N

O
I
T
C
U
D
O
R
T
N
I
N
A
F
O
G
N
I
T
TO TES
BRAKES

AR
K
N
A
G
IN
D
L
U
D
R
A
H
S

Y
B
PRESENTED

TOPICS TO BE PRESENTED
A BRIEF HISTORY OF BRAKES
NEED FOR TESTING OF BRAKES
INDIAN STANDARDS FOR TESTING OF BRAKES
BRAKE TESTING METHODS
HOW TO CHECK YOUR OWN CAR BRAKES
LATEST DEVELOPMENT IN THE FIELD OF BRAKING SYSTEMS

A BRIEF HISTORY OF BRAKES

Wooden
Break System

Drum Brake
System

Hydraulic Brake
System

Disc Brake
System

NEED FOR TESTING OF BRAKES

Safety Purpose
Quality Purpose
Following Guidelines Of The Government
Retaining The Goodwill In The Market

INDIAN STANDARDS FOR TESTING OF BRAKES

4 WHEELED VEHICLES

IS 2742

(1994) :- BRAKE LININGS (PART 1-5)

IS 11852 (2001) :- BRAKES & BRAKING SYSTEMS (PART

1-9)

IS 7079

IS 13224 (1991) :- H.B.S MASTER CYL.

(PERFORMANCE)

IS 13225 (1992) :- H.B.S RUBBER CUPS

(2008) :- BRAKE HOSE ASSEMBLY

2 & 3 WHEELED VEHICLES

IS 13249 (1991) :- RUBBER SEAL FOR DISC BRAKE CYL.

IS 13363 (1992) :- A.B.S (PERFORMANCE)

IS 13492 (1992) :- BRAKE PEDAL STRENGTH REQUIREMENTS

IS 14664 (2010) :- PERFORMANCE REQUIREMENTS AND
TESTING PROCEDURE FOR BRAKING

IS 12851 (1989) :- H.B.S TUBINGS (PERFORMANCE)

IS 13207 (1991) :- H.B.S WHEEL CYLINDER
(PERFORMANCE)

IS 13453 (1994) :- TESTING OF BRAKE DYNAMOMETER

SYSTEM

IS 15708 (2006) :- SHEAR TEST PROCEDURE FOR DIC BRAKE

PAD & DRUM BRAKE SHOE ASSEMBLIES

IS 15783 (2008) :- BRAKE CONTROL LEVERS

BRAKE TESTING METHODS

Hydraulic
/
Pneumati
c Brakes

Static
Test
1. Line
Pressure
test
2. Pedal
force
test
3. Reaction
Time
test

Dynamic
Test
1. Residual
Brake
Test
2. Parking
brake
test
3. Fade
Test

Brake
Linings
1.

Internal Shear
Strength Test
2.
Co-Efficient Of
Friction Test
3.
Specific Gravity Test
4.
Rockwell Hardness
Test
5.
Water Swell Test
6.
Heat Swell Test
7.
Shore Hardness Test
8.
Cross Breaking
Strength
9.
Acetone Extract Test
10. Loss Of Weight On
Ignition

Brake
Dynamomete
r

1.
2.
3.

Performance Test
Fade Test
Wet/Dry Test

Automotive Air
Brake systems
1.
2.
3.
4.
5.
6.

Performance Test
Leak Test
Endurance Test
Temperature Test
Pressure Test
Dust Test

TOOLS FOR TESTING OF BRAKES

ROLLER BRAKE TESTER

PLATE BRAKE TESTER

DECELEROMETERS

DYNAMIC ASSESSMENT OF
BRAKING SYSTEM IN STATIC
CONDITION

MEASURES BRAKING FORCE

IN A DYNAMIC TEST

HAND HELD DEVICE FOR

MEASURING BRAKING FORCE
IN A ROAD TEST

HOW TO CHECK YOUR OWN CAR BRAKES

1. Verify Brake Fluid Level
2. Inspect The Conditions Of The
Brake Pads
3. Looks For Bubbles In The Hydraulic
Line
4. Check For Leaks, Wear & Rust
5. Ensure Proper Lubrication
6. Check If The Brake Indicator Light
Is On

LATEST DEVELOPMENT IN
BRAKING SYSTEMS

Brake By Wire Technology The Future

Of Automobile Braking System
Currently used for high end production
cars
Eliminates the hydraulic connection
between the Brake pedal and individual
wheel brakes
Uses electrically operated ball screw
driven by Brake calliper
Advantages :1. Removes the need to work around
hydraulics
2. No delay in applying of brakes
3. No need for regular maintenance of
brake

THANK YOU