Connecting pipe

segment
1
2
3
4
5

Anchor block
U/s
D/s
Gravel trap
CAB-1
CAB-1
CAB-2
CAB-2
CAB-3
CAB-3
CAB-4
CAB-4
CAB-5

Pipe diameter
mm
1500
1500
1500
1500
1500

Thickness of pipe Inclination of pipe

mm
degree
10
0.32
10
0.32
10
0.32
10
0.32
10
0.32

KHANI KHOLA-1 HYDROPOWER PROJECT

SUPPORT PIER DESIGN CALCULATION AT KHANI HEADWORKS
Connecting pipe segment :

1) Input parameter
a) Pipe detail
Internal pipe diameter (D)
Thickness of pipe (tpipe)
Thickness of wear plate & PVC (twear plate+PVC)

Typical section

Inclination of pipe ()

1500
10
13
120
6
6
0.32

c) Seismic coefficient
Horizontal seismic coefficient (h)
Vertical seismic coefficient (v)

0.127
0.0635

Bearing area at center of pipe (A)

Distance to u/s support pier (L2u)
Distance to d/s support pier (L2d)

b) Ground surface/support pier properties

Unit weight of soil (soil)

mm
mm
mm
degree
m
m
degree

Inclination of ground slope (i)

Friction angle of soil ()
Allowable bearing pressure (Pallowable)
Allowable sliding factor
Unit
Unit
Unit
Unit

Volume of concrete block including pipe+wear plate+PVC

of
of
of
of

steel (steel)
water (w)
concrete (c)
stone masonry (stone masonry)

Coefficent of friction between pipe & PVC (f)

d) Size consideration
Size as shown in AutoCad drawing

2) Calculation
Vertical height of top inclined length from center level of pipe
U/s buried depth (h1)
D/s buried depth (h2)
Weight of pipe per meter (Wp)
Weight of water per meter (Ww)

weight
weight
weight
weight

Coefficent of limiting friction at base of support

pier ()

=
=
=
=
=
=

0.387
0.00
0.00
3.65
14.87
1.56

m
m
m
KN/m
KN/m
m3

Volume of pipe+wear plate+PVC occupied in concrete block

0.18

m3

Volume of concrete block excluding pipe+wear plate+PVC (Vconcrete)

1.37

m3

Weight of concrete block above stone masonry block (Wconcrete)

31.62

KN

Volume of stone masonry block (Vstone masonry)

Weight of stone masonry block (Wstone masonry)
Weight of support pier excluding pipe+wear plate+PVC (Ws)

=
=
=

4.23
84.64
116.26

m3
KN
KN

0.33335

Active earth pressure coefficient

K a cos i.

cos i

cos 2 i cos 2

cos i

cos 2 i cos 2

3) Calculation of external forces

Force description
1) Component of weight of pipe & water
perpendicular to
2) Frictional force due to pipe sliding on support pier

Force
F1u=(Wp+Ww).L2u./2.cos
F1d=(Wp+Ww).L2d./2.cos
F2=f.(Wp+Ww).(L2u+L2d)/2.cos
Fa=1/2.Ka.soil.h12.B
Fa,x=Fa.cosi
Fa,y=Fa.sini
Fh,s=h.Ws
Fv,s=v.Ws
Fs/up=h.F1u
Fs/dp=h.F1d

u/s pipe
d/s pipe

3) Active earth pressure

Horizontal component of active earth pressure
Veritcal component of active earth pressure
4) Horizontal seismic force on support pier
5) Vertical seismic force on support pier
5) Horizontal seismic force on u/s pipe
5) Horizontal seismic force on d/s pipe

C.G. of support pier on X-axis from base point (x)

C.G. of support pier on Y-axis from base point (y)
Fa,x act on Y-axis from base point at (ya)
Fa,y act on X-axis from base point at (xa)

=
=
=
=

1.15
0.60
0.00
2.30

m
m
m
m

F1u.sin

Magnitude
55.57
55.57
32.23
0.00
0.00
0.00
-14.76
-7.38
0.00
0.00

Fh,s act on Y-axis from base point at (y)

=
=
=
=

Fv,s act on X-axis from base point at (x)

Fs/up act on Y-axis from base point at (yup)
Fs/dp act on Y-axis from base point at (ydp)

0.60
1.15
0.00
0.00

m
m
m
m

F1u

F1u.cos

4) Resolution of forces F1u, F1d and F2

Forces
F1u = 55.57
F1d = 55.57
F2 = 32.23
Total

X-comp.
F1ux=F1u.sin
F1dx=F1d.sin
F2x=F2.cos

Y-comp.
F1uy=F1u.cos
F1dy=F1d.cos
F2y=F2.sin

F1u,x act on Y-axis from base point at (y1u)

F1u,y act on X-axis from base point at (x1u)
F1d,x act on Y-axis from base point at (y1d)
F1d,y act on X-axis from base point at (x1d)
F2,x act on Y-axis from base point at (y2)
F2,y act on X-axis from base point at (x2)

X-comp. (KN)
Expansion
Contraction
0.31
0.31
0.31
0.31
-32.23
32.23
-31.61
32.85

=
=
=
=
=
=

1.34
1.15
1.34
1.15
2.09
1.15

5) Stability check
A) Normal condition
Fx = F1u,x+F1d,x+F2,x+Fa,x
Fy = F1u,y+F1d,y+F2,y+Fa,y+Ws
Mz = F1u,x.y1u+F1u,y.x1u+F1d,x.y1d+F1d,y.x1d+F2,x.y2+F2,y.x2+Ws.x+Fa,y.xa+Fa,x.ya

Y-comp. (KN)
Expansion
Contraction
55.57
55.57
55.57
55.57
0.18
-0.18
111.32
110.96

m
m
m
m
m
m

F2 (Expansion)
F2.cos

F2 (Contraction)
F2.cos

=
=
=

Expansion
-31.61
227.58
195.19

a) Check againt overturning

ex = Lbase/2-Mz/Fy
eallowable = Lbase/6
Result

c) Check for bearing pressure

x=Fy/Abase.(16e/Lbase)
Left end
Right end

b) Check for sliding

Expansion

Contraction

Unit

0.29

(0.30)

F.S. = Fy/Fx

0.38
Safe

0.38
Safe

Result

Expansion
10.22

Contraction
76.58

Unit
KN/m2

75.83

9.32

KN/m2

Safe

Safe

B) Earthquake condition
Fx = F1u,x+F1d,x+F2,x+Fa,x+Fh,s+Fs/up+Fs/dp

Expansion
-46.37

Fy = F1u,y+F1d,y+F2,y+Fa,y+Ws+Fv,s

220.20

Mz = F1u,x.y1u+F1u,y.x1u+F1d,x.y1d+F1d,y.x1d+F2,x.y2+F2,y.x2+Ws.x+Fa,y.xa+Fa,x.ya+ Fh,s.y+Fv,s.x+Fs/up.yup+Fs/dp.ydp

177.80

a) Check againt overturning

ex = Lbase/2-Mz/Fy
eallowable = Lbase/6
Result

c) Check for bearing pressure

x=Fy/Abase.(16e/Lbase)

b) Check for sliding

Expansion

Contraction

Unit

0.34

(0.27)

F.S. = Fy/Fx

0.38
Safe

0.38
Safe

Result

Expansion

Contraction

Unit

4.43
78.82
Safe

Left end
Right end
Result

70.80
12.32
Safe

KN/m2
KN/m2

6) Stability analysis at junction of concrete block above stone masonry block without anchoring
C.G. of concrete block on X-axis from base point (x)
=
0.60
m
C.G. of concrete block on Y-axis from base point (y)
=
0.35
m
Fs/up act on Y-axis from base point at (yup)
=
0.00
m
Fs/dp act on Y-axis from base point at (ydp)
=
0.00
m
F1u,x act on Y-axis from base point at (y1u)
F1u,y act on X-axis from base point at (x1u)
F1d,x act on Y-axis from base point at (y1d)
F1d,y act on X-axis from base point at (x1d)
F2,x act on Y-axis from base point at (y2)
F2,y act on X-axis from base point at (x2)

=
=
=
=
=
=

0.54
0.60
0.54
0.60
1.29
0.60

m
m
m
m
m
m

A) Normal condition
Fx = F1u,x+F1d,x+F2,x
Fy = F1u,y+F1d,y+F2,y+Wc
Mz = F1u,x.y1u+F1u,y.x1u+F1d,x.y1d+F1d,y.x1d+F2,x.y2+F2,y.x2+Wc.x

=
=
=

a) Check againt overturning

ex = Lbase/2-Mz/Fy
eallowable = Lbase/6
Result

Expansion
(3.92)
0.20
Unsafe

Contraction
(3.74)
0.20
Unsafe

Unit
m
m

Expansion
-31.61
142.94
44.62

b) Check for sliding

Coefficient of limiting friction ()
F.S. = Fy/Fx
Result

B) Earthquake condition
Fx = F1u,x+F1d,x+F2,x+Fh,s+Fs/up+Fs/dp

Expansion
-35.62

Fy = F1u,y+F1d,y+F2,y+Wc+Fv,s

140.93

Mz = F1u,x.y1u+F1u,y.x1u+F1d,x.y1d+F1d,y.x1d+F2,x.y2+F2,y.x2+Wc.x+ Fh,s.y+Fv,s.x+Fs/up.yup+Fs/dp.ydp

41.99

a) Check againt overturning

ex = Lbase/2-Mz/Fy
eallowable = Lbase/6
Result

Expansion
0.30
0.20
Unsafe

Contraction
(0.29)
0.20
Unsafe

Unit
m
m

b) Check for sliding

Coefficient of limiting friction ()
F.S. = Fy/Fx
Result

LA-1 HYDROPOWER PROJECT

IGN CALCULATION AT KHANI HEADWORKS

b) Ground surface/support pier properties

Unit weight of soil (soil)
Inclination of ground slope (i)
Friction angle of soil ()
Allowable bearing pressure (Pallowable)
Allowable sliding factor
Unit
Unit
Unit
Unit

weight
weight
weight
weight

of
of
of
of

steel (steel)
water (w)
concrete (c)
stone masonry (stone masonry)

Coefficent of friction between pipe & PVC (f)

Coefficent of limiting friction at base of support
pier ()

20
0.32
30
200
1.5

KN/m3
degree
degree
KN/m2
Normal

1.2
77
9.81
23

Seismic
KN/m3
KN/m3
KN/m3
KN/m3

20
0.29
0.50

Unit
KN
KN
KN
KN
KN
KN
KN
KN
KN
KN

Fa.sini

Fa
Fa.cosi

F1d.sin

F1d

F1u.cos

F1d.cos

F2.sin

F2 (Expansion)

F2(Expansion)

F2.sin

F2 (Contraction)

F2.sin

F2.cos
F2 (Contraction)

F2.sin

Contraction
32.85
227.22
329.50

F2.cos

KN
KN
KN.m

Expansion

Contraction

3.60

3.46

Safe

Safe

Contraction
18.09

KN

219.83

KN

312.10

KN.m

Expansion

Contraction

2.37

6.08

Safe

Safe

Contraction
32.85
142.58
127.36

Expansion
2.26
Safe

KN
KN
KN.m

0.50
Contraction
2.17
Safe

Contraction
28.84

KN

140.57

KN

124.73

KN.m

Expansion
1.98
Safe

0.50
Contraction
2.44
Safe

Description
Excavation
Filling
Gravel soling
PCC (M15)
Concrete (M20)
Stone masonry (1:4)
Reinforcement

Quantity
12.45
6.23
1.73
0.58
1.37
4.23
53.17

Unit
m3
m3
m3
m3
m3
m3
Kg

Stone masonry (1:4)

Decrease volume
New stone masonry

4.23
0.00
4.23

m3
m3
m3

Rate (NRs.)
386.10
58.95

1,315.00
12,761.84

14,630.36
7,099.00
116.38

Amount
4,806.98
366.97
2,268.38
7,338.06
20,113.08
30,042.97
6,187.77
71,124.20

Concrete (M20)
Embedded concrete thickness
Embedded concrete
Total concrete volume

1.37
0.00
0.00
1.37

m3
m
m3
m3

Developement Length of Deformed tensile bars

Developement length of tensile steel bars, L d = s/4bd
Where,

s
bd

=
=
=

nominal diameter of the bars

stress in bar at the section considered at design load
design bond stress

Characteristic strength of steel (fy)

Diameter of
bar (mm)
6
8
10
12
16
20
25
28
32
36
40

M 15
408
544
680
816
1088
1359
1699
1903
2175
2447
2719

M 20
340
453
566
680
906
1133
1416
1586
1813
2039
2266

500

Developement length (mm)

M 25
M 30
291
272
388
363
485
453
583
544
777
725
971
906
1214
1133
1359
1269
1554
1450
1748
1631
1942
1813

Developement Length of Deformed compression bars

Developement length of tensile steel bars, L d = s/4bd
Where,

nominal diameter of the bars

stress in bar at the section considered at design load

bd

design bond stress

Characteristic strength of steel (fy)

Diameter of
bar (mm)
6
8
10
12

M 15
326
435
544
653

M 20
272
363
453
544

500

Developement length (mm)

M 25
M 30
233
218
311
290
388
363
466
435

16
20
25
28
32
36
40

870
1088
1359
1523
1740
1958
2175

725
906
1133
1269
1450
1631
1813

621
777
971
1088
1243
1398
1554

580
725
906
1015
1160
1305
1450

d at design load

N/mm2

ngth (mm)
M 35
240
320
400
480
640
800
1000
1119
1279
1439
1599

M 40
215
286
358
429
572
715
894
1002
1145
1288
1431

d at design load

N/mm2

ngth (mm)
M 35
192
256
320
384

M 40
172
229
286
343

512
640
800
896
1024
1151
1279

458
572
715
801
916
1030
1145