non-linear equation


for voltage V4.

S*
4
V4 aTRL3B

V4*

y24 V2
y24

If we let V4(k) be the initial estimate of voltage V4 then the


iterative equation V4(k+1) will be

S*

4
V4(k 1) aTRL3B
V2(k)
y V *(k)

24 4

Equation (3.3.6)

In summary, the following equations derived from the


above admittance network will be used to calculate for the bus
voltages.

V2(k 1) aTRM1

V3(k)

V4(k)
y12 V1 y 23
y 24
aTRL3A
aTRL3B
V2*(k)
S*
2

y12 y 23 y 24

Equation (3.3.2)

S*

3
V3(k 1) aTRL3A
V2(k)
y V *(k)

23 3

Equation (3.3.4)

S*

(k)
4

aTRL3B
V2
y V *(k)

24 4

Equation (3.3.6)

V4(k 1)

Chapter 3-Load Flow Analysis-Case 1

Page 119

Gauss-Siedel Iteration for bus voltage


Bus voltage estimates at
V2(0)= V3(0)= V4(0)= 1/00 V p.u
and V1(k)= 1/00 V p.u (for all values of k)
For TRM1, TRL3A and TRL3B,
tap=+ 2.5% (0.95, 0.975, 1.0, 1.025, 1.05)
Transformer taps (Primary) are selected at principal tap
aTRM1=1; aTRL3A=1; aTRL3B=1
Complex power values from table 3.3.3
S2=0.558210 + j 0.331997 p.u
S3=0.08946 + j 0.054898p.u
S4=0.07898+ j 0.048099 p.u
Taking the conjugates of the complex power
S2*=0.558210 - j 0.331997p.u
S3*=0.08946 j 0.054898p.u
S4*=0.07898 j 0.048099 p.u
Admittance values from table 3.3.2
y12=0.959989-j32.341297 p.u
y23=0.693282-j4.206570 p.u
y24=0.695415-j4.203698 p.u

(y12 + y23 + y24) = 2.348687-j40.751566 p.u

Chapter 3-Load Flow Analysis-Case 1

Page 120

k=0, 1st iteration


For V2(1) using equation 3.3.2

S*
2

V2(1) aTRM1

V2*(0)

y12V1 y23

V3(0)

aTRL3A

y24

V4(0)

aTRL3B

y12 y23 y24

0.558210 + j 0.331997*
0.959989 - j32.341297 1
1
V2(1) 1

2.348687 - j40.751566
2.348687 - j40.751566

0.558210 - j 0.3319971 0.695415 - j4.2036981


2.348687 - j40.751566

V2(1) = 0.991093-j0.013184p.u

For V3(1)
(1)
3

aTRL3A

S*3

(k )

V
2
*(k )
y
V
23 3

(0.0894638 j0.0548985)*

(1)
V3 1
1
1(0.693282 - j4.206570)

V3(1) = 0.983882-j0.018611p.u

For V4(1)
(1)
4

aTRL3B

S*4
(0)

2
*(0)
y24 V4

(0.0789849 j0.0480991)*
V4(1) 1
1
0.695415 - j4.2036981
V4(1) = 0.985837-j0.016446 p.u

Chapter 3-Load Flow Analysis-Case 1

Page 121

k=1, 2nd iteration


For V2(2) using equation 3.3.2

S*
2

V2(2) aTRM1

V2*(1)

y12 V1 y23

V3(1)
aTRL3A

aTRL3B

y12 y23 y24

0.558210 + j 0.331997*

0.990201 - j0.014405*

V2(2) 1

y24

V4(1)

2.348687 - j40.751566

0.959989 - j32.341297 1
2.348687 - j40.751566

0.693282 - j4.2065700.983882 - j0.018611


2.348687 - j40.751566

0.695415 - j4.2036980.985837 - j0.016446


2.348687 - j40.751566

V2(2) = 0.988081-j0.017155 p.u

For V3(2)

S*

3
V3(2) aTRL3A
V2(1)
y V *(1)

23 3

V3(2)

(0.0894638 j0.0548985)*
1(0.693282 - j4.206570)0.983882 - j0.018611*

0.991093 - j0.013184
V3(2) = 0.974359-j0.031784p.u

Chapter 3-Load Flow Analysis-Case 1

Page 122

For V4(2)

V4(2)

S*

(1)
4

aTRL3B
V2
y V *(1)

24 4

(0.0789849 j0.0480991)*
V4(2) 1
0.695415 - j4.2036980.985837 - j0.016446*

0.991093 - j0.013184
V4(2) = 0.976452-j0.029623p.u
Calculating the errors
Calculating the real term error (ereal) and imaginary term
error (eimaginary) of voltages between the first iteration and the
second iteration
V2(1) = 0.991093-j0.013184 p.u
V2(2) = 0.988081-j0.017155 p.u
ereal =|0.991093 -0.988081| =0.003011922 (>1x10-6)
eimaginary =|0.013184 0.017155| =0.003971283 (>1x10-6)

V3(1) = 0.983882-j0.018611 p.u


V3(2) = 0.974359-j0.031784 p.u
ereal =|0.983882-0.974359| =0.00952263 (>1x10-6)
eimaginary =|0.018611 j0.031784 | = 0.013172916 (>1x10-6)

V4(1) = 0.985837-j0.016446 p.u


V4(2) = 0.976452-j0.029623p.u
ereal =|0.985837-0.976452| =0.009384458 (>1x10-6)
eimaginary =|0.016446 j0.029623| = 0.013176597 (>1x10-6)

Chapter 3-Load Flow Analysis-Case 1

Page 123

Since all errors are still greater than 1x10-6 then further
iterations are required until the errors are less than 1x10-6 in which
case the solution is said to converge to the correct value.
K=2, 3rd iteration
For V2(3) using equation 3.3.2

S*
2

V2(3) aTRM1

V2*(2)

y12 V1 y23

V3(2)

aTRL3B

y12 y23 y24

0.558210 + j 0.331997*
V2(3) 1

y24

aTRL3A

V4(2)

0.987138 - j0.018375*

2.348687 - j40.751566

0.959989 - j32.341297 1
2.348687 - j40.751566

0.693282 - j4.2065700.973467 - j0.033004


2.348687 - j40.751566

0.695415 - j4.2036980.97556 - j0.030843


2.348687 - j40.751566

V2(3) = 0.986328-j0.020102p.u

For V3(3)

S*

3
V3(3) aTRL3A
V2(2)
y V *(2)

23 3

V3(3)

(0.0894638 j0.0548985)*

1(0.693282 - j4.206570)0.973467 - j0.033004*

0.988081 - j0.017155
V3(3) = 0.970934-j0.035697p.u

Chapter 3-Load Flow Analysis-Case 1

Page 124

For V4(3)

S*

4
V4(3) aTRL3B
V2(2)
y V*(2)

24 4

(0.0789849 j0.0480991)*
V4(3) 1
0.695415 - j4.2036980.97556 - j0.030843*

0.988081 - j0.017155
V4(3) = 0.973079-j0.033543p.u
Calculating the errors
Calculating the real term error (ereal) and imaginary term
error (eimaginary) of voltages between the 2nd iteration and the third
iteration
V2(2) = 0.988081-j0.017155 p.u
V2(3) = 0.986328-j0.020102 p.u
ereal =|0.988081-0.986328| =0.001752721 (>1x10-6)
eimaginary =|0.017155 -0.020102| =0.002946738 (>1x10-6)

V3(2) = 0.974359-j0.031784 p.u


V3(3) = 0.970934-j0.035697 p.u
ereal =|0.974359-0.970934| =0.003425034 (>1x10-6)
eimaginary =|0.031784 0.035697 | =0.003913351 (>1x10-6)

V4(2) = 0.976452-j0.029623 p.u


V4(3) = 0.973079-j0.033543 p.u
ereal =|0.976452-0.973079| =0.003372922 (>1x10-6)
eimaginary =|0.029623 -0.033543 | =0.003920754 (>1x10-6)

Chapter 3-Load Flow Analysis-Case 1

Page 125

Since all errors are still greater than 1x10-6 then further
iterations are required until the errors are less than 1x10-6 in which
case the solution is said to converge to the correct value.
Repeating the same calculation procedure until 15 iterations
yields an error e<1x10-6 equivalent to five (5) decimal point
accuracy. The result of the overall calculation is summarized on
table 3.4. The error calculation summarized on table 3.5 shows the
error on the 15th iteration to be at least 2x10-7 which is acceptable
and provides a decimal point accuracy which is acceptable from an
engineering application standpoint.
Table 3. 4 Bus voltage calculation results after k=15
k

V2 (Bus 2)

V3 (Bus 3)

V4 (Bus 4)

0.991093-j0.013184

0.983882-j0.018611

0.985837-j0.016446

0.988081-j0.017155

0.974359-j0.031784

0.976452-j0.029623

0.986328-j0.020102

0.970934-j0.035697

0.973079-j0.033543

0.985653-j0.020985

0.969046-j0.038635

0.971209-j0.036482

0.98531-j0.021637

0.968282-j0.039498

0.970456-j0.037348

0.985159-j0.021832

0.967909-j0.040148

0.970086-j0.037999

0.985093-j0.021975

0.96774-j0.040338

0.969919-j0.038188

0.985059-j0.022018

0.967666-j0.04048

0.969847-j0.038331

0.985047-j0.022049

0.967629-j0.040522

0.96981-j0.038373

10

0.985039-j0.022058

0.967614-j0.040553

0.969796-j0.038404

11

0.985037-j0.022065

0.967606-j0.040562

0.969788-j0.038413

12
13
14

0.985035-j0.022067
0.985035-j0.022069
0.985034-j0.022069

0.967604-j0.040569
0.967602-j0.04057
0.967601-j0.040572

0.969785-j0.03842
0.969783-j0.038422
0.969783-j0.038423

15

0.985034-j0.022069

0.967601-j0.040572

0.969782-j0.038424

Chapter 3-Load Flow Analysis-Case 1

Page 126

Table 3.5 Voltage Calculation Error Values


Accuracy
k

V2

V3

ereal

eimaginary

0.008907

0.0131846

0.003012

ereal

V4

eimaginary

ereal

eimaginary

0.016118

0.0186112

0.0141628

0.01644644

0.0039713

0.0095226

0.0131729

0.0093845

0.0131766

0.001753

0.0029467

0.003425

0.0039134

0.0033729

0.00392075

0.000675

0.0008832

0.0018876

0.0029381

0.0018705

0.00293904

0.000343

0.000652

0.000764

0.0008634

0.000753

0.00086607

0.00015

0.0001945

0.0003735

0.0006499

0.0003697

0.00065017

6.68E-05

0.0001433

0.0001692

0.0001892

0.0001669

0.00018988

3.32E-05

4.255E-05

7.347E-05

0.0001428

7.263E-05

0.00014288

1.29E-05

3.13E-05

3.725E-05

4.122E-05

3.675E-05

4.1391E-05

10

7.31E-06

9.259E-06

1.435E-05

3.121E-05

1.417E-05

3.1221E-05

11

2.46E-06

6.803E-06

8.149E-06

8.935E-06

8.046E-06

8.9773E-06

12

1.6E-06

2.005E-06

2.781E-06

6.785E-06

2.741E-06

6.7865E-06

13

4.65E-07

1.471E-06

1.774E-06

1.928E-06

1.752E-06

1.9381E-06

14

3.47E-07

4.322E-07

5.34E-07

1.468E-06

5.255E-07

1.4682E-06

15

8.66E-08

3.169E-07

3.842E-07

4.144E-07

3.796E-07

4.1664E-07

Calculation results:
V2(15) = 0.985034-j0.022069 p.u
V3(15) =0.967601-j0.040572 p.u
V4(15) =0.969782-j0.038424 p.u
Converting V2(15) to polar form:
V2 =

(0.985034)2+(-0.022069)2 =/Arctan(-0.022069/0.985034)0

V2 = 0.985281/-1.2830 p.u
Actual value of bus voltage is
V2 =(0.985281/-1.2830 )(Vbase)= (0.985281/-1.2830 )(6.9kV)
V2 = 6.798/-1.2830 kV
Converting V3(15) to polar form:
V3 =

(0.967601)2+(-0.040572)2 /Arctan(-0.040572 /0.967601)0

Chapter 3-Load Flow Analysis-Case 1

Page 127

V3 = 0.968451/-2.4010

p.u

Actual value of bus voltage is


V3 =(0.968451/-2.4010)(Vbase)=( 0.968451/-2.4010)(480V)
V3= 464.856/-2.4960 V

Converting V4(15) to polar form:


V4 = (0.969782)2+(-0.038424)2 /Arctan(-0.038424/0.969782)0
V4 = 0.970543/-2.2690 p.u
Actual value of bus voltage is
V4 =(0.970543/-2.2690)(Vbase)=( 0.970543/-2.2690)(480V)
V4= 465.8609/-2.2690 V

0.558210 + j 0.331997

3.3.3 Current, Power Flow and Power Factor Calculation


V1=1/00 V p.u

Bus 1
yTL1

S12-1

I12
yTRM1

V2=0.985281/-1.2830 V p.u

Bus 2
yTL2
S2=0.5582 + j0.331
yTRL3A

S12-2

y24

S23-2

I24

I23

y24

S23-3

Bus 3
V3=0.968451/-2.4010

p.u

S3=P3+jQ3
S3=0.118437+j0.072

S24-2
S24-4
Bus 4
V4=0.970543/-2.2680 p.u

S4=P4+jQ4
S4=0.103948+j0.06

Figure 3.8 Admittance Network with Power and Current


Flows
Chapter 3-Load Flow Analysis-Case 1

Page 128

Current Flows
Using equation 3.2.6 and admittance values from table
3.3.2 to calculate the current flows:
Current flow from bus 1 to bus 2 (I12) as referred from the
primary side (13.8kV) of TRM1
I12=y12(V1-V2)
I12=(0.959989-j32.341297) (1-0.9850347+j0.022069)
I12= 0.728131-j0.462808 p.u
Converting to polar form:
I12 =

(0.728131)2+ (-0.462808)2/Arctan(-0.462808/0.728131)

I12= 0.862767/-32.441480 p.u


Actual value of I12 is
I12= (I12 p.u)( Ibase 13.8kV)
I12= (0.862767/-32.441480)(418.36976)
I12= 360.955671/-32.441480 A
Current flow from bus 2 to bus 3 (I23)
I23=y23(V2-V3)
I23=(0.693282-j4.206570)(0.9850347-j0.022069-0.9676013
+j0.04057)
I23= 0.0899208 - j0.060507 p.u
Converting to polar form:
I23 =

(0.0899208)2+ (-0.0607507)2 /Arctan(-0.0607507/0.0899)

I23= 0.108382/-33.9370 p.u


Actual value of I23 is
I23= (I23 p.u)( Ibase 480V)
I23= (0.108382/-33.9370)(12028.13061)
I23= 1303.643/-33.9370 A

Chapter 3-Load Flow Analysis-Case 1

Page 129

Current flow from bus 2 to bus 4 (I24)


I24=y24(V2-V4)
I24=(0.695415-j4.203698) (0.985034-j0.022069 0.969782+j0.038424)
I24= 0.079354-j0.0527418 p.u
Converting to polar form:
I24 =

(0.079354)2 + (-0.0527418)2/Arctan(-0.0527418/0.079354)

I24= 0.095283/-33.6100 p.u


Actual value of I24 is
I24= (I24 p.u)( Ibase 480V)
I24= (0.095283/-33.6100)( 12028.13061)
I24= 1146.079/-33.6100 A

Power Flow and Power Factor


Using equation 3.2.7 and the calculated voltage and current
values, power flow and power factor will be calculated.
For power out from Bus 1 to TRM1:
S1TRM1= V1I12*
S1TRM1= (1)(0.728131-j0.462808)*
S1TRM1= (0.728131+j0.4462808) p.u
Converting to polar form:
S1TRM1 =

(0.728131)2+(0.4462808)2/Arctan(0.4462808/0.728131)

S1TRM1= 0.862767/32.4410 p.u


Actual value of S12 is
S1TRM1= (S12p.u)( Sbase )
S1TRM1= (0.862767/32.4410)(10MVA)
S1TRM1= 8.627/32.4410 MVA
Calculating the Power Factor
PF1TRM1=cos(32.4410)
PF1TRM1= 0.84395 lagging at bus 1
Chapter 3-Load Flow Analysis-Case 1

Page 130

Power Flow from TRM1 to Bus 2:


STRM12= V2I12*
STRM12= (0.985034-j0.022069)(0.728131-j0.462808)*
STRM12= 0.727448+j0.439813 p.u
Converting to polar form:
STRM12 =

(0.727448)2+ (0.439813)2/Arctan(0.439813/0.727448)

STRM12= 0.850068/31.1570 p.u


Actual value of S12 is
STRM12= (S12p.u)( Sbase )
STRM12= (0.850068/31.1570)(10MVA)
STRM12= 8.50068/31.1570 MVA
Calculating the Power Factor
PFTRM12=cos(31.157)
PFTRM12= 0.85575 lagging at Bus 2
For power out from Bus 2 to TRL3A:
S2TRL3A= V2I23*
S2TRL3A = (0.985034-j0.022069)(0.089920 - j0.060507)*
S2TRL3A = 0.089910+j0.057561 p.u
Converting to polar form:
S2TRL3A =

(0.089910)2+ (0.057561)2/Arctan(0.057561/0.089910)

S2TRL3A = 0.106787/32.6530 p.u


Actual value of S2TRL3A is
S2TRL3A = (S2TRL3Ap.u)( Sbase )
S2TRL3A = (0.106787/32.6530 )(10MVA)
S2TRL3A = 1.06787/32.6530 MVA
Calculating the Power Factor
PF2TRL3A=cos(32.6530)
PF2TRL3A= 0.84196 lagging
For power out from TRL3A to Bus 3:
Chapter 3-Load Flow Analysis-Case 1

Page 131

STRL3A3= V3I23*
STRL3A3= (0.967601-j0.0405728)( 0.0899208 - j0.060507)*
STRL3A3= 0.089462+j0.0548983 p.u
Converting to polar form:
STRL3A3 = (0.089462)2+(0.0548983)2/Arctan(0.089462/0.0548983)
STRL3A3= 0.104963/31.5360 p.u
Actual value of STRL3A3 is
STRL3A3= (STRL3A3p.u)( Sbase )
STRL3A3= (0.104963/31.5360)(10MVA)
STRL3A3= 1.04963/31.5360 MVA
Calculating the Power Factor
PFTRL3A3=cos(31.5360)
PFTRL3A3=0.85232 lagging
For power out from Bus 2 to TRL3B:
S2TRL3B= V2I24*
S2TRL3B = (0.985034-j0.022069)(0.079354-j0.052741)*
S2TRL3B = 0.079331+j0.0502011 p.u
Converting to polar form:
S2TRL3B = (0.079331)2+(0.0502011)2/Arctan(0.0502011/0.079331)
S2TRL3B= 0.09388/32.3260 p.u
Actual value of S2TRL3B is
S2TRL3B= (S2TRL3B p.u)( Sbase )
S2TRL3B= (0.09388/32.3260)(10MVA)
S2TRL3B= 0.9388/32.3260 MVA
Calculating the Power Factor
PF2TRL3B=cos(32.3260)
PF2TRL3B=0.84502 lagging

For power out from TRL3B to Bus 4:


Chapter 3-Load Flow Analysis-Case 1

Page 132

STRL3B4= V4I24*
STRL3B4= (0.968546-j0.039988)(0.079362-j0.052937)*
STRL3B4= 0.078983+j0.048098 p.u
Converting to polar form:
STRL3B4 =

(0.078983)2+ (0.048098)2/Arctan(0.048098/0.078983)

STRL3B4= 0.092476/31.3410 p.u


Actual value of STRL3B4 is
STRL3B4= (S24p.u)( Sbase )
STRL3B4= (0.092476/31.3410)(10MVA)
STRL3B4= 0.92476/31.3410 MVA
Calculating the Power Factor
PFTRL3B4=cos(31.340)
PFTRL3B4= 0.85409 lagging
3.3.4 Voltage Drop Calculation
According to PEC chapter 2.10.2.1 a fine print note no 4,
2.15.1.2 and fine print note no 2 recommends that the maximum
combined voltage drop for both feeders and branch circuit should
not exceed 5%, and the maximum on the branch circuit or feeder
should not exceed 3%. As per JG Summit Design Standards, under
normal condition the maximum permissible voltage drop on feeder
shall be 2% and 3% on branch circuit. On the other hand, during a
transient event such as motor starting, the maximum permissible
voltage drop at the motor being started is 15% while 10% for the
other

loads.

This

recommendation

is

related

to

equipment

performance and line loss issue. Therefore, the voltage drop should
be one of the fundamental considerations on cable selection.

Chapter 3-Load Flow Analysis-Case 1

Page 133

This section will calculate the voltage drop for


1. Transformer Feeder Cables
2. Medium Voltage Motors
3. 480V Loads
3.3.4.1 Voltage Drop for Transformer Feeder Cables
Calculating the percent voltage drop for feeder cable of
TRM1, TRL3A and TRL3B using equation 3.3.1.5.

%VD

Mag[I] Mag[Z]
x100
Mag[V]

Equation 3.3.1.4

3
Where Mag[I], Mag[Z] and Mag[V] are magnitude of
complex load current, cable impedance of the load and voltage of
the bus where the load is connected, respectively.
Table 3. 6 Summary of Transformer Cable Ratings
Eqpt
ID

Cable Rating
Cable Type

Size
(mm2)

Wire/

Length
(m)

R
( /km)

XL
(/km)

TL1

1CCV(8.7/15kV),
Cu/XLPE/CTS/
AWA/PVC

630

115

0.04

0.1138

TL2

3CCV(6/10(12)k
V)

185

54

0.128

0.0888

TL3

3CCV(6/10(12)k
V)

185

60

0.128

0.0888

Source: Resistance and Reactance values from Cable vendorFujikura Federal Cables SDN. BHD.

Chapter 3-Load Flow Analysis-Case 1

Page 134

Calculating the percent voltage drop using the resistances


and reactances from above table 3.3.1.5, as well as the current and
voltages derived from section 3.3.1.2 and 3.3.1.3.
Voltage Drop for TRM1 feeder cable TL1
For ZTL1:

Z TL1
Z TL1

[R per km jXper km ][length]


wire per phase
[0.04 j0.1138][115 / 1000]
5

Z TL1 0.00092 j0.0026174

Mag[ZTL1] =

(0.00092)2+ (0.0026174)2

= 0.002774

%VDTL1:

%VD TL1

MagI12 MagZ TL1


x 100%
MagV1

3
387.60324120.002774 x 100%
%VDTL1
13800

3
%VDTL1 0.01349%

Voltage Drop for TRL3A feeder cable TL2


For ZTL2:

Z TL1
Z TL1

[R per km jXper km ][length]


wire per phase
[0.128 j0.0888][54 / 1000]
1

ZTL1 0.006912 j0.0047952

Mag[ZTL2] =

(0.006912)2+ (0.0047952)2

Chapter 3-Load Flow Analysis-Case 1

= 0.008412

Page 135

%VDTL2:

%VD TL2

%VD TL2

MagI23 MagZ TL2


x 100%
MagV2

3
1305.2260860.008412 x 100%

6900

%VD

TL2

0.27562%

Voltage Drop for TRL3B feeder cable TL3


For ZTL3:

Z TL1
Z TL1

[R per km jXper km ][length]


wire per phase
[0.128 j0.0888][60 / 1000]
1

ZTL1 0.00768 j0.005328

Mag[ZTL3] =

(0.00768)2+ (0.005328)2

= 0.009347

%VDTL3:

%VD TL3

%VD TL3

MagI24 MagZ TL3


x 100%
MagV2

3
1147.463 0.009347 x 100%

6900

%VDTL3 0.26923%

Chapter 3-Load Flow Analysis-Case 1

Page 136

Table 3.7 Summary of results for transformer feeder voltage


drop
Cable Rating

Eqpt
ID

From

TL1

Bus 1

TRM1
1C-CV(8.7/15kV),
Primary Cu/XLPE/CTS/AWA/PVC

0.01349

TL2

Bus 2

Primary
of
TRL3A

3C-CV(6/10(12)kV)

0.27562

TL3

Bus 2

Primary
of
TRL3B

3C-CV(6/10(12)kV)

0.26923

To

Cable Type

%VD

3.3.4.2 Voltage Drop for Medium Voltage Motors during


Normal Running condition
3.8 Summary of Motor Feeder Cable Ratings
Eqpt
ID

Cable Type

CBLKM5806
CBLYM7601
CBLKM8639
CBLKM8601

3CCV(6/10(12kV))
1CCV(6/10(12kV))
3CCV(6/10(12)kV)
3CCV(6/10(12)kV)

Size

(mm )

Wir
e/

Length
(m)

( /km)

(/km)

185

313

0.128

0.1066

240

458

0.0986

0.1027

185

218

0.128

0.1066

185

405

0.128

0.1066

Source: Resistance and Reactance values from Cable vendorFujikura Federal Cables SDN. BHD.
Calculating the percent voltage drop using the resistances
and reactances from above table 3.8, as well as the current and
voltages derived from section 3.3.1.2 and 3.3.1.3.

Chapter 3-Load Flow Analysis-Case 1

Page 137

Voltage Drop for PE-KM5806 (running condition):


For ZCBL-KM5806:

ZCBL -KM5806
ZCBL-KM5806

[R per km jXper km ][length]


wire per phase
[0.128 j0.1066][313 / 1000]
1

ZCBL KM5806 0.0401 j0.0334


Mag[ZCBL-KM5806] =

(0.0401)2+ (0.0334)2

= 0.052138

%VDCBL-KM5906:

%VD

MagI MagZ
x 100%
MagV
3

%VDKM5806

60.8460.052138
6900
3

x 100%

%VDKM5806 0.07963%

Voltage Drop for PE-KM7601 (running condition):


For ZCBL-YM7601:

ZCBL - YM7601
ZCBL- YM7601

[R per km jXper km ][length]


wire per phase
[0.0986 j0.1027][458 / 1000]
1

ZCBL KM5806 0.0452 j0.0047

Mag[ZCBL-YM7601] =

(0.0452)2+ (0.0047)2

Chapter 3-Load Flow Analysis-Case 1

= 0.06520

Page 138

%VDKM7601:

%VD

MagI MagZ
x 100%
MagV
3

%VDKM7601

485.8940.06520
6900
3

x 100%

%VDKM7601 0.79531%

Voltage Drop for PE-KM8639 (running condition):


For ZCBL-KM8639:

ZCBL -KM8639
ZCBL-KM8639

[R per km jXper km ][length]


wire per phase
[0.0986 j0.1027][218 / 1000]
1

ZCBL KM8639 0.0279 j0.0232


Mag[ZCBL-KM8639] =

(0.0279)2+ (0.0232)2

= 0.03631

%VDKM8639

%VD

MagI MagZ
x 100%
MagV

%VDKM8639

3
33.0290.03631 x 100%

6900
3

%VDKM8639 0.0301%

Chapter 3-Load Flow Analysis-Case 1

Page 139

Voltage Drop for PE-KM8601 (running condition):


For ZCBL-KM8601:

ZCBL -KM8601
ZCBL-KM8601

[R per km jXper km ][length]


wire per phase
[0.0986 j0.1027][405 / 1000]
1

ZCBL KM8601 0.0518 j0.0432


Mag[ZCBL-KM8601] =

(0.0518)2+ (0.0432)2

= 0.06746

%VDKM8601:

%VD

MagI MagZ
x 100%
MagV
3

%VDKM8601

26.8530.06746
6900
3

x 100%

%VDKM8601 0.04547%

Table 3.9 Summary of voltage drop for MV motor feeder


cables
Eqpt
ID

Description

PE-KM5806 Vent Recovery compressor Motor


PE-YM7601
Mixer Motor
PE-KM8639
Blower Motor
PE-KM8601
Blower Motor

Chapter 3-Load Flow Analysis-Case 1

% VD
(NORMAL)
0.07963
0.79531
0.0301
0.04547

Page 140

3.3.4.3 Voltage Drop for 480V Loads


Table 3.10 Cable ratings for MCC8 loads
Eqpt ID

Cable Type

CLB-GM1412
CBL-1413

3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PE-

CBL-YM4078
CBL YM4089
CBL YM4352
CBL GM4356
CBL GM4357
CBL SM4360
CBL SM6825
CBL SM6828
CBL SM6853
CBL KM6831-1
CBL KM6832-1
CBL YCM6832
CBL KM6833-1
CBL KM6834-1
PE-KM68351
CBL YCM6835
CBL YM6851
CBL -GM5814-1
CBL -

(mm2)

Size

Wire
/

Length
(m)

(/km)

(/km)

70

374

0.343

0.0886

70

374

0.343

0.0886

2.5

302

9.45

0.113

2.5

302

9.45

0.113

2.5

244

9.45

0.113

2.5

216

9.45

0.113

2.5

216

9.45

0.113

237

3.93

0.101

95

426

0.248

0.0852

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

343

9.45

0.113

35

349

0.669

0.0893

Chapter 3-Load Flow Analysis-Case 1

Page 141

GM5821
CBL GM5812
CBL GM5815
CBL GM5825
PE-VM5814
CBL GM5806A-2
CBL GM5806B2
CBL GM5806BD2
CBL GM8102
GM8103A
CBL GM8103S
CBL SM6800
CBL -Y6860
CBL -D6810
CBL -MNDB
CBL-WRP-01
CBL-MCC
EM2
CBL-GM1504

CBLGM4351

CV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)

16

336

1.47

0.092

50

336

0.494

0.0882

50

336

0.494

0.0882

150

343

0.16

0.0852

326

3.93

0.101

326

0.88

0.106

326

5.88

0.106

25

444

0.927

0.092

95

445

0.248

0.0852

95

445

0.248

0.0852

150

403

0.160

0.085

35

349

0.669

0.089

35

349

0.669

0.089

240

37

0.100

0.085

120

446

0.197

0.085

240

37

0.100

0.085

30

9.450

0.113

307

5.520

0.116

30

9.450

0.113

249

5.520

0.116

Chapter 3-Load Flow Analysis-Case 1

Page 142

CBL GM4355

CBL GM4353

CBL GM4354

CBL GM4358

MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)

30

9.450

0.113

249

5.520

0.116

30

9.450

0.113

257

5.520

0.116

30

9.450

0.113

257

5.520

0.116

30

9.450

0.113

257

5.520

0.116

Source: Resistance and Reactance values from Cable vendorFujikura Federal Cables SDN. BHD.
Table 3.11 Cable ratings for MCC9 loads
Eqpt ID

Cable Type

CBL-7601M1

3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)

CBL -YM7610
CBL GM7612
CBL 7601VG1M
CBL 7601VG2M
CBL 7604G1M-A

(mm2)

Wire
/

Length
(m)

( /km)

(/km)

95

445

0.248

0.0852

35

422

0.669

0.0893

240

448

0.0998

0.0848

50

445

0.248

0.0852

50

445

0.248

0.0852

10

444

2.33

0.0965

Size

Chapter 3-Load Flow Analysis-Case 1

Page 143

CBL 7604G1M-B
CBL7604K1M
CBL 7601G1M
CBL 7605G1M
CBL -KM7615
CBL -Y7730
CBL -Y7733

CBL-PE7604G3
CBL-PE7604G4
CBL 7601VG3M
CBL 7601VG4M
CBL- PEKM7604
CBL -SM7714
CBLSM8605
CBL-SM8606
CBL -KM8607
CBL -SM8610
CBL SM8614A
CBL -SM8641
CBL SM8645
CBL -SM5611
CBL YM5611C
CBL -YM5612
CBL -Y5160
CBL -Y5619

3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)

10

444

2.33

0.0965

10

444

2.33

0.0965

25

444

0.927

0.092

50

444

0.248

0.0852

16

440

1.47

0.092

10

422

2.33

0.0965

408

5.88

0.106

35

422

0.669

0.0893

3C+PECV(0.6/1kV)

35

422

0.669

0.0893

3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PE-

445

5.88

0.106

445

5.88

0.106

50

445

0.248

0.0852

417

0.88

0.106

2.5

174

9.45

0.113

2.5

174

9.45

0.113

25

174

0.927

0.092

2.5

174

9.45

0.113

180

5.88

0.106

2.5

167

9.45

0.113

240

212

0.0998

0.0848

78

0.88

0.106

2.5

78

9.45

0.113

461

0.88

0.106

10

422

2.33

0.0965

10

422

2.33

0.0965

Chapter 3-Load Flow Analysis-Case 1

Page 144

CBL -Y5951
CBL -Y5952
CBL -SM5962
CBL TR-Ex
CBL CP-7601
CBL CP-7604
CBL CP-7600
CBL -YM7607

CBL -S5961

CV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC9 to
VFD 3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC9 to
VFD C+PECV(0.6/1kV)

10

444

2.33

0.0965

10

444

2.33

0.0965

10

444

2.33

0.0965

240

37

0.0996

0.0848

445

5.88

0.106

445

5.88

0.106

50

445

0.248

0.0852

185

412

0.121

0.0947

120

35

0.197

0.0852

89

5.52

0.116

405

0.88

0.106

Source: Resistance and Reactance values from Cable vendorFujikura Federal Cables SDN. BHD.

Voltage Drop for GM-1412 (running condition)


For ZCBL-GM-1412

ZCBL -GM-1412
ZCBL-GM-1412

[R per km jXper km ][length]


wire per phase
[0.343 j0.0886][374 / 1000]
1

ZCBL GM-1412 0.128 j0.033


Mag[ZCBL GM-1412 ]

0.1282 0.0332 0.132

Chapter 3-Load Flow Analysis-Case 1

Page 145

%VDGM1412:

%VDGM1412

MagI MagZ
x 100%
MagV
3

%VDGM1412

53.7930.132
480

x 100%

%VDGM1412 2.572%

Voltage Drop for GM-1413 (running condition)


For ZCBL-GM-1413:

ZCBL -GM-1413
ZCBL-GM-1413

[R per km jXper km ][length]


wire per phase
[0.343 j0.0886][374 / 1000]
1

ZCBL GM-1413 0.128 j0.033


0.1282 0.0332 0.132

Mag[ZCBL GM-1413 ]

%VDGM1413:

%VDGM1413

MagI MagZ
x 100%
MagV
3

%VDGM1413

53.7930.132492613
480
3

x 100%

%VDGM1413 2.572%

Chapter 3-Load Flow Analysis-Case 1

Page 146

Voltage Drop for PE-YM4078 (running condition)


For ZCBL-YM4078:

[R per km jXper km ][length]

ZCBL - YM4078

wire per phase


[9.45 j0.113][302 / 1000]
1

ZCBL- YM4078

ZCBL YM4078 2.854 j0.034


Mag[ZCBL YM4078 ] 2.8542 0.0342 2.854

%VDYM4078:

%VD YM4078

MagI MagZ
x 100%
MagV
3

%VDYM4078

2.8662.854
480
3

x 100%

%VDYM4078 2.952%

Voltage Drop for PE-YM4089 (running condition)


For ZCBL-YM4089:

ZCBL - YM4089
ZCBL- YM4089

[R per km jXper km ][length]


wire per phase
[9.45 j0.113][302 / 1000]
1

ZCBL YM4089 2.854 j0.034


Mag[ZCBL YM4089 ] 2.8542 0.0342 2.854

%VDYM4089:

%VD YM4089

MagI MagZ
x 100%
MagV
3

Chapter 3-Load Flow Analysis-Case 1

Page 147

%VDYM4089

2.3262.854
480
3

x 100%

%VDYM4089 2.395%

By repeating the same calculation for the rest of the 480V


loads, the rest of the load voltage drop is determined and
summarized on table 3.3.1.9 for MCC8 Loads and MCC9.
Table 3.12 Summary of Voltage Drop Calculation for MCC8
Loads
Equipment ID

% VD
(NORMAL)

GM-1412
GM-1413
PE-YM4078
PE-YM4089
PE-YM4352
PE-GM4356
PE-GM4357
PE-SM4360
PE-SM6825
PE-SM6828
PE-SM6853
PE-KM6831-1
PE-KM6832-1
PE-YCM6832
PE-KM6833-1
PE-KM6834-1
PE-KM6835-1
PE-YCM6835
PE-YM6851
PE-GM-5814-1
PE-GM5821
PE-GM5812
PE-GM5815
PE-GM5825
PE-VM5814

53.793
53.793
2.866
2.326
2.326
1.181
1.181
6.673
26.837
7.345
6.262
1.968
1.968
2.684
1.968
1.968
1.968
2.684
0.662
1.968
29.078
11.271
44.427
46.068
228.436

0.132
0.132
2.854
2.854
2.306
2.041
2.041
0.932
0.112
1.087
1.087
1.087
1.087
1.087
1.087
1.087
1.087
1.087
1.087
3.242
0.236
0.495
0.169
0.169
0.062

480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0

2.572
2.572
2.952
2.395
1.935
0.870
0.870
2.244
1.082
2.881
2.456
0.772
0.772
1.052
0.772
0.772
0.772
1.052
0.260
2.302
2.472
2.013
2.703
2.803
5.125

Chapter 3-Load Flow Analysis-Case 1

Page 148

PE-GM5806A-2
PE-GM5806B2
PE-GM5806BD-2
GM8102
GM8103A
GM8103S
PE-SM6800
PE-Y6860
PE-D6810
MNDB
WRP-01
MCC EM2
GM-1504
PE-GM4351
PE-GM4355
PE-GM4353
PE-GM4354
PE-GM4358

7.156
7.156
4.124
13.418
63.888
63.888
27.214
20.673
20.418
412.966
336.788
245.162
6.200
0.370
6.200
4.110
6.200
4.110
6.200
0.370
6.200
0.370
6.200
0.370

1.282
0.289
1.917
0.414
0.117
0.117
0.073
0.236
0.236
0.005
0.096
0.005
0.284
1.695
0.284
1.375
0.284
1.375
0.284
1.419
0.284
1.419
0.284
1.419

480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0

3.310
0.746
2.853
2.003
2.690
2.690
0.717
1.757
1.735
0.721
11.625
0.428
0.634
0.226
0.634
2.039
0.634
2.039
0.634
0.189
0.634
0.189
0.634
0.189

Table 3.14 Summary of Voltage Drop Calculation for MCC9


Loads
Equipment
ID

% VD
(NORMAL)

PE-7601M1
PE-YM7610
PE-GM7612
PE-7601VG1M
PE-7601VG2M
PE-7604G1M-A
PE-7604G1M-B
7604K1M
PE-7601G1M
PE-7605G1M
PE-KM7615
PE-Y7730

65.166
26.091
91.219
31.607
31.607
7.722
7.722
6.620
14.222
26.091
10.446
18.441

0.117
0.285
0.059
0.117
0.117
1.035
1.035
1.035
0.414
0.116
0.648
0.984

480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0

2.744
2.682
1.931
1.331
1.331
2.885
2.885
2.473
2.123
1.096
2.443
6.549

Chapter 3-Load Flow Analysis-Case 1

Page 149

PE-Y7733
PE-7604G3
PE-7604G4
PE-7601VG3M
PE-7601VG4M
PE-KM7604
PE-SM7714
SM8605
SM8606
KM8607
SM8610
SM8614A
SM8641
SM8645
PE-SM5611
PE-YM5611C
PE-YM5612
PE-Y5160
PE-Y5619
PE-Y5951
PE-Y5952
PE-SM5962
TR-Ex
CP-7601
CP-7604
CP-7600
PE-YM7607
PE-S5961

6.799
26.837
26.837
2.991
2.991
30.415
2.684
3.936
0.716
63.888
3.936
3.936
3.936
223.184
19.680
0.680
4.473
15.941
15.941
5.173
5.173
6.387
431.354
1.650
2.898
35.782
121.973
264.000
2.684
5.100

2.399
0.285
0.285
2.617
2.617
0.117
0.370
1.644
1.644
0.162
1.644
1.059
1.578
0.028
0.069
0.737
0.409
0.984
0.984
1.035
1.035
1.035
0.005
2.617
2.617
0.117
0.063
0.008
0.491
0.359

Chapter 3-Load Flow Analysis-Case 1

480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0

5.886
2.758
2.758
2.824
2.824
1.281
0.358
2.336
0.425
3.737
2.336
1.503
2.242
2.236
0.491
0.181
0.659
5.661
5.661
1.933
1.933
2.386
0.753
1.558
2.737
1.507
2.786
0.716
0.476
0.661

Page 150

3.3.5 Evaluation of Results


Result of the calculation will be analyzed and evaluate
including the recommendations for system improvement.
3.3.5.1 Bus Voltages Evaluation
The result of the bus voltage calculation shown on the table
3.15.
Table 3.15 Summary of bus voltage calculation

V2
V3
V4

Actual

Per Unit

6.798/-1.28530 kV
464.856/-2.4010 V
465.860/-2.2690 V

0.985281/-1.28530 p.u
0.968451/-2.4010 p.u
0.970543/-2.2690 p.u

Permissible
Per Unit
Voltage
0.98
0.98
0.98

The results above shows that the bus voltage on bus 2


(6.9kV bus) is within the permissible limit of not less than 0.98 per
unit. The secondary voltage of both TRL3A and TRL3B are both
outside the permissible value of 0.98 and can still be improved by
changing the transformer tap (primary NVTC) from the nominal tap
3 to tap 4 (2.5% tap position). The per unit tap a will be 1/0.975
or 1.02564. The calculation results using the excel load flow sheet
developed by the author is shown in table 3.16. The result shows a
significant improvement of the bus voltages at bus 2 (0.993 per
unit) and 3 (0.995 per unit) under normal load condition which is
now within the permissible limit.
Table 3.16 Summary of bus voltage calculation (after
changing the taps of TRL3A and TRL3B).
V2
V3
V4

Actual
6.799/-1.2750 kV
477.037/-2.3640 V
478.040/-2.2360 V

Chapter 3-Load Flow Analysis-Case 1

Per Unit
0.985378/-1.2750 p.u
0.993828/-2.3640 p.u
0.995917/-2.2360 p.u
Page 151

3.3.5.2 Voltage Drop Evaluation


Voltage Drop of Transformer Feeder
Voltage drop for transformer feeders shows acceptable results as
summarized on table 3.3.1.5.2 below.
Table 3.17 Summary of Voltage drop on transformer feeder
Cable
ID
TL1

From

To

%VD

TRM1
primary
terminals

0.01349

TL2

Power
plant
BAC908
Circuit
Breaker
MV 9

Acceptance
Conclusion
Criteria
<3%
Acceptable

0.27562

<3%

Acceptable

TL3

MV 10

TRL3A
primary
terminals
TRL3B
primary
terminals

0.26923

<3%

Acceptable

The running voltage drop for MV motors shows acceptable


results as summarized on Table 3.18. In chapter 6, a detailed motor
starting analysis will be presented to analyse the effect of large
motor starting to the power system under study.
Table 3.18 Voltage Drop of MV Motors (Running Condition)
ID

Description

%VD

PEKM5806

Vent
Recovery
compressor
Motor
Mixer Motor

0.07963

Blower Motor

0.0301

PEYM7601
PEKM8639

0.79531

Chapter 3-Load Flow Analysis-Case 1

Acceptance
Conclusion
Criteria
<3%
Acceptable
(normal
running)
<3%
(normal
running)
<3%
(normal
running)

Acceptable

Acceptable

Page 152

PEKM8601

Blower Motor

0.04547

<3%
(normal
running)

Acceptable

Voltage Drop of 480V Loads


Based on the voltage drop calculations for 480V loads on
3.3.1.4, there are loads that has unacceptable voltage drop as
shown on the Table 3.19.
Table 3.19 Summary of 480V loads with unacceptable %VD
Equipment
ID

Description

Size (mm2)

% VD
(Normal)

Vent Recovery Ref


Compressor Motor
Main Cooling Pump motor

150

5.125

3.310

Pellet screener

10

6.549

PE-Y7733

Pellet Mass flowmeter motor

5.886

KM8607

Wash Air fan motor

25

3.737

PE-Y5160

Product purge bin filter

10

5.661

PE-Y5619

Low product purge bin filter

10

5.661

PE-VM5814
PEGM5806A-2
PE-Y7730

For each 480V motor from the above table that has unacceptable
voltage drop, recommendations with re-calculations are as follows:
For PE-VM5814:
Add one (1) more wire per phase to reduce the total impedance.

%VDVM5814

MagI MagZ
x 100%
MagV
3

%VDVM5814

228.4360.031
480
3

x 100%

%VDVM5814 2.563%

Chapter 3-Load Flow Analysis-Case 1

Page 153

For PE-GM5806A-2:
Add one (1) more wire per phase to reduce the total impedance.

%VDGM5806A -2

MagI MagZ
x 100%
MagV
3

%VDGM5806A-2

7.1560.641
480
3

x 100%

%VDGM5806A-2 1.655%

For YM7730:
Change the wire size from 1 x 3C-10mm2 to 2 x 3C-16mm2

%VDYM7730

MagI MagZ
x 100%
MagV
3

%VDYM7730

18.4410.311
480
3

x 100%

%VDYM7730 2.068%

For YM7733:
Add one (1) more wire per phase to reduce the total impedance.

%VDYM7733

MagI MagZ
x 100%
MagV
3

%VDYM7733

6.7991.2
480
3

x 100%

%VDYM7733 2.943%

Chapter 3-Load Flow Analysis-Case 1

Page 154

For YM8607:
Add one (1) more wire per phase to reduce the total impedance.

%VDKM8607

%VDKM8607

MagI MagZ
x 100%
MagV
3

63.8880.081
480
3

x 100%

%VDKM8607 1.868%

For Y5160:
Add one (1) more wire per phase to reduce the total impedance.

%VDY5160

MagI MagZ
x 100%
MagV
3

%VDY5160

15.9410.492
480
3

x 100%

%VDY5160 2.830%

For Y5619:
Add one (1) more wire per phase to reduce the total impedance.

%VDY5619

MagI MagZ
x 100%
MagV
3

%VDY5619

15.9410.492
480
3

x 100%

%VDY5619 2.830%

Chapter 3-Load Flow Analysis-Case 1

Page 155

Table 3.20 Summary of results of calculation after correction

Eqpt. ID

Size

(mm2)

PE-VM5814
150
PE-GM5806A-2
6
PE-YM7730
16(10)
PE-YM7733
4
KM8607
25
PE-YM5160
10
PE-Y5619
10

wire/
2
2
2
2
2
2
2

(1)
(1)
(1)
(1)
(1)
(1)
(1)

I (A)

Z
()

% VD

% VD

Before

After

228.436
7.156
18.441
6.799
63.888
15.941
15.941

0.031
0.641
0.311
1.200
0.081
0.492
0.492

5.125
3.310
6.549
5.886
3.737
5.661
5.661

2.563
1.711
2.068
2.943
1.868
2.830
2.830

Based on the above result, after correcting the wire sizes


and increasing the number of conductors per phase, the percent
voltage drop to the 480V loads becomes satisfactory. Total cost of
the modifications will pay for itself due to savings on the reduction
of line loss and running the motor efficiently so the recommendation
is justified.
3.3.5.3 Transformer Loading Evaluation
The results of power flow calculation show a normal loading
condition for all power transformers at normal load case. JG Summit
site operating standards recommends that the power transformer
loading maintained below 60% on continues basis and below 80%
on intermittent basis (1-5 days). Based on the calculated loading at
operating condition, TRM1 can still be allowed to handle future
requirement of about 40% and is fairly sufficient.

Table 3.21 Transformer Loading on Case 1


Transformer
TRM1
TRL3A
TRL3B

Rated Capacity
(MVA-@ONAN)
40
3
3

Loading
(MVA)

8.5
1.049
0.924

Chapter 3-Load Flow Analysis-Case 1

%
Remarks
Loading
21.25
Satisfactory
34.99
Satisfactory
30.83
Satisfactory

Page 156

3.3.5.4 Bus Bar Loading Evaluation


As shown in table 3.22, the results of current flow
calculation show a normal loading condition for all bus bars.
Table 3.22 Bus bar Loading on Case 1
Panel
6.9kV
Switchgear
480V MCC8
480V MCC9

Bus Bar
Rating (A)
4000

Current Flow

Remarks

721.91

Satisfactory

1600
1600

1305.23
1146.08

Satisfactory
Satisfactory

3.3.5.5 Power Factor Evaluation


As shown in table 3.23, the results of power factor
calculations show a normal loading condition for all voltage level.
Table 3.23 Summary of Power Factor
Location

Apparent Power

Power Factor

Remarks

Flow (MVA)
Primary side

8.627/32.4410

84.395

Lagging

of TRM1
Secondary

Satisfactory
(>80 % LAG)

8.5/31.1570

85.575

Lagging

Side of TRM1

Satisfactory
(>80 % LAG)

Primary side
of TRL3A
Bus 3

1.06/32.6560

84.196

Lagging

1.04/31.5360

85.232

Lagging

Primary side
of TRL3B
Bus 4

0.937/32.3290

84.502

Lagging

0.924/31.3410

85.409

Lagging

Chapter 3-Load Flow Analysis-Case 1

Satisfactory
(>80 % LAG)
Satisfactory
(>80 % LAG)
Satisfactory
(>80 % LAG)
Satisfactory
(>80 % LAG)

Page 157

3.3.5.6 Comparison with ETAP


Using an evaluation copy of ETAPTM software, the bus
voltage calculation is simulated and compared with the authors
Microsoft Excel sheet calculations.

Figure 3.9 ETAP Simulation Snap Shot showing power flows.

Chapter 3-Load Flow Analysis-Case 1

Page 158

Figure 3.10 ETAP Simulation Snap Shot showing power


factors for each bus.

Figure 3.11 ETAP Simulation Snap Shot showing Current


Flows for each bus.
Chapter 3-Load Flow Analysis-Case 1

Page 159

As shown in table 3.24, the deviation between the results


manual load flow calculation using Microsoft Excel and ETAPTM
(evaluation copy) are fairly acceptable and that the authors model
of the power system is correct.
Table 3.24 Comparison between ETAP and Manual Excel
Sheet Calculation

Bus 2 Voltage
Bus 3 Voltage
Bus 4 Voltage
Power Flow
from Bus 1

6.790/-1.38 MVA
464.3/-2.50 MVA
465.8/-2.42 MVA
7.279+j4.644
MVA

6.798/-1.28 MVA
464.856/-2.401 MVA
465.860/-2.269 MVA
7.281+j4.628 MVA

% Deviation
Between ETAP
and Manual
Calculation
0.117%
0.119%
0.0128%
0.027/0.345%

Power Flow to
Bus 2
Power Factor
Primary side of
TRM1
Power Factor
Secondary Side
of TRM1
Power Factor at
Bus 3
Power Factor at
Bus 4
Current Flow
from Bus 1 to
Bus 2
Current Flow
From Bus 2 to
Bus 3
Current Flow
From Bus 2 to
Bus 4

7.272+j4.396
MVA
84.3% lag

7.274+j4.398 MVA

0.027/0.045%

84.395% lag

0.112%

85.6% lag

85.575% lag

0.029%

85.3% lag

85.232% lag

0.079%

85.4% lag

85.409% lag

0.011%

360.955671 A

361.2 A

0.0678%

1303.643 A

1303.9 A

0.0197%

1146.079 A

1145.2 A

0.076%

Circuit
Parameters

ETAPTM
Calculation

Manual Calculation

Chapter 3-Load Flow Analysis-Case 1

Page 160

3.4 Load Flow Analysis for Case 2


(Steady State with Capacitors at Bus 2)
3.4.1 Introduction, Admittance and Power Data
This study case will analyse the system under normal
loading condition. All three power transformers TRM1, TRL3A and
TRL3B are on-line, all loads of PE 2 plants are running and with
power factor correction capacitors is on-line. Voltages, currents,
power and power factor will be determined for each of the 6
switching steps scenario.
Bus 1 which is the generator bus is the swing bus where
the voltage will be 1/00 p.u. Active and reactive power will be
calculated from this bus. Bus 2, bus 3 and bus 4 are the load bus
where voltage will be calculated. An automatic switching 6 x
300kVAR Power Factor Correction Capacitors are connected to bus
2.
Table 3.24 Summary of Bus properties for study Case 1
Bus
Bus 1
Bus 2
Bus 3
Bus 4

TYPE
Generator Bus
Load Bus with Cap
Load Bus
Load Bus

Known
V1 /10=1/00 p.u
P and Q
P and Q
P and Q

Chapter 3-Load Flow Analysis-Case 2

Unknown
P and Q
V2 /20
V3 /30
V5 /40

Page 161

Bus 1 V1
y12 =0.993428-j32.339275
Bus 2

S2=P2+jQ2
y =0.434825-j4.361626
S2=0.5582+ j0.332 23
Bus 3

V2
y24=0.438818j4.3716651 Q3=0.3
To 1.8
Bus 4 V
4

V3

S3=P3+jQ3
S3=0.118437+j0.072

S4=P4+jQ4
S4=0.103948+j0.06

Figure 3.12 Admittance network for Case 2


From Chapter 2, values of the admittance are summarized on table
3.25.
Table 3.25 Summary of Admittances
y12

Admittances Values (mho p.u)


0.959989-j32.341297

y23

0.693282-j4.206570

y24

0.695415-j4.203698

From Chapter 2, power schedule is summarized on table 3.26.


Table 3.26 Scheduled of Power

Bus No
S2
S3
S4
Q2

Bus
Bus
Bus
Bus

2
3
4
2

P (MW)
5.58210
0.8946
0.7898
-

Q
(MVAR)
3.31997
0.54898
0.48099
0.3 to 1.8
capacitive

Chapter 3-Load Flow Analysis-Case 2

P (p.u)
@
10MVA
base
0.558210
0.08946
0.07898

Q (p.u)
@
10MVA
base
0.331997
0.054898
0.048099
0.03 to
1.8
Page 162

3.4.2. Bus Voltage Calculation


Derivation of voltage equations
Bus no. 2

6.9kV Bus V2

At bus 2 by KCL,

Current flowing into the bus 2 from bus 1 and considering


transformer tap aTRM1 of TRM1 using equation 3.2.6:

I12 y12 (V1

V2
aTRM1

Currents flowing out of from bus 2 bus 3 and considering


transformer tap aTRL3A of TRL3A using equation 3.2.6:

I23 y23 (V2

V3
aTRL3A

Currents flowing out of from bus 2 bus 4 and considering


transformer tap aTRL3B of TRL3B using equation 3.2.6:

I24 y24 (V2

V4
aTRL3B

And current due to power out of the bus 2:

S*
2

V2*

The current injected from the capacitor bank

Scap j

Qcap
V2*

By KCL, vector sum of currents in to the bus 2 equals vector sum of


current out of the bus 2.
y12 (V1

V3
) y23 V2
aTRM1
a
TRL3A

V2

V4
y24 V2
a
TRL3B

Scap *
S*
2
*
*
V2
V2

Arranging the current equation yields a non-linear equation for


voltage V2.
Chapter 3-Load Flow Analysis-Case 2

Page 163

S*
2
V2*

V2 aTRM1

S*
cap

y12V1 y23

V2*

V3

aTRL3A

y24

V4

aTRL3B

y12 y23 y24

If we let V2(k) be the initial estimate of voltage V2 then the iterative


equation V2(k+1) will be

S*2 S*cap

12 V1 y23

V2*(k)

V2(k 1) aTRM1

V3(k)

aTRL3A

y24

y12 y23 y24

V4(k)

aTRL3B

Equation (3.3.2)

Bus 3 MCC8 480V bus V3


At bus 3 by KCL,

Current flowing into the bus 3 using equation 3.2.6:

I23 y23 (V2

V3
aTRL3A

And current due to power out of the bus 3:

S*
3
V3*
By KCL, vector sum of currents in equals vector sum of current out
of the bus 3.

V3
y23 V2
aTRL3A

S*
3
V3*

Arranging the current equation yields a non-linear equation for


voltage V3.

S*
3
V3 aTRL3A

V3*

y23 V2
y23

If we let V3(k) be the initial estimate of voltage V3 then the iterative


equation V3(k+1) will be
Chapter 3-Load Flow Analysis-Case 2

Page 164

S*

3
V3(k 1) aTRL3A
V2(k)
y V *(k)

23 3

Equation (3.3.4)

Bus 4 MCC9 480V bus V4


At bus 3 by KCL,

Current flowing into the bus 4 using equation 3.2.6:

I24 y24 (V2

V4
aTRL3B

And current due to power out of the bus 4:

S*
4

V4*

By KCL, vector sum of currents in equals vector sum of current out


of the bus 4.

V4 S*
4
y24 V2
aTRL3B V4*

Arranging the current equation yields a non-linear equation for


voltage V4.

S*4

V4*
V4 aTRL3B

y24 V2
y24

If we let V4(k) be the initial estimate of voltage V4 then the iterative


equation V4(k+1) will be

S*

4
V4(k 1) aTRL3B
V2(k)
y V *(k)

24 4

Equation (3.3.6)

In summary, the following equations derived from the


above admittance network will be used to calculate for the bus
voltages.

Chapter 3-Load Flow Analysis-Case 2

Page 165

S*
2 j Q cap
V2(k 1) aTRM1

V2*(k)

y12 V1 y 23

V3(k)
aTRL3A

y 24

V4(k)
aTRL3B

y12 y 23 y 24

Equation (3.3.2)

S*

3
V3(k 1) aTRL3A
V2(k)
y V *(k)

23 3

Equation (3.3.4)

S*

(k)
4

aTRL3B
V2
y V *(k)

24 4

Equation (3.3.6)

V4(k 1)

Gauss-Siedel Iteration for bus voltage


Bus voltage estimates at
V2(0)= V3(0)= V4(0)= 1/00 V p.u
and V1(k)= 1/00 V p.u (for all values of k)
For TRM1, TRL3A and TRL3B,
tap=+ 2.5% (0.95, 0.975, 1.0, 1.025, 1.05)
Transformer taps (Primary) are selected at nominal value
aTRM1=1; aTRL3A=1; aTRL3B=1
Complex power values from table 3.3.3
S2=0.558210 + j 0.331997 p.u
S3=0.08946 + j 0.054898p.u
S4=0.07898+ j 0.048099 p.u
QCAP= 0.03 pu
Taking the conjugates of the complex power
S2*=0.558210 - j 0.331997 p.u
S3*=0.08946 - j 0.054898p.u
S4*=0.07898 - j 0.048099 p.u

Chapter 3-Load Flow Analysis-Case 2

Page 166

Admittance values from table 3.3.2


y12=0.959989-j32.341297 p.u
y23=0.693282-j4.206570 p.u
y24=0.695415-j4.203698 p.u
(y12 + y23 + y24) = 2.348687-j40.751566 pu
k=0, 1st iteration
For V2(1) using equation 3.3.2

*
S*
2 jQcap

V2(1) aTRM1

V2*(0)

y12 V1 y23

V3(0)

aTRL3A

y24

V4(0)

aTRL3B

y12 y23 y24

0.558210 + j 0.331997* j0.03*


0.959989 - j32.341297 1
1
V2(1) 1

2.348687 - j40.751566
2.348687 - j40.751566

V2(1)

0.693282 - j4.2065701 0.695415 - j4.203698 1


2.348687 - j40.751566

= 0.991826-j0.013226 p.u

For V3(1)

S*

3
V3(1) aTRL3A
V2(0)
y23V*(0)

(0.0894638 j0.0548985)*

V3(1) 1
1

1(0.693282 - j4.206570)
V3(1) = 0.983882-j0.018611p.u

For V4(1)

S*

4
V4(1) aTRL3B
V2(0)
y24 V*(0)

Chapter 3-Load Flow Analysis-Case 2

Page 167

(0.0789849 j0.0480991)*
V4(1) 1
1
0.695415 - j4.2036981
V4(1) = 0.985837-j0.016446 p.u

k=1, 2nd iteration


For V2(2) using equation 3.3.2
S*2 jQcap
V3(1)
V4(1)

y
V

y
12 1
23
24
V2*(1)
aTRL3A
aTRL3B
y12 y23 y24
*

V2(2) aTRM1

0.558210 + j 0.331997* j0.03*


V2(2) 1

2.348687 - j40.751566

0.959989 - j32.341297 1
2.348687 - j40.751566

0.693282 - j4.2065700.983882 - j0.018611

2.348687 - j40.751566

0.695415 - j4.2036980.985837 - j0.016446

V2(2)

00.990935 - j0.014447*

2.348687 - j40.751566

= 0.988826-j0.017198 p.u

For V3(2)

S*

3
V3(2) aTRL3A
V2(1)
y V *(1)

23 3

V3(2)

(0.0894638 j0.0548985)*

1(0.693282 - j4.206570)0.983882 - j0.018611*


0.991826 - j0.013226

V3(2) = 0.975093-j0.031826 p.u


For V4(2)

S*

4
V4(2) aTRL3B
V2(1)
y V *(1)

24 4

Chapter 3-Load Flow Analysis-Case 2

Page 168

0.695415 - j4.2036980.985837 - j0.016446*


0.991826 - j0.013226

V4(2) 1

(0.0789849 j0.0480991)*

V4(2) = 0.977186-j0.029665 p.u


Calculating the errors
Calculating the real term error (ereal) and imaginary term
error (eimaginary) of voltages between the first iteration and the
second iteration
V2(1) = 0.991826-j0.013226 p.u
V2(2) = 0.988826-j0.017198 p.u
ereal =|0.991826-0.988826| =0.0030002 (>1x10-6)
eimaginary =|0.013226 - 0.017198| =0.0039714 (>1x10-6)

V3(1) = 0.983882-j0.018611 p.u


V3(2) = 0.975093-j0.031826 p.u
ereal =|0.983882-0.975093| =0.008789 (>1x10-6)
eimaginary =|0.018611 - 0.031826 | =0.0132152 (>1x10-6)

V4(1) = 0.985837-j0.016446 p.u


V4(2) = 0.977186-j0.029665 p.u
ereal =|0.985837-0.977186| =0.008650 (>1x10-6)
eimaginary =|0.016446 - 0.029665 | =0.013218 (>1x10-6)

Since all errors are still greater than 1x10-6 then further
iterations are required until the errors are less than 1x10-6 in which
case the solution is said to converge to the correct value.
Repeating the same calculation procedure until 15 iterations
yields an error e<1x10-6 equivalent to five (5) decimal point
Chapter 3-Load Flow Analysis-Case 2

Page 169

accuracy. The result of the overall calculation is summarized in table


3.27. The error calculation summarized in table 3.28 shows the
error on the 15th iteration to be at least 2x10-7 which is acceptable
and provides a decimal point accuracy which is acceptable from an
engineering application standpoint.
Table 3.27 Bus voltage calculation results after k=15
k

V2 (Bus 2)

V3 (Bus 3)

V4 (Bus 4)

0.991826-j0.013226

0.983882-j0.018611

0.985837-j0.016446

0.988826-j0.017198

0.975093-j0.031826

0.977186-j0.029665

0.987229-j0.02014

0.971692-j0.035725

0.973836-j0.033573

0.986561-j0.02102

0.969961-j0.038659

0.972121-j0.036508

0.986251-j0.021669

0.969207-j0.039516

0.971378-j0.037368

0.986103-j0.021862

0.968867-j0.040162

0.971042-j0.038015

0.986043-j0.022004

0.968701-j0.04035

0.970878-j0.038203

0.986011-j0.022046

0.968634-j0.040491

0.970813-j0.038344

0.985999-j0.022077

0.968598-j0.040532

0.970777-j0.038385

10

0.985992-j0.022086

0.968585-j0.040563

0.970764-j0.038416

11

0.98599-j0.022093

0.968577-j0.040571

0.970756-j0.038425

12
13
14

0.985989-j0.022095
0.985988-j0.022096
0.985988-j0.022096

0.968575-j0.040578
0.968573-j0.04058
0.968573-j0.040581

0.970754-j0.038431
0.970752-j0.038433
0.970752-j0.038435

15

0.985988-j0.022097

0.968572-j0.040582

0.970751-j0.038435

Table 3.28 Voltage Calculation Error Values


Accuracy
k
ereal
1
2
3
4
5

0.00817
3
0.00300
0
0.00159
7
0.00066
7
0.00031
0

V2
eimaginary

ereal

V3
eimaginary

ereal

V4
eimaginary

0.013226

0.01611

0.018611

0.01416

0.016446

0.003971

0.00878

0.013215

0.00865

0.013218

0.002942

0.00340

0.003899

0.00335

0.003908

0.000880

0.00173

0.002933

0.00171

0.002934

0.000648

0.00075

0.000857

0.00074

0.000860

Chapter 3-Load Flow Analysis-Case 2

Page 170

6
7
8
9
10
11
12
13
14
15

0.00014
0.000193
7
5.986E- 0.0001419
05
3.249E- 4.215E-05
05
1.142E- 3.088E-05
05
7.101E- 9.144E-06
06
2.154E- 6.686E-06
06
1.544E- 1.974E-06
06
4.001E- 1.441E-06
07
3.34E- 4.244E-07
07
7.291E- 3.092E-07
08

0.00034

0.000646

0.00033

0.000646

0.00016 0.0001874
6
6.64E-05 0.0001414

0.00016 0.0001882
4
6.56E-05 0.0001415

3.63E-05

4.071E-05

3.58E-05

4.09E-05

1.28E-05

3.078E-05

1.27E-05

3.079E-05

7.91E-06

8.803E-06

7.81E-06

8.847E-06

2.46E-06

6.666E-06

2.42E-06

6.668E-06

1.71E-06

1.895E-06

1.69E-06

1.905E-06

4.67E-07

1.437E-06

4.59E-07

1.437E-06

3.69E-07

4.06E-07

3.65E-07

4.083E-07

Calculation results:
V2(15) = 0.985988-j0.022097 p.u
V3(15) = 0.968572-j0.040582 p.u
V4(15) = 0.970751-j0.038435 p.u
Converting V2(15) to polar form:
V2 =

(0.985988)2+(-0.022097)2 =/Arctan(-0.022097/0.985988)0

V2 = 0.986235/-1.2830 p.u
Actual value of bus voltage is
V2 =(0.986235/-1.2830 )(Vbase)= (0.986235/-1.2830 )(6.9kV)
V2 = 6.805/-1.2830 kV
Converting V3(15) to polar form:
V3 =

(0.968572)2+(-0.040582)2 =/Arctan(-0.040582/0.968572)0

V3 = 0.969422/-2.3990

p.u

Actual value of bus voltage is


V3 =(0.969422/-2.3990)(Vbase)=( 0.969422/-2.3990)(480V)
Chapter 3-Load Flow Analysis-Case 2

Page 171

V3= 465.322/-2.3990 V
Converting V4(15) to polar form:
V4 = (0.970751)2+(-0.038435)2 /Arctan(-0.038435/0.970751)0
V4 = 0.971512/-2.2670 p.u
Actual value of bus voltage is
V4 =(0.971512/-2.2670)(Vbase)=( 0.971512/-2.2670)(480V)
V4= 466.325/-2.2670 V
3.4.3 Current, Power Flow and Power Factor Calculation
Current Flows
Using equation 3.2.6 and admittance values from table 3.3.2 to
calculate the current flows:
Current flow from bus 1 to bus 2 (I12) as referred from the primary
side (6.9kV) of TRM1
I12=y12(V1-V2)
I12=( 0.959989-j32.341297) (1- 0.985988+j0.022097)
I12= 0.728104-j0.431945 p.u
Converting to polar form:
I12 =

(0.728104)2+ (-j0.431945)2/Arctan(-j0.431945 /0.728104)

I12= 0.846588/-30.6790 p.u


Actual value of I12 is
I12= (I12 p.u)( Ibase 13.8kV)
I12= (0.846588/-30.6790 )(418.36976)
I12= 354.187/-30.6790 A
Current flow from bus 2 to bus 3 (I23)
I23=y23(V2-V3)
I23=(0.693282-j4.206570) (0.985988-j0.022097 0.968572+j0.0405823)
I23= 0.089832-j0.0604435 p.u
Chapter 3-Load Flow Analysis-Case 2

Page 172

Converting to polar form:


I23 =

(0.089832)2+ (-0.0604435)2 /Arctan(-0.0604435/0.089832)

I23= 0.108274/-33.935 0 p.u


Actual value of I23 is
I23= (I23 p.u)( Ibase 480V)
I23= (0.108274/-33.9350)(12028.13061)
I23= 1302.338/-33.9350 A
Current flow from bus 2 to bus 4 (I24)
I24=y24(V2-V4)
I24=(0.695415-j4.203698) (0.985988-j0.0220970.970751+j0.0384)
I24= 0.079277-j0.0526870 p.u
Converting to polar form:
I24 =

(0.079277)2 + (-0.0526870)2/Arctan(-0.0526870/0.079277)

I24= 0.095188/-33.6080 p.u


Actual value of I24 is
I24= (I24 p.u)( Ibase 480V)
I24= (0.095188/-33.6080 )( 12028.13061)
I24= 1144.936 /-33.6080 A

Power Flow and Power Factor


Using equation 3.2.7 and the calculated voltage and current values,
power flow will be calculated.
For power out from Bus 1 to TRM1:
S12= V1I12*
S12= (1)(0.728104-j0.431945)*
S12= (0.728104-j0.431945) p.u
Converting to polar form:
S12 =

(0.728104)2+ (-0.431945)2/Arctan(0.431945/0.728104)

S12= 0.846588/30.6790 p.u


Chapter 3-Load Flow Analysis-Case 2

Page 173

Actual value of S12 is


S12= (S12p.u)( Sbase )
S12= (0.846588/30.6790)(10MVA)
S12= 8.4658/30.6790 MVA
Calculating the Power Factor
PF12=cos(30.6790)
PF12= 0.86.004 lagging at bus 1
Repeating the same procedure, the calculation for the rest
of the power and power factor were performed and results are
summarized in table 2.29
Table 2.29 Power Flow and Power Factor Summary
LOCATION
Primary side of
TRM1
Secondary Side
of TRM1
Primary side of
TRL3A
Bus 3
Primary side of
TRL3B
Bus 4

APPARENT
POWER FLOW
(MVA)
8.465/30.6790

POWER FACTOR (%)


86.004

Lagging

8.349/29.3950

87.126

Lagging

1.067/32.6510

84.198

Lagging

1.049/31.5360
0.93878/32.3240

85.232
84.504

Lagging
Lagging

0.92476/31.3410

85.409

Lagging

The bus voltages, power, current and power factor for the
next five steps of the capacitor bank are calculated using the same
procedure as above and the results are summarized in the
preceding tables.

Chapter 3-Load Flow Analysis-Case 2

Page 174

Table 3.30 Bus Voltages on Different Capacitor Steps


kVAR
V1
300
0.98623/-1.2830 pu
6.805/-1.2830 kV
600
0.987187/-1.284 pu
6.811/-1.284 kV
900
0.988137/-1.284 pu
6.818/-1.284 kV
1200 0.98908/-1.284 pu
6.824/-1.284 kV
1500 0.990032/-1.285 pu
6.831/-1.285 kV
1800 0.990977/-1.285 pu
6.837/-1.285 kV

V2
0.96942/-2.3990 pu
465.322/-2.3990 V
0.970391/-2.3970 pu
465.788/-2.3970 V
0.971359/-2.395 pu
466.252/-2.395 V
0.972324/-2.393 pu
466.715/-2.393 V
0.973287/-2.392 pu
467.178/-2.392 V
0.974249/-2.390 pu
467.639/-2.390 V

V3
0.971512/-2.267 pu
466.325/-2.267 V
0.972479/-2.265 pu
466.790/-2.265 V
0.973444/-2.264 pu
467.253/-2.264 V
0.974407/-2.262 pu
467.715/-2.262 V
0.975368/-2.261 pu
468.176/-2.261 V
0.97632/-2.259 pu
468.637/-2.259 V

Bus Voltage (p.u)

0.995
0.99
0.985
0.98

0.975
0.97
0.965
0

500

1000
kVAR

Bus 2 (6.9kV Bus) V1

1500

2000

Bus 3 (MCC8 Bus) V2

Bus 4 (MCC9 Bus) V3


Figure 3.13 Bus Voltage versus kVAR
Based on the above comparison for each capacitor kVAR
values, the maximum value of bus voltages will occur when all six
(6) capacitor bank are on-line.

Chapter 3-Load Flow Analysis-Case 2

Page 175

Table 3.31 Current Flows on Different Capacitor Steps

kVAR

I1 (A)Bus 1 to
2

I2 (A) Bus 2 to 3

I3 (A) Bus 2 to 4

300
600
900
1200
1500
1800

354.187
347.779
341.750
336.116
330.894
326.102

1302.339
1301.039
1299.744
1298.454
1297.170
1295.890

1144.937
1143.799
1142.666
1141.538
1140.413
1139.294

Line Current (A)

1400.000
1200.000
1000.000
800.000
600.000
400.000
200.000
0.000
0

500

I1 (A)Bus 1 to 2

1000
kVAR

1500

2000

I2 (A) Bus 2 to 3

I3 (A) Bus 2 to 4
Figure 3.14 Line Current versus kVAR
Based on the above trend, the minimum current will occur
when all capacitor bank are on-line. It is also apparent that the
maximum current occurs if there is only one (1) capacitor bank is
on-line.

This behaviour is due to reactive current absorption of

the capacitors resulting to reduced apparent current and power and


loss reduction.

Chapter 3-Load Flow Analysis-Case 2

Page 176

Table 3.32 Power Flows at Different Capacitor Steps


kVAR

S1
S2
S3
(MVA) (MVA) (MVA)
8.466

1.068

0.939

600
900
1200
1500
1800

8.313
8.169
8.034
7.909
7.795

1.068
1.068
1.068
1.068
1.068

0.939
0.939
0.939
0.939
0.939

Apparent Power (MVA)

300

9
8
7
6
5
4
3
2
1
0
0

500

S1 (MVA)

1000
kVAR
S2 (MVA)

1500

2000

S3 (MVA)

Figure 3.15 Apparent Power Flows versus kVAR


It is apparent from the trend above that power flow through
is significantly decreased as number of capacitor banks online
increases. Again, as in the current flow, there is an absorption of
reactive power by the capacitors resulting to reduced apparent
power flow.

Chapter 3-Load Flow Analysis-Case 2

Page 177

Table 3.33 Power Transformer %Loading at Different


Capacitor Steps
TRM1 %
Loading

kVAR
300
600
900
1200
1500
1800

TRL3A %
Loading

20.87
20.52
20.18
19.87
19.58
19.31

TRL3B %
Loading

34.99
34.99
34.99
34.99
34.99
34.99

30.83
30.83
30.83
30.83
30.83
30.83

% Loading

40.00
30.00
20.00
10.00
0.00
0

500

1000
kVAR

TRM1 % Loading

1500

2000

TRL3A % Loading

TRL3B % Loading
Figure 3.16 Transformer Loading(%) versus kVAR
There is an obvious reduction of apparent power flow
through TRM1 (S1) and as expected, there is very minimal effect on
power flow through TRL3A and TRL3B.

Chapter 3-Load Flow Analysis-Case 2

Page 178

Table 3.34 Power Factor at Different Capacitor Steps


Bus 1
PF1
(%)

Bus 2
PF2
(%)

Bus 3
PF2
(%)

300
600
900
1200
1500
1800

86.004
87.586
89.129
90.620
92.047
93.398

84.198
84.200
84.202
84.204
84.206
84.208

84.504
84.506
84.507
84.509
84.511
84.513

Power Factor (%)

kVAR

94.000
92.000
90.000
88.000
86.000
84.000
82.000
0

Bus 1 PF1 (%)

500

1000
kVAR
Bus 2 PF2 (%)

1500

2000

Bus 3 PF2 (%)

Figure 3.17 Power Factor at each Major Bus versus kVAR


Power Factor on all buses shows a significant improvement
as expected. It also shows that at normal loading, the range at
which the power factor can be controlled using the given capacitor
bank is between 86% to 93.4% or about 1.23% per step
(300kVAR).

Chapter 3-Load Flow Analysis-Case 2

Page 179

Table 3.35 Transformer Feeder Voltage Drop at Different


Capacitor Steps
kVAR
300

%VDTL1
0.01325

%VDTL2
0.27951

%VDTL3
0.27303

600

0.01303

0.27896

0.2725

900

0.01281

0.27842

0.27196

1200

0.01261

0.27787

0.27143

1500

0.01242

0.27733

0.2709

1800

0.01225

0.27679

0.27038

0.3

%VD

0.25
0.2
0.15
0.1
0.05
0
0

500

1000
kVAR

%VDTL1

%VDTL2

1500

2000

%VDTL3

Figure 3.18 Major Feeder Voltage Drop versus kVAR


The calculation results for various capacitor steps shows
that only bus 2 bus voltage drop is affected by variation in capacitor
sizes and the rest of the buses exhibit invariance. The decrease in
voltage drop on bus 2 is due to the consequential decrease in
current flow as capacitor steps increase.

Chapter 3-Load Flow Analysis-Case 2

Page 180

Table 3.36 Transformer Feeder Loss at Different Capacitor


Steps

Line Loss (kW)

Loss
kVAR TL1
(kW)
300 6.572
600 6.337
900 6.119
1200 5.919
1500 5.736
1800 5.571

Loss
TL2
(kW)
4.472
4.463
4.454
4.445
4.436
4.427

Loss
TL3
(kW)
3.471
3.464
3.457
3.45
3.443
3.437

8
6
4
2
0
0

500

Loss TL1 (kW)

1000
kVAR
Loss TL2 (kW)

1500

2000

Loss TL3 (kW)

Figure 3.19 Feeder Loss versus kVAR


As a consequence of reduction in current flows through the
feeders, there is a notable decrease in the feeder loss as shown in
table 3.36 and figure 3.19.

Chapter 3-Load Flow Analysis-Case 2

Page 181

CHAPTER 4- SHORT CIRCUIT STUDY


4.1 Objectives
The objectives of this study are
1. Evaluate the short circuit current ratings of protection devices
a. Close and Latch (Making) rating of MV circuit breakers
b. Interrupting (Breaking) rating of the MV and LV circuit
breakers
2. In order to perform the evaluation of devices, short circuit
calculation for both Momentary Networks and Interrupting
Networks will be performed for
a. Balanced 3-phase Faults
b. Single Line to Ground Faults
c. Line to Line Faults
d. Double Line to Ground Faults
3. Provide recommendations based on the evaluation
4.2 Methodology
According to Philippine Electrical Code Part 1 2009 Article
1.10.1.9, Interrupting Rating Equipment intended to interrupt
current at fault levels shall have an interrupting rating sufficient for
the nominal circuit voltage and the current that is available at the
line terminals of the equipment. Therefore a short circuit study is
essential in properly selecting the interrupting and making capacity
of circuit breakers and fuses.
Fault points are selected such that the short circuit occur on
the

immediate

vicinity

of

the

downstream

terminals

of

the

protection equipment and is summarized on the table 4.1.

Chapter 4-Short Circuit Calculation

Page 182

Table 4.1 Summary of Fault Points


Fault
Point
F1

Fault Location

Fault Type

Networks

Bolted-3ph,SLG,
LL, DLG

Momentary,
Interrupting

F3

13.8kV Power Plant Bus


and downstream of
BAC908
Primary terminals of
TRM1
6.9kV switchgear (bus)

F4

Primary terminals TRL3A

F5

Primary terminals TRL3B

F6

MCC8 Bus

Momentary,
Interrupting
Momentary,
Interrupting
Momentary,
Interrupting
Momentary,
Interrupting
Momentary

F7

MCC9 Bus

F8

PE-KM5806 Terminals

F9

PE-YM7601 Terminals

F10

PE-KM8639 Terminals

F11

PE-KM8601 Terminals

F12

PC001 Terminals

F13

GM1412 Terminals

F14

GM1413 Terminals

F15

KM5814 Terminals

F16

GM8103A Terminals

F17

GM8103S Terminals

F18

MNDB Terminals

F19

EMBD Terminals

F20

YM7607 Terminals

F21

SM8645 Terminals

Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,

F2

Chapter 4-Short Circuit Calculation

Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Momentary
Page 183

F22

GM7612 Terminals

F23

7601M1 Terminals

F24

KM8607 Terminals

LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG
Bolted-3ph,SLG,
LL, DLG

Momentary
Momentary
Momentary

F1 is a fault point occurring just downstream of BAC 908


breaker while F2 is fault on High voltage terminal of TRM1. F3, F4
and F5 are fault points on 6.9kV buses while F6 and F7 are fault
points on 480V buses. F8 up to F24 are fault points on critical 480V
loads.
This study will use the detailed recommendations from
7

IEEE Std. 551-2006 Violet Book for calculating the fault currents

and evaluation of equipment ratings as well as ANSI IEEE 8C37.0101999. The calculations will have two major parts namely Momentary
Short circuit calculations and Interrupting short circuit calculations.
Both

momentary

and

interrupting

calculation

will

be

performed. With each calculation, the three phase fault, single line
to ground fault, line to line fault and double line to ground fault will
be calculated. Generally, the E/Z method will be used while
separate X and R network reduction will be utilized to calculate the
X/R ratio at fault point necessary in determining the AC and DC
decrement factors.

IEEE Std. 551-2006 Violet Book Recommended Practice for Calculating ShortCircuit Currents in Industrial and Commercial Power Systems, Chapter 9
8
IEEE Application Guide for AC High-Voltage Circuit Breakers Rated on
Symmetrical Current Basis

Chapter 4-Short Circuit Calculation

Page 184

Table 4.2 Protection Device Short Circuit Rating Evaluation


Summary
SHORT
LV
CIRCUIT
POWER FUSE
MV VCB
LV ACB
MCC
CURRENT
B
I
Rated
MOM,SYM, Interrupting
RMS
Capacity
I
Rated
Rated Making
MOM,ASY
Asymmetrical
(Peak) or
Rated Interrupting
M,PEAK
Interrupting Peak C&L
I
Rated
MOM,ASY
Asymmetrical
M,RMS
Interrupting RMS
I
Rated
INT,ASYM,
Interrupting
RMS
capacity
It should be clearly noted that motors driven by PWM type
VFD are not expected to contribute fault currents and therefore not
included in the short circuit impedance network. This is due to the
fact that in standard PWM VFD, no energy can be transferred back
to the ac line since the overvoltage condition forces the input
rectifier section of the drive into an off or non-conducting state.
For Capacitor bank, since each capacitor is installed with a
current limiting reactor, the contribution of capacitor during short
circuit condition is also neglected. Moreover, IEEE Violet Book
recommends the exclusion of capacitor contribution on short circuit
studies9.

IEEE Std. 551-2006 Violet Book Recommended Practice for Calculating ShortCircuit Currents in Industrial and Commercial Power Systems, Section 7.4, p165

Chapter 4-Short Circuit Calculation

Page 185

4.3 Momentary Short Circuit Calculation


The Momentary short circuit calculations also called Half
(1/2) cycle calculation will be used to evaluate the protective device
duties at cycle after the fault. For Medium-Voltage circuit
breakers, the calculated peak value of the asymmetrical momentary
short circuit current is used to check the closing and latching
capability also called making current. For Low-voltage ACBs, MCCBs
and Fuses,

the

calculated

peak

asymmetrical and the

RMS

asymmetrical value of the momentary short circuit currents will be


used to evaluate the interrupting capacity also called breaking
capacity of the protective devices as summarized on table 4.2.
Momentary calculation will be performed on fault points F1 up to F7.

4.3.1 Calculation of Momentary 3-phase Faults


A three phase fault occur when the three-phase conductors
touches each other and make a current path to ground or
equipment ground as illustrated on figure 4.1. The magnitude of the
fault current IFAULT (in per unit) is calculated as

IFAULT

VPREFAULT
ZTH

Equation 4.1

Where
VPRE-FAULT is the pre-fault per unit voltage. It will be assumed
that pre-fault voltage is 1.0 per unit
ZTH is the Thevenins Equivalent per unit Impedance at Fault
point

The value of per unit fault current IFAULT is then converted to


actual the value using the equation below.
IFAULT ACTUAL=IFAULT PER UNIT x IBASE
Where IBASE is the base current at the fault point
Chapter 4-Short Circuit Calculation

Page 186

Ph-A
Ph-B
Ph-C
IFAULT

ZFAULT=0
(bolted Fault)

Source

Equipment Grounding
Figure 4.1 Three-phase bolted fault
The resulting IFAULT

ACTUAL

is the momentary symmetrical

RMS value of the three phase fault current at fault point or


IMOM,SYM,RMS. The asymmetrical root-mean-square and the peak
asymmetrical value of the short circuit current will be calculated as
well using IEEE Violet book approximation 10 as shown below.

IMOM, ASYM,RMS IMOM,SYM,RMS x 1 2e

-2
X/R

-2

IMOM,ASYM,PEAK IMOM,SYM,RMS x 2 1 e X/R

0.49

X / R
3
0.1e

Equation 4.2

Equation 4.3

Equation 4.4

10

IEEE Std. 551-2006 Violet Book Recommended Practice for Calculating


Short-Circuit Currents in Industrial and Commercial Power Systems, Chapter 2,
p28

Chapter 4-Short Circuit Calculation

Page 187

4.3.1.1 Calculation of Momentary Three-phase Faults for


Main Buses
For Bus 1 (Fault Point F1)
Using the impedance model from chapter 2, the positive
sequence impedance with fault on F1 is shown below on figure 4.2.
BUS1

F1

0.000639

0.000048
ZTL1

+
j0.019257

j0.000137

0.000869086

Reference

ZTRM1
j0.030756955
BUS2

0.035107

0.001451

ZEQA

0.001613
ZTL3

ZTL2
j0.001007

+j0.269004

j0.001119

1pu
Reference

ZTRL3A

0.036692711

0.036692711
ZTRL3B

0.j230430227
BUS3

0.j230430227
BUS4
1.486806

2.189525
ZEQC

ZEQB
+j4.056443

+j2.906046

1pu

1pu

Reference

Reference

Figure 4.2 Momentary Positive Sequence Impedance with


fault at bus 1

Chapter 4-Short Circuit Calculation

Page 188

BUS1

F1

0.000639
0.000917086
+
j0.019257

Reference

ZEQA

ZTRM1 + ZTL1

+j0.030893

0.035107

2.2276687

1.525111

+0.269004i

+4.287880

+3.137595

1pu

1pu

1pu

Reference

Reference

Reference

F1

BUS1
0.000639
+ j0.019257

0.000917086
+j0.03089395
0.0404044

Reference

+j0.237222
1pu
Reference

BUS1

F1

0.000639

0.0413215

+
j0.019257

+j0.268116
1pu
Reference

Reference

Figure 4.3 Momentary Positive Sequence


Thevenins Equivalent Calculation Diagram

Impedance

1
ZTH,F1,MOM ZTL2 ZTRL3A ZEQB 1 ZTL3 ZTRL3B ZEQC 1 ZEQA 1
ZTRM1 ZTL1 ZCON

Chapter 4-Short Circuit Calculation

Page 189

0.0007394

+j0.0179826
1pu
Reference
Figure 4.4 Momentary Positive
Equivalent Circuit at Fault Point F1

Sequence

Thevenins

ZTH,F1,MOM 0.0007394 j0.0179826 pu

Calculating for the separate R and X


For R
BUS1

F1

0.000639

0.000048
ZTL1

Reference
REQA

0.034015

Reference

0.000869086

BUS2
RTL2

0.001451

RTRL3A 0.036692711
BUS3
REQB

RTL3

RTRL3B

0.001613
0.036692711

BUS4
1.750735

Reference

REQC

1.185925

Reference

Figure 4.5 Momentary Positive Sequence Resistance with


fault at bus 1

Chapter 4-Short Circuit Calculation

Page 190

BUS1

F1

0.000639
Reference

Reference

0.0006274
Reference
Figure 4.6 Equivalent Momentary
Resistance with fault at bus 1

Positive

Sequence

1
R R TL2 R TRL3A REQB 1 R TL3 R TRL3B REQC 1 REQA 1
R TRM1 R TL1 RCON

R=0.0006274 pu

For X

BUS1

F1
j0.000137
ZTL1

j0.019257
Reference

j0.030756955

BUS2

XEQA

XTL2

j0.001007

XTL3

j0.001119

j0.269004
Reference

XTRL3A

j0.230430227

BUS3
XEQB

XTRL3B

j0.230430227

BUS4
j4.056443

Reference

XEQC

j2.906046

Reference

Figure 4.7 Momentary Positive Sequence Reactance with


fault at bus 1
Chapter 4-Short Circuit Calculation

Page 191

BUS1

F1
j0.265121

j0.019257

Reference

Reference

j0.017952

Reference
Figure 4.8 Equivalent Momentary
Reactance with fault at bus 1

Positive

Sequence

1
X XTL2 XTRL3A XEQB 1 XTL3 XTRL3B XEQC 1 XEQA 1
XTRM1 XTL1 XCON

X=j0.017952 pu

Calculating for the Momentary 3phase Fault at F1


Momentary symmetrical rms fault current IMOM,SYM,RMS :

IMOM,SYM,RMS

VPREFAULT
ZTH,F1,MOM

VPREFAULT 1.0 pu
IMOM,SYM,RMS

1.0
0.0007394 j0.0179826

IMOM,SYM,RMS 2.282737 - j55.515243 pu


IMOM,SYM,RMS=55.56215/-87.6450 pu

Chapter 4-Short Circuit Calculation

Page 192

Actual Value
IMOM,SYM,RMS=55.56215/-87.6450 x IBASE 13.8kV
IMOM,SYM,RMS=55.56215/-87.6450 x 418.369 A
IMOM,SYM,RMS= 23,245.483 A

Calculating for the Motor and System Contribution to fault

IMotor

1x836.739
3477.16A
0.04040443 j0.2372222

ISystem

1x836.739
16,676.4A
0.00155608 j0.0501509

Momentary asymmetrical rms fault current IMOM,ASYM,RMS :

IMOM, ASYM,RMS IMOM,SYM,RMS x 1 2e

-2
X/R

from the calculation results of momentary symmetrical rms values,


Using separated X and R reduction, X/R ratio is calculated as

X /R

0.017952
28.612
0.000627

IMOM,ASYM,RMS 23,245.483 x 1

-2
2e28.612

IMOM,ASYM,RMS 37,523.193 A
Momentary asymmetrical peak fault current IMOM,ASYM,RMS :

Chapter 4-Short Circuit Calculation

Page 193

IMOM,ASYM,PEAK IMOM,SYM,RMS x

0.49

-2

2 1 e X/R

X / R
3
0.1e

0.49 0.1e

28.612

3 0.4899

IMOM,ASYM,PEAK 23245.483 x

-2x0.4899x

28.612
2 1 e

IMOM,ASYM,PEAK 62,394.567 A
The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the major buses (F2, F3 , F4 , F5, F6 and F7). As shown in table
4.3 the results of the network impedance simplifications which is
the positive sequence impedance and the separately reduced X/R
ratio is used to calculate the momentary symmetrical fault,
momentary asymmetrical fault and the momentary asymmetrical
peak currents as shown on table 4.4.
Table 4.3 Summary of Momentary Fault Point Impedances
and X/R for Main Buses
Fault
Point
F1
F2

F3
F4
F5
F6
F7

Fault Location
13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear (bus)
Primary
terminals TRL3A
Primary
terminals TRL3B
MCC8 Bus
MCC9 Bus

0.000739 + j0.017982

Separately
Reduced
X/R
28.612

0.000783 + j0.0181

26.826

0.002274 + j0.041512

27.768

0.003709 + j0.042493

14.407

0.003861 + j0.042591

13.695

0.043135 + j0.257877
0.043743 + j0.252115

6.574
6.447

Positive Seq.
Impedance (pu)

Chapter 4-Short Circuit Calculation

Page 194

Table 4.4 Summary of Momentary 3 Phase Fault


Fault
Point
F1
F2

F3

F4

F5
F6
F7

Fault Location
13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear
(bus)
Primary
terminals
TRL3A
Primary
terminals
TRL3B
MCC8 Bus
MCC9 Bus

IMOM,SYM,RMS
(A)

IMOM,ASYM,
RMS (A)

IMOM,ASYM,
PEAK (A)

23,245.483

37,523.193

62,394.567

23,091.652

37,107.764

61,772.309

20,126.295

32,421.524

53,938.763

19,616.625

29,705.332

50,154.45

19,565.408

29,439.931

49,779.202

46,003.586
47,006.429

61,187.319
62,268.447

106,226.737
108,186.321

(Continuation) Table 4.4 Summary of Momentary 3 Phase


Fault Contributions
Fault
Point
F1
F2
F3
F4
F5
F6
F7

Fault Location
13.8kV Power Plant Bus
Primary terminals of
TRM1
6.9kV switchgear (bus)
Primary terminals TRL3A
Primary terminals TRL3B
MCC8 Bus
MCC9 Bus

Chapter 4-Short Circuit Calculation

I SYSTEM
Contribution
(A, sym
RMS)
21,713.60

I LOAD
Contribution
(A, sym
RMS)
1,542.19

21,558.56

1,543.01

16,676.38
19,456.65
19,341.16
43,542.54
43,501.20

3,477.16
173.22
239.97
2,609.34
3,684.74

Page 195

4.3.1.2 Calculation of Momentary Three-phase Faults at MV


Loads
For momentary three-phase fault at KM5806
Calculating for the individual momentary three phase fault
at motor terminals for individual Medium Voltage Motors.

BUS1
0.000639

0.000048
ZTL1

+
j0.019257

j0.000137

0.000869086

Reference

ZTRM1
j0.030756955

Zth

Reference

2.2276687

1.525111

+4.287880

+3.137595

1pu

1pu

Reference

Reference

Figure 4.9 Simplification


terminals of KM5806 (F8)

of

Equivalent

Impedance

at

ZTH ZTL2 ZTRL3A ZEQB 1 ZTL3 ZTRL3B ZEQC 1 ZCON ZTRM1 ZTL1

ZTH = 0.0020197 + j0.049027 pu

Chapter 4-Short Circuit Calculation

Page 196

0.5524

0.0406

0.8258

1.0195

+ j3.633829

+j0.321415

+j5.471353

+j6.732829

1pu

1pu

Reference
KM5806

YM7601

0.008415

+ j0.049027

1pu

1pu

Reference

0.0020197

1pu

Reference

Reference

Reference

KM8639

KM8601

Zth

0.0020197

0.0406

0.8258

1.0195

+j0.321415

+j5.471353

+j6.732829

+ j0.007008

F8

0.5440 3Ph
+j3.6268

1pu
Reference
KM5806

1pu
Reference
YM7601

+ j0.049027

1pu

1pu

1pu

Reference

Reference

Reference

KM8639

KM8601

Zth

Figure
4.10 Simplification
To Thevenins
Impedance at terminals of KM5806 (F8)

Equivalent

1
1
1
1
" 1
"
"
"
"

ZTH,F8,MOM ZTH
ZYM7601
ZKM8601
ZK8639 ZTLKM5860
ZKM5806

ZTH,F8,MOM=0.010480+j0.049115 pu

Momentary symmetrical rms fault current IMOM,SYM,RMS :

IMOM,SYM,RMS

VPREFAULT
Z TH,F8,MOM

VPREFAULT 1.0 pu
IMOM,SYM,RMS

1.0
0.010480 + j0.049115

Chapter 4-Short Circuit Calculation

Page 197

IMOM,SYM,RMS 4.2837123 - j19.755751 pu


IMOM,SYM,RMS=20.214/-77.765

pu

Actual Value
IMOM,SYM,RMS=20.214/-77.7650 x IBASE 6.9kV
IMOM,SYM,RMS=20.214/-77.7650 x 836.739 A
IMOM,SYM,RMS= 16,914.55 A
Calculating for the Motor and System Contribution to fault

IMotor

1x836.739
228.157 81.4690 A
0.544 j3.6268

ISystem (20.214 77.765)(836.739) (228.157 81.469)

ISystem 16,686.16A
The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the medium voltage motors.
Table 4.5 Summary of calculation for momentary three phase
fault current and fault point impedance at motor terminals of
each MV motors and Power Factor Capacitor
Motor Fault
at

IMotor
(A)

ISYSTEM
(A)

PE-KM5806

228

16,687

16,914.55

0.010482 + j 0.048345

PE-YM7601

2672

14,263

16,924.59

0.009012 + j 0.04861

PE-KM8639

151

17,650

17,800.91

0.008043 + j 0.046312

PE-KM8601

123

15,935

16,057.54

0.013011 + j 0.050458

19,783.26

0.00308+j0.042183

PC001

IMOM,SYM,RMS
(A) (Total)

Chapter 4-Short Circuit Calculation

Momentary Positive
Sequence Impedance

Page 198

4.3.1.3 Calculation of Momentary Three-phase Faults at LV


Loads
GM1412 F13
Using the circuit simplification from F6 and calculating the
equivalent motor-cable impedance other than GM1412 will result on
the following circuit.

5.56775+j1.438211
0.040286
+j0.273285

2.325952
+j4.283648

F12
3Ph
18.823231

+j44.8172173
GM1412

Reference

Reference

Reference

Figure
4.11
Simplification
To
Thevenins
Impedance at terminals of GM1412 (F12)

Equivalent

Fault point impedance


ZTH,F13,MOM= 5.036830 + j2.010275 p.u

IMOM,SYM,RMS

VPREFAULT
Z TH,F8,MOM

VPREFAULT 1.0 pu
IMOM,SYM,RMS

1.0
5.036830 + j2.010275

IMOM,SYM,RMS 0.171257 - j0.068351 pu


IMOM,SYM,RMS=0.184393 p.u
Chapter 4-Short Circuit Calculation

Page 199

Actual Value
IMOM,SYM,RMS=0.184393 x IBASE 480V
IMOM,SYM,RMS=0.184393 x 12028.13 A
IMOM,SYM,RMS= 2217.91 A
The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the Low Voltage Critical Motors.
Table 4.6 Three Phase Fault Current for Critical 480V Loads
Fault Point
GM1412
(F13)
GM1413
(F14)
KM5814
(F15)
GM8103A
(F16)
GM8103S
(F17)
MNDB (F18)
EMBD (F19)
YM7607
(F20)
SM8645
(F21)
GM7612
(F22)
7601M1
(F23)
KM8607
(F24)

IMOM,

Fault Point
Impedance (p.u)

IMOM, SYM,RMS (p.u)

SYM,RMS

5.03683 + j 2.01027

0.17125 - j 0.06835

2052

5.03683 + j 2.01027

0.17125 - j 0.06835

2052

1.75164 + j 1.47179

0.33463 - j 0.28117

4195

4.31435 + j 2.09191

0.18766 - j 0.09099

2315

4.31435 + j 2.09191

0.18766 - j 0.09099

2315

0.20308 + j 0.39405
0.20308 + j 0.39405

1.03337 - j 2.00513
1.03337 - j 2.00513

27132
27132

0.343 + j 0.38154

1.30307 - j 1.44947

23444

0.79707 + j 0.94461

0.52177 - j 0.61835

8498

1.70714 + j 1.78667

0.27955 - j 0.29258

4375

4.11122 + j 2.13814

0.19145 - j 0.09956

2316

6.09 + j 1.83224

0.15057 - j 0.0453

1692

Chapter 4-Short Circuit Calculation

(A)

Page 200

4.3.2 Calculation of Momentary Single Line to Ground Faults


4.3.2.1 Introduction
A single line to ground fault occur when one of the phase
conductor touches ground or equipment ground as illustrated on
figure 4.12. For Analytical convenience, phase A is traditionally
chosen as the faulted line .The magnitude of the fault current I FAULT
(in per unit) is calculated as

I
Ia1 Ia2 Ia0 aFAULT
3
IaFAULT,pu 3Ia1 3Ia2 3Ia0

IaFAULT,pu

Equation 4.5

3Vpre fault
Z1 Z2 Z0 3ZFAULT

3Vpre fault
Z1 Z2 Z0 3ZFAULT

Equation 4.6

Where Ia1, Ia2, Ia0 is the positive, negative and zero


sequence current component of IaFAULT.
Z1, Z2, Z0, is the thevenins equivalent positive, negative and zero
sequence impedance respectively.
VPRE-FAULT is the thevenins equivalent Voltage.
On this study, the fault impedance ZFAULT is assumed to be
zero as assume the maximum fault current or bolted fault condition.
In that case, equation 4.6 can be reduced to

IaFAULT,pu

3Vpre fault
Z1 Z2 Z0

Chapter 4-Short Circuit Calculation

Equation 4.6

Page 201

Ph-A
Ph-B
Ph-C
IFAULT

ZFAULT=0
(bolted Fault)

Source

Equipment Grounding
Figure 4.12 Illustration of Bolted Single Line to Ground Fault
The actual value is then calculated using the equation below

IaFAULT,actual IaFAULT,pu x IBASE


For X/R, the separately reduced X and R from positive
sequence,

negative

sequence

and

zero

sequence

impedance

network will be used as recommended by IEEE violet Book 11.

XsepPositive XsepNegative XsepZero


X /R
R sepPositive R sepNegative R sepZero

Equation 4.6

11

IEEE Std. 551-2006 Violet Book Recommended Practice for Calculating


Short-Circuit Currents in Industrial and Commercial Power Systems

Chapter 4-Short Circuit Calculation

Page 202

4.3.2.2 Calculation of Single Line to Ground Fault for Main


Buses
For Bus 1 (Fault Point F1)
The fault point impedance derived from 3-phase fault
calculation at F1 is the positive sequence impedance for fault point
with the driving voltage equal to 1 pu as shown in figure 4.13.

Z TH,F1,MOM,1 Z TH,F1,MOM 0.0007394 j0.0179826 pu

0.0007394

+j0.0179826

Ia1

1pu
Reference
Figure 4.13 Momentary Positive Sequence Impedance for
Fault point 1
Consequentially, the negative sequence network is equal to
the positive sequence network impedance as shown in figure 4.14.

Z TH,F1,MOM,2 Z TH,F1,MOM 0.0007394 j0.0179826 pu


0.0007394

+j0.0179826

Ia2

Reference

Figure 4.14 Momentary Negative Sequence Impedance for


Fault point 1

Chapter 4-Short Circuit Calculation

Page 203

The zero sequence impedance at fault point F1 will derived


as follow:

F1
BUS1SLG

ZGEN EQ,ZERO =0.000555+ j0.017761

Reference
ZTL1,ZERO=0.000199+j0.000043

Z TRM1,ZERO=0.000749+j0.026527
Reference

BUS2

ZTL2,ZERO=0.006843
+j0.000325
Z TRL3A,ZERO=0.036692
+j0.230430
BUS3

Reference

BUS4

ZTL3,ZERO
=0.007604+j0.000361
Z TRL3B,ZERO=0.036692
+j0.230430
Reference

Figure 4.15 Momentary Zero Sequence Impedance Diagram

0.000555

+ j0.017761

Ia0

Reference

Figure 4.16 Momentary Zero Sequence Impedance for Fault


point 1

Z TH,F1,MOM,0 0.000555 j0.017761 pu

Chapter 4-Short Circuit Calculation

Page 204

Using these three impedance networks and from the


relation on equation 4.5 where Ia1=Ia2=Ia0, the equivalent network
diagram is shown below where the three impedance networks are
connected in series.

0.000555

ZMOM,ZERO,F1
+j0.017761

0.0007394

ZMOM,NEG,F1

+j0.0179826

0.0007394

+j0.0179826

ZMOM,POS,F1

1pu

Reference

Figure 4.17 Momentary Equivalent Impedance Networks for


Fault point 1
Using Equation 4.6 and figure 4.17, the SLG fault current is
calculated below.

IMOM,SYM,RMS,SLG

3VPREFAULT
Z TH,F1,MOM,1 Z TH,F1,MOM,2 Z TH,F1,MOM,0

3(1)
0.0007394 j0.0179826 0.0007394 j0.0179826 0.000555 + J0.017761

3(1)
0.0020338 j0.0537263

IMOM,SYM,RMS,SLG 2.1107975 - j55.758635 pu


Chapter 4-Short Circuit Calculation

Page 205

IMOM,SYM,RMS,SLG 55.7985/-87.8320 pu
Actual Value

IMOM,SYM,RMS,SLG 55.7985/-87.8320 x IBASE 13.8kV


IMOM,SYM,RMS,SLG 55.7985/-87.8320 x 418.369 A
IMOM,SYM,RMS,SLG 23,344.393 A
Momentary

asymmetrical

rms

fault

IMOM, ASYM,RMS IMOM,SYM,RMS x 1 2e

current

IMOM,ASYM,RMS,SLG

-2
X/R

From the calculation results of momentary symmetrical rms


values, Using separated X and R reduction, X/R ratio is calculated as

XsepPositive XsepNegative XsepZero


X /R
R sepPositive R sepNegative R sepZero

X /R

0.017952 0.017952 0.017761


29.652
0.0006274 0.0006274 0.000555

IMOM,ASYM,RMS 23,344.393 x 1

-2
2e 29.652

IMOM,ASYM,RMS 37,772.456 A
Momentary

asymmetrical

peak

fault

IMOM,ASYM,PEAK IMOM,SYM,RMS x

X / R
3
0.49 0.1e

current

-2

2 1 e X/R

0.49 0.1e

IMOM, ASYM,PEAK 23,344.393 x

IMOM,ASYM,RMS,SLG

29.652
3 0.489

-2x0.498x

2 1 e 29.652

IMOM,ASYM,PEAK 62,772.059A

Chapter 4-Short Circuit Calculation

Page 206

Calculating the system and load contribution to fault current

System Contribution (ISYSTEM)

ISYSTEM Ia1pu Ia2pu Ia0pu xIBASE


Ia0puZ1,LOAD
Ia0puZ2,LOAD

ISYSTEM

Ia0pu xIBASE
Z1,SYSTEM Z1,LOAD Z2,SYSTEM Z2,LOAD

Referring to the network simplification at figure 4.3 for Momentary


Positive Impedance we get
Z1SYSTEM = Z2SYSTEM = 0.000639 + j0.019257 pu
Z1LOAD = Z2LOAD = 0.0413215 + j0.268116 pu

I0pu

MOM,SYM,RMS,SLG

ISYSTEM

0.703599 - j18.586211 pu

0.703599 - j18.586211 0.0413215 + j0.268116

0.000639 + j0.019257 0.0413215 + j0.268116


0.703599 - j18.586211 0.0413215 + j0.268116

0.000639 + j0.019257 0.0413215 + j0.268116


0.703599 - j18.586211 x (418.369)

ISYSTEM 22,318.64 A

Load Contribution (ILOAD)

ILOAD Ia1pu Ia2pu Ia0pu xIBASE


Ia0puZ2,SYSTEM
Ia0puZ1,SYSTEM

ILOAD

Ia0pu xIBASE
Z1,SYSTEM Z1,LOAD Z2,SYSTEM Z2,LOAD

Chapter 4-Short Circuit Calculation

Page 207

ILOAD

0.703599 - j18.586211 0.000639 + j0.019257

0.000639 + j0.019257 0.0413215 + j0.268116


0.703599 - j18.586211 0.000639 + j0.019257

0.000639 + j0.019257 0.0413215 + j0.268116


0.703599 - j18.586211 x (418.369)

ILOAD 1,032.50 A

The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the major buses (F2, F3 , F4 , F5, F6 and F7) using the Microsoft
Excel

developed

by

the

author.

Table

4.7

Summarize

the

Momentary Symmetrical, Momentary Asymmetrical and Momentary


Peak

asymmetrical

currents

for

the

main

buses.

Table

4.8

summarize the current contributions from the Load and the System
for each of the main buses.
Table 4.7 Summary of Momentary Single Line to Ground
Faults
Fault
Point
F1
F2

F3

F4

F5
F6
F7

Fault Location
13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear
(bus)
Primary
terminals
TRL3A
Primary
terminals
TRL3B
MCC8 Bus
MCC9 Bus

Momentary Single Line To Ground Faults


IMOM,SYM,RMS
IMOM,ASYM,
IMOM,ASYM,
(A)
(A)
RMS
PEAK (A)
23,344.39

37,772.46

62,772.06

23,218.87

37,192.39

61,962.16

22,886.87

37,003.65

61,506.19

22,245.65

30,954.18

53,252.87

22,171.50

30,419.29

52,486.52

47,714.93
48,430.04

63,272.95
64,041.41

109,910.03
111,303.31

Chapter 4-Short Circuit Calculation

Page 208

Table 4.8 Summary of Single Line to Ground Fault Current


Contributions for Main Buses
Fault
Point

Fault Location

I SYSTEM
I LOAD
Contribution Contribution
(A, sym RMS) (A, sym RMS)

F1
F2
F3
F4
F5
F6
F7

13.8kV Power Plant Bus


Primary terminals of TRM1
6.9kV switchgear (bus)
Primary terminals TRL3A
Primary terminals TRL3B
MCC8 Bus
MCC9 Bus

Chapter 4-Short Circuit Calculation

22,318.64
22,191.03
20,270.13
22,124.68
22,002.04
46,011.25
46,019.14

1,032.50
1,034.34
2,636.06
130.96
181.29
1,804.28
2,530.89

Page 209

4.3.2.3 Calculation of Momentary Single Line To Ground


Faults at MV and LV Loads
For MV Loads
From the zero sequence impedance model of chapter 2, the
zero sequence network impedance for MV Loads is constructed.
Since all the power transformers connected to the power plant bus
are Delta-Wye grounded including TRM1, we can isolated and
simplify the network diagram as shown in the figure below. On each
fault points, the Thevenins equivalent impedance is the sum of
TRM1 zero sequence impedance and the particular MV load cable
zero sequence impedance as summarized in table 4.9.

Z TRM1,ZERO=0.000749+j0.026527
Reference

BUS2
0.039669

0.030023

0.027628

0.027628

+J 0.001886

+j0.004011

+j0.001314

+j0.001314

F8
SLG

F9
SLG

F10
SLG

F11
SLG

0.003802
+j0.00018

F12
SLG

Figure 4.18 Simplified MV Load Zero Sequence Impedance


Network

Chapter 4-Short Circuit Calculation

Page 210

Table 4.9 Thevenins Equivalent Impedances for Fault on MV


Loads
Fault
Point
F8

Momentary Positive
Sequence Impedance
0.010482+j0.048345

Momentary Negative
Sequence Impedance
0.010482+j0.048345

Momentary Zero
Sequence Impedance
0.040418+j0.028413

F9

0.009012+j0.048610

0.009012+j0.048610

0.030772+j0.030538

F10

0.008043+j0.046312

0.008043+j0.046312

0.028377+j0.027841

F11

0.013011+j0.050458

0.013011+j0.050458

0.052077+j0.028968

F12

0.00308+j0.042183

0.00308+j0.042183

0.004551+j0.026707

Table 4.10 Thevenins Equivalent Impedances for Fault on LV


Loads
Fault
Point
GM1412
GM1413
KM5814
GM8103A
GM8103S
MNDB
EMBD
YM7607
SM8645
GM7612
7601M1
KM8607

Positive
Sequence
Impedance
5.03683+ j
2.01027
5.03683+ j
2.01027
1.75164+ j
1.47179
4.31435+ j
2.09191
4.31435+ j
2.09191
0.20308+ j
0.39405
0.20308+ j
0.39405
0.343+ j
0.38154
0.79707+ j
0.94461
1.70714+ j
1.78667
4.11122+ j
2.13814
6.09+ j
1.83224

Negative
Sequence
Impedance
5.03683+ j
2.01027
5.03683+ j
2.01027
1.75164+ j
1.47179
4.31435+ j
2.09191
4.31435+ j
2.09191
0.20308+ j
0.39405
0.20308+ j
0.39405
0.343+ j 0.38154
0.79707+ j
0.94461
1.70714+ j
1.78667
4.11122+ j
2.13814
6.09+ j 1.83224

Chapter 4-Short Circuit Calculation

Zero Sequence
Impedance
12.35077+ j
1.38294
12.35077+ j
1.38294
5.02091+ j
1.25913
6.50309+ j
1.56311
6.50309+ j
1.56311
0.41054+ j
0.33754
0.41054+ j
0.33754
0.54528+ j
0.33539
2.2165+ j
0.86072
4.64308+ j
1.56237
11.12113+ j
1.56311
13.55794+ j
0.80514

Page 211

Repeating the same procedure used for calculating the


Momentary Single Line to Ground Fault Current for fault on Main
Buses, the fault current are calculated using Microsoft excel
developed by the author and the results are summarized in the
table below.
Table 4.11 Summary of Momentary Single Line to Ground
Fault Current for MV Loads.
Fault Point

IMOM,SYM,RMS,SLG (A)

(F8) PE-KM5806
(F9) PE-YM7601
(F10) PE-KM8639
(F11) PE-KM8601
(F12) PC001

18,013.59
18,354.72
19,548.60
16,562.86
22,495.35

Table 4.12 Summary of Momentary Single Line to Ground


Fault Current for LV Loads.
Fault Point
(F13) GM1412
(F14) GM1413
(F15) KM5814
(F16) GM8103A
(F17) GM8103S
(F18) MNDB
(F19) EMBD
(F20) YM7607
(F21) SM8645
(F22) GM7612
(F23) 7601M1
(F24) KM8607

IMOM,SYM,RMS,SLG (A)
1,564.38
1,564.38
3,796.78
2,229.31
2,229.31
25,946.37
25,946.37
21,868.29
7,678.70
3,776.52
1,785.85
1,381.32

Repeating the same procedure used for calculating the


current contributions to Momentary Single Line to Ground Fault for
fault on Main Buses (bus 3,6 and 7), the fault current contribution
are calculated using Microsoft excel and the results are summarized
in the table below.
Chapter 4-Short Circuit Calculation

Page 212

Table 4.13 Summary of Calculation Results for Momentary


Single Line to Ground Fault Current Contributions on Fault
Current on MV Loads
Motor Fault at
PEKM5806
PEYM7601
PEKM8639
PEKM8601

System
Motor
System
Motor
System
Motor
System
Motor

I0pu
3.161-j6.4423
2.6089-j6.8307
2.6965-j7.3058
3.4001-j5.6546

Positive
Sequence
Impedance

Ia1 pu
Contribution

0.0106+j0.0489
0.544+j3.6268
0.0115+j0.0575
0.0311+j0.3115
0.0081+j0.0467
0.8199+j5.4664
0.0131+j0.0508
1.0085+j6.7237

3.1241-j6.3529
0.0369-j0.0894
2.2885-j5.7214
0.3204-j1.1092
2.675-j7.2432
0.0214-j0.0626
3.3786-j5.6088
0.0214-j0.0457

Table 4.13 (continuation)


Motor Fault at
PE-KM5806
PE-YM7601
PE-KM8639
PE-KM8601

System
Motor
System
Motor
System
Motor
System
Motor

Negative
Sequence
Impedance
0.0106+j0.0489
0.544+j3.6268
0.0115+j0.0575
0.0311+j0.3115
0.0081+j0.0467
0.8199+j5.4664
0.0131+j0.0508
1.0085+j6.7237

Chapter 4-Short Circuit Calculation

Ia2 pu
Contribution
3.1241-j6.3529
0.0369-j0.0894
2.2885-j5.7214
0.3204-j1.1092
2.675-j7.2432
0.0214-j0.0626
3.3786-j5.6088
0.0214-j0.0457

Page 213

Table 4.13 (continuation)


Motor Fault at
PEKM5806

System

Ia0 pu
Contribution
3.161-j6.4423

ISLG pu

ISLG (A)

9.4092-j19.1482
17,851.94

Motor

0 0.0738-j0.1789
161.99

PEYM7601

System

2.6089-j6.8307

7.186-j18.2736
16,430.04

Motor

0 0.6408-j2.2185
1,932.23

PEKM8639

System

2.6965-j7.3058

Motor

8.0467-j21.7922

19,437.80

0 0.0429-j0.1252
110.82

PEKM8601

System

3.4001-j5.6546

10.1575-j16.8723
16,478.69

Motor

0 0.0428-j0.0915

PC001

84.63
22,495.35

Chapter 4-Short Circuit Calculation

Page 214

4.3.3 Calculation of Momentary Line to Line Faults


A line to line fault occur when two of the three phase
conductors touches each other as illustrated on figure 4.19. For
Analytical convenience, phase B and phase C is traditionally
chosen as the faulted lines. The magnitude of the fault current I FAULT
(in per unit) is calculated as

Ia 0; Ib Ic IFAULT

Ia0
1 1
I 1 1 a
a1 3
Ia2
1 a2

1 Ia
a2 Ib
a Ic

Ia0
1 1
I 1 1 a
a1 3
Ia2
1 a2

1 0
a2 Ib
a Ib

Ia0 0

Ia1

1
1
aIb a2Ib (a a2 )Ib
3
3

Ia2

1 2
1
a Ib aIb (a2 a)Ib
3
3

Ia1 Ia2

Ph-A
Ph-B
Ph-C

IFAULT
ZFAULT=0
(bolted Fault)

Figure 4.19 Illustration of Bolted Line to Line Fault


The derived relation between symmetrical component of
currents shows that Ia1=-Ia2 and Ia0=0. This means that one can
construct an equivalent sequence network where the positive and
Chapter 4-Short Circuit Calculation

Page 215

negative sequence impedance can be connected in parallel as


shown in figure 4.20. Using this network, the positive sequence
current can be calculated in terms of the sequence impedance
values.

Z1
Ia1

Va1

Ia2

Z2
Va2

VF

Figure 4.20 Equivalent Sequence Impedance Network for


Line to Line Fault.

Ia1 Ia2

VF
Z1 Z2

Equation 4.7

Using these values of positive and negative sequence currents,


Phase values of the fault current I b and Ic can be derived using the
matrix equation for sequence and phase domain currents.

Ia 1 1
I 1 a2
b
Ic 1 a

1 Ia0
a Ia1
a2 Ia2

Ia 0
IFAULT Ib (a2Ia1 aIa2 )
Since Ia1=-Ia2, above equation can be simplified as

IFAULT Ib (a2Ia1 aIa2 ) j 3 Ia1

Equation 4.8

Ic IFAULT j 3 Ia1

Equation 4.9

Chapter 4-Short Circuit Calculation

Page 216

4.3.3.1 Calculation of Line to Line Fault for Main Buses


For Bus 1 (Fault Point F1)
The fault point impedance derived from 3-phase fault
calculation at F1 is the positive sequence impedance for fault point
with the driving voltage equal to 1 pu as shown in figure 4.21.

Z TH,F1,MOM,1 Z TH,F1,MOM 0.0007394 j0.0179826 pu

0.0007394

+j0.0179826

Ia1

1pu
Reference
Figure 4.21 Momentary Positive Sequence Impedance for
Fault point 1
Consequentially, the negative sequence network is equal to
the positive sequence network impedance as shown in figure 4.22.

Z TH,F1,MOM,2 Z TH,F1,MOM 0.0007394 j0.0179826 pu


0.0007394

+j0.0179826

Ia2

Reference

Figure 4.22 Momentary Negative Sequence Impedance for


Fault point 1

Chapter 4-Short Circuit Calculation

Page 217

Using these three impedance networks and from the


relation on equation 4.5 where Ia1=-Ia2

and Ia0=0, the equivalent

network diagram is shown in figure 4.23 where the two impedance


networks are connected in parallel.

Ia1

0.0007394

0.0007394

+j0.0179826

+j0.0179826

1 pu

Ia2

Figure 4.23 Equivalent Sequence Impedance for Fault point 1


Using equation 4.7, the value of the positive and negative
sequence impedance is calculated below.

Ia1 Ia2

VF
ZTH,MOM,1 ZTH,MOM,2

1
0.0007394 j0.0179826 0.0007394 j0.0179826
1
Ia1
0.001478 j0.035965
Ia1

Ia1 1.141368 j27.757621 pu


Ia2 Ia1 -1.141368 j27.757621 pu
Using equation 4.8 and 4.9 to calculate the line b and c fault current

Ib Ic j 3 Ia1 j 3 1.141368 j27.757621

Ib -48.077611 - j1.976908 pu
Ib=48.118/-117.640 pu

Chapter 4-Short Circuit Calculation

Page 218

Actual value
Ib=48.118/-117.640 x IBASE 13.8kV
Ib=48.118/-117.640 x 418.369 A
IMOM,SYM,RMS,LL = Ib= 20,131.179/-117.640 A

Momentary asymmetrical rms fault current IMOM,ASYM,RMS,LL :

IMOM, ASYM,RMS IMOM,SYM,RMS x 1 2e

-2
X/R

From the calculation results of momentary symmetrical rms


values, Using separated X and R reduction, X/R ratio is calculated as
For X/R ratio

XsepPositive XsepNegative
X /R
R sepPositive R sepNegative
X /R

0.017952 0.017952
28.612
0.0006274 0.0006274

IMOM,ASYM,RMS,LL 20,131.179 x 1

-2
28.612
2e

IMOM,ASYM,RMS,LL 32,496.039 A

Momentary asymmetrical peak fault current IMOM,ASYM,RMS,SLG :

IMOM,ASYM,PEAK IMOM,SYM,RMS x

-2

2 1 e X/R

X / R
3
0.49 0.1e

Chapter 4-Short Circuit Calculation

Page 219

0.49 0.1e

28.612
3 0.489

IMOM,ASYM,PEAK,LL 20,131.179 x

-2x0.498x

2 1 e 28.612

IMOM,ASYM,PEAK,LL 54,035.28 A

Calculating for the current contribution:

j 3 Ia1Z1LOAD
IbSYSTEM
xIBASE
Z1SYSTEM Z1LOAD
j 3 Ia1Z1SYSTEM
IbLOAD
xIBASE
Z1SYSTEM Z1LOAD
Referring to the network simplification at figure 4.3 for Momentary
Positive Impedance we get
Z1SYSTEM = Z2SYSTEM = 0.000639 + j0.019257 pu
Z1LOAD = Z2LOAD = 0.0413215 + j0.268116 pu

j 3 1.1413 j27.7570.04132 + j0.268


IbSYSTEM
x418.369
0.000639 + j0.019257 0.0413 + j0.268

IbSYSTEM 18,804.53 A

j 3 1.1413 j27.7570.000639 + j0.019257


IbLOAD
x418.369
0.000639
+
j0.019257

0.0413
+
j0.268

IbSYSTEM 1,335.58 A

Chapter 4-Short Circuit Calculation

Page 220

The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the major buses (F2, F3 , F4 , F5, F6 and F7) using the Microsoft
Excel

developed

by

the

author.

Table

4.14

Summarize

the

Momentary Symmetrical, Momentary Asymmetrical and Momentary


Peak asymmetrical currents for the main buses. Table 4.15
summarize the current contributions from the Load and the System
for each of the main buses.

Table 4.14 Summary of Momentary Line to Line Faults


Fault
Point
F1

F2

F3

F4

F5
F6
F7

Fault
Location
13.8kV
Power Plant
Bus
Primary
terminals
of TRM1
6.9kV
switchgear
(bus)
Primary
terminals
TRL3A
Primary
terminals
TRL3B
MCC8 Bus
MCC9 Bus

Momentary Line To Line Faults


IMOM,ASYM,PEAK
IMOM,SYM,RMS (A)
IMOM,ASYM,RMS (A)
(A)
20,131.18

32,496.04

54,035.28

19,997.96

32,136.27

53,496.39

17,429.88

28,077.86

46,712.34

16,988.50

25,725.57

43,435.03

16,944.14

25,495.73

43,110.05

39,840.27
40,708.76

52,989.77
53,926.06

91,995.05
93,692.10

Chapter 4-Short Circuit Calculation

Page 221

Table 4.15 Summary of Momentary Line to Line Fault Current


Contributions for Main Buses
I SYSTEM
I LOAD
Contribution Contribution

Fault
Point

Fault Location

F1
F2
F3
F4
F5
F6
F7

13.8kV Power Plant Bus


Primary terminals of TRM1
6.9kV switchgear (bus)
Primary terminals TRL3A
Primary terminals TRL3B
MCC8 Bus
MCC9 Bus

(A, sym RMS) (A, sym RMS)

18,804.53
18,670.26
14,442.17
16,849.95
16,749.94
37,708.95
37,673.14

1,335.58
1,336.28
3,011.31
150.01
207.82
2,259.76
3,191.08

4.3.3.2 Calculation of Line to Line Fault for MV and LV Loads


For MV Loads
The Line to line fault for MV and LV loads are calculated
using the positive and negative sequence impedance derived from
momentary three-phase and single line to ground fault calculation.
Repeating the same procedure used for calculating the momentary
line to line fault for the main buses using Microsoft excel, the
calculation results is summarized in table 4.16 ad 4.17.
Table 4.16 Calculation Results for Momentary Line to Line
Fault for MV Loads
Fault
Point
PEKM5806
PEYM7601
PEKM8639
PEKM8601
PC001

Ia1 (pu)
Mom, Sym, RMS

Ib (pu)
Mom, Sym, RMS

2.141856-j9.877875

-17.108982-j3.709803

Ib (A)
Mom, Sym,
RMS
14,648.4280

1.843597-j9.943964

-17.223451-j3.193204

14,657.1222

1.820142-j10.480192

-18.152226-j3.152579

15,416.0407

2.395899-j9.291376

-16.093135-j4.149820

13,906.2400

0.860868-j11.790259

-20.421328-j1.491067

17,132.809

Chapter 4-Short Circuit Calculation

Page 222

Table 4.17 Calculation Results for Momentary Line to Line


Fault for LV Loads
Fault
Point
(F13)
GM1412
(F14)
GM1413
(F15)
KM5814
(F16)
GM8103
A
(F17)
GM8103
S
(F18)
MNDB
(F19)
EMBD
(F20)
YM7607
(F21)
SM8645
(F22)
GM7612
(F23)
7601M1
(F24)
KM8607

Ia1 (pu)
Mom, Sym, RMS

Ib (pu)
Mom, Sym, RMS

0.085628j0.034175
0.085628j0.034175
0.167318j0.140587
0.093832j0.045496

-0.059194j0.148313
-0.059194j0.148313
-0.243504j0.289804
-0.078802j0.162522

0.093832j0.045496

-0.078802j0.162522

0.516685j1.002566
0.516685j1.002566
0.651537j0.724739
0.260886j0.309178
0.139779j0.146292
0.095726j0.049784
0.075286-j0.02265

-1.736496j0.894925
-1.736496j0.894925
-1.255285j1.128496
-0.535513j0.451867
-0.253385j0.242105
-0.08623-j0.165802
-0.039232-j0.1304

Chapter 4-Short Circuit Calculation

Ib (A)
Mom, Sym,
RMS
1,920.77
1,920.77
4,552.95
2,172.51

2,172.51

23,497.42
23,497.42
20,303.14
8,427.93
4,215.33
2,247.88
1,637.93

Page 223

4.3.4 Calculation of Momentary Double Line to Ground


Faults
A double line to ground fault occur when two of the three
phase conductors touches each other and at the same time come in
contact with the equipment grounding as illustrated on figure 4.24.
For Analytical convenience, phase B and phase C is traditionally
chosen as the faulted lines. The magnitude of the fault current I FAULT
(in per unit) is calculated as

Ph-A

ZFAULT=0
(bolted Fault)

Ph-B

IBFAULT

Ph-C
ICFAULT
Source

IN
Equipment Grounding
Figure 4.24 Illustration of Bolted Double Line to Ground Fault
For Double line to ground fault, the conditions are as follows
1. Line A current is approximately zero (IA=0)
2. Vector Sum of IB and IC is IN
3. VB=VC=0
Using condition 1 Ia=0, since Ia=Ia0+Ia1+Ia2
Ia0+Ia1+Ia2 = 0
Using the relation between the sequence voltage and phase voltage
and condition 3 (VB=VC=0)

Va0
1 1
V 1 1 a
a1 3
Va2
1 a2

1 Va
a2 Vb
a Vc

Chapter 4-Short Circuit Calculation

Page 224

Va0
1 1
V 1 1 a
a1
3
Va2
1 a2

Va0

1 Va
a2 0
a 0

1
1
1
Va; Va1 Va; Va2 Va
3
3
3

So it follows that

Va0 Va1 Va2


Now, using the relation derived from condition 1 and 3, the
sequence networks can be arranged as follows.

Ia1

Ia2

Va1

Ia0

ZPOS
VF

ZNEG
Va2

Va0

ZZERO

Figure 4.25 Interconnected Sequence Networks for Double


Line to Ground Fault
Using the above sequence diagram on figure 4.25, the

VF Ia1(Z1

Ia1

1
1
1

Z2
Z0

) Ia1(Z1

VF
Z2Z0
(Z1
)
Z0 Z2

Z2Z0
)
Z0 Z2

Equation 4.10

Using current division to determine the I a2 and Ia0

Z2

Ia0 Ia1
Z

Z
2
0

Chapter 4-Short Circuit Calculation

Equation 4.11

Page 225

Z0

Ia2 Ia1
Z

Z
2
0
Then, using the
Ia

currents Ib
Ic

Equation 4.12

relation between the sequence currents and phase


1 1 1 Ia0
1 a2 a I

a1
Equation 4.13
2
1 a a Ia2

Ia Ia0 Ia1 Ia2


Ib Ia0 a2Ia1 aIa2
Ic Ia0 aIa1 a2Ia2
For the ground current IN

IN Ib Ic

Equation 4.14

Actual Value

IaFAULT,actual IaFAULT,pu x IBASE


For X/R, the separately reduced X and R from positive
sequence,

negative

sequence

and

zero

sequence

impedance

network will be used.

Xsep,1
X /R
R sep,1

Xsep,2 Xsep,0
Xsep,2 Xsep,0
R sep,2 R sep,0
R sep,2 R sep,0

Chapter 4-Short Circuit Calculation

Equation 4.16

Page 226

4.3.4.1 Calculation of Double Line to Ground Fault for Main


Buses
For Bus 1 (Fault Point F1)

The fault point impedances derived from single line to


ground fault calculation at F1 are

ZTH,F1,MOM,1 ZTH,F1,MOM 0.0007394 j0.0179826 pu


Z TH,F1,MOM,2 Z TH,F1,MOM 0.0007394 j0.0179826 pu
ZTH,F1,MOM,0 0.000555 j0.017761 pu
Using these values, the sequence network is arranged on the figure
below.

Ia1

Ia0

Ia2
0.0007394

0.0007394

0.000555

j0.0179826

j0.0179826

j0.017761

1 pu

Figure 4.26 Interconnected Sequence Networks for Double


Line to Ground Fault at F1
Calculating the positive sequence current I a1 using equation 4.10

Ia1

Ia1

VF
Z2Z0
(Z1
)
Z0 Z2

1
0.0007394 j0.01798260.000555 j0.017761
0.0007394 j0.0179826
0.0007394 j0.0179826 0.000555 j0.017761

Ia1 1.4641 - j37.091449 pu


Calculating the positive sequence current I a0 using equation 4.11
Chapter 4-Short Circuit Calculation

Page 227

Z2

Ia0 Ia1
Z

Z
2
0

0.0007394 j0.0179826
Ia0 Ia1

0.000555

j
0.017761

0.0007394

j
0.0179826

Ia0 -0.645262 j18.667654 pu


Calculating the positive sequence current I a0 using equation 4.12

Z0

Ia2 Ia1
Z

Z
2
0

0.0007394 j0.0179826

Ia2 Ia1
0.000555 j0.017761 0.0007394 j0.0179826
Ia2 -0.818737 j18.423794 ipu
Calculating the phase currents using equation 4.13

Ia 1 1 1 - 0.645262 j18.667654
I 1 a2 a 01.4641 - j37.091449
b

Ic 1 a a2 - 0.818737 j18.423794

Ia 0
Ib -49.045505 j26.024573 pu
Ib = 55.522/152.0480 pu

Ic 47.109717 j29.978391 pu
Ic = 55.839/32.47

pu

Calculating the ground current using equation 4.14

IN Ib Ic

IN -49.045505 j26.024573 47.109717 j29.978391


IN -1.935787 j56.002964 pu
IN = 56.036/91.9790 pu

Chapter 4-Short Circuit Calculation

Page 228

Actual Value

Ib 55.522/152.0480 x IBASE 13.8kV


Ib 55.522/152.0480 x 418.369 A

IMOM,SYM,RMS,b 23228.862/152.0480 A

Ic 55.839/32.470 x IBASE 13.8kV


Ic 55.839/32.470 x 418.369 A

IMOM,SYM,RMS,c 23361.439/32.470 A
IN 56.036/91.9790 x IBASE 13.8kV
IN 56.036/91.9790 x 418.369 A

IMOM,SYM,RMS,N 23,443.897/91.9790 A

Momentary asymmetrical rms fault currents

IMOM, ASYM,RMS IMOM,SYM,RMS x 1 2e

-2
X/R

From the calculation results of momentary symmetrical rms


values, Using separated X and R reduction, X/R ratio is calculated as
For X/R ratio using equation 4.16

Xsep,1
X /R
R sep,1

Xsep,2 Xsep,0
Xsep,2 Xsep,0
R sep,2 R sep,0
R sep,2 R sep,0

Chapter 4-Short Circuit Calculation

Page 229

0.017952 x 0.017761
0.017952 0.017761 29.156
X /R
0.0006274 x 0.000555
0.0006274
0.0006274 0.000555
0.017952

IMOM,ASYM,RMS,b 23,228.862 x 1

-2
2e 29.156

IMOM, ASYM,RMS,b 37,543.784 A

IMOM,ASYM,RMS,c 23,361.439 x

-2
1 2e 29.156

IMOM,ASYM,RMS,c 37,758.063 A

Momentary asymmetrical peak fault currents

IMOM,ASYM,PEAK IMOM,SYM,RMS x

-2

2 1 e X/R

X / R
3
0.49 0.1e

29.156
3 0.489

0.49 0.1e

IMOM,ASYM,PEAK,b 23,228.862 x

-2x0.489x

2 1 e 29.156

IMOM,ASYM,PEAK,b 62,409.251 A

Chapter 4-Short Circuit Calculation

Page 230

IMOM,ASYM,PEAK,c 23,361.439 x

-2x0.489x

2 1 e 29.156

IMOM,ASYM,PEAK,c 37,758.063 A

Calculating for the current contribution:

a2I

aIa2puZ2,LOAD
a1puZ1,LOAD
IBSystem

Ia0pu xIBASE
Z1,SYSTEM Z1,LOAD Z2,SYSTEM Z2,LOAD

a2I
aIa2puZ2,SYSTEM
a1puZ1,SYSTEM

xIBASE
IBLOAD

Z1,SYSTEM Z1,LOAD Z2,SYSTEM Z2,LOAD

aIa1puZ1,LOAD
a2Ia2puZ2,LOAD
ICSystem

Ia0pu xIBASE
Z1,SYSTEM Z1,LOAD Z2,SYSTEM Z2,LOAD

aI
a2Ia2puZ2,SYSTEM
a1puZ1,SYSTEM
xIBASE
ICLOAD

Z1,SYSTEM Z1,LOAD Z2,SYSTEM Z2,LOAD

Referring to the network simplification at figure 4.3 for


Momentary Positive Impedance we get
Z1SYSTEM = Z2SYSTEM = 0.000639 + j0.019257 pu
Z1LOAD = Z2LOAD = 0.0413215 + j0.268116 pu

Z1LOAD + Z1SYSTEM = Z2LOAD + Z2SYSTEM = 0.0419605+j0.287373 pu

Z1,LOAD
Z1,SYSTEM Z1,LOAD

0.0413215 + j0.268116
0.9340 j7.4030 pu
0.0419605 + j0.287373

Chapter 4-Short Circuit Calculation

Page 231

Z1,SYSTEM
Z1,SYSTEM Z1,LOAD

0.000639 + j0.019257
0.06592 j7.4030 pu
0.0419605 + j0.287373

Z1,LOAD
IBSystem a2Ia1pu aIa2pu *

a0pu xIBASE
Z

1,LOAD
1,SYSTEM

Substituting the values to calculate the current contributions

IBSystem 22,012.50 A
IBLOAD 1,358.84 A

ICSystem 22,034.85 A
ICLOAD 1,362.17 A

INSystem 22928.75 A
INLOAD 518.45 A

Chapter 4-Short Circuit Calculation

Page 232

The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the major buses (F2, F3 , F4 , F5, F6 and F7) using the Microsoft
Excel developed by the author. Table 4.18, 4.19, 4.20 Summarize
the

Momentary

Symmetrical,

Momentary

Asymmetrical

and

Momentary Peak asymmetrical currents for the main buses of phase


B, phase C and neutral respectively. Table 4.21, 4.22, 4.23
summarize the current contributions from the Load and the System
for each of the main buses.

Table 4.18 Summary of Momentary Double Line to Ground


Faults for Phase B
Fault
Point

F1
F2

F3

F4

F5

F6
F7

Fault
Location

13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear
(bus)
Primary
terminals
TRL3A
Primary
terminals
TRL3B
MCC8 Bus

DLG FAULT CURRENT PHASE B Ib


IMOM,SYM,
RMS(A)

IMOM,ASYM
,RMS(A)

IMOM,ASYM,
PEAK (A)

23,228.86

37,543.78

62,409.25

23,149.79

37,244.80

61,982.52

21,744.04

35,126.22

58,397.82

22,336.41

32,863.58

55,852.39

22,382.07

32,659.18

55,608.18

46,811.78

62,162.35

107,952.32

47,565.81

62,950.86

109,391.00

MCC9 Bus

Chapter 4-Short Circuit Calculation

Page 233

Table 4.19 Summary of Momentary Double Line to Ground


Faults for Phase C
Fault
Point

F1
F2

F3

F4

F5

F6
F7

Fault
Location

13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear
(bus)
Primary
terminals
TRL3A
Primary
terminals
TRL3B
MCC8 Bus
MCC9 Bus

DLG FAULT CURRENT PHASE C Ic


IMOM,SYM,
RMS(A)
23,361.44

IMOM,ASY
M,RMS(A)
37,758.06

IMOM,ASY
M,PEAK (A)
62,765.45

23,161.97

37,264.40

62,015.14

22,057.77

35,633.02

59,240.39

20,152.43

29,650.28

50,391.31

19,943.15

29,100.40

49,548.71

47,022.97
47,947.66

62,442.79
63,456.22

108,439.34
110,269.17

Chapter 4-Short Circuit Calculation

Page 234

Table 4.20 Summary of Momentary Double Line to Ground


Faults for Neutral Short Circuit Current
Fault
Point

F1
F2

F3

F4

F5

F6
F7

Fault
Location

13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear
(bus)
Primary
terminals
TRL3A
Primary
terminals
TRL3B
MCC8 Bus
MCC9 Bus

DLG FAULT NEUTRAL CURRENT In


IMOM,SYM,
RMS(A)

IMOM,ASY
M,RMS(A)

IMOM,ASY
M,PEAK (A)

23,443.90

37,891.34

62,986.99

23,347.50

37,562.89

62,511.88

26,523.46

42,847.08

71,233.87

25,605.38

37,673.21

64,026.46

25,474.63
49,558.20
49,941.53

37,171.76
65,809.37
66,095.00

63,291.65
114,285.81
114,854.64

Table 4.21 Summary of Momentary Double Line to Ground


Faults Current Contribution for Phase B
Fault
Point
F1
F2
F3
F4
F5
F6
F7

Fault Location

I SYSTEM
I LOAD
Contribution Contribution
(A, sym RMS) (A, sym RMS)

13.8kV Power Plant Bus


Primary terminals of
TRM1
6.9kV switchgear (bus)
Primary terminals TRL3A
Primary terminals TRL3B
MCC8 Bus
MCC9 Bus

Chapter 4-Short Circuit Calculation

22,012.50
21,939.59

1,358.84
1,351.47

20,719.87
21,286.85
21,329.92
44,417.90
45,119.75

1,188.74
1,191.03
1,191.12
2,696.67
2,751.79

Page 235

Table 4.22 Summary of Momentary Double Line to Ground


Faults Current Contribution for Phase C
Fault
Point

Fault Location

F1
F2
F3
F4
F5
F6
F7

13.8kV Power Plant Bus


Primary terminals of TRM1
6.9kV switchgear (bus)
Primary terminals TRL3A
Primary terminals TRL3B
MCC8 Bus
MCC9 Bus

I SYSTEM
I LOAD
Contribution Contribution
(A, sym RMS) (A, sym RMS)

22,034.85
21,846.11
20,911.82
19,081.06
18,879.37
44,402.31
45,266.37

1,362.17
1,351.78
1,197.19
1,132.43
1,125.75
2,702.05
2,761.50

Table 4.23 Summary of Momentary Double Line to Ground


Faults Current Contribution for Neutral
Fault
Point
F1
F2
F3
F4
F5
F6
F7

Fault Location

I SYSTEM
I LOAD
Contribution Contribution
(A, sym RMS) (A, sym RMS)

13.8kV Power Plant Bus


Primary terminals of
TRM1
6.9kV switchgear (bus)
Primary terminals TRL3A
Primary terminals TRL3B
MCC8 Bus
MCC9 Bus

22,928.76

518.45

22,834.47
25,940.65
25,042.74
24,914.87
48,469.24
48,844.15

516.32
586.56
566.25
563.36
1,095.96
1,104.44

4.3.4.2 Calculation of Momentary


Faults at MV and LV Loads

Double Line to Ground

Double line to ground fault for MV and LV loads are


calculated

using

the

positive,

negative

and

zero

sequence

impedance derived from momentary three-phase and single line to


ground fault calculation. Repeating the same procedure used for
calculating the momentary double to line ground fault for the main
buses using Microsoft excel, the calculation results is summarized in
table 4.16 ad 4.17.
Chapter 4-Short Circuit Calculation

Page 236

Table 4.24 Summary of Per Unit Sequence Fault Current for


Momentary Double Line to Ground Fault on MV Loads
Motor
Fault at

Ia1 (pu)

Ia0 (pu)

Ia2 (pu)

PE-KM5806

4.495422-j12.588457

-4.707132+j5.421164

0.211710+j7.167293

PE-YM7601

3.917636-j13.168263

-4.148078+j6.448597

0.230442+j6.719665

PE-KM8639

4.0390-j13.972787

-4.437715+j6.985188

0.398714+j6.987598

PE-KM8601

4.695331-j11.418670

-4.598863+j4.254588

-0.09646+j7.164081

PC001

1.516717-j16.936973

-1.31169+j10.293428

-0.20502+j6.643545

Table 4.25 Summary of Per Unit Sequence Fault Current for


Momentary Double Line to Ground Fault on LV Loads
Motor Fault at

Ia1 (pu)

Ia0 (pu)

Ia2 (pu)

GM1412

0.102-j0.036808

-0.0327-j0.005264

-0.0692-j0.031543

GM1413

0.102-j0.036808

-0.0327-j0.005264

-0.0692-j0.031543

KM5814

0.2053-j0.153457

-0.076-j0.025741

-0.1292-j0.127716

GM8103A

0.1202-j0.053469

-0.0529-j0.015946

-0.0673-j0.037523

GM8103S

0.1202-j0.053469

-0.0529-j0.015946

-0.0673-j0.037523

MNDB

0.7503-j1.24644

-0.4672-j0.487746

-0.283-j0.758693

EMBD

0.7503-j1.24644

-0.4672-j0.487746

-0.283-j0.758693

YM7607

0.8781-j0.891114

-0.4532-j0.332749

-0.4248-j0.558364

SM8645

0.3367-j0.34786

-0.1517-j0.077363

-0.185-j0.270497

GM7612

0.1776-j0.16323

-0.0758-j0.033877

-0.1018-j0.129353

7601M1

0.1139-j0.053429

-0.0364-j0.007289

-0.0774-j0.04614

KM8607

0.0901-j0.024195

-0.0297-j0.003088

-0.0603-j0.021106

Chapter 4-Short Circuit Calculation

Page 237

Table 4.26 Summary of Momentary Double Line to Ground


Fault Current on MV Loads
Fault Point
PE-KM5806

PE-YM7601

PE-KM8639

PE-KM8601

Contribution
From
Total
System
Motor
Total
System
Motor
Total
System
Motor
Total
System
Motor

PC001

Ib (A)

Ic (A)

IN (A)

20,559.40
20,342.56
219.95
20,353.26
17,852.87
2,549.73
21,644.47
21,503.94
144.97
19,328.27
19,210.24
118.66
22,072.13

12,994.81
12,837.64
181.62
14,164.53
12,358.83
2,173.84
14,919.71
14,811.92
122.84
11,698.25
11,614.48
97.19
20,955.39

18,022.26
17,941.40
81.03
19,247.16
18,237.81
1,013.09
20,773.65
20,714.78
58.88
15,726.68
15,686.72
40.18
26,047.69

Table 4.27 Summary of Momentary Double Line to Ground


Fault Current on LV Loads
Fault Point
GM1412
GM1413
KM5814
GM8103A
GM8103S
MNDB
EMBD
YM7607
SM8645
GM7612
7601M1
KM8607

Ib (A)
2,133.42
2,133.42
5,256.68
2,529.84
2,529.84
29,382.43
29,382.43
24,477.24
10,028.84
4,979.34
2,518.89
1,818.63

Ic (A)
1,882.78
1,882.78
4,245.71
2,242.56
2,242.56
23,193.47
23,193.47
20,764.36
7,770.08
3,903.19
2,159.30
1,625.54

Chapter 4-Short Circuit Calculation

IN (A)
1,198.04
1,198.04
2,898.31
1,994.77
1,994.77
24,372.40
24,372.40
20,290.83
6,146.84
2,996.91
1,342.72
1,080.89

Page 238

4.4 Interrupting Short Circuit Calculation


The Interrupting short circuit calculation will be used to
evaluate the protective device duties at 1 -4 cycles after the
fault. The calculated symmetrical value of the short circuit current
will be adjusted to account for the ac and dc decrement resulting to
asymmetrical value which will be used to evaluate the interrupting
capacity of the medium-voltage circuit breakers as summarized on
table 4.2. Interrupting short circuit calculation will be performed in
fault points where Medium Voltage Circuit breakers are used.
4.4.1 Calculation of Interrupting Three Phase Fault for Main
Buses
Using

the

same

set

of

equation

as

in

Momentary

Calculation, the interrupting calculation will be performed in fault


points

where

Medium Voltage

Circuit

breakers are

used

as

overcurrent protection device.

Chapter 4-Short Circuit Calculation

Page 239

For Bus 1 (Fault Point F1)


Using the impedance model from chapter 2, the positive
sequence impedance with fault on F1 is shown below on figure 4.27.
BUS1 F1
0.000048

0.000685

ZTL1

+j0.021452

j0.000137

0.000869086

Reference

ZTRM1
j0.030756955
BUS2

0.051829

0.001451

ZEQA

0.001613
ZTL3

ZTL2
j0.001007

+j0.427677

j0.001119

1pu
Reference

ZTRL3A

0.036692711

0.036692711
ZTRL3B

0.j230430227
BUS3

0.j230430227
BUS4

7.945445

5.104858
ZEQC

ZEQB
+j16.359467

+j11.154007

1pu

1pu

Reference

Reference

Figure 4.27 Interrupting Positive Sequence Impedance with


fault at bus 1

Chapter 4-Short Circuit Calculation

Page 240

BUS1

F1

0.000639
ZTL1
+
j0.019257

0.000917
+j0.030893

0.051829

Reference

5.143164

7.98358

+j0.427677

+j11.385556

+j16.59090
1pu

1pu

1pu

Reference

Reference

Reference

BUS1

F1

0.000685

0.000917

+j0.021452

+j0.030893

0.05596569
Reference

+j0.404413
1pu
Reference
BUS1

F1

0.000685

0.0568827

+j0.021452

+j0.435307
1pu

Reference

Reference

Figure 4.28 Interrupting Positive Sequence


Thevenins Equivalent Calculation Diagram
Chapter 4-Short Circuit Calculation

Impedance

Page 241

0.0007465
+j0.020453
1pu
Reference

Figure 4.29 Interrupting Positive


Equivalent Circuit at Fault Point F1

Sequence

Thevenins

1
ZTH,F1,INT ZTL2 ZTRL3A ZEQB 1 ZTL3 ZTRL3B ZEQC 1 ZEQA 1 ZTRM1 ZTL1 ZCON

ZTH,F1,INT 0.0007465 j0.0204532 pu

Calculating for the separate R and X


For R

BUS1

F1
0.000048

0.000685

Reference

0.000869086

BUS2

REQA 0.051829
Reference

ZTL1

RTL2 0.001451
RTRL3A 0.036692711

BUS3
REQB

RTL3

RTRL3B

0.001613
0.036692711

BUS4
7.945445

Reference

REQC

5.104858

Reference

Figure 4.30 Interrupting Positive Sequence Resistance with


fault at bus 1
Chapter 4-Short Circuit Calculation

Page 242

BUS1

F1
0.0519012

0.000685

Reference

Reference

0.00067607
Reference
Figure 4.31 Equivalent Interrupting
Resistance with fault at bus 1

Positive

Sequence

1
R R TL2 R TRL3A REQB 1 R TL3 R TRL3B REQC 1 REQA 1
R TRM1 R TL1 RCON

R=0.00067607 pu
For X

BUS1

F1
j0.000137
ZTL1

j0.021452
Reference

j0.030756955

BUS2

XEQA

XTL2

j0.001007

XTL3

j0.001119

j0.427677
Reference

XTRL3A

j0.230430227

BUS3
XEQB

XTRL3B

j0.230430227

BUS4
j16.359467

Reference

XEQC

j11.154

Reference

Figure 4.32 Interrupting Positive Sequence Reactance with


fault at bus 1
Chapter 4-Short Circuit Calculation

Page 243

BUS1

F1
j0.433095

j0.021452

Reference

Reference

j0.020439

Reference
Figure 4.33 Equivalent Momentary
Reactance with fault at bus 1

Positive

Sequence

1
X XTL2 XTRL3A XEQB 1 XTL3 XTRL3B XEQC 1 XEQA 1 XTRM1 XTL1 XCON

X=j0.020439 pu

Calculating for the Momentary 3phase Fault at F1


Momentary symmetrical rms fault current IMOM,SYM,RMS :

IINT,SYM,RMS

VPREFAULT
ZTH,F1,INT

VPREFAULT 1.0 pu
IINT,SYM,RMS

1.0
0.0007465 j0.020453

IINT,SYM,RMS 1.782150 - j48.826877 pu


IINT,SYM,RMS=48.859/-87.9090 pu
Actual Value
IINT,SYM,RMS=48.859/-87.9090 x IBASE 13.8kV
Chapter 4-Short Circuit Calculation

Page 244

IINT,SYM,RMS=48.859/-87.9090 x 418.369 A
IINT,SYM,RMS= 20,441.254 A
Using separated X and R reduction, X/R ratio is calculated as

X /R

0.020439
30.232
0.00067607
The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the major buses (F2, F3 , F4 , F5, F6 and F7) using the Microsoft
Excel

developed

by

the

author.

Table

4.28

Summarize

the

interrupting three-phase short circuit currents for the main buses.


These values along with other Interrupting fault currents will be
used to evaluate the Interrupting Capacity of Medium Voltage circuit
breakers.
Table 4.28 Summary of Interrupting Three-phase Short
Circuit Currents and X/R ratio.
Fault
Point
F1
F2

F3
F4
F5

Fault Location

IMOM,SYM,RMS (A)

13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear (bus)
Primary
terminals TRL3A
Primary
terminals TRL3B

20,441.254

Separately
Reduced X/R
30.232

20,316.761

28.450

18,016.418

29.820

17,606.617

15.755

17,562.726

14.986

Chapter 4-Short Circuit Calculation

Page 245

4.4.2 Calculation of Interrupting Single Line to Ground


Faults for Main Buses
Using the same set of equation as in Momentary
Calculation, the interrupting calculation will be performed in fault
points

where

Medium Voltage

Circuit

breakers are

used

as

overcurrent protection device.

For Bus 1 (Fault Point F1)


The fault point impedance derived from 3-phase fault
calculation at F1 is the positive sequence impedance for fault point
with the driving voltage equal to 1 pu as shown in figure 4.34.

Z TH,F1,INT,1 Z TH,F1,INT 0.0007465 j0.0204532 pu

0.0007465
+j0.020453

Ia1

1pu
Reference
Figure 4.34 Interrupting Positive Sequence Impedance for
Fault point 1
Consequentially, the negative sequence network is equal to
the positive sequence network impedance as shown in figure 4.35.

Z TH,F1,INT,2 Z TH,F1,INT 0.0007465 j0.0204532 pu

Chapter 4-Short Circuit Calculation

Page 246

0.0007465
+j0.020453

Ia2

Reference
Figure 4.35 Interrupting Negative Sequence Impedance for
Fault point 1

The zero sequence impedance at fault point F1 will derived


as follow:

F1
BUS1SLG

ZGEN EQ,ZERO =0.000555+ j0.017761

Reference
ZTL1,ZERO=0.000199+j0.000043

Z TRM1,ZERO=0.000749+j0.026527

BUS2

Reference

ZTL2,ZERO=0.006843
+j0.000325
Z TRL3A,ZERO=0.036692
+j0.230430
BUS3

Reference

BUS4

ZTL3,ZERO
=0.007604+j0.000361
Z TRL3B,ZERO=0.036692
+j0.230430
Reference

Figure 4.36 Interrupting Zero Sequence Impedance Diagram

Chapter 4-Short Circuit Calculation

Page 247

0.000555

+ j0.017761

Ia0

Reference

Figure 4.37 Interrupting Zero Sequence Impedance for Fault


point 1

ZTH,F1,INT,0 0.000555 j0.017761 pu


Using these three impedance networks and from the
relation on equation 4.5 where I a1=Ia2=Ia0, the equivalent network
diagram is shown below where the three impedance networks are
connected in series.

0.000555

ZINT,ZERO,F1
+j0.017761

0.0007465

ZINT,NEG,F1
+j0.020453

0.0007465
+j0.020453

ZINT,POS,F1

1pu

Reference

Chapter 4-Short Circuit Calculation

Page 248

Figure 4.38 Interrupting Equivalent Impedance Networks for


Fault point 1
Using Equation 4.6 and figure 4.158, the SLG fault current
is calculated below.

IINT,SYM,RMS,SLG

3VPREFAULT
Z TH,F1,INT,1 Z TH,F1,INT,2 Z TH,F1,INT,0

3(1)
0.0007465 j0.0204532 0.0007465 j0.0204532 0.000555 + J0.017761

3(1)
0.002048 j0.058667

IINT,SYM,RMS,SLG 1.782952 - j51.073351 pu


IINT,SYM,RMS,SLG 51.104/-880 pu

Actual Value
IINT,SYM,RMS,SLG 51.104/-880 x IBASE 13.8kV
IINT,SYM,RMS,SLG 51.104/-880 x 418.369 A

IINT,SYM,RMS,SLG 21,380.522 A

Using separated X and R reduction, X/R ratio is calculated as


For X/R ratio

XsepPositive XsepNegative XsepZero


X /R
R sepPositive R sepNegative R sepZero
X /R

0.020439 0.020439 0.017761


0.00067607 0.00067607 0.000555

Chapter 4-Short Circuit Calculation

30.747

Page 249

The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the major buses (F2, F3 , F4 , F5, F6 and F7) using the Microsoft
Excel

developed

by

the

author.

Table

4.29

Summarize

the

interrupting three-phase short circuit currents for the main buses.


These values along with other Interrupting fault currents will be
used to evaluate the Interrupting Capacity of Medium Voltage circuit
breakers.
Table 4.29 Summary of Interrupting Single Line to Ground
Faults
Fault
Point
F1

F2

F3

F4

F5

Fault Location

Interrupting Single Line To


Ground Faults
IINT,SYM,RMS (A)

13.8kV Power Plant


Bus

21,380.522

Primary terminals
of TRM1

21,271.385

6.9kV switchgear
(bus)

21,019.777

Primary terminals
TRL3A

20,490.260

Primary terminals
TRL3B

20,426.803

Chapter 4-Short Circuit Calculation

X/R
30.747

26.792

30.908

8.933

8.291

Page 250

4.4.3 Calculation of Interrupting Line to Line Faults for Main


Buses
Using the same set of equation as in Momentary
Calculation, the interrupting calculation will be performed in fault
points

where

Medium Voltage

Circuit

breakers are

used

as

overcurrent protection device.

For Bus 1 (Fault Point F1)


The fault point impedance derived from 3-phase fault
calculation at F1 is the positive sequence impedance for fault point
with the driving voltage equal to 1 pu as shown in figure 4.39.

Z TH,F1,INT,1 Z TH,F1,INT 0.0007465 j0.0204532 pu

0.0007465
+j0.020453

Ia1

1pu
Reference
Figure 4.39 Interrupting Positive Sequence Impedance for
Fault point 1

Consequentially, the negative sequence network is equal to


the positive sequence network impedance as shown in figure 4.40.

Z TH,F1,INT,2 Z TH,F1,INT 0.0007465 j0.0204532 pu

Chapter 4-Short Circuit Calculation

Page 251

0.0007465
Ia2

+j0.020453

Reference
Figure 4.40 Interrupting Negative Sequence Impedance for
Fault point 1
Using these three impedance networks and from the
relation on equation 4.5 where I a1=-Ia2

and Ia0=0, the equivalent

network diagram is shown in figure 4.41 where the two impedance


networks are connected in parallel.

Ia1

0.0007465

0.0007465

+j0.020453

+j0.020453

1 pu

Ia2

Figure 4.41 Equivalent Sequence Impedance for Fault point 1


Using equation 4.7, the value of the positive and negative
sequence impedance is calculated below.

Ia1 Ia2

VF
Z TH,INT,1 Z TH,INT,2

1
0.0007465 j0.0204532 0.0007465 j0.0204532
1
Ia1
0.001493 J0.040906
Ia1

Chapter 4-Short Circuit Calculation

Page 252

Ia1 0.891075 - J24.413438 pu


Ia2 Ia1 -0.891075 j24.413438 pu
Using equation 4.8 and 4.9 to calculate the line b and c fault current

Ib j 3 Ia1
Ib j 3 0.891075 - j24.413438

Ib -42.285316 - j1.543387 pu
Ib=42.313/-117.9090 pu
Actual value
Ib=42.313/-117.9090 x IBASE 13.8kV
Ib=42.313/-117.9090 x 418.369 A
IINT,SYM,RMS,LL = Ib=-Ic = 17,702.645 A

Chapter 4-Short Circuit Calculation

Page 253

The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the major buses (F2, F3 , F4 , F5, F6 and F7) using the Microsoft
Excel

developed

by

the

author.

Table

4.30

Summarize

the

interrupting Line to Line short circuit currents for the main buses.
These values along with other Interrupting fault currents will be
used to evaluate the Interrupting Capacity of Medium Voltage circuit
breakers.

Table 4.30 Summary of Interrupting Line to Line Faults


Fault
Point
F1
F2
F3
F4
F5

Fault Location

Momentary Line To Line Faults

13.8kV Power Plant


Bus
Primary terminals of
TRM1
6.9kV switchgear
(bus)
Primary terminals
TRL3A
Primary terminals
TRL3B

Chapter 4-Short Circuit Calculation

IINT,SYM,RMS (A)
17,702.645
17,594.831
15,602.676
15,247.777
15,209.767

Page 254

4.4.4 Calculation of Interrupting Double Line to Ground


Faults for Main Buses
Using the same set of equation as in Momentary
Calculation, the interrupting calculation will be performed in fault
points

where

Medium Voltage

Circuit

breakers are

used

as

overcurrent protection device.

For Bus 1 (Fault Point F1)


The fault point impedances derived from single line to
ground fault calculation at F1 are

Z TH,F1,INT,1 Z TH,F1,INT 0.0007465 j0.0204532 pu


ZTH,F1,INT,2 ZTH,F1,INT 0.0007465 j0.0204532 pu

Z TH,F1,INT,0 0.000555 j0.017761 pu


Using these values, the sequence network is arranged on the figure
below.

Ia1

Ia0

Ia2
0.0007465

0.0007465

+j0.020453

+j0.020453

0.000555

+j0.017761

1 pu

Figure 4.42 Interconnected Sequence Networks for Double


Line to Ground Fault at F1

Chapter 4-Short Circuit Calculation

Page 255

Calculating the positive sequence current Ia1 using equation 4.10

Ia1

Ia1

VF
Z2Z0
(Z1
)
Z0 Z2
1

0.0007465 j0.0204532 0.000555 j0.017761


0.0007465 j0.0204532
0.000555 j0.017761 0.0007465 j0.0204532

Ia1 1.187014 - j33.336138 pu


Calculating the positive sequence current I a0 using equation 4.11

Z2

Ia0 Ia1
Z0 Z2

0.0007465 j0.0204532
Ia0 Ia1
0.000555 j0.017761 0.0007465 j0.0204532
Ia0 -0.591878 j17.845399 pu

Calculating the positive sequence current I a0 using equation 4.12

Z0

Ia2 Ia1
Z0 Z2

0.000555 j0.017761
Ia2 Ia1
0.000555 j0.017761 0.0007465 j0.0204532
Ia2 -0.595135 j15.490739 ipu
Calculating the phase currents using equation 4.13

Ia 1 1
I 1 a2
b
Ic 1 a

1 - 0.591878 j17.845399
a 1.187014 - j33.336138
a2 - 0.595135 j15.490739

Ia 0
Ib -43.173133 j25.224712 pu
Ib = 50.002/149.7030 pu

Ic 41.397499 j28.311486pu
Ic = 50.152/34.367

pu

Chapter 4-Short Circuit Calculation

Page 256

Calculating the ground current using equation 4.14

IN Ib Ic

IN -43.173133 j25.224712 41.397499 j28.311486


IN -1.775634 j53.536199 pu
IN = 53.565/91.8990 pu

Actual Value
Ib = 50.002/149.7030 x IBASE 13.8kV
Ib = 50.002/149.7030 x 418.369

IINT,SYM,RMS,b 20,919.31/149.7030 A

Ic = 50.152/34.367

x IBASE 13.8kV

Ic = 50.152/34.367

x 418.369

IINT,SYM,RMS,c 20,982.334/34.3670 A

IN = 53.565/91.8990 x IBASE 13.8kV


IN = 53.565/91.8990 x 418.369

IINT,SYM,RMS,N 22410.202/91.8990 A

Calculating the separate X/R

X /R

(X0 X1 X2 )
(0.0204532 0.0204532 0.01776)

(R 0 R1 R2 ) (0.0007465 0.0007465 0.0005555)

X / R 28.645
Chapter 4-Short Circuit Calculation

Page 257

The

table

below

shows

the

summary

of

results

by

performing the same calculation procedure as the above for the rest
of the major buses (F2, F3 , F4 , F5, F6 and F7) using the Microsoft
Excel

developed

by

the

author.

Table

4.31

Summarize

the

interrupting Double Line to Ground short circuit currents for the


main buses. These values along with other Interrupting fault
currents will be used to evaluate the Interrupting Capacity of
Medium Voltage circuit breakers.

Table 4.31 Summary of Interrupting Double Line to Ground


Faults
Fault
Point
F1
F2

F3

F4

F5

Fault
Location
13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear
(bus)
Primary
terminals
TRL3A
Primary
terminals
TRL3B

DLG FAULT CURRENTS


IINT,SYM,RMS,B

IINT,SYM,RMS,C

IINT,SYM,RMS,N

20919.31

20982.334

22410.202

20858.892

20812.409

22320.105

19986.624

20138.408

25224.338

20551.363

18459.184

24417.64

20593.303

18271.82

24301.009

Chapter 4-Short Circuit Calculation

Page 258

4.4.5 Summary of Interrupting Calculation


Based

on

the

results

of

Interrupting

short

circuit

calculations for three-phase, single line to ground, line to line and


double line to ground faults, the maximum interrupting short circuit
currents is summarized in table 4.32. For Fault point F1,F2 and F3,
maximum fault current will occur on a single line to ground fault.
For fault point F4 and F5, the maximum fault current will occur in a
double line to ground fault although these values are close to the
single line to ground fault values. These maximum values will be
adjusted to account for the ac and dc decrement and shall be used
to check the interrupting capacity of the medium voltage circuit
breakers.
Table 4.32
Calculations
Fault
Point
F1
F2

F3

F4

F5

Summary

Fault Location
13.8kV Power
Plant Bus
Primary
terminals of
TRM1
6.9kV
switchgear
(bus)
Primary
terminals
TRL3A
Primary
terminals
TRL3B

of

3Phase
20.44

Interrupting

SLG
21.38

20.31
21.27
18.01

17.60

17.56

Chapter 4-Short Circuit Calculation

21.01

20.49

20.426

LL

Short

Circuit

DLG
Ib

Ic

17.70

20.91

20.98

17.59

20.85

20.81

15.60

19.98

20.13

15.24

20.55 18.45

15.20

20.59 18.27

Page 259

Adjustment Factor
As per ANS C37.010-1999, AC and DC decrement curve
Figure 8 shall be applied for a three phase short-circuit current that
is fed predominantly from generators through a per unit reactance
external to the generator that is less than 1.5 times the generator
per unit sub transient reactance12.
On this study, the fault current will be conservatively
assumed to be predominantly Local therefore the C37.010-1999
Figure 8 for ac and dc decrement adjustment factor for single line to
ground fault will be used to derive the adjustment factor.

4.4.5.1 Adjustment Factor for Single Line to Ground Fault at


Fault Point F1

40
30.747
30
20
10
X/R
Factor
1.1133

Figure 4.43 Single Line-to-ground fault multiplying factors


that includes effects of ac and dc decrement as applied to F2.
Source: IEEE Std C37.010-1999 table no.9
Using Microsoft Visio Scaling of the curve on figure 4.199,

12

IEEE Std C37.010-1999 (R2005)-IEEE Application Guide for AC HighVoltage Circuit Breakers Rated on Symmetrical Current Basis, Chapter 6.3

Chapter 4-Short Circuit Calculation

Page 260

X/R scale: 15 vertical units/10x/r


Factor Scale: 15 horizontal units/0.1factor
For X/R = 30.747, Converting to vertical scale

15 units
x 30.747 46.1205 vertical units which is 17 horizontal
10 x / r

0.1 factor

17Horizontal units x
1 1.1133
15 horizontal units

Adjustment Factor=1.1133
The Asymmetrical RMS of Interrupting Single-Line-to-ground Fault
is
IAsym,RMS,INT=1.1133 x 21,380.522 = 23,802.935 A
4.4.5.2 Adjustment Factor for Single Line to Ground Fault
Point F2

40

30
26.792
20
10
X/R
Factor
1.0836

Figure 4.44 Line-to-ground fault multiplying factors that


includes effects of ac and dc decrement as applied to F2.
Source: IEEE Std C37.010-1999 table no.9
Using Microsoft Visio Scaling of the curve on figure 4.199,
X/R scale: 15 vertical units/10x/r
Chapter 4-Short Circuit Calculation

Page 261

Factor Scale: 15 horizontal units/0.1factor


For X/R = 26.792 , Converting to vertical scale

15 units
x 26.792 40.188 vertical units which is 12.55 hor. units
10 x / r

0.1 factor

12.55 Horizontal units x


1 1.0836
15 horizontal units

Adjustment Factor=1.0836
The Asymmetrical RMS of Interrupting Single-Line-to-ground Fault
is
IAsym,RMS,INT=1.0836 x 21,271.39 = 23,049.672 A
4.4.5.3 Adjustment Factor for Single Line to Ground Fault at
Fault Point F3

40
30.908
30
20
10
X/R
Factor
1.1146

Figure 4.45 Single Line-to-ground fault multiplying factors


that includes effects of ac and dc decrement as applied to F3.
Source: IEEE Std C37.010-1999 table no.9
Using Microsoft Visio Scaling of the curve on figure 4.199,
X/R scale: 15 vertical units/10x/r

Chapter 4-Short Circuit Calculation

Page 262

Factor Scale: 15 horizontal units/0.1factor


For X/R = 30.908 , Converting to vertical scale

15 units
x 30.908 46.362 vertical units which is 17.2 hor. units
10 x / r

0.1 factor

17.2 Horizontal units x


1 1.1146
15 horizontal units

Adjustment Factor=1.1146
The Asymmetrical RMS of Interrupting Single-Line-to-ground Fault
is
IAsym,RMS,INT=1.1146 x 21,019.777 = 23,428.643 A

4.4.5.4 Adjustment Factor for Single Line to Ground Fault at


Fault Point F4 and F5
Since the X/R =8.417 and is less than 10, the adjustment
factor is 1.0
Adjustment Factor=1.0
The Asymmetrical RMS of Interrupting Single-Line-to-ground Fault
is

IAsym,RMS,INT,F4= 20,551.363

4.4.5.5 Adjustment Factor for Double Line to Ground Fault at


Fault Point F4 and F5
Since the X/R=7.849 and is less than 10, the adjustment
factor is 1.0
Adjustment Factor=1.0
The Asymmetrical RMS of Interrupting Double-Line-to-ground Fault

Chapter 4-Short Circuit Calculation

Page 263

is

IAsym,RMS,INT,F5=20,593.303A

Table 4.33 Summary of Adjusted Interrupting Short Circuit


Currents
Fault Point

Fault Location

F1

13.8kV Power Plant Bus

F2

Primary terminals of TRM1

F3

6.9kV switchgear (bus)

F4

Primary terminals TRL3A

F5

Primary terminals TRL3B

Chapter 4-Short Circuit Calculation

Sym, RMS
(kA)
21.38
21.27
21.01
20.55
20.59

Asym,RMS
(kA)
23.80
23.05
23.43
20.55
20.59

Page 264

Table 4.34 Summary of Short Circuit Calculation

ANSI
NETWORK

Momentary

Interrupting

Fault Type

ISC F1 (kA)

ISC at F2 (kA)

ISC at F3 (kA)

ISC at F4 (kA)

13.8kV Power Plant


Bus

Primary terminals of
TRM1

6.9kV switchgear
(bus)

Primary terminals
TRL3A

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS

Asym,
RMS

Asym,
Peak

Three-Phase

23.24

37.52

62.39

23.09

37.1

61.77

20.12

32.42

53.93

19.61

29.7

50.15

Single-Lineto-ground

23.34

37.77

62.77

23.21

37.19

61.96

22.88

37

61.5

22.24

30.95

53.25

Line-to-Line

20.13

32.49

54.03

19.99

32.13

53.49

17.42

28.07

46.71

16.98

25.72

43.43

Double-lineto-ground Ib

23.22

37.54

62.4

23.14

37.24

61.98

21.74

35.12

58.39

22.33

32.86

55.85

Double-lineto-ground Ic

23.36

37.75

62.76

23.16

37.26

62.01

22.05

35.63

59.24

20.15

29.65

50.39

Three-Phase

20.44

Single-Lineto-ground

21.38

Line-to-Line

17.7

17.59

15.6

15.24

Double-lineto-ground Ib

20.91

20.85

19.98

20.55

Double-lineto-ground Ic

20.98

20.81

20.13

18.45

20.31
23.80

21.27

18.01
23.04

21.01

17.6
23.42

20.49

20.49

Note: highlighted values are the maximum values of short circuit current within the same ANSI network and fault point location

Chapter 4-Short Circuit Calculation

Page 265

(Continuation) Table 4.34 Summary of Short Circuit Calculation

ANSI
NETWORK

Fault Type

ISC at F5 (kA)

ISC at F6 (kA)

ISC at F7 (kA)

Primary terminals
TRL3B

MCC8 Bus

MCC9 Bus

Sym,
RMS

Momentary

Interrupting

Asym,
RMS

Asym,
Peak

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS

Asym,
RMS

Asym,
Peak

Three-Phase

19.56

29.43

49.77

46

61.18

106.2

47

62.26

108.2

Single-Line-to-ground

22.17

30.41

52.48

47.71

63.27

109.9

48.43

64.04

111.3

Line-to-Line

16.94

25.49

43.11

39.84

52.98

91.99

40.7

53.92

93.69

Double-line-to-ground Ib

22.38

32.65

55.6

46.81

62.16

108

47.56

62.95

109.4

Double-line-to-ground Ic

19.94

29.1

49.54

47.02

62.44

108.4

47.94

63.45

110.3

Three-Phase

17.56

Single-Line-to-ground

20.42

Line-to-Line

15.2

Double-line-to-ground Ib

20.59

Double-line-to-ground Ic

18.27

20.59

Note: highlighted values are the maximum values of short circuit current within the same ANSI network and fault point location

Chapter 4-Short Circuit Calculation

Page 266

(Continuation) Table 4.34 Summary of Short Circuit Calculation

ANSI
NETWORK

Fault Type

ISC F8 (kA)

ISC at F9 (kA)

ISC at F10 (kA)

ISC at F11 (kA)

PE-KM5806
Terminals

PE-YM7601
Terminals

PE-KM8639
Terminals

PE-KM8601
Terminals

Sym,
RMS

Momentary

Asym,
RMS

Asym,
Peak

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS

Three-Phase

16.91

16.92

17.8

16.06

Single-Lineto-ground

18.01

18.35

19.55

16.562

Line-to-Line

14.65

14.66

15.416

13.91

Double-lineto-ground Ib

20.56

20.35

21.64

19.33

Double-lineto-ground Ic

12.99

14.16

14.92

11.7

Chapter 4-Short Circuit Calculation

Asym,
RMS

Asym,
Peak

Page 267

(Continuation) Table 4.34 Summary of Short Circuit Calculation


ISC at F12 (kA)
ANSI
NETWORK

Fault Type

PC001 Terminals
Sym,
RMS

Momentary

Asym,
RMS

Asym,
Peak

GM1412 Terminals

GM1413 Terminals

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS

19.78

2.22

2.22

Single-Line-to-ground

22.49

Line-to-Line

17.13

1.56
1.920

1.56
1.920

Double-line-to-ground Ib

22.07

2.133

2.133

Double-line-to-ground Ic

20.95

1.882

1.882

Fault Type

Three-Phase

Asym,
Peak

ISC at F17 (kA)

KM5814 Terminals

GM8103A Terminals

GM8103S Terminals

Sym,
RMS

Sym,
RMS

Sym,
RMS

Asym,
RMS

Asym,
Peak

Asym,
RMS

Asym,
Peak

2.51

2.51

Line-to-Line

3.80
4.552

2.23
2.172

2.23
2.172

Double-line-to-ground Ib

5.256

2.529

2.529

Double-line-to-ground Ic

4.245

2.242

2.242

Chapter 4-Short Circuit Calculation

Asym,
RMS

ISC at F16 (kA)

5.26

Single-Line-to-ground
Momentary

ISC at F14 (kA)

Three-Phase

ISC at F15 (kA)


ANSI
NETWORK

ISC at F13 (kA)

Asym,
RMS

Asym,
Peak

Page 268

(Continuation) Table 4.34 Summary of Short Circuit Calculation


ISC at F18 (kA)
ANSI
NETWORK

Fault Type

MNDB Terminals
Sym,
RMS

Three-Phase

Asym,
Peak

YM7607 Terminals

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS
23.44

25.95
23.497

25.95
23.497

21.87
20.303

Double-line-to-ground Ib

29.382

29.382

24.477

Double-line-to-ground Ic

23.193

23.193

20.764

Line-to-Line

Fault Type

SM8645 Terminals
Sym,
RMS

Three-Phase

Asym,
RMS

Asym,
Peak

GM7612 Terminals

7601M1 Terminals

Sym,
RMS

Asym,
RMS

Asym,
Peak

Sym,
RMS
2.60

7.678
8.427

3.776
4.215

1.785
2.247

Double-line-to-ground Ib

10.028

4.979

2.518

Double-line-to-ground Ic

7.770

3.903

2.159

Chapter 4-Short Circuit Calculation

Asym,
Peak

ISC at F23 (kA)

4.87

Line-to-Line

Asym,
RMS

ISC at F22 (kA)

9.73

Single-Line-to-ground
Momentary

EMBD Terminals

27.13

ISC at F21 (kA)


ANSI
NETWORK

ISC at F20 (kA)

27.13

Single-Line-to-ground
Momentary

Asym,
RMS

ISC at F19 (kA)

Asym,
RMS

Asym,
Peak

Page 269

(Continuation) Table 4.34 Summary of Short Circuit Calculation


ISC at F24 (kA)
ANSI
NETWORK

Fault Type

KM8607 Terminals
Sym,
RMS

Three-Phase
Single-Line-to-ground
Momentary

Line-to-Line

1.89

1.381
1.637

Double-line-to-ground Ib

1.818

Double-line-to-ground Ic

1.625

Chapter 4-Short Circuit Calculation

Page 270

(Continuation) Table 4.34 Summary of Short Circuit Calculation

ANSI
NETWORK

Fault
Type

Momentary

ThreePhase
SingleLine-toground
Line-toLine
Doubleline-toground
Ib
Doubleline-toground
Ic

ISC F1 (kA)
13.8kV Power Plant
Bus
ISYSTEM
ILOAD
( Sym,
( Sym,
RMS)
RMS)

ISC at F2 (kA)
Primary terminals of
TRM1
ISYSTEM
ILOAD
( Sym,
( Sym,
RMS)
RMS)

ISC at F3 (kA)
6.9kV switchgear
(bus)
ISYSTEM
ILOAD
( Sym,
( Sym,
RMS)
RMS)

ISC at F4 (kA)
Primary terminals
TRL3A
ISYSTEM
ILOAD
( Sym,
( Sym,
RMS)
RMS)

21.71

1.542

21.558

1.543

16.676

3.477

19.456

0.173

22.318

1.032

22.191

1.034

20.270

2.636

22.124

0.130

18.804

1.335

18.670

1.336

14.442

3.011

16.849

0.150

22.012

1.358

21.939

1.351

20.719

1.188

21.286

1.191

22.034

1.362

21.846

1.351

20.911

1.197

19.081

1.132

Chapter 4-Short Circuit Calculation

Page 271

(Continuation) Table 4.34 Summary of Short Circuit Calculation

ANSI
NETWORK

Fault
Type

Momentary

ThreePhase
SingleLinetoground
Lineto-Line
Doubleline-toground
Ib
Doubleline-toground
Ic

ISC F5 (kA)
Primary Terminal of TRL3B
ISYSTEM
ILOAD
( Sym,
( Sym,
RMS)
RMS)

ISC at F6 (kA)
MCC8
ISYSTEM
ILOAD
( Sym,
( Sym,
RMS)
RMS)

ISC at F7 (kA)
MCC9
ISYSTEM
ILOAD
( Sym,
( Sym,
RMS)
RMS)

19.341

0.239

43.542

2.609

43.501

3.684

22.002

0.181

46.011

1.804

46.019

2.530

16.749

0.207

37.708

2.259

37.673

3.191

21.329

1.191

44.417

2.696

45.119

2.751

18.879

1.125

44.402

2.702

45.266

2.761

Chapter 4-Short Circuit Calculation

Page 272

4.5 Equipment Evaluation of Short Circuit Capacity


4.5.1 Medium-Voltage Circuit Breakers
For medium-voltage circuit breakers, the rated short circuit
making current and the rated short circuit interrupting current will
be evaluated based on the short circuit calculations from both
momentary and interrupting calculations. The figure below shows
the medium voltage circuit breaker specification sheet.

Figure 4.46 Specification for Medium Voltage Circuit Breaker.


Source: Hyundai Heavy Industries and PE Capacity
Expansion Project files.
From Table 4.15, the maximum fault currents for both
momentary and interrupting at fault point F1, F2 and F3 are
identified. These currents will be used to evaluate the medium
voltage circuit breakers according to Table 4.2. From this table, the
rated short-circuit making current (peak) will be compared against
the

calculated

maximum

value

Chapter 4-Short Circuit Calculation

of

the

momentary

peak

Page 273

asymmetrical short circuit current that can occur at fault point F1,
F2 and F3. Likewise, the rated short-circuit breaking current will be
compared against the calculated maximum value of the interrupting
asymmetrical RMS short-circuit current that can occur at fault point
F1, F2 and F3. For safe operation of these circuit breakers, the
rated short-circuit making current (peak) and the rated short-circuit
breaking current should be greater than the calculated maximum
values. The proximity between these breaker ratings and the
calculated values can be quantified to allow proper evaluation. This
quantification is sometimes called Percent Safety Margin. Percent
Safety Margin is calculated as

%Safety M arg in

Fault Current Rating - Calculated fault level


x100
Calculated fault level

As per JGSPCs Electrical Standard14, at the time of order


the Safety Margin shall be not less than 30%. This means that fault
current rating of the equipment must be at least 30% higher than
the calculated fault level. This 30% or higher also allow future
expansion where new induction motors will be installed as well as
additional generating capacities.
On Table 4.35 and 4.36, the summaries of evaluation for
medium voltage circuit breakers are presented. Safety margins for
each circuit breaker are all satisfactory with no less than 100%
safety margins. This is more than the JGSPCs requirement of no
less than 30% and therefore acceptable.

14

Chapter 4-Short Circuit Calculation

Page 274

Table 4.35 Momentary Rating


Medium Voltage Circuit Breakers
Circuit Breaker
Ratings

CB Tag

Make/
Model

Rated
shortcircuit
Making
Current
(kA Peak)

Maximum
Calculated
Peak Asym.
Short
Circuit (kA)

52TRL3A
52TRL3B
52KM5806
52YM7601
52KM8639
52KM8601
52KM7604
52PC001-1
52PC001-2
52PC001-3
52PC001-4
52PC001-5
52PC001-6

62.77
Hyundai/
HVF2178
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F

Summary

for

Calculated Momentary
Fault Current

52TRM1P
52TRM1S

Evaluation

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

130

61.51

Chapter 4-Short Circuit Calculation

Short
Circuit Type
where
Maximum
Short
Circuit
Condition
occur
DLG Fault at
F1
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3
SLG Fault at
F3

Safety
Margin
(%)

(100.00)
111.36
111.36
111.36
111.36
111.36
111.36
111.36
111.36
111.36
111.36
111.36
111.36
111.36
111.36

Page 275

Table 4.36 Interrupting Rating Evaluation Summary for


Medium Voltage Circuit Breakers
Circuit Breaker Ratings

CB Tag

Make/
Model

Rated Shortcircuit
Interrupting
Rating
(Asym. RMS)

52-TRM1
52-TRM1
52-TRL3A
52-TRL3B
52-KM5806
52-YM7601
52-KM8639
52-KM8601
52-KM7604
52PC001-1
52PC001-2
52PC001-3
52PC001-4
52PC001-5
52PC001-6

Hyundai/
HVF2178
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F
Hyundai/
HVF2172F

50
50
50
50
50
50
50
50
50
50
50
50
50
50

Chapter 4-Short Circuit Calculation

Calculated Interrupting
Ratings
Short
Circuit
Maximum
Type
Calculated
where
Asym.
Maximum
RMS Short
Short
Circuit
Circuit
(kA)
Condition
occur
SLG Fault at
23.8
F1
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3
SLG Fault at
23.42
F3

Safety
Margin
(%)

(100.00
)
113.49
113.49
113.49
113.49
113.49
113.49
113.49
113.49
113.49
113.49
113.49
113.49
113.49
113.49

Page 276

4.5.2 Low-Voltage Air Circuit Breakers


For low voltage air circuit breakers, the rated breaking
capacity and the rated making capacity will be evaluated based on
the calculated short circuit from momentary calculations. The figure
below shows the air circuit breaker specification sheet.

Figure 4.47 Specification for Low Voltage Air Circuit Breaker.


Source: Hyundai Heavy Industries and PE Capacity
Expansion Project files.
From Table 4.26, the maximum fault currents for both
momentary and interrupting at fault point F6 and F7 are identified
and can occur on a single line to ground fault. These currents will be
used to evaluate the medium voltage circuit breakers according to
Table 4.2. From this table, the rated short-circuit making current
(peak) will be compared against the calculated maximum value of
the momentary peak asymmetrical short circuit current that can
occur at fault point F6 and F7. Likewise, the rated short-circuit
breaking current will be compared against the calculated maximum
value of the interrupting asymmetrical RMS short-circuit current
that can occur at the said fault points.
Chapter 4-Short Circuit Calculation

Page 277

Table 4.37 Making Rating Evaluation Summary for Medium


Low Voltage Air Circuit Breakers

52-TRL3A

Hyundai/Hi
AN40

220

109.9

100.2%

Short
Circuit
Type
where
Maximum
Short
Circuit
Condition
occur
SLG at F6

52-TRL3B

Hyundai/Hi
AN40

220

111.3

97.7%

SLG at F7

Make/
Model

Tag

Rated shortcircuit
Making
Current
(kA Peak)

Maximum
Calculated
Asym.Peak
Short
Circuit
(kA)

Safety
Margin
(%)

Table 4.38 Breaking Rating Evaluation Summary for Medium


Low Voltage Air Circuit Breakers
Maximum
Calculated
Sym.RMS
Short
Circuit
(kA)

Safety
Margin
(%)

Short
Circuit Type
where
Maximum
Short
Circuit
Condition
occur

Tag

Make/
Model

Rated
shortcircuit
Breaking
Current
(kA
Peak)

52-TRL3A

Hyundai/HiAN40

100

47.71

109.6%

SLG at F6

52-TRL3B

Hyundai/HiAN40

100

48.43

106.5%

SLG at F7

On Table 4.37 and 4.38, the summaries of evaluation for


low voltage air circuit breakers are presented. Safety margins for
each circuit breaker are all satisfactory with more than the JGSPCs
requirement of no less than 30% and therefore acceptable.

Chapter 4-Short Circuit Calculation

Page 278

4.5.3 Molded Case Circuit Breakers


For molded circuit breakers (MCCB), the rated breaking
capacity will be evaluated based on the calculated short circuit from
momentary

calculations.

The

figure

below

shows

the

MCCB

specification sheet.

Figure 4.48 Specification for Molded Case Circuit Breaker.


Source: Hyundai Heavy Industries and PE Capacity
Expansion Project files.
On Table 4.39 and 4.40, the summaries of evaluation for
molded case circuit breakers are presented. Safety margins for each
circuit breaker are all satisfactory with no less than 100% safety
margins. This is more than the JGSPCs requirement of no less than
30% and therefore acceptable.

Chapter 4-Short Circuit Calculation

Page 279

Table 4.39 Breaking Rating Evaluation Summary for Medium


Molded Case Circuit Breakers of MCC8

Equipment ID

Description

Model

Breaking
Capacity
Sym.
RMS
(kA)

GM-1412

ICA Charge
Pump
ICA Charge
Pump
T2 Charge
Pump
BMC-200
Slurry Feed
Tank Agitator
Motor
Modifier D
Feed Tank
Agitator motor
Slurry Feed
Pump Motor
Slurry Feed
Pump Motor
Slurry Feed
Tank Agitator
Motor
DC Feed pump
Motor
T3 Feed Pump
motor
T3 Residence
Time pot
Agitator Motor
DC Residence
Time pot
Agitator Motor
T3/DC Feed
pump motor
Cylinder Roller
motor
Additive Lift
motor
Drum Dumper
motor
Solid Additive
Package
Talc bulk bag
discharger
motor
Bag Dump
station
exhaust fan

UPB100L

100

Maximum
Calculated
Sym.RMS
Short
Circuit
(kA)
47.71

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB250L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

GM-1413
GM-1504
PE-YM4078

PE-YM4089

PE-GM4351
PE-GM4355
PE-YM4352

PE-GM4353
PE-GM4354
PE-GM4356

PE-GM4357

PE-GM4358
PE-SM4360
PE-SM6825
PE-SM6828
PE-SM6800
PE-SM6853

PE-KM6831-1

Chapter 4-Short Circuit Calculation

Safety
Margin
(%)
109.60%

Page 280

motor
PE-KM6832-1

PE-YCM6832
PE-KM6833-1

PE-KM6834-1

PE-KM6835-1

PE-YCM6835
PE-YM6851
PE-Y6860

PE-D6810

MNDB

EMDB

PE-GM-5814-1

PE-GM5821
PE-GM5812

PE-GM5815

PE-GM5825

PE-VM5814

PE-GM5806A-2

Bag Dump
station
exhaust fan
motor
Bag Compactor
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag Dump
station
exhaust fan
motor
Bag Compactor
motor
Talc surge bin
filter motor
Mixer feed
hopper and
vent filter
Granular resin
surge and vent
filter
Main normal
distribution
board
480V
Emergency
MCC EM2
Vent Recovery
Ref
Compressor Oil
Pump
Glycol pump
motor
Low pressure
condensate
return pump
High pressure
condensate
return pump
Interstage
condensate
return pump
Vent Recovery
Ref
Compressor
Motor
Main Cooling

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB400L

100

47.71

109.60%

UPB400L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

UPB400L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

Chapter 4-Short Circuit Calculation

Page 281

Pump motor
PE-GM5806B2
PE-GM5806BD-2

Aux Cooling
pump motor
Lube oil pump
motor

UPB100L

100

47.71

109.60%

UPB100L

100

47.71

109.60%

Table 4.40 Breaking Rating Evaluation Summary for Medium


Molded Case Circuit Breakers of MCC9
Maximum
Calculated
Sym.RMS
Short
Circuit
(kA)

Safety
Margin
(%)

Equipment
ID

Description

Model

Breaking
Capacity
Sym.
RMS
(kA)

PE-YM7607

Pelletizer Motor

UPB250L

100

48.43

106.48%

PE-7601M1

Barring unit
motor
Pellet dryer
motor
Pelleting water
pump motor
Lube oil pump
motor
Lube oil pump
motor
YM7601 starter
control panel
Lube oil return
pump motor
Lube oil return
pump motor
Cooling fan for
PE-YM7604
PE-YM7604
thyristor control
panel
Hydraulic oil
pump motor
hydraulic oil
pump motor for
S/C
Pellet dryer
exhaust fan
dryer
Pellet screener

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB250L

100

48.43

106.48%

UPB250L

100

48.43

106.48%

UPB250L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

Pellet Mass
flowmeter motor
Hot oil pump

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

PE-YM7610
PE-GM7612
PE-7601VG1M
PE-7601VG2M
CP-7601
PE-7604G1M-A
PE-7604G1M-B
7604K1M
CP-7604

PE-7601G1M
PE-7605G1M

PE-KM7615

PE-Y7730
PE-Y7733
PE-7604G3

Chapter 4-Short Circuit Calculation

Page 282

PE-7604G4

Hot oil pump

UPB100L

100

48.43

106.48%

PE-7601VG3M

Lube oil pump


motor for mixer
motor
Lube oil pump
motor for mixer
motor
Meltpump purge
air fan
Hot oil heater
control panel
Pellet rotary
feeder
Elutriator rotary
feeder motor
Elutriator Filter
rotary feeder
motor
Wash Air fan
motor
Aim grade bin
rotary feeder
Transition bin
rotary feeder
motor
Aim grade bin
rotary feeder
Pellet Blending
blower motor
Seed Bed rotary
feeder no 1
Product purge
bin rotary feeder
motor
Lube oil fan
motor
Particle screener
motor
Product purge
bin filter
Low product
purge bin filter
Seed bed resin
storage bin filter
no 1
Seed bed resin
storage bin filter
no 2
Seed bed rotary
feeder motor

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB250L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB250L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB250L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

UPB100L

100

48.43

106.48%

PE-7601VG4M

PE-KM7604
PE-7604E2
PE-SM7714
SM8605
SM8606

KM8607
SM8610
SM8614A

SM8641
SM8645
PE-S5961
PE-SM5611

PE-YM5611C
PE-YM5612
PE-Y5160
PE-Y5619
PE-Y5951

PE-Y5952

PE-SM5962

Chapter 4-Short Circuit Calculation

Page 283

CHAPTER 5-PROTECTION COORDINATION


Article 2.40.1.12 and 2.40.9.1 of Philippine Electrical Code I 2009
requires overcurrent protection coordination to minimize the hazard to
personnel and equipment. This Chapter will provide protection settings
calculation and coordination for all medium voltages loads, all power
transformers and major low voltage loads. The author utilizes the
Microsoft Excel to plot the operating curves and equipment damage
curves. It is also used to calculate, set and plot the overcurrent protection
curves.
5.1 Protection Coordination Guidelines
5.1.1 Coordination time
According to IEEE Buff book Std 242-2001, coordination
time interval (CTI) should be maintained between curves of protection
devices in series to ensure correct selective operation and to reduce
nuisance tripping15. It is therefore required to assign a suitable CTI based
on the protection device operating times and accuracy. For this study, CTI
is calculated as follows:
CTI (Device operating Times) (measurement and relay timing Errors) Safety Margin

CTI (OTCB OTRELAYO/ S )

(2ErRe lay ErCT )


100

xOTRELAY OTSAFETY

Where, OTCB is Circuit breaker interrupting time (taken as 75ms)


OTRELAY O/S is Relay overshoot time (taken as 20ms)
OTRELAY is the maximum operating time of relay (taken as 1000ms)
ErRELAY is Relay timing error (taken as +/- 2%)
ErCT is the CT error (taken as +/-5%)
OTSAFETY is the safety margin (taken as 15ms)

CTI (75 20)

((2x2) 5)
1000 15 200ms
100

15

BUFF BOOK-IEEE Std 242-2001, IEEE Recommended Practice for Protection and Coordination of
Industrial and Commercial Power Systems, Section 15.5, p596

Chapter 5-Protective Device Coordination

Page 284

CTI 200 ms
Therefore, the coordination time interval is 200ms.

5.1.2 Protection for Medium Voltage Motor


For medium voltage motor feeder unit, the following motor
protection scheme shall apply. This motor protection scheme is based on
ANSI IEEE standard C37.96-200016.
50P/51P-Phase Instantaneous and Time overcurrent relay for phase
overcurrent protection. The 51 pickup shall be set at 115% of motor FLA
using ANSI Very Inverse time-current curve while 50 pickup shall be set
at 200% of motor LRA.
50G-Ground Instantaneous relay for ground overcurrent protection shall
be 30% of the motor full load current
49-Motor overload relay protection for thermal protection.
46-Phase Unbalance relay which is to be set at 15% of the rated motor
current
37-Load Loss/under current relay which is to be set at 40% of the rated
motor current
5.1.3 Protection for Power Transformer
The Primary side circuit breaker protection relay shall compose of
a phase time overcurrent element. The primary phase time-overcurrent
relay (51) shall be set between 100 to 200% of transformer rated full-load
current with ANSI very inverse curve. This complies with the requirement
of PEC I 2009 PEC I table 4.50.1.3(a) on the maximum setting of
overcurrent protection for transformer over 600V for supervised location
for circuit breaker which is 300% of transformer rated current. This
protection serves as a back-up for a short-circuit at the secondary side of
the transformer. Primary ground fault protection pickup setting shall be
set at 30% of the primary full load current.
The secondary side circuit breaker protection relay shall have the
same elements as the primary side protection and shall serve as
overcurrent protection of the secondary bus. The secondary phase time16

13.

IEEE Std C37.96-2000-IEEE guide for AC motor protection

Chapter 5-Protective Device Coordination

Page 285

overcurrent relay (51) shall be set at 110% of the transformer rated fullload current with ANSI very inverse curve. For secondary ground fault
protection, pickup setting shall be set at 30% of the full load current.

5.1.4 Protection for MV Capacitor Bank


Damage curve for the capacitor bank is based on the
vendors rapture curve. The phase time-overcurrent relay (51) shall be set
at 150% of the capacitors rated full-load current with ANSI very inverse
curve. The phase instantaneous overcurrent relay shall be set at 200% of
the capacitor inrush current. The phase instantaneous ground relay shall
be set at 30% of the capacitors rated full-load current.
5.1.5 Protection for LV Motors
50P/51P-Phase Instantaneous and Time overcurrent relay for phase
overcurrent protection. The 51 pickup shall be set at 125% of motor FLA
using ANSI Very Inverse time-current curve while 50 pickup shall be set
at 200% of motor LRA.
50G-Ground Instantaneous relay for ground overcurrent protection shall
be 20% of the circuit breaker rated current.
49-Motor overload relay protection for thermal protection.
5.1.6 Protection for LV Panel
Long-time setting- shall be set at 125% of the panel full load current.
Short-time setting- shall be set at 400 to 800% of the Long-time setting
Instantaneous current setting- shall be set at 600 to 800% of breaker
rated current
Ground Fault setting- shall be set at 20-30% of the breaker rated current

Chapter 5-Protective Device Coordination

Page 286

5.2 Equipment Operating Curves and Damage Curves


5.2.1 Transformers and Feeder Cables TCC Landmark
Damage points for TRM1,TRL3A and TRL3B are based on IEEE
C57.109-1993

and

calculated

as

Category

IV

liquid-immersed

transformers (30,000kVA and above) for TRM1 and Category II liquidimmersed transformers (501-5000kVA) for TLR3A/B as shown in table
5.1, 5.2 respectively. For both TRM1 and TRL3A/B, the magnetizing
Inrush point is calculated at 12 times the transformers full load current
and is shown in table 5.3 and 5.4.
Table 5.1 Thermal and Mechanical Damage Curve for TRM1
Time (s)
1800
300
60
30
10
2
5000Z(p
u)2
8
2

TRM1 Thermal Damage Curve


Current at Wye (A)
Current at Delta (A) (58%
of Current at Wye)
2xIFL = 6693.92
3882.47
3xIFL =10040.87
5823.71
4.75xIFL =15898.05
9220.87
6.3xIFL =21085.84
12229.78
11.3xIFL =37820.63
21935.96
25xIFL =83673.95
48530.89
TRM1 Mechanical Damage Curve
0.5xIFL /Zpu =10459.24
6066.36
0.5xIFL /Zpu=10459.24
1xIFL /Zpu =20918.49

Chapter 5-Protective Device Coordination

6066.36
12132.72

Page 290

Table 5.2 Thermal and Mechanical Damage Curve for TRL3A/3B


TCC
TRL3A Damage Curve
Time(s)

Current at Wye (A)

Current at Delta (A)

1800

2 xIFL =7216.87

4,185.79

300

3 xIFL = 10825.31

6,278.68

60

4.75 xIFL = 17140.08

9,941.25

30

6.3 xIFL = 22733.16

13,185.2

10

11.3 xIFL = 40775.36

23,649.7

25 xIFL = 90210.97

52,322.4

TRL3A Mechanical Damage Curve


2551Z(pu)

0.7 xIFL /Zpu =36084.39

20,928.9

4.08

0.7 xIFL /Zpu =36084.39

20,928.9

1 xIFL /Zpu =51549.13

29,898.5

Table 5.3 Magnetizing Inrush point for TRM1


Inrush Point
Current (A)

Time (S)

12xIFL,SEC =
40163.49

0.1

Table 5.4 Magnetizing Inrush point for TRL3A/B


Inrush Point
Current(A)

Time

12xIFL =43,301.27

0.1

The short circuit damage curve for TL1, TL2 and TL3 transformer
feeder cable is based on IEEE STD 242-200117 and is calculated below and
summarized in table 5.5 and 5.6.
2

ISC
234.5 TF
5
A t 1.18x10 log10 234.5 Ti

Equation 5.1

Where Isc is short circuit current (sym RMS)


A conductor size in mm2
t time in secs (0.01 to 10 seconds)
17

BUFF BOOK-IEEE Std 242-2001, IEEE Recommended Practice for Protection and Coordination of
Industrial and Commercial Power Systems, Section 9.4.2

Chapter 5-Protective Device Coordination

Page 291

TF is short circuit current Temperature rating (250 0C for XLPE)


Ti is the continuous current Temperature rating (90 0C to XLPE)
Table 5.5 Short Circuit Damage curve for TL1 (5x630mm2 XLPE)
Time
(secs)
0.1
1
10
100
1000

ISC Current
(A)
4514580
451458
142763.55
45145.8
14276.35

Table 5.6 Short Circuit Damage curve for TL2/TL3 (1x185mm2


XLPE)
Time
(secs)
0.01
1
10
100
1000

ISC Current
(A)
265142
26514
8384.5
2651.4
838.45

5.2.2 Medium Voltage Motors TCC Landmark


Motor starting curves represent the time-current characteristic at
normal operating condition of the motor including the acceleration time,
the locked rotor current and the normal full load current. The points for
the medium voltage motors are summarized on tables 5.7 to 5.10.

18

The

running overload curve represents the stator thermal capability from rated
full load current back to the current drawn at breakdown torque while the
motor is running. A reduced stator insulation life will occur if the motor is
operated beyond this region. The accelerating thermal limit curve (also
called starting overload curve) represents the rotor thermal capability
during acceleration from locked rotor up to the breakdown torque for a
specified terminal voltage. Both curves for all Medium voltage motors are
shown in tables 5.11 to 5.18.

18

The ABCs of Overcurrent Coordination by THOMAS P. SMITH, P.E.

Chapter 5-Protective Device Coordination

Page 292

Table 5.7 Starting Curve for KM5806


Starting Curve
Time (S)
Current (A)
3000
60.85
1000
60.85
5
60.85
3
60.85
2.3
60.85
2.1
231.21
1
265.47
0.9
266.82
0.8
267.72
0.7
268.80
0.6
0.5
0.4
0.3
0.2
0.01

269.97
271.06
271.78
272.41
273.31
273.31

Table 5.8 Starting Curve for YM7601


Starting Curve
Time (S)
Current (A)
3000
485.89
1000
485.89
5
485.89
4
485.89
3.5
485.89
3
2325.20
2
2539.88
1
2628.22
0.9
2637.06
0.8
2642.36
0.7
0.6
0.5
0.4
0.3
0.2
0.01

2648.54
2654.73
2659.14
2667.09
2669.74
2672.40
2672.40

Chapter 5-Protective Device Coordination

Page 293

Table 5.9 Starting Curve for KM8639


Starting Curve
Time (S)
Current (A)
7000.00
33.03
100.00
33.03
5.50
34.24
5.45
34.37
5.40
34.51
5.35
34.67
5.30
34.84
5.25
35.03
5.20
35.24
5.15
35.48
5.10
5.05
5.00
5.00
4.98
4.97
4.96
4.94
4.92
4.88
4.83
4.76
4.65
4.50
0.10
0.01

35.73
36.02
36.33
163.49
165.31
167.13
168.94
170.76
172.58
174.39
176.21
178.03
179.84
181.66
181.66
181.66

Chapter 5-Protective Device Coordination

Page 294

Table 5.10 Starting Curve for KM8601


Starting Curve
Time (S)
Current (A)
7000.00
26.85
100.00
26.85
5.50
27.84
5.45
27.94
5.40
28.06
5.35
28.18
5.30
28.32
5.25
28.48
5.20
28.65
5.15
28.84
5.10
5.05
5.00
5.00
4.96
4.95
4.94
4.92
4.89
4.85
4.79
4.72
4.63
4.50
0.10
0.01

29.05
29.28
29.54
132.92
134.40
135.87
137.35
138.83
140.31
141.78
143.26
144.74
146.21
147.69
147.69
147.69

Chapter 5-Protective Device Coordination

Page 295

Table 5.11 Running Overload Curve for KM5806


Running OL (Cold)
Time (S)
Current (A)
7000
77.25
6000
78.15
5000
79.60
4000
81.40
3000
83.56
2000
87.71
1000
96.00
900
97.44
800
98.89
700
101.23
600
104.29
500
107.54
400
112.41
300
118.72
200
130.43
100
155.85
Table 5.12 Starting Overload Curve for KM5806
Starting OL (Cold)
Time (S)
Current (A)
40
212.73
30
249.24
20
303.60

Chapter 5-Protective Device Coordination

Page 296

Table 5.13 Running Overload Curve for YM7601


Running OL (Cold)
Time (S)
Current (A)
7000
615.76
6000
633.42
5000
655.51
4000
681.13
3000
713.82
2000
764.17
1000
871.95
900
895.80
800
917.01
700
947.04
600
980.61
500
1024.79
400
1077.79
300
1157.30
200
1245.65
100
1387.00
Table 5.14 Starting Overload Curve for YM7601
Starting OL (Cold)
Time (S)
Current (A)
20
1707.24
10
2256.30
9
2357.89
8
2436.52
7
2546.06
6
2674.16

Chapter 5-Protective Device Coordination

Page 297

Table 5.15 Running Overload Curve for KM8639


Running OL (Cold)
Time (S)
Current (A)
7000
43.96
6000
44.56
5000
45.52
4000
46.72
3000
48.16
2000
50.92
1000
56.45
900
57.41
800
58.37
700
59.93
600
61.97
500
64.14
400
67.38
300
71.58
200
79.39
100
96.32
Table 5.16 Starting Overload Curve for KM8639
Starting OL (Cold)
Time (S)
20
10
9
8

Current (A)
116.05
153.37
160.28
165.63

Chapter 5-Protective Device Coordination

Page 298

Table 5.17 Running Overload Curve for KM8601


Running OL (Cold)
Time (S)
Current (A)
7000
35.73
6000
36.22
5000
37.00
4000
37.98
3000
39.15
2000
41.40
1000
45.89
900
46.67
800
47.45
700
48.72
600
50.38
500
52.14
400
54.77
300
58.19
200
64.54
100
78.30

Table 5.18 Starting Overload Curve for KM8601


Starting OL (Cold)
Time (S)
Current (A)
20
94.34
10
124.68
9
130.30
8
134.64
Damage Curve points for MV motor feeders will base on the
same philosophy as the transformer feeder cables and are summarized on
table 5.19.

Chapter 5-Protective Device Coordination

Page 299

Table 5.19 Short Circuit Damage curve for Feeder Cables of


Various Load

Time
(secs)
0.01
1
10
100
1000
Time
(secs)
0.01
1
10
100
1000

KM5806
(185mm2)
265,142.00
26,514.20
8,384.53
2,651.42
838.45

Current (A)
YM7601
KM8639
(240mm2)
(185mm2)
429,960.00
265,142.00
42,996.00
26,514.20
13,596.53
8,384.53
13,819.52
2,651.42
4,428.16
838.45

KM8601
(185mm2)
265,142.00
26,514.20
8,384.53
2,651.42
838.45

PC01
(185mm2)
265,142.00
26,514.20
8,384.53
2,651.42
838.45

Current (A)
VM5814
MNDB
(150mm2)
(240mm2)
214,980.00
343,968.00
21,498.00
34,396.80
6,798.26
10,877.22
2,149.80
3,439.68
679.83
1,087.72

KM8645
(240mm2)
343,968.00
34,396.80
10,877.22
3,439.68
1,087.72

Chapter 5-Protective Device Coordination

Page 300

5.3 Setting Calculations and TCC Curves


5.3.1 Phase and Ground Fault Protection Calculation for MV Loads
For KM5806 Phase and Ground Fault Protection Calculation
a. 51PYKM5806-Inverse Time Overcurrent Relay
CT ratio: 125:1
ZCT ratio: 50:1
51 Pickup Current Setting
Set at 115% of rated motor current
= (1.15) x (60.84) x (1/125)
= 0.55 In
51 Pickup Current
=(0.55)x(125)
=68.75 A
51 Curve is ANSI Very Inverse

51 Time Dial Setting


KM5806 LRC is 273.8 A and acceleration time is about 2.1
seconds therefore a 2 seconds margin above the knee of the motor
curve or above 2.1 seconds is sufficient to avoid nuisance tripping
during motor starting.

TD

t
3.922
I

IP

0.0982

2.1 2
TD
11.32
3.922
0.0982
2
273.8

1
68.75
Say TD=11.33

Chapter 5-Protective Device Coordination

Page 301

b. 50PKM5806-Instantaneous Overcurrent Relay


50 Pickup current setting
200% of the LRA
=2x273.8x(1/125)
=4.38 In
50 Pickup current
=4.38x125
=547.5 A
50 Time delay
Instantaneous

time

delay

is

set

at

0.05

seconds.

c. 49KM5806-Overload Relay
49 Pickup Current Setting
Set at 115% of rated motor current
=(1.15)x(60.84)x(1/125)
=0.55 In
49 pickup current
=(0.55)x(125)
=68.75 A
d. 50GKM5806-Instantaneous Ground Overcurrent Relay
50G pickup current setting
Set

at

80%

of

ZCT

ratio

or

30%

of

full

load

current(60.86A) whichever is smaller


= (0.8) x (50) x (1/50)
=0.8 In
Or
= (0.3) x (60.86) x (1/50)
=0.365 In
So use 0.365 In
50G Pickup Current
=(0.365)x(50)
=18.3 A

Chapter 5-Protective Device Coordination

Page 302

50G Time delay


Instantaneous time delay is set at 0.05 seconds.
For PC001 Phase Fault Protection Calculation
a. 51PPC001-Inverse Time Overcurrent Relay
51 Pickup Current Setting
Set at 150% of capacitor rated current
=(1.25)x(150)x(1/400)
=0.56 In
51 Pickup Current
=(0.56)x(400)
=224
51 Curve is ANSI Short Inverse

51 Time Dial Setting


PC001 inrush current is 617.5 A at 0.1 seconds therefore a
margin of 1 second above the inrush is sufficient to avoid nuisance
tripping during energization.

TD

0.1 1
5.93
0.2663
0.03393
2
617.5

1
224

Say TD=6
b. 50PPC001-Instantaneous Overcurrent Relay
50 pickup current setting
200% of Inrush current (617.5A)
=2x617.5 x(1/400)
=3.08 In

Chapter 5-Protective Device Coordination

Page 303

50 Pickup current
=3.08 x 400
=1232 A
50 Time delay
Instantaneous time delay is set at 0.05 seconds.
c. 50GPC001-Instantaneous Ground Overcurrent Relay
50G Pickup current setting
Set at 80% of ZCT ratio
= (0.8) x (50) x (1/50)
=0.8 In
50G Pickup Current
=(0.8)x(50)
=40A
50G Time delay
Instantaneous time delay is set at 0.05 seconds.

Chapter 5-Protective Device Coordination

Page 304

Calculation for the rest of the medium voltage motors is repeated


using the same procedure and summarize in table 5.20.
Table 5.20 Summary of Phase and Ground Protection Calculation
Results for MV Loads
Relay

KM 5806
Hi-Map

YM7601
Hi-Map

KM8639
Hi-Map

KM8601
Hi-Map

PC001
Hi-Map

CT Ratio

125:1

1000:1

50:1

50:1

400:1

ZCT Ratio

50:1

50:1

50:1

50:1

50:1

CB Rating (A)

1250

1250

1250

1250

1250

51 pickup
Current Setting
(A)

0.55

0.55

0.75

0.61

0.56

51 pickup
current (A)

68.75

550

37.5

30.5

224

51 curve

ANSI
Very
Inverse

ANSI Very
Inverse

ANSI
Very
Inverse

ANSI
Very
Inverse

ANSI
Short
inverse

TD
50 pickup
current setting
(A)

11.4
4.38

12
5.34

20
7.26

20
5.9

6
3.08

50 pickup
current (A)

547.5

5340

363

295

1232

50 Time delay
49 pickup
Current Setting

0.05
0.55

0.05
0.55

0.05
0.75

0.05
0.61

0.05
NA

49 pickup
current

68.75

550

37.5

30.5

NA

TD
50G pickup
current setting
(A)
50G pickup
current (A)
50G Time delay
(s)

12
0.365

3
0.8

3.5
0.198

3.8
0.8

NA
0.9

18.3

40

9.9

40

0.05

0.05

0.05

0.05

0.05

Chapter 5-Protective Device Coordination

Page 305

5.3.2 Phase and Ground Fault Protection Calculation for LV Loads


Only critical and the biggest LV Loads are presented for
coordination purposes. These loads are VM5814 for MCC8 and SM8645 for
MCC9.
For VM5814 Phase and Ground Fault Protection
a. Long Time Setting (LT)
Set at 125% of the motor full load current (228.4)
=1.25x228.4
=285.5A, Next available setting is 290A which is 127% of the motor
full load current and is less than 250% which the PEC article
4.30.4.2 and table 4.30.4.2

requires for Inverse Time Breaker

setting.
b. Short Time Setting (ST)
Set at 800% of the Long Time setting
=8x290A
=2320A
c. Instantaneous setting
Set at 200% of the LRA (1484.8A)
=2x1484.8A
=2969.7A next available setting is 800% of LT
d. Overload Setting
49 Pickup Current Setting
Set at 115% of rated motor current
=(1.15)x(228.43)x(5/300)
=4.37 In
49 Pickup Current
=(4.37)x(300/5)
=262.2A
e. Ground Fault Protection Setting
Set at 20% of the LT setting (290A)
=0.2 x 290A
=58 A

Chapter 5-Protective Device Coordination

Page 306

Time delay is set at 0.1 secs (to allow coordination with upstream
breaker)

Figure 5.2 Protection Setting sheet for VM5814

Figure 5.2 Protection Setting Values for VM5814

Chapter 5-Protective Device Coordination

Page 307

For SM8645 Phase and Ground Fault Protection


a. Long Time Setting (LT)
Set at 125% of the motor full load current (223)
=1.25x223
=278.5A, Next available setting is 290A which is 162% of the motor
full load current and is less than 250% which the PEC article
4.30.4.2 and table 4.30.4.2

requires for Inverse Time Breaker

setting.
b. Short Time Setting (ST)
Set at 800% of the Long Time setting
=8x290A
=2320A
c. Instantaneous setting
Set at 200% of the LRA (1562)
=2x1562A
=3124 A next available setting is 1000% of LT
d. Overload Setting
49 Pickup Current Setting
Set at 115% of rated motor current
=(1.15)x(223)x(5/300)
=4.27 In
49 Pickup Current
=(4.27)x(300/5)
=256.2A

Chapter 5-Protective Device Coordination

Page 308

Figure 5.3 Protection Setting sheet for SM8645

Chapter 5-Protective Device Coordination

Page 309

For YM7607-VFD panel Phase and Ground Fault Protection


a. Long Time Setting (LT)
Set at 125% of the VFD input current (264)
=1.25x264
=330A, Next available setting is 340 A
b. Short Time Setting (ST)
Set at 800% of the Long Time setting
=8x340A
=2720A
c. Instantaneous setting
Set at 800% of the LT setting (340A)
=8x340A
=2720 A
d. Ground Fault Protection Setting
Set at 20% of the LT setting (340A)
=0.2 x 340A
=68 A
Time delay is set at 0.1 secs (to allow coordination with upstream
breaker).

Chapter 5-Protective Device Coordination

Page 310

Figure 5.3 Protection Setting sheet for YM7607 VFD Panel

Figure 5.4 Protection Setting Values for YM7607

Chapter 5-Protective Device Coordination

Page 311

5.3.3

Phase

and

Ground

Fault

Protection

Calculation

and

Coordination for Transformers


For TRL3A Phase and Ground Fault Protection Calculation and
Coordination
CT Information for TRL3A:
CT Ratio (primary) = 630:1
CT Ratio (secondary) =4000:5
ZCT Ratio (primary) = 50:1
NCT Ratio (secondary) = 4000:1
a. 51PTRL3AS-Secondary Side Inverse Time Overcurrent Relay
51 Pickup Current Setting
Set at 110% of transformer rated current
=(1.10)x(3608.43)x(5/4000)
=4.96 say 5 In
51 Pickup Current
= (5) x (4000/5)
=4000 A
Time Dial Setting
Time dial setting is set to provide TRL3A secondary phase
protection with at least 0.2 second coordination time clearance
(interval) from the phase and ground protection of the load that has
the highest fault at load side terminals. This fault is a double line to
ground fault at MNDB terminals at 29,382 A. Phase instantaneous
time delay is 0.03 second and the ground instantaneous time delay
is 0.1 second. Since the ground relay of this load has a higher time
delay setting, this has to coordinate with the phase protection of
the TRL3A secondary which is a demonstration of coordination
between phase and ground protection.

Chapter 5-Protective Device Coordination

Page 312

TD

3.922
I

IP

0.0982

0.03 0.2
TD
1.335
3.922
0.0982
2
29,382

1
4000
TD is set at 1.335
At three phase fault current of 43.5kA at the secondary terminals of
TRL3A downstream of the circuit breaker, the tripping time is

3.922
t
0.0982 1.335 0.175 second
2
43,500

4000

b. 50GTRL3AS-Instantaneous Ground Overcurrent Relay


50G Pickup Current Setting
Set at 30% of TRL3A full load current (3608 A)
=0.3 x 3608 x (1/4000)
=0.27 In
50G Pickup Current
=0.27 x 4000
=1082.5 A
Time delay is set at 0.3 second to provide 0.2 second
coordination time interval from ground fault relay of MNDB which is
set at 0.1 second trip time from single line to ground fault that can
occur on load side terminals (25,950 A at MNDB).
The current setting is less than the maximum permitted by
PEC 2009 article 2.30.7.6 (a) (<1200A) and complies with its
requirement of setting the time delay less than 1 second for ground
fault current greater than 3000A.

Chapter 5-Protective Device Coordination

Page 313

c. 51PTRL3AP-Primary Inverse Time Overcurrent Relay


51 Pickup Current Setting
Set at 110% of transformer rated current
=(1.1)x(251.02)x(1/630)
=0.44 In
51 Pickup Current
=(0.44)x(630)
=277
This setting is less than 300% (753 A) of TRL3A FLA as required by
PEC I 2009 Table 4.50.1.3.
51 Curve is ANSI Very Inverse

Time Dial Setting


Time dial setting should satisfy all of the conditions below
(i)

Should allow Transformer Inrush (1596.7 A at 0.0157s)

TD

t
3.922
I

IP

0.0982

0.1157
TD
0.526
3.922
0.0982
2
1596.7

1
277
TD>>0.526
(ii)

Should be at least 1 second below transformer


mechanical damage curve
Time dial is set such that the proximity of the protection
curve from the lowest point of mechanical damage curve
(29kA at 2 seconds) is more than 1 second

Chapter 5-Protective Device Coordination

Page 314

2 1

TD

5.76

3.922
29000

277x6.9 / 0.48

0.0982

TD<5.76
(iii)

Should coordinate with the secondary time overcurrent


relay at maximum through fault as seen by the primary
overcurrent relay. The Maximum though fault is a single
line to ground fault at 46kA at the secondary terminals
however for a single line to ground fault at secondary,
only 58% or about 26.54kA can be seen by the primary
overcurrent relay. The same is true for a double line to
ground fault at 44.4kA where the primary overcurrent
relay will only see 63% of the fault current or about
27.9kA. Therefore we used the three phase fault current
at 43.5kA as the basis for coordinating primary and
secondary overcurrent protective relay. At 43.5kA,
secondary time overcurrent relay will trip at about 0.175
second. Using this trip time, the time dial is calculated
as

TD

t
3.922
I

IP

TD

0.0982

0.175 0.2
3.922
43500x0.48 / 6.9

277

2.855
0.0982

Time dial of 2.855 satisfies both inrush condition and


transformer damage curve condition 0.526<<TD<5.76.

Chapter 5-Protective Device Coordination

Page 315

The fault current at the primary of terminals of TRL3A (F4) is a


single line to ground fault at 22.124kA and tripping time is

3.922
t
0.0982 2.855 0.282 second
22,124 2

277

d. 50GTRL3AP-Instantaneous Ground Overcurrent Relay


50G Pickup Current Setting
Set at 30% of transformer rated current (251 A)
=0.3 x 251 x (1/50)
=1.51 In
50G Pickup Current
=1.51 x 50
=90.36 A
Time delay is set at 0.05 second since a ground fault on the
secondary side of a delta wye grounded transformer is not going to trip
the primary ground overcurrent relay.

Chapter 5-Protective Device Coordination

Page 316

For TRL3B Phase and Ground Fault Protection Calculation and


Coordination
CT Ratio (primary)= 630:1
CT Ratio (secondary)=4000:5
ZCT Ratio (primary)=50:1
NCT Ratio (secondary)= 4000:1
a. 51PTRL3BS-Secondary Side Inverse Time Overcurrent Relay
51 Pickup Current Setting
Set at 110% of transformer rated current
=(1.10)x(3608.43)x(5/4000)
=4.96 In
51 Pickup Current
=(4.96)x(4000/5)
=3968

Time Dial Setting


Time dial setting is set to provide TRL3B secondary phase
protection with at least 0.2 second coordination time clearance
(interval) from the phase and ground protection of the load that has
the highest fault at load side terminals. This fault is a double line to
ground fault at YM7607 terminals at 24,477 A. Phase instantaneous
time delay is 0.03 second and the ground instantaneous time delay
is 0.1 second.

TD

t
3.922
I

IP

0.0982

Chapter 5-Protective Device Coordination

Page 317

TD

0.03 0.2
1.127
3.922
0.0982
2
24477

1
3968

TD is set at 1.127
At three phase fault current of 43.5kA at the secondary terminals of
TRL3B downstream of the circuit breaker, using the same time dial
setting the tripping time is

3.922
t
0.0982 1.127 0.148 second
43,500 2

3968

b. 50GTRL3BS-Instantaneous Ground Overcurrent Relay


50G Pickup Current Setting
Set at 30% of TRL3B full load current (3608 A)
=0.3 x 3608 x (1/4000)
=0.27 In
50G Pickup Current
=0.27 x 4000
=1082.5 A
Time delay is set at 0.3 second to provide 0.2 second
coordination time interval from ground fault relay of YM7601 which
is set at 0.1 second trip time.
The current setting is less than the maximum permitted by
PEC 2009 article 2.30.7.6 (a) (<1200A) and complies with its
requirement of setting the time delay less than 1 second for ground
fault current greater than 3000A.

Chapter 5-Protective Device Coordination

Page 318

c. 51PTRL3BP-Inverse Time Overcurrent Relay


51 Pickup Current Setting
Set at 110% of transformer rated current
=(1.1)x(251.02)x(1/630)
=0.44 In
51 Pickup Current
=(0.44)x(630)
=277 A
This setting is less than 300% (753 A) of TRL3A FLA as required by
PEC I 2009 Table 4.50.1.3.

51 Curve is ANSI Very Inverse

Time Dial Setting


Time dial setting should satisfy all of the conditions below
(i)

Should allow Transformer Inrush (1596.7 A at 0.0157s)

TD

t
3.922
I

IP

0.0982

0.1157
TD
0.526
3.922
0.0982
2
1596.7

1
277
TD>>0.526
(ii)

Should be at least 1 second below transformer mechanical


damage curve
Time dial is set such that the proximity of the protection
curve from the lowest point of mechanical damage curve
(29kA at 2 seconds) is more than 1 second

Chapter 5-Protective Device Coordination

Page 319

2 1

TD

5.76

3.922
29000

277x6.9 / 0.48

0.0982

TD<5.76
(iii)

Should coordinate with the secondary time overcurrent


relay at maximum through fault as seen by the primary
overcurrent relay. The Maximum though fault is a single
line to ground fault at 46kA at the secondary terminals
however for a single line to ground fault at secondary,
only 58% or about 26.7kA can be seen by the primary
overcurrent relay. The same is true for a double line to
ground fault at 45kA where the primary overcurrent relay
will only see 63% of the fault current or about 28.35kA.
Therefore we used the three phase fault current at 43.5kA
as the basis for coordinating primary and secondary
overcurrent protective relay. At 43.5kA, primary time
overcurrent relay will trip at about 0.148 second. Using
this trip time, the time dial is calculated as

TD

t
3.922
I

IP

TD

0.0982

0.148 0.2
3.922
43500x0.48 / 6.9

277

2.65
0.0982

Chapter 5-Protective Device Coordination

Page 320

Time dial of 2.65

satisfies both inrush condition and

transformer damage curve condition 0.526<<TD<5.76.

d. 50GTRL3BP-Instantaneous Ground Overcurrent Relay


50G Pickup Current Setting
Set at 80% of ZCT ratio (50)
=0.8 x 50/50
=0.8 In

50G Pickup Current


=0.8 x 50
=40 A
50G time delay set at 0.05 second

For TRM1 Phase and Ground Fault Protection Calculation and


Coordination
a. 51PTRM1S-Inverse Time Overcurrent Relay
51 Pickup Current Setting
Set at 110% of transformer rated current
=(1.1)x(3346.95)x(1/4000)
=0.92 In
51 Pickup Current
=(0.92)x(4000/1)
=3680
This setting is less than 300% (5020A) of TRM1 FLA as required
by PEC I 2009 Table 4.50.1.3. It will also allow TRM1's Forced-Air rating
(52MVA@2092A) to be utilized.

Chapter 5-Protective Device Coordination

Page 321

51 Curve
ANSI Very Inverse curve

Time Dial Setting


Time dial setting is set to provide TRM1 secondary phase
protection with at least 0.2 second coordination time clearance
(interval) from the phase protection of the load that has the slowest
time delay at the highest fault current. To check, trip time of both
TRL3A and TRL3B are determined and the slowest is selected.
For TRL3A, at single line to ground fault (22,124 A) at the primary
terminals, the trip time is

3.922
t
0.0982 2.855 0.282 second
22,124 2

277

For TRL3B, at single line to ground fault (22,000 A) at the primary


terminals, the trip time is

3.922
t
0.0982 2.65 0.261 second
22,000 2

277

Therefore, since TRL3A has the slowest tripping time, we will use it
to coordinate with the secondary phase protection of TRM1.

Chapter 5-Protective Device Coordination

Page 322

TD

t
3.922
I

IP

TD

0.0982

0.282 0.2
2.297
3.922
0.0982
2
22,124

1
3680

TD is set at 2.297
At three phase fault current of 16.676kA at the secondary terminals
of TRM1 downstream of the circuit breaker, using the same time
dial setting the tripping time is

3.922
t
0.0982 2.297 0.687 second
16,676 2

3680

b. 50GTRM1S-Instantaneous Ground Overcurrent Relay


50G Pickup Current Setting
Set at 30% of TRL3B full load current (3346.95 A)
=0.3 x 3346.95 x (1/4000)
=0.25 In
50G Pickup Current
=0.25 x 4000
=1004 A
Time delay is set at 0.25 second to provide 0.2 second
coordination time interval from the instantaneous ground fault
relay of the loads.

Chapter 5-Protective Device Coordination

Page 323

TD

3.922
I

IP

0.0982

c. 51PTRM1P-Inverse Time Overcurrent Relay


51 pickup Current Setting
Set at 110% of transformer rated current
=(1.1)x(1673.47)x(1/2000)
=0.92 In
51 Pickup Current
=(0.92)x(2000/1)
=1840 A
This setting is less than 300% (5020 A) of TRM1 FLA as required by
PEC I 2009 Table 4.50.1.3. It will also allow TRM1's Forced-Air
rating (52MVA@2092A) to be utilized.
51 Curve is ANSI Very Inverse

Time Dial Setting


Time dial setting should satisfy all of the conditions below
(i)

Should allow Transformer Inrush (5933 A at 0.052s)

TD

t
3.922
I

IP

0.0982

0.052
TD
0.1
3.922
0.0982
2
5933

1
1840
TD>>0.1
(ii)

Should be at least 1 second below transformer mechanical


damage curve

Chapter 5-Protective Device Coordination

Page 324

Time dial is set such that the proximity of the protection


curve from the lowest point of mechanical damage curve
(27,194 A at 2 seconds) is more than 1 second

2 1

TD

3.922
27,194

1840x2

5.835
0.0982

TD<5.83
(iii)

Should coordinate with the secondary time overcurrent


relay at maximum through fault as seen by the primary
overcurrent relay. At 16.676kA, primary time overcurrent
relay will trip at about 0.691 second. Using this trip time,
the time dial is calculated as

TD

3.922
I

IP

TD

0.0982

0.686 0.2
2.963
3.922
0.0982
2
16
,
676
/
2

1
1840

Time dial of 2.963 satisfies both inrush condition and transformer


damage curve condition 0.1<<TD<5.83.

d. 50GTRM1P-Instantaneous Ground Overcurrent Relay


50G Pickup Current Setting
Set at 80% of ZCT ratio (50)
=0.8 x 50/50
=0.8 In

Chapter 5-Protective Device Coordination

Page 325

50G Pickup Current


=0.8 x 50
=40 A
50G time delay set at 0.05 second
Table 5.21 Summary of Phase and Ground Fault Protection
Settings for Power Transformers
TRM1

TRL3A

TRL3B

Primary 51 pickup Current


Setting (A)

0.92

0.44

0.44

Primary 51 pickup current (A)

1840

277

277

Primary 51 curve

ANSI Very
Inverse

ANSI Very
Inverse

ANSI Very
Inverse

Primary 51 TD

2.963

2.855

2.65

Primary 50G pickup current


setting (A)

0.8

1.51

0.8

Primary 50G pickup current


(A)

40

90.36

40

Primary 50G Time delay (s)

0.05

0.05

0.05

Secondary 51 pickup Current


Setting (A)

0.92

4.96

Secondary 51 pickup current


(A)
Secondary 51 curve

3680

4000

3968

ANSI Very
Inverse
2.297

ANSI Very
Inverse
1.127

ANSI Very
Inverse
1.127

0.25

0.27

0.27

1004

1082

1082

0.25

0.3

0.3

Secondary TD
Secondary 50G pickup current
setting (A)
Secondary 50G pickup current
(A)
Secondary 50G Time delay (s)

Chapter 5-Protective Device Coordination

4.96

Page 326

Table 5.22 MCC8 480V LOADS Protection Settings and Equipment

Feeder No

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

Equipment ID

Description

GM-1412
GM-1413
PE-YM4078
PE-YM4089
PE-YM4352
PE-GM4356
PE-GM4357
PE-SM4360
PE-SM6825
PE-SM6828
PE-SM6853
PE-KM6831-1
PE-KM6832-1
PE-YCM6832
PE-KM6833-1
PE-KM6834-1
PE-KM6835-1
PE-YCM6835
PE-YM6851
PE-GM-5814-1
PE-GM5821
PE-GM5812
PE-GM5815
PE-GM5825
PE-VM5814
PE-GM5806A-2
PE-GM5806B2
PE-GM5806BD-2
GM8102
GM8103A
GM8103S
PE-SM6800
PE-Y6860
PE-D6810
MNDB
WRP-01
MCC EM2

ICA Charge Pump


ICA Charge Pump
BMC-200 Slurry Feed Tank Agitator Motor
Modifier D Feed Tank Agitator motor
Slurry Feed Tank Agitator Motor
T3 Residence Time pot Agitator Motor
DC Residence Time pot Agitator Motor
Cylinder Roller motor
Additive Lift motor
Drum Dumper motor
Talc bulk bag discharger motor
Bag Dump station exhaust fan motor
Bag Dump station exhaust fan motor
Bag Compactor motor
Bag Dump station exhaust fan motor
Bag Dump station exhaust fan motor
Bag Dump station exhaust fan motor
Bag Compactor motor
Talc surge bin filter motor
Vent Recovery Ref Compressor Oil Pump
Glycol pump motor
Low pressure condensate return pump
High pressure condensate return pump
Interstage condensate return pump
Vent Recovery Ref Compressor Motor
Main Cooling Pump motor
Aux Cooling pump motor
Lube oil pump motor
Hexene-1 unloading pump
Hexene-1 feed pump
Hexene-1 feed pump
Solid Additive Package
Mixer feed hopper and vent filter
Granular resin surge and vent filter
Main normal distribution board
Welding socket
480V Emergency MCC EM2

GM-1504

T2 Charge Pump

39

PE-GM4351

Slurry Feed Pump Motor

40

PE-GM4355

Slurry Feed Pump Motor

41

PE-GM4353

DC Feed pump Motor

PE-GM4354

T3 Feed Pump motor

PE-GM4358

T3/DC Feed pump motor

38

42
43

PE Size (mm2)

70
70
2.5
2.5
2.5
2.5
2.5
6
95
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
35
16
50
50
150
6
6
4
25
95
95
150
35
35
240
120
240
3
4
3
4
3
4
3
4
3
4
3
4

FL

(A)

53.79
53.79
2.87
2.33
2.33
1.18
1.18
6.67
26.84
7.35
6.26
1.97
1.97
2.68
1.97
1.97
1.97
2.68
0.66
1.97
29.08
11.27
44.43
46.07
228.44
7.16
7.16
4.12
13.42
63.89
63.89
125.00
20.67
20.42
412.97
336.79
245.16
6.20
0.37
6.20
4.11
6.20
4.11
6.20
0.37
6.20
0.37
6.20
0.37

MCCB-Adjustable
Electronic Type
(Hyundai-UPB)
Long Short
Amp
Time Time
Frame
Set
Set
(A)
(A)
(A)
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
400
125
125
125
125
125
125
250
125
125
400
400
400
125

290

2320

125
30
30
400
400
400
15

250
60
60
800
800
800

Instantaneous Trip Breaker


Adjustable Electronic
Type(Hundai-UPB)
Rating
(A)

Current Set
(A)

UMP-C (HYUNDAI-DIGITAL
MOTOR PROTECTION RELAY)
Ground Fault
Motor Over Current
Load Set (A) Setting
(A)

Set

50
50
2.5
2.5
2.5
2.5
2.5
6.3
32
6.3
6.3
2.5
2.5
3.2
2.5
2.5
2.5
3.2
2.5
2.5
32
12.5
50
50

400
400
20
15
15
15
15
50.4
192
50.4
50.4
15
15
19.2
15
15
15
19.2
15
15
224
87.5
350
350

8
8
8
6
6
6
6
8
6
8
8
6
6
6
6
6
6
6
6
6
7
7
7
7

6.3
6.3
3.2
12.5
63
63

50.4
50.4
22.4
100
504
504

8
8
7
8
8
8

20
20

160
160

8
8

67.24
67.24
3.58
2.91
2.91
1.48
1.48
8.34
33.55
9.18
7.83
2.46
2.46
3.35
2.46
2.46
2.46
3.35
0.83
2.46
36.35
14.09
55.53
57.58
285.55
8.95
8.95
5.16
16.77
79.86
79.86

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
25
25
25
80
80
80

Time
Delay
(s)
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.1
0.1
0.1
0.1
0.1
0.1

Required
Minimum
Equipment
Grounding
Conductor (mm2)
(Table 2.50.6.13
PEC 2009)
8
8
2
2
2
2
2
2
5.5
2
2
2
2
2
2
2
2
2
2
2
5.5
2
5.5
5.5
22
2
2
2
3.5
8
8
14
5.5
5.5
30
30
30
2

125

15

125

15

125

15

125

15

125

15

Page 327

Table 5.23 MCC9 480V LOADS Protection Settings and Equipment Grounding Conductor Summary

Feeder No

Equipment ID

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

PE-7601M1
PE-YM7610
PE-GM7612
PE-7601VG1M
PE-7601VG2M
PE-7604G1M-A
PE-7604G1M-B
7604K1M
PE-7601G1M
PE-7605G1M
PE-KM7615
PE-Y7730
PE-Y7733
PE-7604G3
PE-7604G4
PE-7601VG3M
PE-7601VG4M
PE-KM7604
PE-SM7714
SM8605
SM8606
KM8607
SM8610
SM8614A
SM8641
SM8645
PE-SM5611
PE-YM5611C
PE-YM5612
PE-Y5160
PE-Y5619
PE-Y5951
PE-Y5952
PE-SM5962
TR-Ex
CP-7601
CP-7604
CP-7600

Barring unit motor


Pellet dryer motor
Pelleting water pump motor
Lube oil pump motor
Lube oil pump motor
Lube oil return pump motor
Lube oil return pump motor
Cooling fan for PE-YM7604
Hydraulic oil pump motor
hydraulic oil pump motor for S/C
Pellet dryer exhaust fan dryer
Pellet screener
Pellet Mass flowmeter motor
Hot oil pump
Hot oil pump
Lube oil pump motor for mixer motor
Lube oil pump motor for mixer motor
Meltpump purge air fan
Pellet rotary feeder
Elutriator rotary feeder motor
Elutriator Filter rotary feeder motor
Wash Air fan motor
Aim grade bin rotary feeder
Transition bin rotary feeder motor
Aim grade bin rotary feeder
Pellet Blending blower motor
Product purge bin rotary feeder motor
Lube oil fan motor
Particle screener motor
Product purge bin filter
Low product purge bin filter
Seed bed resin storage bin filter no 1
Seed bed resin storage bin filter no 2
Seed bed rotary feeder motor
Packaging Panel
YM7601 starter control panel
PE-YM7604 control panel
Hot oil heater control panel

39

PE-YM7607

Pelletizer Motor

40

PE-S5961

Seed Bed rotary feeder no 1

PE Size (mm2)

95
35
240
50
50
10
10
10
25
50
16
10
4
35
35
4
4
50
6
2.5
2.5
25
2.5
4
2.5
240
6
2.5
6
10
10
10
10
10
240
4
4
50
185
120
4
6

FL

(A)

65.17
26.09
91.22
31.61
31.61
7.72
7.72
6.62
14.22
26.09
10.45
18.44
6.80
26.84
26.84
2.99
2.99
30.41
2.68
3.94
0.72
63.89
3.94
3.94
3.94
223.18
19.68
0.68
4.47
15.94
15.94
5.17
5.17
6.39
431.35
1.65
2.90
35.78
121.97
264.00
2.68
5.10

MCCB-Adjustable
Electronic Type
(Hyundai-UPB)
Long Short
Amp
Time Time
Frame
Set
Set
(A)
(A)
(A)
125
125
250
125
125
125
125
125
125
125
125
125
125
125
125
125
125
250
125
125
125
125
125
125
125
250
290 2320
250
125
125
125 19.926
40
125 19.926
40
125
15
30
125
15
30
125
400
400
800
125
15
30
125
15
30
125
50
30
400
330
125
15

Instantaneous Trip Breaker


Adjustable Electronic
Type(Hundai-UPB)
Rating
(A)

Current Set
(A)

UMP-C (HYUNDAI-DIGITAL
MOTOR PROTECTION RELAY)

Set

63
32
100
32
32
6.3
6.3
6.3
12.5
32
12.5
20
6.3
32
32
3.2
3.2
32
3.2
3.2
2.5
63
3.2
3.2
3.2

504
192
700
224
224
50.4
50.4
50.4
100
192
75
140
50.4
192
192
22.4
22.4
224
19.2
25.6
15
504
25.6
25.6
25.6

8
6
7
7
7
8
8
8
8
6
6
7
8
6
6
7
7
7
6
8
6
8
8
8
8

20
2.5
3.2

140
15
25.6

7
6
8

6.3

50.4

Ground Fault
Time
Motor Over Current
Load Set (A) Setting Delay
(A)
(s)
81.46
0.5
0.2
32.61
0.5
0.2
114.02
0.5
0.2
39.51
0.5
0.2
39.51
0.5
0.2
9.65
0.5
0.2
9.65
0.5
0.2
8.27
0.5
0.2
17.78
0.5
0.2
32.61
0.5
0.2
13.06
0.5
0.2
23.05
0.5
0.2
8.50
0.5
0.2
33.55
0.5
0.2
33.55
0.5
0.2
3.74
0.5
0.2
3.74
0.5
0.2
38.02
0.5
0.2
3.35
0.5
0.2
4.92
0.5
0.2
0.89
0.5
0.2
79.86
0.5
0.2
4.92
0.5
0.2
4.92
0.5
0.2
4.92
0.5
0.2
278.98
0.5
0.2
24.60
0.5
0.2
0.85
0.5
0.2
5.59
0.5
0.2

7.98

0.5

0.2

68

0.1

Required
Minimum
Equipment
Grounding
Conductor (mm2)
(Table 2.50.6.13
PEC 2009)
8
5.5
14
5.5
5.5
2
2
2
3.5
5.5
2
5.5
2
5.5
5.5
2
2
5.5
2
2
2
8
2
2
2
22
5.5
2
2
3.5
3.5
2
2
2
30
2
2
5.5
30
2
Page 328

5.3.4 Time Current Curves

TCC for Phase OC Protection for KM5806

1000
KM5806
CABLE

KM5806
FULL LOAD
CURVE
RUNNING
OL LIMIT

100

(185mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

VCB:52KM5806
OLR:49KM5806

STARTING
OL LIMIT

VCB:52TRM1S
OCR: 51PTRM1S

TIME (S)

10

VCB:52TRM1P
OCR: 51PTRM1P

VCB:52KM5806
OCR: 51PKM5806
OCR: 50PKM5806

CTI=528ms

0.1

KM5806
STARTING
CURVE

0.01
1.00

F8:(DLG) 20.34kA (max)

10.00

100.00
1000.00 10000.00 100000.00
CURRENT (A) AT 6.9kV BASE

Figure 5.5 Time-Current Curve for Phase Protection of KM5806

Chapter 5-Protective Device Coordination

Page 329

TCC for Phase OC Protection for YM7601


KM5806
CABLE

10000
YM7601
FULL LOAD
CURVE

1000

RUNNING
OL LIMIT
VCB:52YM7601
OCR: 51PYM7601
OCR: 50PYM7601

VCB:52TRM1P
OCR: 51PTRM1P
OCR: 50PTRM1P

100

VCB:52TRM1S
OCR: 51PTRM1S
OCR: 50PTRM1S

VCB:52YM7601
OLR:49YM7601

TIME(S)

(240mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

10

STARTING
OL
LIMIT

CTI=623ms

0.1
YM7601
STARTING
CURVE

0.01
1.00

@F9,(DLGFault IB) 17.85kA (MAX)

10.00
100.00
1000.00 10000.00 100000.00
CURRENT (A) AT 6.9kV BASE

Figure 5.6 Time-Current Curve for Phase Protection of YM7601

Chapter 5-Protective Device Coordination

Page 330

TCC for Phase Overcurrent Protection for KM8639


1000

KM8639
CABLE
(185mm2
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

KM8639
FULL LOAD
CURVE
RUNNING
OL LIMIT

100

VCB:52KM8639
OCR: 51PKM8639
OCR: 50PKM8639

VCB:52TRM1P
OCR: 51PTRM1P
OCR: 50PTRM1P

VCB:52KM8639
OLR:49KM8639
STARTING
OL LIMIT

TIME(S)

10

VCB:52TRM1S
OCR: 51PTRM1S
OCR: 50PTRM1S

CTI=500ms

0.1

KM8639
STARTING
CURVE

0.01
1.00

@F10,(DLGFault IB) 21.5kA MAX

10.00
100.00
1000.00 10000.00 100000.00
CURRENT (A) AT 6.9kV BASE

Figure 5.7 Time-Current Curve for Phase Protection of KM8639

Chapter 5-Protective Device Coordination

Page 331

TCC for Phase Overcurrent Protection for KM8601

1000
KM8601
CABLE

RUNNING
OL
LIMIT

100

(185mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

VCB:52KM8601
OCR:51KM8601
OCR:50KM8601
VCB:52KM8601
OLR:49KM8601

VCB:52TRM1P
OCR: 51PTRM1P
OCR: 50PTRM1P

KM8601
OPERATING
CURVE

VCB:52TRM1S
OCR: 51PTRM1S
OCR: 50PTRM1S

TIME (S)

10

CTI=567ms

0.1

0.01
1.00

@F11, (DLGFault IB) 19.2kA (MAX)

10.00

100.00
1000.00 10000.00 100000.00
CURRENT (A) AT 6.9kV BASE

Figure 5.8 Time-Current Curve for Phase Protection of


KM8601

Chapter 5-Protective Device Coordination

Page 332

TCC for Phase Overcurrent Protection for PC01


PC01
CABLE
(185mm2
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

1000
VCB:52PC01
OCR: 51PPC01
OCR: 50PPC01

PC01
OPERATING
CURVE

100

VCB:52TRM1P
OCR: 51PTRM1P
OCR: 50PTRM1P

1800kVAR
CAPACITOR
DAMAGE
CURVE
(10%
Probability)

VCB:52TRM1S
OCR: 51PTRM1S
OCR: 50PTRM1S

TIME (S)

10

CTI=471ms

0.1

@F12,(SLGFault) 22.49 kA (MAX)

0.01
1

10

100
1000
10000
CURRENT (A) AT 6.9kV BASE

100000

Figure 5.9 Time-Current Curve for Phase Protection of PC001

Chapter 5-Protective Device Coordination

Page 333

TCC for Phase Overcurrent Protection for VM5814

1000
MCCB:52KM5814
LTD:290A @T:12s
STD:800% of LTD (6x290A)=2320A
@T:0.3s
INST:800% of 400A =3200A

KM5814
CABLE

MC5814:
OLR:49KM5814
PU:5.25
TD:25

100

(150mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

KM5814
OPERATING
CURVE

10

TIME (S)

VCB:52TRL3AS
OCR: 51PTRL3AS
OCR: 50PTRL3AS

0.1

@F15,(DLGFault IB) 5.256kA

0.01
1

10

100
1000
10000
CURRENT (A) AT 480V BASE

100000

Figure 5.10 Time-Current Curve for Phase Protection of


VM5814
Chapter 5-Protective Device Coordination

Page 334

TCC for Phase Overcurrent Protection for MNDB

1000
MNDB
CABLE

MCCB:52MNDB
LTD:400A @T:12s
STD:200% of LTD (2x400A)=800A
@T:0.3s
INST:300% of 400A =1200A

(240mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

100
MAX 400A

10
TIME (S)

VCB:52TRL3AS
OCR: 51PTRL3AS
OCR: 50PTRL3AS

SHORT CIRCUIT
WITHSTAND
25kA 1 sec

@F18,(DLGFault IB)
29382A (MAX)

0.1

CTI=270ms

0.01
1

10

100
1000
10000
CURRENT (A) AT 480V BASE

100000

Figure 5.11 Time-Current Curve for Phase Protection of


MNDB
Chapter 5-Protective Device Coordination

Page 335

TCC for Phase Overcurrent Protection for TRL3A

1000

TL2

3MVA (OA) FULL LOAD


CURRENT (3,608)

VCB: 52TRL3AP
OCR: 51PTRL3AP
CT Ratio: 630:1
ANSI VI
51Pickup: 0.43
51TD: 5
OCR:50PTRL3AP
50Pickup: 3.8
50TimeDelay:0.35

100

VCB: 52TRL3AP
OCR: 51PTRL3AP
CT Ratio: 630:1
ANSI VI
51Pickup: 0.43
51TD: 5
OCR:50PTRL3AP
50Pickup: 3.8
50TimeDelay:0.35

TIME (s)

10

(185mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

TRL3A (3MVA)
THERMAL
LIMIT

TRL3A
(3MVA)
MECH.
LIMIT

SC WITHSTAND
RATING
480V SWGR

TRM1 INRUSH
CURVE

CTI
=200ms

0.1
CTI
=200ms

CTI
=233ms

0.01
1

@F6,(3PHFault) 43.54 kA

100

10000

1000000

CURRENT (A) AT 480V BASE


Figure 5.12 Time-Current Curve for Phase Protection of
TRL3A
Chapter 5-Protective Device Coordination

Page 336

TCC for Phase Overcurrent Protection for SM8645


1000
KM8645
CABLE

MCCB:52KM8645
LTD:290A @T:12s
STD:800% of LTD (6x290A)=2320A
@T:0.3s
INST:200% of LRA =3124.57A

100

(240mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

MC:
OLR:49KM86445
PU:5.25
TD:25

VCB:52TRL3BS
OCR: 51PTRL3BS
OCR: 50PTRL3BS

TIME (S)

10

KM8645
OPERATING
CURVE

CTI=220ms

0.1

0.01
1.00

@F21,(DLGFault IB) 10.03kA (MAX)

10.00

100.00
1000.00 10000.00 100000.00
CURRENT (A) AT 480V BASE

Figure 5.13 Time-Current Curve for Phase Protection of


SM8645
Chapter 5-Protective Device Coordination

Page 337

TCC for Phase Overcurrent Protection for TRL3B

1000
TL3

3MVA (OA) FULL LOAD


CURRENT (3,608)
VCB: 52TRL3BP
OCR: 51PTRL3BP
CT Ratio: 630:1
ANSI VI
51Pickup: 0.43
51TD: 5

100

(185mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

VCB: 52TRL3BS
OCR: 51PTRL3BS
CT Ratio: 4000:1
ANSI VI
51Pickup: 0.81
51TD: 1

TRL3B
(3MVA)
THERMAL
LIMIT
TRL3B
(3MVA)
MECH.
LIMIT

TIME (s)

10

CTI
=200ms

CTI
=200ms
TRM1 INRUSH
CURVE

0.1

@F7,(3PHFault) 43.5 kA
@F5,(SLGFault) 22 kA (MAX)

0.01
1

100

10000

1000000

CURRENT (A) AT 480V BASE


Figure 5.14 Time-Current Curve for Phase Protection of
TRL3B
Chapter 5-Protective Device Coordination

Page 338

TCC for Phase OC Protection for TRM1 and 6.9kV Bus


1000

TL1
40MVA (OA) FULL LOAD
CURRENT (3,346.95A)

VCB: 52TRM1P
OCR: 51PTRM1P
CT Ratio: 2000:1
ANSI VI
51Pickup: 1
51TD: 3.5
OCR:50PTRM1P
50Pickup:6.42
50TimeDelay:0.65

100

VCB: 52TRM1S
OCR: 51PTRM1S
CT Ratio: 4000:1
ANSI VI
51Pickup: 0.92
51TD: 2
OCR: 50PTRM1S
50Pickup:3.19
50TimeDelay:0.55

TIME (s)

10

(630mm
5per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT
40MVA
THERMAL
LIMIT

40MVA
MECH.
LIMIT

TRM1
INRUSH
CURVE

SC WITHSTAND
RATING
6.9kV SWGR

0.1

@F3,(3PHFault)
16.67 kA

0.01
1

10

100
1000
10000
CURRENT (A) AT 6.9kV BASE

100000

Figure 5.15 Time-Current Curve for Phase Protection of TRM1

Chapter 5-Protective Device Coordination

Page 339

TCC for Ground Overcurrent Protection for TRL3A and MCC8


1000

TL2
GRFT: 50GKM5814
50Pickup: 58A
50TimeDelay:0.1s

GRFT: 50GMNDB
50Pickup: 80A
50TimeDelay:0.1s

100

(185mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

TRL3A (3MVA)
THERMAL
LIMIT

OCGR: 50GTRL3AS
50Pickup: 0.27xIn
50Puckup
current: 1082.5 A
50TimeDelay:0.3s

TRL3A
(3MVA)
MECH.
LIMIT

10

TIME (s)

SC WITHSTAND
RATING
480V SWGR

TRM1
INRUSH
CURVE

CTI=200ms

0.1
@F6,(DLG-N) 48.5 kA
@F6,(SLGFault) 46.kA
@F18 ,(SLG Fault @ MNDB) 25.95kA
@F18,(DLG-N@ MNDB) 24.37kA
@F15,(SLGFault@ VM5814) 3.8kA
@F15,(DLG-N@ VM5814) 2.8kA

0.01

100

10000

1000000

CURRENT (A) AT 480V BASE


Figure 5.16 Time-Current Curve for Ground Protection of
TRL3A and MCC8

Chapter 5-Protective Device Coordination

Page 340

TCC for Ground Overcurrent Protection Coordination for


TRL3B and MCC9 Load
1000
TL3

100
GRFT: 50GYM7607
50Pickup: 68A
50TimeDelay:0.1s

TIME (s)

10

(185mm
1per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

GRFT: 50GSM8645
50Pickup: 58A
50TimeDelay:0.1s

TRL3B (3MVA)
THERMAL
LIMIT

OCGR: 50GTRL3BS
50Pickup: 0.27xIn
50Puckup
current: 1082.5 A
50TimeDelay:0.3s

TRL3B
(3MVA)
MECH.
LIMIT (58%
adjusted)

CTI
=200ms

0.1
@F7,(DLG-N) 48.4 kA
@F6,(SLGFault) 46.kA
@F21 ,(SLG Fault @ SM8645)7.67kA
@F21,(DLG-N@ SM8645) 6.15kA
@F20,(SLGFault@ YM7607) 21.86kA

0.01 @F20,(DLG-N@ YM7607)20.29kA


1
100

10000

1000000

CURRENT (A) AT 480V BASE


Figure 5.17 Time-Current Curve for Ground Protection of
TRL3B and MCC9
Chapter 5-Protective Device Coordination

Page 341

TCC for Ground OC Protection for TRM1 and 6.9kV Bus


1000
TL1

(630mm
5per Ph)
THERMAL
OL
&
SHORT
CIRCUIT
LIMIT

50GKM8601
50GKM8639

100
50GKM5806
40MVA
THERMAL
LIMIT

50GYM7601
and
50GPC001

TIME (s)

10

TRM1
INRUSH
CURVE
SC WITHSTAND
RATING
6.9kV SWGR

50GTRL3A
and
50GTRL3B
OCGR: 50GTRM1
50Pickup: 0.25xIn
50Puckup
current: 1004 A
50TimeDelay:0.25s

0.1

SLG-MAX(PC001) 22.495 kA

SLG-MIN(YM7601) 16.43 kA
DLG-N MAX(PC001) 26 kA
DLG-N MIN(KM8601) 15.68 kA

0.01
1

10

100

1000

10000

100000

CURRENT (A) AT 6.9kV BASE

Figure 5.18 Time-Current Curve for Ground Protection of


TRM1 and 6.9kV Switchgear

Chapter 5-Protective Device Coordination

Page 342

5.4 Cable Evaluation


5.4.1 Medium Voltage Cable Minimum Sizing
Aside from the normal load current flowing into the
conductor, it is expected that the cable should be able to carry
short circuit current at a specified duration without damaging.
From equation 5.5, the relation between the short circuit
current I in Ampere, conductor cross-sectional area A in mm2
and tripping time t in seconds is generally referred as the cable
damage equation or curve for a given type of cable having short
circuit current temperature TF and maximum continuous current
temperature Ti.
2

ISC
234.5 TF
5
A t 1.18x10 log10 234.5 Ti

From table 9-2 of IEEE Std 242-2001, for XLPE cable,


as TF=250oC and Ti=90oC. Substituting these temperature
values to above equation yields

I
t
A SC
143
This

represent

the

minimum

cross-sectional

area

required to withstand the maximum short circuit current ISC at


tripping time of the protective device t. In this study, the author
will consider the tripping time of the backup protective device
and applying the coordination time interval. This scheme will
ensure that the cable selected is a fully protected by the
primary protective device and by the backup protection device
in case the primary protection device fails.

Chapter 1-Introduction

Page 343

For KM5806
From the TCC of KM5806 on figure 5.5, the tripping time of
the instantaneous relay at a maximum fault current of 20.34kA is
0.05s and with the same fault current the tripping of 6.9kV bus
protection is 0.578s. Allowing 0.2s coordination time interval, the
minimum required cross-sectional area is

I
t (20,340) 0.578 0.2
A SC

125.45mm2
143
143
Since the cable size used is 185mm2, then this is acceptable and will
provide about 32% margin.
The table below shows the summary of results by performing
the same calculation procedure as the above for the rest of the
major buses for the rest of the medium voltage loads. Based on the
calculation results, all medium voltage cables used are satisfactory
and can handle short circuit condition with appropriate primary and
backup protection.
Table 5.24 Summary of Calculation for Minimum Cable
Ampacity for Medium Voltage Cable
Equipment

Isc (A)

t (s)

KM5806

20,340

0.778

Calculated
Minimum
Cable Size
(mm2)
125.46

YM7601
KM8639
KM8601
PC001
TRL3A
TRL3B
TRM1
(primary
Cable)

17,850
21,500
19,200
22,490
22,124
22,000
22,318

0.873
0.75
0.817
0.721
0.482
0.461
0.570

116.63
130.21
121.36
133.54
107.41
104.45
117.83

Actual
Cable
Size
(mm2)
185

Satisfactory

240
185
185
185
185
185
630

Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory

Remarks

5.4.2 Equipment Grounding Cable Verification


Chapter 1-Introduction

Page 344

For Medium Voltage


PEC Sizing For KM5806 equipment grounding conductor
As per PEC 2009 Article 2.50.6.13 (d) Motor Circuits, Where
the overcurrent device consists of an instantaneous trip circuit
breaker or a motor short-circuit protector, as allowed in
4.30.4.2, the equipment grounding conductor size shall be
permitted to be based on the rating of the motor overload
protective device but shall not be less than the size shown in
Table 2.50.6.13.
The motor overload pickup setting for KM5806 is 68.75
A and based on table 2.50.6.13, the size of the equipment
grounding conductor should be 8.0mm2. Note that this is 5
times smaller than what the thermal sizing suggests and in this
case the thermal sizing should be used as a minimum size to
ensure safe operation of protective device and grounding cables
in an event of short circuit.
The same procedure is repeated and the results are
summarized in table 5.25.
Table 5.25 Summary of Equipment Grounding Conductor
Sizing for MV Loads
Motor
Overload
Required
Actual
Protection/
Minimum
Equipment
Remarks
Equipment
Rating of
Size PEC
Grounding
Protective
2.50.6.13
Conductor
Device
(mm2)
Size (mm2)
(A)
KM5806
68.5
8
35
Satisfactory
YM7601
550
38
35
Not
Acceptable
KM8639
37.5
5.5
35
Satisfactory
KM8601
30.5
5.5
35
Satisfactory
PC001

224

Chapter 1-Introduction

22

35

Satisfactory

Page 345

For Low Voltage


From Table 5.22 and 5.23, the comparison of actual
equipment grounding conductor size and the minimum required as
per PEC is presented. All low voltage equipment grounding
conductor used are satisfactory.

Chapter 1-Introduction

Page 346

CHAPTER 6-BIG MOTOR STARTING ANALYSIS


6.1 Objectives
The objectives of this big motor starting analysis are
1. Evaluate the effects on the power system during a big
motor starting event. This evaluation will calculate the voltage on
each buses before, during and after a big motor start and compare
these voltages to permissible values.
2. Calculate the required number of generating units for
each motor starting.
3. Evaluate the starting performance of the big motors.
This evaluation will calculate the voltage drop on each of the big
motor

and

the

normalized

torque

delivered

during

starting

(ILR/IFLA)STARTING or the locked-rotor torque based on the motor


terminal voltage. The calculated torque delivered during starting will
be compared against the Normalized load torque (I LR/IFLA)LOAD
requirement.
4. Provide and overall evaluation and recommendation
based on this analysis
The following motors are included on this study
1. VRS Motor KM5806
2. Mixer Motor YM7601
3. Blower Motor KM8639
4. Blower Motor KM8601
5. VRS Refrigeration Compressor VM5814
6. Pellet Blending Blower SM8645

Chapter 6-Detailed Big Motor Starting Study

Page 347

6.2 Methodology
This motor starting study is an extension of the load flow
study conducted in chapter 2. Using the Load Flow sheet developed
by the author, the starting kVA of each of the big motors will be
used to determine the bus voltages, motor terminal voltage and
starting torque. The locked rotor powers are calculated as follows.

kVASTARTING LR xkVANOMINAL
IFLA

kWSTARTING kVASTARTINGxPFSTARTING
kVARSTARTING (kVASTARTING)2 (kWSTARTING)2
As per IEEE Brown Book Std 399-1997, the typical
starting power factor are as follows:
Motors below 1000hp - PFSTARTING = 0.20
Above 1000hp-PFSTARTING = 0.15
The terminal voltage of the motor is given by the equation
below

VTERM 3 6.9kVBUS ISTARTINGZMOTORCABLE


3

equation 6.2

Given that the torque delivered is proportional to the


square of the terminal voltage, the relation between the normalized
locked rotor torque at a given terminal voltage is shown below.

TLR
T
N VX
TLR
T
N VNOMINAL

VX

VNOMINAL

Chapter 6-Detailed Big Motor Starting Study

equation 6.3

Page 348

Where

TLR

is the normalized Locked-rotor torque at


T
N

VX
terminal voltage Vx during starting

TLR
is the normalized locked-rotor torque
T
N VNOMINAL
at nominal voltage VNOMINAL
It should be noted that the basis of the bus voltage
calculations on the load flow sheet is that the TRL3A and TRL3B tap
changer is set at -2.5% or tap number 4.
6.3 Starting Analysis
KM5806
Calculation of Bus Voltages
kVANOMINAL=727.175 kVA

ILR
4.5 , PFSTARTING=0.20
IFLA

kVASTARTING LR xkVANOMINAL (4.5)x(727.175)


IFLA

kVASTARTING 3272.287kVA
kWSTARTING kVASTARTINGxPFSTARTING (3272.287)x(0.20)
kWSTARTING 654.457kW
kVARSTARTING (kVASTARTING)2 (kWSTARTING)2

kVAR STARTING (3272.287)2 (654.457)2

kVARSTARTING 3206.173kVAR

Chapter 6-Detailed Big Motor Starting Study

Page 349

Using the above starting data, the values of the bus


voltages are calculated using the load flow sheet. It is assumed
that the TRL3A an TRL3B NVTC is set at -2.5%
Table 6.1 Bus Voltage Calculation Results for KM5806
Starting
KM5806

Bus 2
(6.9kV Bus)
Bus 3
(MCC8)
Bus 4
(MCC9)

Before Starting
(Permissible %
of Base
Voltage>98)
Bus
% of
Voltage
Base
Voltage

During Starting
(Permissible %
of Base
Voltage>90)
Bus
% of
Voltage
Base
Voltage

6808.593

98.675

6736.896

97.636

After Starting
(Permissible
% of Base
Voltage>98)
Bus
% of
Voltage
Base
Voltag
e
6799.11
98.53

477.726

99.526

472.5197

98.442

477.037

99.38

478.7272

99.735

473.5327

98.653

478.040

99.59

The calculation results from table 6.1 shows that the


bus voltages before, during and after the starting of KM5806 are all
within the permissible limits which ensures that the other running
motors will not stall.
Table 6.2 Total Complex Power Requirement for Starting
KM5806
Complex Power
Requirement
Before Starting
(MW,MVAR,MVA)
6.714+j4.156
7.897/31.760

Complex Power
Requirement
During Starting
(MW,MVAR,MVA)
7.373+j7.513
10.527/45.538

Complex Power
Requirement
After Starting
(MW,MVAR,MVA)
7.238+j4.597
8.575/32.419

Based on the load flow results, for normal operating


condition and for reliability, two (2) generators (8.375MVA each) is
required. Based on table 6.2, the total requirement during KM5806
startup is 7.37MW and 7.513MVAR or 10.527MVA
Chapter 6-Detailed Big Motor Starting Study

which means
Page 350

that the two generators will be able to share the load before, during
and after KM5806 starting. In terms of reactive power requirement,
the

maximum reactive

loading for

each

generator

is about

6.650MVAR (inductive) and during starting, the total reactive power


requirement is 7.513MVAR. This means that the two generators will
share approximately 3.756MVAR of reactive power requirement
which is below the reactive power limit of one generator.
Calculation of KM5806 Terminal Voltage and Torque
From the results of the bus voltage calculation for KM5806
starting condition, the starting terminal voltage on the said motor is
calculated as

VTERM 3 6.9kVBUS ISTARTINGZMOTORCABLE


3

6726.780 - j163.289

VTERM 3
328.152 j65.6300.0400 j0.0333
3

VTERM 6710.403 V
This terminal voltage represents the transient value during
starting and is about 97.25% of base voltage (6900V) which is
within the permissible limit of 90% or 2.75% voltage drop which is
within the permissible limit of 10%.
Using this voltage, the normalized locked-rotor torque
delivered by the motor (ratio of starting torque to nominal torque)
is calculated.

TLR
T
N VX
TLR
T
N VNOMINAL
TLR
T
N VX
0.8

VX

VNOMINAL

6,710.42

6900

Chapter 6-Detailed Big Motor Starting Study

Page 351

TLR
0.76
T
N VX
The calculated locked rotor torque during starting of about
0.76 is compared against the load torque requirement during
starting. As shown in figure 6.1, during starting the load requires a
torque of about 0.4 and the motor can deliver 0.76 which means
that KM5806 can be started successfully.

0.76
0.4

Figure 6.1 Combined Motor and Load Torque-speed curve for


KM5806
Calculating for the rest of the big motors using the same
process and based on the motor starting data from table 6.3 and
6.4.
Table 6.3 Big Motor Starting Data
Motor
Tag

kVASTARTING

kWSTARTING

kVARSTARTING

ILR/IFLA

PFSTARTING

KM5806

3,272.29

654.46

3,206.17

4.5

0.2

YM7601

31,938.46

4,790.77

31,577.11

5.5

0.15

KM8639

2,171.05

434.21

2,127.19

5.5

0.2

KM8601

1,765.08

353.02

1,729.42

5.5

0.2

VM5814

1234.4696

246.894

1209.528

6.5

0.2

SM8645

1206.086

241.217

1181.718

6.5

0.2

Chapter 6-Detailed Big Motor Starting Study

Page 352

Table 6.4 Big Motor Starting Data


Motor Tag ISTARTING

ZMOTORCABLE

KM5806
YM7601
KM8639
KM8601
VM5814
SM8645

0.0400+j0.0333
0.04515+j0.0470
0.0279+j0.0232
0.0518+j0.0431
0.05488+j0.0292

328.152+j65.63
2016.186+j1754.082
178.132+j35.626
144.823+j28.964
1456.001+j291.2

The bus voltages and terminal voltage of each motor is


calculated using the load flow calculation sheet developed by the
author, the calculation results are summarize on tables 6.5 to 6.8.

YM7601
Table 6.5 Bus Voltage Calculation Results for DOL Starting of
YM7601
YM7601

Before Starting
(Permissible %
of Base
Voltage>98)

During Starting
(Permissible % of
Base Voltage>90)

Bus
Voltage

Bus
Voltage
6087.02

% of
Base
Voltage
88.22

After Starting
(Permissible %
of Base
Voltage>98)

Bus 2 (6.9kV
Bus)
Bus 3 (MCC8)

6860.29

% of
Base
Voltage
99.42

Bus
Voltage

481.48

100.31

425.22

88.59

6799.1
1
477.04

Bus 4 (MCC9)

482.47

100.51

426.36

88.82

478.04

% of
Base
Voltage
98.54
99.38
99.59

The calculation results above for the bus voltages before


and after starting the YM7601 shows acceptable bus voltage.
However, during starting, the transient voltage dip on the three
buses

are

all

below

the

permissible

value.

It

is

therefore

recommended to use a suitable Reduce voltage starter (RVS) to


limit the starting current and to maintain the bus voltages above
the permissible limit. This will ensure that the running motors are
not going to stall. It is further recommended that an Auto
transformer type RVS should be used. A quick calculation on the
Chapter 6-Detailed Big Motor Starting Study

Page 353

possible values of ILR/IFLA is shown in table 6.5. Values are derived


from the load flow calculation sheet developed by the author. For
ILR/IFLA of 5.5 which is the original DOL value, the values of bus
voltages are below acceptable limit of more than 90%. By
decreasing the ratio up to 4.5, the values of the bus voltages start
to increase to permissible value of 90%.
Table 6.6 Simulation for determining the RVS tap
ILR/
IFLA

Permissible % of
Base Voltage>90

YM7601
Terminal
Voltage
Bus 4 (V)

T/Tn
Starting

T/Tn
Load

Delivered
Torque
Margin
(%)

0.30

420.15

Bus 2

Bus
3

5.5

88.21

88.58

88.82

6086.506

1.264

5
4.5
4.4
4
3.5
3.3

88.07
90.49
90.71
91.58
92.64
93.05

89.80
90.97
91.20
92.11
93.22
93.65

90.03
91.20
91.43
92.33
93.44
93.88

6165.45
6242.13
6257.21
6316.73
6389.42
6417.99

1.30
1.33
1.34
1.36
1.39
1.41

432.48
443.30
445.45
453.96
464.47
468.63

For a ILR/IFLA of 4.4, the percent tap of RVS is calculated as

IP
VS IP IFLA
I
S
VP IS
I
FLA
IP
VS IFLA
I
S
VP
I
FLA

4.4 0.8
5.5

Therefore, an RVS with an 80% reduction (tap) can be used


to achieve the permissible voltage dip on all buses during starting.
However to improve further the bus voltages during starting and as
an alternative to 80 tap RVS, a 60% tap can also be used and will
Chapter 6-Detailed Big Motor Starting Study

Page 354

result to further improvement in the bus voltages as shown in last


row of table 6.5. Using the 60% tap, the bus voltages becomes
93.05% for 6.9kV bus, 93.65% for MCC8 480V bus and 93.88% for
MCC9 480V bus which are all above the permissible limit.

Calculation for 60% tap.

IP
VS IFLA
I
VP S
I
FLA

3.3

0.60
5.5

Table 6.7 Total Complex Power Requirement for Starting


YM7601 w/o auto transformer
Complex Power
Requirement
Before Starting
(MW,MVAR,MVA)
2.635+j1.795 or
3.188/34.26

Although

two(2)

Complex Power
Requirement
During Starting
(MW,MVAR,MVA)
7.564+37.987 or
38.732/78.740

generators

can

Complex Power
Requirement
After Starting
(MW,MVAR,MVA)
7.238+j4.597 or
8.575/32.419

supply

the

steady

state

requirement, starting condition with 38.73MVA or 7.564MW +


37.987MVAR requires running additional 4 generators to supply the
primarily the required reactive power without exceeding the reactive
power generation limit of 6.650MVAR

per generator. However,

using the recommendation for an auto transformer starter of 60%


tap, the new starting power requirement is calculated using the load
flow sheet and is summarized in table 6.8. This will require running

Chapter 6-Detailed Big Motor Starting Study

Page 355

additional two generators during starting instead of four units. This


results shows that not only did the bus voltages improved during
starting with the use of auto transformer but also the complex
power requirement for starting YM7601 becomes less and hence
more economical.

Table 6.8 Total Complex Power Requirement for Starting


YM7601 with auto transformer
Complex Power
Requirement
Before Starting
(MW,MVAR,MVA)
2.635+j1.795 or
3.188/34.26

Complex Power
Requirement
During Starting
(MW,MVAR,MVA)
5.558+22.35 or
23.036/76.039

Complex Power
Requirement
After Starting
(MW,MVAR,MVA)
7.238+j4.597 or
8.575/32.419

KM8639
Table 6.9 Bus Voltage Calculation Results for Starting of
KM8639
KM8639

Before Starting
(Permissible % of
Base Voltage>98)

During Starting
(Permissible % of
Base Voltage>90)

After Starting
(Permissible %
of Base
Voltage>98)
Bus
% of
Voltage
Base
Voltage
6799.11
98.54

Bus
Voltage

% of Base
Voltage

Bus
Voltage

Bus 2 (6.9kV
Bus)
Bus 3 (MCC8)

6803.12

98.60

6755.64

% of
Base
Voltage
97.91

477.33

99.44

473.88

98.73

477.04

99.38

Bus 4 (MCC9)

478.33

99.65

474.89

98.94

478.04

99.59

The calculation results from the above table for voltages


before starting, during starting and after starting the KM8639 shows
acceptable values. This means that there will be no voltage issues
when starting KM8639. Calculation results for total complex power
Chapter 6-Detailed Big Motor Starting Study

Page 356

requirement during starting of KM8639 shown in table 6.10 and


shows that two(2) generator units is sufficient to supply both steady
state condition and the starting condition of KM8639.

Table 6.10 Total Complex Power Requirement for Starting


KM8639
Complex Power
Requirement
Before Starting
(MW,MVAR,MVA)
6.976+j4.411or
8.254/32.306

Complex Power
Requirement
During Starting
(MW,MVAR,MVA)
7.413 +j6.634 or
9.948/41.826

Complex Power
Requirement
After Starting
(MW,MVAR,MVA)
7.238+j4.597 or
8.575/32.419

Table 6.11 Bus Voltage Calculation Results for Starting of


KM8601
Before Starting
(Permissible %
of Base
Voltage>98)
Bus
% of
Voltage
Base
(V)
Voltage

During Starting
(Permissible %
of Base
Voltage>90)
Bus
% of
Voltage
Base
(V)
Voltage

After Starting
(Permissible %
of Base
Voltage>98)
Bus
% of
Voltage
Base
(V)
Voltage

Bus 2 (6.9kV Bus)

6802.40

98.59

6763.84

98.03

6799.11

98.54

Bus 3 (MCC8)

477.28

99.43

474.48

98.85

477.04

99.38

Bus 4 (MCC9)

478.28

99.64

475.49

99.06

478.04

99.59

The calculation results from the above table for voltages


before starting, during starting and after starting the KM8601 shows
acceptable values. This means that there will be no voltage issues
when starting KM8601. Calculation results for total complex power
requirement during starting of KM8601 shown in table 6.12 and
shows that two(2) generator units is sufficient to supply both steady
state condition and the starting condition of KM8601.

Chapter 6-Detailed Big Motor Starting Study

Page 357

Table 6.12 Total Complex Power Requirement for Starting


KM8601
Complex Power
Requirement
Before Starting
(MW,MVAR,MVA)
7.038+j4.444
8.324/32.271

Complex Power
Requirement
During Starting
(MW,MVAR,MVA)
7.393 +j6.249 or
9.681/40.208

Complex Power
Requirement
After Starting
(MW,MVAR,MVA)
7.238+j4.597 or
8.575/32.419

Table 6.13 Bus Voltage Calculation Results for Starting of


VM5814

Bus 2 (6.9kV Bus)


Bus 3 (MCC8)
Bus 4 (MCC9)

Before Starting
(Permissible %
of Base
Voltage>98)
Bus
% of
Voltage
Base
(V)
Voltage

During Starting
(Permissible %
of Base
Voltage>90)
Bus
% of
Voltage
Base
(V)
Voltage

After Starting
(Permissible %
of Base
Voltage>98)
Bus
% of
Voltage
Base
(V)
Voltage

6801.34
478.54
478.20

6773.38
461.46
476.18

6799.11
477.04
478.04

98.57
99.70
99.63

98.16
96.14
99.20

98.54
99.38
99.59

The calculation results from the above table for voltages


before starting, during starting and after starting the VM5814
shows acceptable values. This means that there will be no voltage
issues when starting VM5814 . Calculation results for total complex
power requirement during starting of VM5814 shown in table 6.14
and shows that two(2) generator units is sufficient to supply both
steady state condition and the starting condition of VM5814 .

Chapter 6-Detailed Big Motor Starting Study

Page 358

Table 6.14 Total Complex Power Requirement for Starting


VM5814
Complex Power
Requirement
Before Starting
(MW,MVAR,MVA)
7.092+j4.493
8.396/32.360

Complex Power
Requirement
During Starting
(MW,MVAR,MVA)
7.347 +j5.503 or
9.362/38.303

Complex Power
Requirement
After Starting
(MW,MVAR,MVA)
7.238+j4.597 or
8.575/32.419

Table 6.15 Bus Voltage Calculation Results for Starting of


SM8645
SM8645

Before Starting
(Permissible %
of Base
Voltage>98)
Bus
% of
Voltage
Base
(V)
Voltage

During Starting
(Permissible %
of Base
Voltage>90)
Bus
% of
Voltage
Base
(V)
Voltage

After Starting
(Permissible %
of Base
Voltage>98)
Bus
% of
Voltage
Base
(V)
Voltage

Bus 2 (6.9kV Bus)

6800.70
477.15
479.11

6773.49
475.18
462.49

6799.11
477.04
478.04

Bus 3 (MCC8)
Bus 4 (MCC9)

98.56
99.41
99.82

98.17
99.00
96.35

98.54
99.38
99.59

The calculation results from the above table for voltages


before starting, during starting and after starting the SM8645 shows
acceptable values. This means that there will be no voltage issues
when starting SM8645. Calculation results for total complex power
requirement during starting of SM8645 shown in table 6.16 and
shows that two(2) generator units is sufficient to supply both steady
state condition and the starting condition of SM8645.
Table 6.16 Total Complex Power Requirement for Starting
SM8645
Complex Power
Requirement
Before Starting
(MW,MVAR,MVA)
7.133+j4.523
8.446/32.380

Complex Power
Requirement
During Starting
(MW,MVAR,MVA)
7.381 +j5.797 or
9.386/38.147

Chapter 6-Detailed Big Motor Starting Study

Complex Power
Requirement
After Starting
(MW,MVAR,MVA)
7.238+j4.597 or
8.575/32.419

Page 359

The

calculation

for

the

terminal

voltage

and

normalized(with nominal) locked-rotor torque delivered of each of


the big motors is repeated using the same procedure used for
KM5806 and the results are summarized in the table 6.17. Since the
torque delivered by the motors during starting as shown in column
four(4) are all more than the load torque requirement as shown in
column five(5), all the big motors will successfully start its load.
However, though YM7601 torque delivered can still drive the load at
the given starting terminal voltage of 6076.942V starting is
affecting the bus voltages
Table 6.17 Summary of Starting Torque Evaluation
TLR/TN
(at
Nominal
Voltage)

TLR/TNOMINAL
(at
Starting
Voltage)

TLOAD/TN
OMINAL

Motor
Tag

VMOTOR
TERM (V)

Require
d
Starting
Torque

KM5806

6,718.5

0.8

0.76

0.4

YM7601

6086.50

1.625

1.26

0.3

KM8639

6748.67

1.25

1.20

0.532

KM8601

6753.32

1.15

1.10

0.624

VM5814

358.104

2.8

1.56

SM8645

436.884

2.7

2.24

0.293

Chapter 6-Detailed Big Motor Starting Study

Remarks

TLR/TNOMINAL@starting
> TLOAD/TNOMINAL
Success Starting
TLR/TNOMINAL@starting
> TLOAD/TNOMINAL
Success Starting
TLR/TNOMINAL
TLR/TNOMINAL@starting
> TLOAD/TNOMINAL
Success Starting
TLR/TNOMINAL
TLR/TNOMINAL@starting
> TLOAD/TNOMINAL
Success Starting
TLR/TNOMINAL
TLR/TNOMINAL@starting
> TLOAD/TNOMINAL
Success Starting
TLR/TNOMINAL
TLR/TNOMINAL@starting
> TLOAD/TNOMINAL
Success Starting

Page 360

CHAPTER 7-ARC-FLASH ANALYSIS


7.1 Introduction
The primary objective of an arc flash study is to determine
the amount incident energy based on the available perspective
three phase arc fault current, clearing time of the protective device
during an arc fault, gap between live parts and the working
distance.

The calculated incident energies will either be used to

verify that the existing arc flash rating of the PPE is sufficient
or to specify the arc rating of new PPE. Another objective of an arcflash study is to calculate and define arc-flash boundary or the flash
protection boundary. This boundary is the distance from the arc
source in which the heat energy experienced by the skin is about
1.2 cal/cm2 which is the minimum heat energy required to incur a
curable second degree burn.

According to PEC 2009 article

1.10.1.16 1.10.1.16 Flash Protection. Switchboards, panel boards,


industrial control panels, meter socket enclosures, and motor
control centers that are in other than dwelling occupancies and are
likely to require examination, adjustment, servicing, or maintenance
while energized shall be field marked to warn licensed electrical
practitioner

or

non-licensed

electrical

practitioner

under

the

supervision of a licensed electrical practitioner of potential electric


arc flash hazards. The marking shall be located so as to be clearly
visible to licensed electrical practitioner or non-licensed electrical
practitioner

under

practitioner

before

the

supervision

examination,

of

licensed

adjustment,

electrical

servicing,

or

maintenance of the equipment. The markings must contain


information such as calculated incident energy at a given working
distance, PPE arc-flash rating required, and the flash protection
boundary.

Chapter 1-Introduction

Page 361

This analysis will evaluate 11 medium-voltage arc-flash


points and 10 low-voltage switchgear and low voltage panels arcing
energy or incident energy, hazard level and will specify the level of
PPE required as well as the flash protection boundaries.
The analysis will be based on IEEE 1584-2004 Guide for
Performing

Arc-Flash

Hazard

Calculations.

According

to

this

standard, the arcing fault current can be calculated using equation


7.1 for low-voltage systems and equation 7.2 for medium-voltage
system.
For Low-Voltage

Log(I ARC ) K 0.662 log(ISC ) 0.0966V 0.000562G


0.5588V log(ISC ) 0.0034G log(ISC )
I ARC 10Log(IARC)

Equation 7.1

For Medium-Voltage
Log(I ARC ) 0.00402 0.983 log(ISC )
Log(IARC)

I ARC 10

Equation 7.2

Where IARC is the arcing current in kA


K is -0.153 for open air and -0.097 for arcing in a box
ISC is bolted three-phase short circuit current (symmetrical
RMS)
V is the system voltage in kV
G is the conductor gap in mm
The normalized incident (Ein) energy for 0.2 seconds clearing time
and 610mm working distance is give as
Log(Ein)=k1 +k2 + 1.081log(IARC) +0.0011G
Ein=10Log(Ein)
Chapter 1-Introduction

Equation 7.3
Page 362

The incident energy at a specific location (Ei) is calculated as


Ei=4.184 Cf Ein (t/0.2) (610/D)x

Equation 7.4

Where k1 is the open air or box factor (-0.792 for Open and 0.555 for boxed)
k2 is the ungrounded/grounded factor (0 for ungrounded and
-0.113 for grounded system)
Cf is the calculation factor (1.5 for LV and 1.0 for MV)
D is working distance
X is the distance factor 2.0 for LV & MV open air, 0.973 for MV
switchgear, 1.473 for LV switchgear, 1.641 for MCC and panel
Another objective of arc-flash study is to determine the arcflash boundary which is defined by IEEE 1584 as approach limit at
a distance from exposed live parts within which a person could
receive a second degree burn if an electrical arc flash were to
occur. The incident energy at that boundary that can incur such
injury is about 5 Joule/cm2. The arc flash boundary (DB) is
calculated as
DB=[4.184 Cf Ein (t/0.2) (610x/EB)]1/x

Equation 7.5

Where DB is the distance from arc in mm


EB = incident energy at the arc flash boundary, typically
1.2 cal/cm2 or 5 Joules/cm2
Ein = incident energy normalized
Cf = calculation factor
t = arcing time in seconds from overcurrent device time
current curve
X = distance exponent

Chapter 1-Introduction

Page 363

7.2 Arc-Flash Calculation for Medium-Voltage System

13.8kV Power Plant


Switchgear
52

AFP-1

AFP-2
6.9kV
Switchgear

52

AFP-3

52

52

AFP-4

52

AFP-5

52

52

AFP-7

AFP-6

AFP-8

TRL3A
M

KM5806

YM7601

KM8639

52

52

AFP-9

AFP11

AFP-10

TRL3B

KM8601
To
MCC8

To
MCC9

Figure 7.1 Arc-Flash Location Diagram for Medium-Voltage


System

Chapter 1-Introduction

Page 364

Load Side of 52TRM1P


Calculation of Arcing Fault Current
From the result of three phase short circuit analysis in chapter 4,
ISC= 23.25kA. Both the 100% and 80% of arcing fault are
calculated using the equation 7.2,

Log(IARC ) 0.00402 0.983 log(ISC )


IARC 10Log(IARC)
Log(I ARC ) 0.00402 0.983 log(23.24) 1.347
I ARC 101.3476 22.239kA
I85%ARC 18.9kA
Using this calculated arcing current, the normalized incident energy
is calculated as
k1=-0.555, k2=-0.113, G=153mm
Log(Ein)=k1 +k2 + 1.081log(IARC) +0.0011G
Ein=10Log(Ein)
Log(Ein)=-0.555-0.113+1.081log(22.239) + 0.0011(153)
Log(Ein)=0.956
Ein=100.956=9.047 joule/cm2
Calculating the incident energy at 85% arcing fault current
Log(Ein)=-0.555-0.113+1.081log(18.9) + 0.0011(153)
Log(Ein)=0.88
Ein=100.88=7.59 joule/cm2

Chapter 1-Introduction

Page 365

Using this normalized incident energies and equation 7.3, the


specific incident energy for a working distance (D) of 457mm is
calculated as
Ei=4.184 Cf Ein (t/0.2) (610/D)x
Cf=1.0 (for MV System), x=0.973 for MV switchgear
D=700mm
Clearing time of Relay Primary protective device of TRM1 51PTRM1P
at 100% arcing fault is

3.922
t
0.0982 2.98 0.37 second
19.302 2

1.84

And the clearing time of the same relay at 85% arcing fault is

3.922

t
0.0982 2.98 0.4 second
18.9 2

1.84

Incident energy at 100% arcing fault current is


Ei= 4.184 (1.0) (9.047) (0.37/0.2) (610/700)0.973
Ei=61.79 joule/cm2 or
Ei=61.79 x (1.2/5) cal/cm2 = 14.83 cal/cm2

Chapter 1-Introduction

Page 366

Incident energy at 85% arcing fault current is


Ei= 4.184 (1.0) (7.59) (0.4/0.2) (610/700)0.973
Ei=56.168 joule/cm2 or
Ei=56.168 x (1.2/5) cal/cm2 = 13.48 cal/cm2
As per IEEE 1584, both 100% and 85% incident energies
correspond to a hazard level 3 and would require a PPE rating of 25
cal/cm2.
Arc-Flash Boundary Calculation
Using the equation 7.5, the arc-flash boundary is calculated as
DB=[4.184 Cf Ein (t/0.2) (610x/EB)]1/x
At 100% arcing current:
DB=[4.184 (1) (9.05) (0.37/0.2) (6100.973/5)]1/0.973
DB=8409mm
At 85% arcing current:
DB=[4.184 (1) (7.59) (0.4/0.2) (6100.973/5)]1/0.973
DB=9274mm
This result implies that if there is an operational need to
open

the

13.8kV

load

side

switchgear

at

power

plant

for

maintenance or inspection while energized, a safety barrier of 9.3


meters from the circuit breaker cubicle should be maintained and
only personnel with a 25cal/cm2 arc-flash suit should be allowed to
enter the said barrier.

Chapter 1-Introduction

Page 367

Calculation results by repeating the same procedure for the rest of


the medium-voltage switchgears are presented in table 7.1, 7.2 and
7.3.
Table 7.1 Calculation results for normalized incident energy
ARCFLASH
POINT
1
2
3
4
5
6
7
8
9
10
11

Location

Isc
(kA)

Iarc
(kA)
22.24
19.30
19.30

En
(j/cm2)
100%
9.05
7.76
7.76

En
(j/cm2)
85%
7.59
6.51
6.51

Load Side of 52TRM1P


Line Side of 52TRM1S
Load Side of 52TRM1S
and 6.9kV Bus
Line/Load Side of
52KM5806
Line/Load Side of
52YM7601
Line/Load Side of
52KM8639
Line/Load Side of
52KM8601
Line/Load Side of TRL3A
Primary Feeder
Line/Load Side of PC001
Feeder
Line/Load Side of TRL3B
Primary Feeder
Line side of PC001 panel

23.25
20.13
20.13
20.13

19.30

7.76

6.51

20.13

19.30

7.76

6.51

20.13

19.30

7.76

6.51

20.13

19.30

7.76

6.51

20.13

19.30

7.76

6.51

20.13

19.30

7.76

6.51

20.13

19.30

7.76

6.51

19.78

18.98

7.62

6.39

Note: k1=-0.555, k2=-0.113, G=153mm

Chapter 1-Introduction

Page 368

Table 7.2 Calculation results for incident energy at 100%


arcing fault current level
ARCFLASH
POINT
1
2
3

4
5
6
7
8

9
10

11

Location
Load Side of
52TRM1P
Line Side of
52TRM1S
Load Side of
52TRM1S and 6.9kV
Bus
Line/Load Side of
52KM5806
Line/Load Side of
52YM7601
Line/Load Side of
52KM8639
Line/Load Side of
52KM8601
Line/Load Side of
TRL3A Primary
Feeder
Line/Load Side of
PC001 Feeder
Line/Load Side of
TRL3B Primary
Feeder
Line side of PC001
panel

t
(s)

E
(J/cm2)

E
(cal/cm2)

Hazard
Level

0.37

71.78

17.23

0.73

121.05

29.05

0.57

94.00

22.56

0.05

8.25

1.98

0.05

8.25

1.98

0.05

8.25

1.98

0.05

8.25

1.98

0.05

8.25

1.98

0.05

8.25

1.98

0.05

8.25

1.98

0.05

8.10

1.94

Note: Cf=1, D=600mm, x=0.973

Chapter 1-Introduction

Page 369

Table 7.3 Calculation results for incident energy at 85%


arcing fault current level
ARCFLASH
POINT
1
2
3
4
5
6
7
8
9
10
11

t
(s)

E
(J/cm2)

E
(cal/cm2)

Hazard
Level

0.40
0.91
0.71

65.26
126.23
98.02

15.66
30.30
23.52

3
4
3

0.05

6.92

1.66

0.05

6.92

1.66

0.05

6.92

1.66

0.05

6.92

1.66

0.05

6.92

1.66

0.05

6.92

1.66

0.05

6.92

1.66

0.05

6.80

1.63

Location
Load Side of 52TRM1P
Line Side of 52TRM1S
Load Side of 52TRM1S
and 6.9kV Bus
Line/Load Side of
52KM5806
Line/Load Side of
52YM7601
Line/Load Side of
52KM8639
Line/Load Side of
52KM8601
Line/Load Side of
TRL3A Primary Feeder
Line/Load Side of
PC001 Feeder
Line/Load Side of
TRL3B Primary Feeder
Line side of PC001
panel

Note: Cf=1, D=600mm, x=0.973


Table 7.4 Calculation results for Arc-Flash Boundary (AFB)
for Medium-Voltage Loads
ARC-FLASH
POINT
1
2
3
4
5
6
7
8
9
10
11

Location
Load Side of 52TRM1P
Line Side of 52TRM1S
Load Side of 52TRM1S and
6.9kV Bus
Line/Load Side of 52KM5806
Line/Load Side of 52YM7601
Line/Load Side of 52KM8639
Line/Load Side of 52KM8601
Line/Load Side of TRL3A
Primary Feeder
Line/Load Side of PC001
Feeder
Line/Load Side of TRL3B
Primary Feeder
Line side of PC001 panel

Chapter 1-Introduction

AFB (mm)
100%
9275
15869
12237

AFB (mm)
85%
8410
16568
12775

1004
1004
1004
1004
1004

838
838
838
838
838

1004

838

1004

838

985

823

Page 370

Based on the results of medium-voltage system arc-flash


calculation, the maximum incident energy will be generated by an
arc-flash event at the line side of 52TRM1S with a calculated energy
at 100% arcing current of 29.05 cal/cm2 and at 85% arcing current
of 30.30 cal/cm2. At that point, the normalized incident energy at
100% arcing current is higher than the 85% arcing current and this
is attributed to the increase in protective relays clearing time from
0.73 second to 0.91 second. For both situation the hazard level is 4
and requires PPE rating of 40cal/cm2. The calculations also suggest
that the arc-flash boundaries are 16.6m and 12.8m for line side and
load side respectively. These distances from the breaker cubicle
must be maintained in case there is a need to perform live
inspection and maintenance and that these boundaries should only
be accessed by personnel with appropriate training and equipped
with arc-flash suit rated at 40cal/cm2. For the rest of the arc-flash
points, a boundary of approximately 1meter (0.838m) should be
maintained and only personnel with appropriate training and
equipped with an arc-flash suit rated at 5 cal/cm2 should be allowed
to enter the boundary to perform live inspection and maintenance.

Chapter 1-Introduction

Page 371

7.3 Arc-Flash Calculation for Low-Voltage System

AFP-12
52

AFP-13

AFP-14

AFP-15

AFP-16
M
TYPICAL
LV
MOTOR

EMDB/MNDB
PANEL

Figure 7.2 Arc-Flash Location Diagram for Low-Voltage


System MCC8

Chapter 1-Introduction

Page 372

AFP-17
52

AFP-18

AFP-19

AFP-20

AFP-21
M
TYPICAL
LV
MOTOR

YM7607 VFD
PANEL

Figure 7.3 Arc-Flash Location Diagram for Low-Voltage


System MCC9
Line side of secondary breaker of TRL3A
Calculation of Arcing Fault Current
From the result of three phase short circuit analysis in chapter 4,
ISC= 46kA. Both the 100% and 80% of arcing fault are calculated
using the equation 7.1,

Log(I ARC ) K 0.662 log(ISC ) 0.0966V 0.000562G


0.5588V log(ISC ) 0.0034G log(ISC )
I ARC 10Log(IARC)

Log(I ARC ) 0.097 0.662 log(46) 0.0966(0.48) 0.000562(32)


0.5588V log(46) 0.0034G log(46)
I ARC 10Log(1.351) 22.45kA
Chapter 1-Introduction

Page 373

Using this calculated arcing current, the normalized incident energy


is calculated as
k1=-0.555, k2=-0.113, G=32mm
Log(Ein)=k1 +k2 + 1.081log(IARC) +0.0011G
Ein=10Log(Ein)
Log(Ein)=-0.555-0.113+1.081log(22.45) + 0.0011(32)
Log(Ein)=0.8278
Ein=100.8278=6.727 joule/cm2
Calculating the incident energy at 85% arcing fault current
Log(Ein)=-0.555-0.113+1.081log(19.081) + 0.0011(32)
Log(Ein)=0.7515
Ein=100.7515=5.643 joule/cm2
Using this normalized incident energies and equation 7.3, the
specific incident energy for a working distance (D) of 457mm is
calculated as
Ei=4.184 Cf Ein (t/0.2) (610/D)x
Cf=1.0 (for MV System), x=0.973 for MV switchgear
D=700mm
Clearing

time

of

Relay

Primary

protective

device

of

TRL3A

51PTRL3AP at 100% arcing fault is

3.922
t
0.0982 2.891 0.633 second
22.45(0.48 / 6.9) 2

0.27

Chapter 1-Introduction

Page 374

And the clearing time of the same relay at 85% arcing fault is

3.922
t
0.0982 2.891 0.773 second
0.85(22.45)(0.48 / 6.9) 2

0.27

Incident energy at 100% arcing fault current is


Ei= 4.184 (1.5) (6.727) (0.633/0.2) (610/600)1.641
Ei=137.36 joule/cm2 or
Ei=137.36 x (1.2/5) cal/cm2 = 32.97 cal/cm2
Incident energy at 80% arcing fault current is
Ei= 4.184 (1.5) (7.59) (0.773/0.2) (610/600)1.641
Ei=140.7 joule/cm2 or
Ei=140.7 x (1.2/5) cal/cm2 = 33.76 cal/cm2
As per IEEE 1584, both 100% and 85% incident energies
correspond to a hazard level 3 and would require a PPE rating of 40
cal/cm2.
Arc-Flash Boundary Calculation
Using the equation 7.5, the arc-flash boundary is calculated as
DB=[4.184 Cf Ein (t/0.2) (610x/EB)]1/x
At 100% arcing current:
DB=[4.184 (1.5) (6.727) (0.633/0.2) (6101.641/5)]1/1.641
DB=4518mm

Chapter 1-Introduction

Page 375

At 85% arcing current:


DB=[4.184 (1.5) (5.643) (0.773/0.2) (6101.641/5)]1/1.641
DB=4585mm
This result implies that if there is an operational need to
open the Line side of secondary breaker of TRL3A of MCC8 for
maintenance or inspection while energized, a safety barrier of 4.6
meters from the circuit breaker cubicle should be maintained and
only personnel with a 40 cal/cm2 arc-flash suit should be allowed to
enter the said barrier.
Calculation results by repeating the same procedure for the
rest of the medium-voltage switchgears are presented in table 7.5,
7.6, 7.7 and 7.8.
Table 7.5 Calculation results for normalized incident energy
ARCFLASH
POINT

12
13
14
15
16
17
18
19
20
21

Location

Isc

Iarc

En

En

Line side of secondary


breaker of TRL3A
Load side of secondary
breaker of TRL3A
Load side of the LV
motor breakers
Load side of the LV
Panels breakers
Load side of the LV
panel
Line side of secondary
breaker of TRL3B
Load side of secondary
breaker of TRL3B
Load side of the LV
motor breakers
Load side of the LV
Panels
Load side of the LV VFD
panel

46

22.45

6.727

5.643

46

22.45

6.727

5.643

46

22.45

6.727

5.643

46

22.45

6.727

5.643

46

22.45

6.727

5.643

47

22.85

6.859

5.754

47

22.85

6.859

5.754

47

22.85

6.859

5.754

47

22.85

6.859

5.754

23.44

12.8

3.666

3.075

Chapter 1-Introduction

Page 376

Table 7.6 Calculation results for incident energy at 100%


arcing fault current level for Low-Voltages Loads
ARCFLASH
POINT

12

13

14
15
16
17

18

19
20
21

Location
Line side of
secondary breaker of
TRL3A
Load side of
secondary breaker of
TRL3A
Load side of the LV
motor breakers
Load side of the LV
Panels breakers
Load side of the LV
panel
Line side of
secondary breaker of
TRL3B
Load side of
secondary breaker of
TRL3B
Load side of the LV
motor breakers
Load side of the LV
Panels
Load side of the LV
VFD panel

Chapter 1-Introduction

E
(J/cm2)

E
(cal/cm2)

Hazard
Level

137.36

32.97

65.68

15.76

6.51

1.56

6.51

1.56

6.51

1.56

135.44

32.51

54.86

13.17

6.63

1.59

6.63

1.59

3.55

0.85

Page 377

Table 7.7 Calculation results for incident energy at 85%


arcing fault current level for Low-Voltages Loads
ARCFLASH
POINT

12

13

14

15

16
17

18

19

20
21

Location
Line side of
secondary
breaker of TRL3A
Load side of
secondary
breaker of TRL3A
Load side of the
LV motor
breakers
Load side of the
LV Panels
breakers
Load side of the
LV panel
Line side of
secondary
breaker of TRL3B
Load side of
secondary
breaker of TRL3B
Load side of the
LV motor
breakers
Load side of the
LV Panels
Load side of the
LV VFD panel

Chapter 1-Introduction

t
(s)

E
(J/cm2)

E
(cal/cm2)

Hazard
Level

0.77

140.70

33.77

0.37

67.64

16.23

0.03

5.46

1.31

0.03

5.46

1.31

0.03

5.46

1.31

0.75

138.28

33.19

0.30

56.23

13.50

0.03

5.57

1.34

0.03

5.57

1.34

0.03

2.97

0.71

Page 378

Table 7.8 Calculation results for Arc-Flash Boundary (AFB)


for Medium-Voltage Loads
ARC-FLASH
POINT

12
13
14
15
16
17
18
19
20
21

Location
Line side of secondary breaker
of TRL3A
Load side of secondary breaker
of TRL3A
Load side of the LV motor
breakers
Load side of the LV Panels
breakers
Load side of the LV panel
Line side of secondary breaker
of TRL3B
Load side of secondary breaker
of TRL3B
Load side of the LV motor
breakers
Load side of the LV Panels
Load side of the LV VFD panel

AFB
(mm)
100%

AFB
(mm)
80%

4518

4585

2882

2934

704

633

704

633

704

633

4480

4537

2583

2622

713

640

713
487

640
437

Based on the results of Low-voltage arc-flash calculation,


the maximum incident energy will be generated by an arc-flash
event at the line side of secondary breaker of TRL3A/B with a
calculated energy at 100% arcing current of 33.97/33.51 cal/cm2
and at 85% arcing current of 33.77/33.19 cal/cm2. For both
situation, the hazard level is 4 and requires PPE rating of 40cal/cm2
and an arc-flash boundaries of about 4.6m. These distances from
the breaker cubicle must be maintained in case there is a need to
perform live inspection and maintenance and that these boundaries
should only be accessed by personnel with appropriate training and
equipped with arc-flash suit rated at 40cal/cm2. As shown on table
7.9, the minimum arc-flash boundary is at the load side of the LV
VFD panel which is about 437mm and requires an arc-flash suit of
5cal/cm2.
Chapter 1-Introduction

Page 379

CHAPTER 8-CONCLUSION AND RECOMMENDATION


8.1 Load Flow
1. Bus Voltages
As presented in chapter 3, the bus voltage for 6.9kV bus is
acceptable on both cases however, calculation shows that
MCC8 and MCC9 bus voltages are not acceptable on both
cases and therefore recommended to adjust the primary noload tag changer to -2.5%. It has been presented the
significant increase in bus voltages with the increase in
capacitor steps or kVAR.
2. Voltage Drop
Based on the calculation, voltage drop of all transformer
feeders and medium voltage loads are acceptable. However,
seven (7) low-voltage loads are identified to have an
unacceptable voltage drop and recommendation was put
forward in chapter 3 to correct the issue.
3. Transformer Loading
On both study cases, the loading of all power transformers
are well below the JGSPC SOP requirement of 60%. The study
implies that for TRM1, an additional 40% load can be handled
and about 25% and 30% for TRL3A and TRL3B respectively.
In second case where capacitors are on-line, significant
reduction on TRM can be achieved as the number of
capacitors online is increase. This is due to the absorption of
reactive power by the capacitors. It is expected that both
TRL3A and TRL3B will have no reduction on it loading as the
capacitors are connected on the 6.9kV bus.

Chapter 1-Introduction

Page 380

4. Bus Bar and Feeder Loading


Bus bar loading on both cases shows satisfactory results. There
are even significant reduction in current flows on all buses as the
number of capacitor bank increases. This resulted to decrease in
feeder loss of about 1 kW for TL1 and a few watts on TL2 and
TL3.
5. Power Factor
On both cases, the factor of each buses and the overall power
factor are all satisfactory. As expected on case 2, significant
improvement is realized as the number of capacitor banks is
increased.

This

improvement

consequentially

improved

the

transformer loading as discussed on no3.


8.2 Short Circuit Analysis
In short circuit analysis, ANSI methodology was used
calculating both momentary and interrupting short circuit currents.
These values were used to evaluate both medium-voltage and lowvoltage circuit breakers making and breaking capacity. Using
JGSPCs criteria for safety margin of not less than 30%, all breakers
exceeded the requirement and therefore satisfactory. The calculated
results were used to calculate protective device settings and
perform device coordination.
8.3 Protection Coordination
In
calculated

protection

and

coordination,

coordination

study

is

protection

settings

conducted.

are

Generally,

chronological type of coordination was used for protections that are


in series with low or no impedance in between. On the other hand
current

coordination

was

used

for

protection

that

has

high

impedance in between typically between primary and secondary of


circuit breakers.
Chapter 1-Introduction

Page 381

Minimum size of medium cables based on the calculated


maximum fault current and protective device setting are calculated.
Based on the result of this calculation, all medium voltage feeder
cables

are

above

the

minimum

calculated

requirement

and

therefore can handle both normal and abnormal condition. Another


aspect of the analysis is the evaluation of equipment grounding
conductor sizes review where the required minimum sizes are
determined based on table 2.50.6.13. This evaluation shows that all
low voltage feeder cable satisfies the minimum size requirement.
The protective device settings and the calculated fault currents are
used to calculate the arc flash energies and boundaries.

8.4 Detailed Large Motor Starting Analysis


In the motor starting analysis, motor with 100kW output
and above were evaluated. In this analysis, the bus voltages dip
during large motor starting were calculated and compared against
the permissible values. From all the large motors analysed, only
YM7601 have an unacceptable effect on the bus voltages and for
that reason it is recommended to install an RVS with at least 80%
tap to stabilize the bus voltages. Starting torque analysis were also
conducted to all large motors to determine if at the motor can still
deliver the required torque during starting. This torque study shows
that all motors can deliver the required torque during starting.
8.5 Arc-Flash Analysis
In arc-flash analysis, incident energies generated during
an arc fault is calculated for specified arc-flash points at specified
conditions and working distance to determine the severity of the
possible hazard while performing live inspection and maintenance
and to determine the rating of the arc-resistant personnel protective
clothing. The analysis also determined the arc-flash boundary which
Chapter 1-Introduction

Page 382

will be the basis of the distance from the live parts to which
minimum

arc-resistance

PPE

is

required.

The

analysis

have

identified that the maximum required arc-resistant PPE rating is


30.30 cal/cm2 representing hazard level 4 and the minimum
required is 1.66 cal/cm2 representing hazard level 1. As a plant
standard, it is recommended to use 40 cal/cm2 MACRON arc-flash
cover all suit that can be used for both maximum and minimum arcflash hazard level.

Chapter 1-Introduction

Page 383

References
1. IEEE Recommended Practice for Industrial and Commercial
Power System Analysis-IEEE Std. 399-1997
2. IEC 60909-0:2001 IEC Standard for short circuit calculation
3. BAPE Project (Mitsubishi Heavy Industries, LLTD) Short Circuit
Calculation
4. VIOLET BOOK-IEEE Std 551-2006 Recommended Practice for
Calculating Short-Circuit Currents in Industrial and Commercial
Power Systems.
5. BROWN

BOOK-IEEE

Std

399-1997,BROWN

BOOK-

IEEE

Recommended Practice for Industrial and Commercial Power


Systems Analysis.
6. PECEP(JGSPC) document V-F031-TRAN-01-006
7. Philippine Electrical Code Part 1 Volume 1 2009
8. RED BOOK-IEEE Std 141-1993, IEEE Recommended Practice for
Electric Power Distribution for Industrial Plants
9. BUFF BOOK-IEEE Std 242-2001, IEEE Recommended Practice for
Protection and Coordination of Industrial and Commercial Power
Systems
10.

GREEN

BOOK-IEEE

Std

142-1991,

IEEE

Recommended

Practice for Grounding of Industrial and Commercial Power


Systems
11.

IEEE C37.91-2000, Guide for Protective Relay Applications to

Power Transformers
12.

IEEE Std C37.010-1999 (R2005)-IEEE Application Guide for

AC High-Voltage Circuit Breakers Rated on Symmetrical Current


Basis.
13.

IEEE Std C37.96-2000-IEEE guide for AC motor protection

14.

IEC 60909-0:2001 IEC Standard for short circuit calculation

15.

Power System Analysis by Hadi Saadat 2000

Chapter 1-Introduction

Page 385

16.

Power System Analysis of San Jose 10 MVA Substation of

Antique by Engr. Hermie M. Tacogdoy 2013


17.

The ABCs of Overcurrent Coordination by Thomas P. Smith,

P.E. January 2006


18.

ABB Protection Book by Walter A. Elmore 1999

19.

Industrial-Power-Systems-Handbook-Donald-Beeman 1955

20.

IEEE 15842002, New York: IEEE, 2002.

21.

Incident energy factors and simple 480-V incident energy

equations by Tammy L. Gammon and John H. Matthews


22.

Arc Flash Calculation Guide by Jim Phillips 2014

Chapter 1-Introduction

Page 386

ATTACHMENTS
1. AFFIDAVIT OF SOLE AUTHORSHIP
2. AFFIDAVIT OF PEE No. 1 (Dr. CIRILO C. CALIBJO)
3. AFFIDAVIT OF PEE No. 2 (Engr. Benigno S. Jimenez)
4. AFFIDAVIT OF PEE No. 3 (Engr. Eric Tamondong)
5. CURRICULUM VITAE
6. MOST SIGNIFICANT & OUTSTANDING ACHIEVEMENT
CONTRIBUTION

IN

THE

ENGINEERING
7. TRANSCRIPT OF RECORDS

FIELD

OF

ELECTRICAL

REPUBLIC OF THE PHILIPPINES


PROVINCE OF _BATANGAS_____ ) SS

AFFIDAVIT OF SOLE AUTHORSHIP


I, Ryan Anthony K. Umali, of legal age, Filipino, married and a resident of Batangas
City, after having been sworn to in accordance with law, hereby depose and say:
1. That I am a Registered Electrical Engineer with PRC license number REE
0034825, valid until September 5, 2019.
2. That the undersigned affiant have sincerely and religiously undergone the said
study and research and hereby and humbly submits this Technical
Engineering Report entitled Power System Modeling and Analysis of 52
MVA Substation of Polyethylene Plant no. 2 of JG Summit
Petrochemical Corporation at Batangas City.
3. That for all legal intents and purposes, Affiant hereby states under oath that
the said report is a product of his own efforts and initiative.
IN WITNESS WHEREOF, I
_______________ at Batangas City.

hereunto

set

my

hands

this

_______

of

RYAN ANTHONY K. UMALI


Affiant
SUBSCRIBE AND SWORN TO BEFORE ME, this _________ day of
_________________ at _______________________, Affiant exhibited to me his
Community Tax Certificate No. _____________ issued on ______ at
________________.

NOTARY PUBLIC

Doc No. _______


Page No. ______
Book No. ______
Series of 2016

REPUBLIC OF THE PHILIPPINES)


Province of Batangas
)S.S.
Lipa City
)
x--------------------------------------------x

AFFIDAVIT
I, BENIGNO S. JIMENEZ, of legal age, Filipino, married, and a resident of 1230
F.P Victorino St., Bambang, Pasig City , after having been sworn to in accordance to
the law, do hereby depose and say:
That I am a Professional Electrical Engineer (PEE) holding a PRC License No.
PEE 3106 registered on May 17, 1999 with the Professional Regulation Commission
(PRC) valid until October 1, 2019;
That I am presently employed at Delta Power Engineering and Consulting as
Owner/Consultant;
That I personally know RYAN ANTHONY K. UMALI, as a Registered
Electrical Engineer (REE) and is currently employed at JG Summit Petrochemicals
Group (JGSPG) with plant office at Brgy. Simlong, Batangas City, Batangas;
That his experience record submitted to the Board of Electrical Engineering is
factual and that the technical paper entitled Power System Analysis of 52 MVA
13.8kV-6.9kV Substation of Polyethylene Plant no. 2 of JG Summit
Petrochemical Corporation at Batangas City is actually prepared by him;
That I served as one of his advisers in the preparation of his application for
examination as Professional Electrical Engineer;
IN WITNESS WHEREOF, I have hereunto set my hand this 20 th day of August
2016, at Lipa City, Batangas.
____________________________
Benigno S. Jimenez, PEE
Affiant

SUBSCRIBE AND SWORN to before me this 25th day of August 2016, at Lipa City,
Batangas. Affiant exhibited to me his PRC Identification Card with Registration
Number PEE 3106, valid until October 1, 2019.
Doc No. ______;
Page No. _____;
Book No. ____;
Series of _____.

REPUBLIC OF THE PHILIPPINES)


Province of Batangas
)S.S.
Lipa City
)
x--------------------------------------------x

AFFIDAVIT
I, CIRILO C. CALIBJO, of legal age, Filipino, married, and a resident of Pavia, Iloilo, after
having been sworn to in accordance to the law, do hereby depose and say:
That I am a Professional Electrical Engineer (PEE) holding a PRC License No. PEE 3099
registered on November 13, 1998 with the Professional Regulation Commission (PRC) valid
until August 8, 2018;
That I am presently employed at Central Philippine University located in Jaro, Iloilo City
with the position of Dean of College of Computer Studies;
That I personally know RYAN ANTHONY K. UMALI, as a Registered Electrical
Engineer (REE) and is currently employed at JG Summit Petrochemicals Group (JGSPG) with
plant office at Brgy. Simlong, Batangas City, Batangas;
That his experience record submitted to the Board of Electrical Engineering is factual and
that the technical paper entitled Power System Analysis of 52 MVA 13.8kV-6.9kV
Substation of Polyethylene Plant no. 2 of JG Summit Petrochemical Corporation at
Batangas City is actually prepared by him;

That I served as one of his advisers in the preparation of his application for examination
as Professional Electrical Engineer;
IN WITNESS WHEREOF, I have hereunto set my hand this 20th day of August 2016, at
Lipa City, Batangas.

CIRILO C. CALIBJO, PhD, PEE


Affiant

SUBSCRIBE AND SWORN to before me this 25th day of August 2016, at Lipa City, Batangas.
Affiant exhibited to me his PRC Identification Card with Registration Number PEE 3099, valid
until August 8, 2018.

Doc No. ______;


Page No. _____;
Book No. ____;
Series of _____.

Republic of The Philippines )


City of Batangas
) S.S.
AFFIDAVIT OF PROFESSIONAL ELECTRICAL ENGINEER
I, ENGR. ERIC TAMONDONG, of legal age, Filipino, married
and resident of 142 Brgy Ibabang Iyam, Lucena City, after having
been duly sworn to in accordance with law, hereby depose and says:
That I am Professional Electrical Engineer with PRC registration
No. 003875 issued on PRC Manila and valid until March 15, 2019.
That I personally know Engr. Ryan Anthony K. Umali, who is a
Registered Electrical Engineer with PRC license no. 0034825, and
valid until September 05, 2019.
That I have served as Consultant of Engr. Ryan Anthony K. Umali
in the preparation of his Engineering Report.
That I am executing this affidavit to attest to the forgoing facts and
integrity of Engr. Ryan Anthony K. Umali and recommend his
application for Professional Electrical Engineers license.
IN WITNESS WHEREOF, I hereunto affix my signature this ____ day
of __________, 2016 at The City of Batangas.
___________________________
ENGR. ERIC TAMONDONG
Affiant
SUBSCRIBE AND SWORN to before me this_____day of
___________.
2016 City of Batangas.
Doc. No.____
Page No.____
Book No.____
Series of 2016

CURRICULUM VITAE
I. PERSONAL
Name

Ryan Anthony Umali

Age

33

Sex

Male

Nationality

Filipino

Profession

Registered Electrical Engineer

Registration#

0034825

Home Address

Block 17, Lot 11, St. Vincent Homes,


Banay-banay, Lipa City

Phone

09175480225

Email

RyanAnthony.Umali@jgspetrochem.com

II. ENGINEERING DISCIPLINE / EDUCATIONAL ATTAINMENT


Masters

MS in ECE (Units) 2010

Degree

Batangas State University


Alangilan, Batangas City

Bachelors
Degree

Bachelor of Science in Electrical


Engineering
April 2004
Batangas State University
Alangilan, Batangas City

Licensure Exam

Registered Electrical Engineer


Taken : Sept.2004
Rating: 92.1% (First Place)
REE#0034825
Validity : Sept 5, 2019
Certified Instrument and Control Engineer
Philippine Instrumentation and Control
Society
Taken: Sept 2013
3rd Place

III.

PROFESSIONAL EXPERIENCE

YEAR

POSITION

Sept
2014
-present

Instrument
Superintendent

RESPONSIBILITY

Manage daily
maintenance
activities

Manage and review


weekly job plans
with planning
Dept.

Manage and review


turn around
maintenance with
Planning
department

Review and
approval of Failure
analysis reports

Review of IED
maintenance and
reliability
programs

Spare parts review

COMPANY
JG Summit
Petrochemical
Corp.

and approval

Sept
2011 to
August
2014

Sr. ICE Project


Engineer for
Polyethylene
Plant capacity
Expansion
project
Sr. ICE
Commissioning
Engineer

Review and
approve Design
Engineering report

Review installation
and commissioning
of in-house project

Provide training to
Maintenance
Technician
Trainees

Skills and
Knowledge
Evaluation of
Technicians and
Engineers

Preparation and
review of Project
Engineering
standards for E&I

Participate on
HAZOPS and SIL
reviews

Review and
approval of EPC
design

Review and
approval of EPC
electrical studies

Review and
approval of SIL
studies

Review and
approval of vendor
bids and technical
offers

Review and
approval of

JG Summit
Petrochemical
Corp.

construction
documents

Nov 1,
2009 to
August
2011

Dec 12,
2006 to
Oct 31,
2009

Sr. ICE
Engineer

ICE Engineer
(Instrument,Co
ntrol and
Electrical
Engineer)

Inspection and
approval of job
packages for
Instrumentation
and Electrical

Participate on
equipment FAT and
SAT

Commissioning
and start up
support

Supervise in-house JG Summit


detailed
Petrochemical
engineering
Corp.
design/study and
construction of
various plant
modifications for
Electrical and
Instrumentation
System

Conduct
Engineering
Investigation of
equipment failures
and issue
engineering
recommendation

Perform in-house
detailed
engineering
design/study and
construction of
various plant
modifications for
Electrical and
Instrumentation
System

JG Summit
Petrochemical
Corp.

June 1,
2005 to
Decembe
r 8, 2006

Branch
Electrical
Engineer

June 1,
Instructor/Lect
2004-Apr urer
il 15,
2005

III.

Conduct
Engineering
Investigation of
equipment failures
and issue
engineering
recommendation

Review and
analyse preventive
maintenance
program

Review and
assessment of
Customer Service
Application

Investigation of
abnormalities

Provide lectures on
Electrical and
Electronics Subject

Manila Electric
Company

De La Salle
Lipa

PROJECT (Past and Present Engineering Project)

LOCATION
Bry. Simlong,
Batangas City

WORK NATURE
Basic Engineering of
C3/C4 storage
project

DURATION

COMPANY

Feb 2014

JG Summit
Petrochemical
Corp.

Bry. Simlong, Project Engineering


Batangas
of Honeywell DCS
City/Petaling
migration
Jaya, Malaysia

May 2012 to
April 2013

JG Summit
Petrochemical
Corp.

Bry. Simlong,

April 2011 to

JG Summit

Design, Installation

Batangas City

and commissioning of
Construction power
substation for ISBL

Dec 2011

Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design, Installation
and commissioning of
Construction power
substation for OSBL

April 2011 to
Dec 2011

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design, Installation
and commissioning of
Construction power
substation for
DAELIM Site Office 1

April 2011 to
Dec 2011

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design, Installation
and commissioning of
Construction power
substation for
DAELIM Site Office 2

April 2011 to
Dec 2011

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design,
installation/Relocatio
n of 6.9kV Power line
of Pinamucan Raw
water supply
Substation

May 2008

JG Summit
Petrochemical
Corp.

Batangas
State
University

Design,
Fabrication/installatio
n, commissioning of
Process
Instrumentation
trainer

Sept-Dec
2010

JG Summit
Petrochemical
Corp.

Seol, South
Korea

Basic Engineering of
Naptha Cracker
Project

Dec. 2010

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design, Installation,
commissioning and
start up support for
Bi-modal catalyst
feeding system

Aug 2010 to
Nov 2010

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design of conversion
of Variable frequency

Sept 2009

JG Summit
Petrochemical

drive motor for Boiler


1 and 2

Corp.

Bry. Simlong,
Batangas City

Design, Installation
and commissioning of
additional load
shedding relay for
power plant

May 2009

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design, Installation
July 2009
and commissioning of
DCS current
monitoring for PP
dryer motor

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design, Installation
and commissioning of
65kVA, 1 phase,
uninterruptable
power supply

May
2007-May
2009

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design, Installation of
Fresh water Deluge
system

Feb-Aug
2007

JG Summit
Petrochemical
Corp.

Bry. Simlong,
Batangas City

Design, installation
and commissioning of
250KVA INGASCO
power supply.

Jan-Mar
2007

(INGASCO
Plant) JG
Summit
Petrochemical
Corp.

VII. CONTINUING PROFESSIONAL DEVELOPMENT (CPD)


PROGRAM DESCRIPTION

NAME OF PROVIDER

YEAR

Failure Analysis and RCA

Allied Consultancy

May 2015

Electrical Reliability

Allied Consultancy

May 2015

Vibration monitoring system

Rockwell

Jul 21-25,

Automation

2014

RSLogix 5000 Fundamentals

Rockwell

and Troubleshooting

Automation
CCC, Kuala Lumpur,

Anti-surge Control and Series

Malaysia

3+/3++ Control Systems

Feb 10-14
Sept
23-26,
2013

Training for
Operation-Maintenance
Personnel
MAXUM II Process Gas

Siemens Singapore

Chromatograph Operation and

Nov 26-30,
2012

Maintenance
Honeywell Experion
Controller/SCADA
Maintenance

Honeywell Technical
Education Center,

Oct 22-26,
2012

Petaling Jaya,
Malaysia

Honeywell Experion C300

Honeywell Technical

Engineering Implementation

Education Center,

Oct 15-19,
2012

Petaling Jaya,
Malaysia
Advanced Instrumentation
and Process Control Course

IIEE Regional
Convention-Batangas

University of the
Philippines Diliman-

April
24-May 29,

ISSI

2010

IIEE

March 2009

Advance Process Control NLC Honeywell


Singapore Ltd. Pte
Management and Maintenance EDUPRO- Amorsolo
of Windows Server 2003
St., Makati City,
Phlippines,

April 21,
2009
September
29, 30,
October
1-4, 2008

Uniformance PHD System

Honeywell

June

Administration

Singapore Ltd. Pte

15-19,
2008

Hardware and Software


Implementation of Honeywell
Emergency Shutdown System
Safety Manager

Honeywell
Singapore Ltd. Pte

June 2-18,
2008

JG Summit
Petrochemical
Corporation

Reliable Solutions for HPI and


Chemical Industries Technical
Seminar on Process
Instrumentation and Analytics
for Chemical, Petrochemical
and Hydrocarbon Processing
Industries

Siemens Automation

HPM Controller Point


Configuration and HPM/CL
Programming

Chemical
Process Training
Center Honeywell
Laboratory (CPTC)

and Drives.

June
4,2007

May 20-26
,2007

Jurong Island,
Singapore.

VIII.

SOCIAL AND CIVIC AFFILIATIONS


DESIGNATION

IIEE Northern Batangas

ASSOCIATION

YEAR

IIEE

2015-presen

Chapter-Board of Director
IIEE Northern Batangas

t
IIEE

2010-2011

IIEE

2009-2010

Chapter-Board of Director
IIEE Northern Batangas
Chapter-Board of Director

CREDENTIALS SUMMARY SHEET


Name of Professional

Ryan Anthony Umali

Technical Discipline

Electrical Engineer

Birthday

September 5, 1982

Academic Background

Bachelor of Science in Electrical


Engineering

Name of Institution

Batangas State University

The undersigned certifies that the foregoing information is true and


correct.

Ryan Anthony K. Umali


REE # 034825
IIEE MEMBER # 209595

MOST SIGNIFICANT AND OUTSTANDING ACHIEVEMENT


CONTRIBUTION IN THE FIELD OF ELECTRICAL
ENGINEERING
While I was in Manila Electric Company-Batangas
Branch,

had

conducted

several

seminars

to

Barangay

Electricans on several Electrical Subjects such as Grounding


System (2 wire vs. Three wire) and Service Entrance Standards.
This have helped us as to ensure that customers within the
franchise area can have a reliable and educated electricians that
they can trust.
I was also involved in the preliminary study of
electrification of Isla Verde. We have had conducted several
surveys together with our Meralco Design team from San Pablo
with the aim of preparing the line design.
In my current company, I have conducted several
catastrophic

electrical

system

failures

and

provided

recommendations so that it will never happen again. First of my


list is the investigation of multiple failures UPS 110V AC. At that
time, we have experienced several tripping of the said UPS
which causes a major plant upset. I was task to investigate the
failure and found that the culprit is the excessive fluctuation in
the generation frequency of our Power Plant in excess of 5Hz
during a large motor starting. This affected the synchronization
system and static switches of the AC UPS and causing it to trip.
It was recommended to increase the frequency fluctuation
tolerance since the loads of our AC UPS is not affected by such
high fluctuation.
Next on my investigation is the bus tie breaker failure
during re-energization of a newly re-winded 3MVA transformer
which has caused one of our plants to partially shutdown for
several hours. In my investigation, I have found that the vector

group of the newly re-winded transformer was incorrect. I have


further investigated the reason why it was incorrect and found a
malpractice on the side of our contractor and on our own
maintenance team. Based on this investigation, we have
revised our SOPs for transformer servicing and acceptance.
I have also investigated on several cases of spurious
activation of ground relays where a ground fault occurs at an
adjacent delta-wye solidly grounded system. I have found that
equipment grounding system was erroneously interconnected at
the field between motors that are supplied from separate
transformers which resulted to ground currents flowing to both
grounding electrode and therefore detected by the grounding
CT causing erroneous trip on an otherwise healthy transformer.
This has been one of our on-going projects as part of our efforts
to improve the system reliability of our plant.
I

have

investigated

several

other

electrical

abnormalities and for all of this I have used my electrical


engineering knowledge and experience and recommendations
made have cause a significant impact not only to uplift the
Electrical Engineering practice but also improve the plant
reliability.
In Our IIEE organization, I have conducted several
seminars to schools and IIEE chapter conventions on areas of
Hazardous Area Classification (PEC chapter 5), Instrumentation
and Process Control, Power System Analysis and Protective
Relaying, EPIRA LAW and unbundling of rates (MERALCO).
These seminars have a significant impact to our fellow Electrical
Engineers and Students.
I also served as an IIEE officer (Board of Director) for
Northern Batangas Chapter. We have implemented several
programs including 2009 regional convetion, various seminars
and forums on our chapter. I also served as Board of Judges on

several regional quiz shows and reqional math wizards from


which I have served as chairman of the board. In all of these
endevours, my affiliation to IIEE has given me various roles
that I believe contributed to its success as an organization.
Ryan Anthony K. Umali
REE 0034825

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