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Project

System

2x660MW Shree Singaji TPP, Malwa


BFP Interconnecting Piping

S.No
1
2
3

Design Parameters
Pipe Size
Flange Rating
Flange Material

4
5

Design Pressure
Design Temp.

Rated Pressure

Flange Le
(Kellogg Pressur
Notations Units
NPS
Class
Pd

P'

psi
deg F

psi

100
10
300
A105
285
644

552.4
Sprial
Wound &
Stainless
Steel

Gasket Type & Material

Outside Diameter of Gasket

Dg0

inch

12.5

Inside Diameter of Gasket

Dgi

inch

11.31

10

Basic gasket seating width

b0

inch

0.2975

11

Maximum of Bending & Torsional Moment


acting on the Flange (Weight+Thermal)

lb-in

535469

12

Axial Force acting on the flange during


(Weight+Thermal)

13

Maximum of Bending & Torsional Moment


acting on the Flange
(Weight+Thermal+Occassional)

14

Axial Force acting on the flange


(Weight+Thermal+Occassional)

Fd

lb

15

Diameter at location of Gasket Load


Reaction

inch

Mfs
Fs

Mfd

lb

lb-in

100

535469
100

11.95

16

Pressur Equivalent (Weight+Thermal )

Peq1

psi

1882.15

17

Pressur Equivalent
(Weight+Thermal+Occassional )

Peq2

psi

1084.02

18

19

Design Check (Weight+Thermal)

Design Check
(Weight+Thermal+Occassional)

Ratio

3.4

Status

FAIL

Ratio

2.0

Status

FAIL

Flange Leakage Check


(Kellogg Pressure Equivalent Method)
Node Nos
110
200
210

Doc No.
Rev.No
Date
300

References / Remarks

i) Rated pressure is the maximum pressure for whi


ii) For flanges designed as per ASME B16.5, refer A
rated pressure corresponding to flange material, fl
temperture

i) Input the Gasket OD and ID from respective gask


Ii) For metallic & non-metallic gaskets refer ASME B
i) Refer ASME Section VIII Division.1
Appendix-2 Table 2-5.1 & 2-5.2.
ii) As per Table 2-5.1, facing sketch and
column no mentioned in Table 2-5.2 for
spiral wound gasket is 1a, 1b and II
respectively.

0.00

0.00

0.00

0.00

Refer ASME Section VIII Division.1


Appendix-2 Cl.2.3 & Table 2-5.2 (foot note)

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Refer Kelloge's handbook

rks

Formula

s the maximum pressure for which flange is designed.


gned as per ASME B16.5, refer ASME B16.5 and input the
responding to flange material, flange rating and design

OD and ID from respective gasket design standard.


on-metallic gaskets refer ASME B16.20 & 16.21 respectively

ion VIII Division.1


2-5.1 & 2-5.2.
.1, facing sketch and
ned in Table 2-5.2 for
et is 1a, 1b and II

For example, b0 for spiral wound


gasket is "N/2", where N = (Dg0 Dgi)/2

i) For b00.25, G=(Dg0+Dgi)/2


ii) For bo>0.25, G=Dgo-2b, where
b=Cb*sqrt(b0), Cb = 0.5 for U.S
n VIII Division.1
& Table 2-5.2 (foot note) customary unit & 2.5 for SI unit.

oge's handbook

Peq1 = ((16*Mfs)/(pi*G^3))+((4*Fs)+
(pi*G^2))+ Pd
Peq2 = ((8*Mfs)/(pi*G^3))+((4*Fs)+
(pi*G^2))+ Pd
Peq1 < P', if value shows less than
or equal to 1, than design is safe
Peq2 < P', if value shows less than
or equal to 1, than design is safe

Project
System

2x660MW Shree Singaji TPP, Malwa


BFP Interconnecting Piping

S.No
1
2
3

Design Parameters
Pipe Size
Flange Rating
Flange Material

4
5

Design Pressure
Design Temp.

Rated Pressure

Gasket Type & Material

Notations

Units
NPS
Class

Pd

psi
deg F

P'

psi

Outside Diameter of Gasket

Dg0

inch

Inside Diameter of Gasket

Dgi

inch

10

Basic gasket seating width

b0

inch

11

Maximum of Bending & Torsional Moment


acting on the Flange (Weight+Thermal)

Mfs

lb-in

12

Maximum of Bending & Torsional Moment


acting on the Flange
(Weight+Thermal+Occassional)

Mfd

lb-in

13

Diameter at location of Gasket Load


Reaction

inch

14

Pressur Equivalent (Weight+Thermal )

Peq1

psi

15

Pressur Equivalent
(Weight+Thermal+Occassional)

Peq2

psi

16

17

Design Check (Weight+Thermal)


Design Check
(Weight+Thermal+Occassional)

Ratio
Status
Ratio
Status

Flange Leakage Check


(ASME SECTION III DIV.1 NC 3658.1 METHOD)
Node Nos
100
110
200
210
10
300
A105

Doc No.
Rev.No
Date
300

References / Remarks

285
644

i) Rated pressure is the maximum pre


ii) For flanges designed as per ASME
rated pressure corresponding to flang
temperture

552.4
Sprial
Wound &
Stainless
Steel
12.5
11.31

i) Input the Gasket OD and ID from re


Ii) For metallic & non-metallic gaskets

0.2975

i) Refer ASME Section VIII Division.1


Appendix-2 Table 2-5.1 & 2-5.2.
ii) As per Table 2-5.1, facing sketch an
column no mentioned in Table 2-5.2 f
spiral wound gasket is 1a, 1b and II
respectively.

535469

535469

11.95

0.00

0.00

0.00

0.00

1881.26

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

1083.13

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Refer ASME Section VIII Division.1


Appendix-2 Cl.2.3 & Table 2-5.2 (foot

3.4
FAIL

#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!

2.0

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

FAIL

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Refer Kelloge's handbook

References / Remarks

Formula

d pressure is the maximum pressure for which flange is designed.


flanges designed as per ASME B16.5, refer ASME B16.5 and input the
pressure corresponding to flange material, flange rating and design
rture

the Gasket OD and ID from respective gasket design standard.


metallic & non-metallic gaskets refer ASME B16.20 & 16.21 respectively

r ASME Section VIII Division.1


dix-2 Table 2-5.1 & 2-5.2.
er Table 2-5.1, facing sketch and
n no mentioned in Table 2-5.2 for
wound gasket is 1a, 1b and II
tively.

For example, b0 for spiral wound


gasket is "N/2", where N = (D g0 Dgi)/2

i) For b00.25, G=(Dg0+Dgi)/2


ii) For bo>0.25, G=Dgo-2b, where
b=Cb*sqrt(b0), Cb = 0.5 for U.S
ASME Section VIII Division.1
dix-2 Cl.2.3 & Table 2-5.2 (foot note) customary unit

Peq1 = ((16*Mfs)/(pi*G^3))+ Pd

Peq2 = ((8*Mfs)/(pi*G^3))+ Pd

Peq1 < P', if value shows less than


or equal to 1, than design is safe

Refer Kelloge's handbook

Peq2 < P', if value shows less than


or equal to 1, than design is safe

Project
System
S.No

2x660MW Shree Singaji TPP, Malwa


BFP Interconnecting Piping
Design Parameters

Notations

1
2

Design Standard of Flange


Bolt Material

Material Allowable Stress of Bolt Material


at 100deg F

Units

ksi

USE NC 3658.3 METHOD, PLEASE PRO


4
5
6

Pipe Size
Flange Rating
Flange Material

NPS
Class

7
8

Design Pressure
Design Temp.

Yield strength of Flange Material at Design


Sy
Temperature

Pd

psi
deg F
psi

10

Attribute "Sy/36000"

11

Bolt Circle Diameter

inch

12

No of Bolts

nos

13

Major Diameter of Bolt

d1

inch

14

Minor Diameter of Bolt

d2

inch

15

No of threads per inch (t)

16

Maximum of Bending & Torsional Moment


acting on the Flange (Weigh+Thermal)

17

Maximum of Bending & Torsional Moment


acting on the Flange
(Weight+Thermal+Occassional)

18

Pitch of Bolt

nos

Mfs

Mfd

lb-in

lb-in

inch

19

Root Diameter

dR

inch

20

Root Area of Bolt

Ab

sq.inch

21

Allowable Moment (Weight+Thermal)

lb-in

22

Allowable Moment
(Weight+Thermal+Occassional)

lb-in
Ratio

23

Design Check (Weight+Thermal)

Status
Ratio

24

Design Check
(Weight+Thermal+Occassional)

Status

Flange Leakage Check


(ASME SECTION III DIV.1 NC 3658.3 METHOD)
Node Nos
100
110
200
210

Doc No.
Rev.No
Date
300

1
A193 B7
25

ETHOD, PLEASE PROCEED FURTHER


10
300
A105
285
644
26716
0.74
15.25
16
1
0.8647
8

535469

535469

0.125

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

0.81

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

8.26

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

291999.69

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

583999.39

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

1.83

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

FAIL

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

0.92

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

PASS

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

References / Remarks

Formula

Enter "1" for flanges designed as per ASME B16.5, or else enter any number

Refer ASME B31.1

As per ASME Section III Division-1, NC 3658.3. This method can be used only when
the following two conditions are met.
i) Flange shall be designed as per ASME B16.5
ii) Material Allowable stress of bolt material shall not be less than 20ksi at 100deg F

Refer ASME Sec.II Part-D


Refer ASME Sec III Div.I NC.3658.3

Sy/36000 shall not be greater than unity

Refer ASME B16.5 and take values


corresponding to flange rating and pipe
size

Refer ASME B1.1

Pitch = 1/t

As root diameter to be found, hence minor


diameter shall be minus from external
thread root mentioned in table C3 of ASME
B1.1, where external thread root is
dR = d2 - 2*0.21651*P
0.21651P i.e "frs" mentioned in table C3

Ab = (n*3.14 * dR2)/4

3125(Sy/36000)CAb

6250(Sy/36000)CAb
Mfs3125(Sy/36000)CAb, if value shows
less than or equal to 1, than design is
safe

Refer ASME Sec.III Division 1 NC 3658.3

Mfd6250(Sy/36000)CAb , if value shows


less than or equal to 1, than design is
safe

Project
System
S.No
1
2
3

2x660MW Shree Singaji TPP, Malwa


BFP Interconnecting Piping
Design Parameters
Pipe OD
Pipe Size
Pipe Thickness

4
5
6
7
8

Design Pressure
Design Temp.
Flange Rating
Flange Material
Bolt Material

Flange Allowable Stress at Ambient Temp.

Sfs

psi

10

Flange Allowable Stress at Design Temp.

Sfd

psi

Modulus of Elasticity of Flange at Ambient


Temperature

Es

psi

Modulus of Elasticity of Flange at Design


Temperature

Ed

psi

11

Bolt Allowable Stress at Ambient Temp.

Sa

psi

12

Sb

psi

13

Bolt Allowable Stress at Design Temp.


Bolt Allowable Stress Multiplier
Flange OD

14

Flange ID

inch

15

Flange Thickness

B
tf

16

Small end Hub Diameter

Ah

inch

17
18

Hub Thickness at small end


Diameter of Hub

g0

inch
inch

19
20

Hub Thickness at back of flange


Welding Neck

21

Hub Length

22

Notations Node No
NPS
inch
inch
Pd
psi
deg F
Class

inch

X
g1

inch

inch
inch

inch

Outside Diameter of Gasket

Dg0

inch

23
24
25

Inside Diameter of Gasket


Gasket Factor
Gasket min. design seating stress

Dgi

inch

26
27
28
29
30

Basic gasket seating width


Bolt Circle Diameter
Number of Bolts
Major Diameter of Bolt
Minor Diameter of Bolt

b0

m
y

C
d1
d2

psi
inch
inch
nos
inch
inch

31
32

No of threads per inch


Pitch of Bolt

t
P

nos
inch

33

Root Diameter

dR

inch

34

Root Area of Bolt

Ab

sq.inch

35

Factor

ho

36

Maximum of Bending & Torsional Moment


acting on the Flange (excluding occassional
loads)

Mfs

lb-in

37

Axial Force acting on the flange during


(excluding occassional loads)

Fs

lb

40

Diameter at location of Gasket Load Reaction

inch

41

Pressur Equivalent (Excluding Occasional )


A
C
C1
C2
C3
C4
C5
C6
C7
C8

Peq1

psi

C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36
C37
E1
E2
E3
E4
E5

E6
f
F
e
K
T
U
V
d
L
Y
Z
b

43

Total Hydrostatic Force

lb

44

Total Compression Load

Hp

lb

45

Hydrostatic End Force

HD

lb

46

Difference between H & HD

HT

lb

46

Gasket Load

HG

lb

46

Radial Distance

inch

47

Moment Arm of HD

hD

inch

48

Moment Arm of HT

hT

inch

49

Moment Arm of HG

hG

inch

50

Bolt Load for Operating

Wm1

lb

51

Bolt Load for Seating

Wm2

lb

52

Flange Design Bolt Load for Operating

W1

lb

53

Flange Design Bolt Load for Seating

W2

lb

54

Total Cross Sectional Area of Bolt at Root of


Thread (Operating)

Am1

sq.inch

55

Total Cross Sectional Area of Bolt at Root of


Thread (Seating)

Am2

sq.inch

56

Moment due to HD

MD

lb-in

57

Moment due to HG

MG

lb-in

58

Moment due to HT

MT

lb-in

59

Total Flange Moment during Operating

M00

lb-in

60

Total Flange Moment during Gasket Seating

M0s

lb-in

Rigidity Factor of Flange (Operating)

Jd

Rigidity Factor of Flange (Seating)

Js

61

Longitudinal Hub Stress

SHO

psi

62

Radial Flange Stress

SRO

psi

63

Tangential Flange Stress

ST0

psi

Sav1o

psi

Sav20

psi

64

Average of Hub and Tangentail Stress


Average of Hub and Radial Stress

65

Bolting Stress

Sbo

psi

64

Longitudinal Hub Stress

SHS

psi

65

Radial Flange Stress

SRS

psi

66

Tangential Flange Stress

STS

psi

Sav1s

psi

Sav2s

psi

Sbs

psi

Average of Hub and Tangentail Stress


Average of Hub and Radial Stress
Bolting Stress

67

Longitudinal Hub Stress

68

Radial Flange Stress

69

Tangential Flange Stress

70

Average of Hub and Tangentail Stress

71

Average of Hub and Radial Stress

72

Bolting Stress

73

Flange Rigidity

74

Longitudinal Hub Stress

75

Radial Flange Stress

76

Tangential Flange Stress

Average of Hub and Tangentail Stress

Average of Hub and Radial Stress

Bolting Stress

Flange Rigidity
77

Flange Rigidity

Flange Leakage Check


(ASME SECTION VIII DIV.1 APPENDIX-2 METHOD)
100
110
200
210
10.75
273.1
10
250
0.365
9.27
284.476
644
300
A105
A193 B7

1.96139
340
300
A105
A193 B7

20000

137.895

17872

123.2231

29300000

202000

25972000

179200

23000

159

23000
2
17.5

159
2
445

10.02

254.56

1.81

46.1

10.75

273

0.365
12.62

9.22
321

1.3
4.56

33.22
116

2.75

69.9

12.5

317.5

11.31
2.5
10000

287.3
2.5
69

0.298
15.25
16
1
0.8647

7.55
387.4
16
25.4
21.96338

Doc No.
Rev.No
Date
300

References / Remark

Refer ASME B31.1


Refer ASME B16.5

Refer ASME B16.5

Refer ASME B16.20 for metallic


and B16.21 for non-metallic ga

Refer ASME Sec.VIII Div.1 Appe


2-5.1

Refer ASME Section VIII Division


Appendix-2 Table 2-5.1 & 2-5.2

Refer ASME B16.5


Refer ASME B1.1

8
0.13

8
0.13

Refer ASME B1.1

0.81

20.59

0.00

0.00

0.00

8.26

5326.75

0.00

0.00

0.00

1.91

48.45

535468.359

60499.801

11.95

303.76

0.00

0.00

0.00

1880.92

12.95

#DIV/0!

#DIV/0!

#DIV/0!

2.56

2.60

186.76

189.30

0.55

0.55

0.25

0.25

0.01

0.01

0.11

0.11

-0.22

-0.22

0.02

0.02

1.05

1.07

0.15

0.15

As root diameter to be found, h


diameter shall be minus from e
thread root mentioned in table
B1.1, where external thread roo
0.21651P i.e "frs" mentioned in

Refer Section VIII Division 1 A

Forces & Moments are based on

Refer ASME Section VIII Division


Appendix-2 Cl.2.3 & Table 2-5.2

0.15

0.15

-0.22

-0.22

0.06

0.06

0.03

0.03

0.01

0.01

-0.02

-0.02

0.01

0.01

0.01

0.01

0.13

0.13

-0.33

-0.33

0.01

0.01

0.15

0.15

-0.17

-0.17

0.06

0.06

-0.30

-0.30

0.30

0.31

-0.09

-0.09

-2.61

-2.62

-0.74

-0.74

-0.07

-0.07

-6.83

-6.88

-17.86

-18.04

6.20

6.28

0.75

0.75

-2.39

-2.38

-0.93

-0.96

5.87

6.03

0.81

0.84

2.54

2.46

-0.19

-0.19

0.11

0.11

-0.18

-0.18

0.71

0.72

-0.11

-0.12

-0.42

-0.43

1.000

1.000

0.60

0.60

0.32

0.01

1.75

1.75

1.61

1.61

4.02

4.01

0.05

0.04

22.56

372288.58

1.24

1.24

3.65

3.65

1.98

1.97

0.27

6.87

210996

938340

14580

64288

22421

99773

188575

838567

14580

64288

1.32

33.20

1.97

49.81

2.13

54.12

1.65

41.82

225576

1002628

102453

452090

225576

1002628

207737

923670

10

6323

2851

44057

4969704

24027

2688480

401942

45382964

470026

53041147

342340

38627259

0.45

0.45

0.29

0.29

STRESSES
OPERATING CONDITION
22360

152

20302

139

12222

84

21331

145

17291

118

27321

188

SEATING CONDITION
16286

111

14787

101

8902

61

15536

106

12594

86

12409

85

STRESS CHECKS
OPERATING
1.2

1.2

0.9

0.9

1.5

1.5

0.8

0.8

1.0

1.0

1.7

1.7

0.45

0.45

SEATING
1.8

1.9

1.4

1.4

2.2

2.3

1.3

1.3

1.6

1.6

1.9

1.9

0.3

0.3

FAIL

FAIL

References / Remarks

Formula

ASME B31.1

ASME B16.5
Flange ID = Pipe ID = Pipe OD - 2*Pipe
Thickness

g0 = (Ah - B)/2
g1 = (X-B)/2

ASME B16.5

h = Y-tf

ASME B16.20 for metallic gaskets


6.21 for non-metallic gaskets

ASME Sec.VIII Div.1 Appendix-2 Table


2-5.1

ASME Section VIII Division.1


dix-2 Table 2-5.1 & 2-5.2.

Refer ASME B16.5

ASME B1.1

For example, b0 for spiral wound gasket is


"N/2", where N = (Dg0 - Dgi)/2

ASME B1.1
Pitch = 1/t

diameter to be found, hence minor


er shall be minus from external
root mentioned in table C3 of ASME
where external thread root is
dR = d2 - 2*0.21650635*P
1P i.e "frs" mentioned in table C3

Ab = (n*3.14 * dR2)/4

Section VIII Division 1 Appendix-2

h0 = Sqrt(B*g0)

& Moments are based on load case Weight + Thermal

i) For b00.25, G=(Dg0+Dgi)/2


ii) For bo>0.25, G=Dgo-2b, where
b=Cb*sqrt(b0), Cb = 0.5 for U.S customary
ASME Section VIII Division.1
dix-2 Cl.2.3 & Table 2-5.2 (foot note) unit
Peq1 = ((16*Mfs)/(pi*G^3))+((4*Fs)+
(pi*G^2))+ Pd

H = 0.785G2P
where, "P" here is total equivalent
pressure (Only for equation for
Hp = 2b*3.14GmP
HD = 0.785B2P
HT = H-HD
HG = W1-H
R = ((C-B)/2)-g1
hD = R+0.5g1
hT = (R+g1+hG)/2
hG = (C-G)/2
Wm1 = H-Hp
Wm2 = 3.14bGy
W1 = Wm1
W2 = ((Am + Ab)*Sa)/2
Am1 = Wm1/Sb
Am2 = Wm2/Sa
MD = HDhD
MG = H G h G
MT = HThT

M00 = MD+MG+MT
M0s = W2 * ((C - G)/2)
Jd = (52.14VMoo)/(LEdgo2Klho), where Kl =
0.3
Js = (52.14VMos)/(LEsgo2Klho), where Kl =
0.3

SHO = (fMoo)/(Lg12B)
SRO = ((1.33tfe+1)*Moo)/(Ltf2B)
STO = ((YMoo)/(tf2B))-(ZSRO)
Sav1o = (SHo+SRO)/2
Sav2o = (SHo+STO)/2
Sbo = Wm1/Ab
SHS = (fMos)/(Lg12B)
SRS = ((1.33tfe+1)*Mos)/(Ltf2B)
STS = ((YMos)/(tf2B))-(ZSRS)
Sav1s = (SHs+SRs)/2
Sav2s = (SHs+STs)/2
Sbs = Wm2/Ab

SHO 1.5Sfd
SRO Sfd
STO Sfd

(SHO+SRO)/2Sfd

(SHO+STO)/2Sfd
Sbd/Sb
Jd shall be less than 1

SHs 1.5Sfs
SRs Sfs

STs Sfs

(SHs+SRs)/2Sfs

(SHs+STs)/2Sfs

Sbs/Sa

Js shall be less than 1

Project 2x660MW Shree Singaji TPP, Malwa


System BFP Interconnecting Piping
S.No

Design Parameters

Notations
Do
NPS
inch
tn
inch

1
2

Pipe OD
Pipe Size

Pipe Thickness

4
5
6
7

Design Pressure
Design Temp.
Flange Rating
Flange Material

Pd

psi
deg F
Class

8
9

Flange Yield Stress at Design Temperature


Flange OD

Sy

psi
inch

10

Flange ID

inch

11

Flange Thickness

B
tf

12

Small end Hub Diameter

Ah

inch

13
14

Hub Thickness at small end


Diameter of Hub

g0

inch
inch

15
16

Hub Thickness at back of flange


Welding Neck

17

Hub Length

18

X
g1

inch

inch
inch

inch

Outside Diameter of Gasket

Dg0

inch

19

Inside Diameter of Gasket

Dgi

inch

20

Gasket Factor

21

Gasket min. design seating stress

psi

22
23

Basic gasket seating width


Bolt Circle Diameter

b0

inch
inch

24

Factor

ho

Units

25

Maximum of Bending & Torsional Moment


acting on the Flange (Worst Condition)

Mfs

lb-in

26

Longitudinal Pressure Stress

Lp

lb-in

27

Diameter at location of Gasket Load Reaction

inch

28

Pressur Equivalent

29

Total Hydrostatic Force

lb

30

Total Compression Load

Hp

lb

31

Hydrostatic End Force

HD

lb

32

Difference between H & HD

HT

lb

33

Gasket Load

HG

lb

34

Radial Distance

inch

35

Moment Arm of HD

hD

inch

36

Moment Arm of HT

hT

inch

37

Moment Arm of HG

hG

inch

38

Bolt Load for Operating

Wm1

lb

39

Flange Design Bolt Load for Operating

W1

lb

40

Moment due to HD

MD

lb-in

41

Moment due to HG

MG

lb-in

42

Moment due to HT

MT

lb-in

43

Total Flange Moment during Operating

M0

lb-in

44

Longitudinal Hub Stress

SHO

psi

45

Radial Flange Stress

SRO

psi

46

Tangential Flange Stress

ST0

psi

Peq1

psi

S
RATIO
47

Longitudinal Hub Stress

STATUS
RATIO

48

Radial Flange Stress

STATUS
RATIO

49

Tangential Flange Stress

STATUS

100

Flange Leakage Check


(ASME B31.1 METHOD)
Node Nos
110
200

Doc No.
Rev.No
Date
210

300

References / Remarks

10.75
10
0.365
285
644
300
A105
26716
17.5
10.02

Refer ASME Sec.II Part-D


Refer ASME B16.5
0

0.365
12.62

1.3
4.56

2.75

1.81
10.75

12.5

Refer ASME B16.5

Refer ASME B16.20 for metallic


and B16.21 for non-metallic ga

11.31
3
10000

Refer ASME Sec.VIII Div.1 Appe


2-5.1

0.2975
15.25

i) Refer ASME Section VIII Divis


Appendix-2 Table 2-5.1 & 2-5.2
ii) As per Table 2-5.1, facing ske
column no mentioned in Table 2
spiral wound gasket is 1a, 1b a
respectively.
Refer ASME B16.5

1.91

0.00

0.00

0.00

0.00

Refer Section VIII Division 1 App

535469

2098.46

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0! Lp = PD0/4tn

11.95

0.00

0.00

0.00

0.00

1881.26

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

211050

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

115610

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

148270

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

62780

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

115610

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

1.32

0.00

0.00

0.00

0.00

1.97

0.00

0.00

0.00

0.00

2.13

0.00

0.00

0.00

0.00

1.65

0.00

0.00

0.00

0.00

326660

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

326660

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

291351

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

190493

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

133807

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

615651

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

STRESSES
31387

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

26592

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

16009

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Refer ASME Section VIII Division


Appendix-2 Cl.2.3 & Table 2-5.2

STRESS DESIGN CHECKS


1.175

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

FAIL

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

0.995

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

PASS

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

0.599

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

PASS

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

nces / Remarks

Formula

ASME Sec.II Part-D


ASME B16.5

ASME B16.5

Flange ID = Pipe ID = Pipe OD - 2*Pipe


Thickness

g0 = (Ah - B)/2
g1 = (X-B)/2
h = Y-tf

ASME B16.20 for metallic gaskets


6.21 for non-metallic gaskets

For Gasket type & material as spiral


ASME Sec.VIII Div.1 Appendix-2 Table wound and carbon steel, m=2.5. For
stainless steel, m=3

r ASME Section VIII Division.1


dix-2 Table 2-5.1 & 2-5.2.
er Table 2-5.1, facing sketch and
n no mentioned in Table 2-5.2 for
wound gasket is 1a, 1b and II
tively.
ASME B16.5

ection VIII Division 1 Appendix-2

For example, b0 for spiral wound gasket is


"N/2", where N = (Dg0 - Dgi)/2

h0 = Sqrt(B*g0)

D0/4tn

i) For b00.25, G=(Dg0+Dgi)/2


ii) For bo>0.25, G=Dgo-2b, where
b=Cb*sqrt(b0), Cb = 0.5 for U.S customary
ASME Section VIII Division.1
dix-2 Cl.2.3 & Table 2-5.2 (foot note) unit

Peq1 = ((16*Mfs)/(pi*G^3))+ Pd
H = 0.785G2P
where, "P" here is total equivalent
pressure (Only for equation for
Hp = 2b*3.14GmP
HD = 0.785B2P
HT = H-HD
HG = W1-H
R = ((C-B)/2)-g1
hD = R+0.5g1
hT = (R+g1+hG)/2
hG = (C-G)/2
Wm1 = H-Hp
W1 = Wm1
MD = HDhD
MG = H G h G
MT = HThT
M0 = MD+MG+MT

SHO = ((fMo)/(Lg12B)) + Lp
SRO = ((1.33tfe+1)*Mo)/(Ltf2B)
STO = ((YMo)/(tf2B))-(ZSRO)

SHO Sy , if value shows less than or


equal to 1, than it is safe

SRO Sy , if value shows less than or equal


to 1, than it is safe

STO Sy , if value shows less than or


equal to 1, than it is safe