Cable tray work sheets

300mm cable trays

300mm cable tray is used for cables from main pipe rack to Junction boxes and cable b
Total number of Junction box
150
(Including Pacakge JBs)
Cable tray from pipe rack to JB
including bends and vertical drop
out-Average length
1

Total Length olf 300mm cable

tray
Total number of branch cables
In 300MM tray total number of
branch cable is around 10 Nos.
and this tray is used for about
15M. Hence 300mm tray requied
is (1500/10)*15M

Total 300mm
Spare 10%
Total
Rounded of

15M

2250

1500

Nos.

2250

4500
450
4950
4500

M
M
M
M

30

60

2 150mm Cable trays

150mm cable trays are used branch cable branching out from 300mm cable trays and a
Total Air Manifolds
50
Nos.
4
Cabel tray vertical drop (2 Nos.)
for each Air Manifold. Each drop
out estimated about 10M
In 150MM tray total number of
branch cable is around 5 Nos.
and this tray is used for about
15M. Hence 300mm tray requied
is (1500/5)*15M
Total
Spare 10%
Total
Rounded of
100mm trays

1000

4500

5500
550
6050
6000

M
M
M
M

80

300

In 100MM tray total number of

branch cable is around 3 Nos.
and this tray is used for about
15M. Hence 300mm tray requied
is (1500/3)*15M

Tubing for Valves (5 Tubes in

100mm cable trays) each length
of around 15M: Total control
valves+On of valves)=150Nos.
Total
Spare 10%
Total
Rounded

7500

300

450

150

7950
795
8745
8500

M
M
M
M

7500

50mm trays
Each Inst at the end point will
have 50mm trays. Assumed last
5M will have 50mm trays. Hence
total 50mm trays required is
1500 50mm tray is required for
about 5M length
Tubing trays-150 valves - 5M
each
Total
Spare 10%
Total
Rounded of
Summary
300mm
150mm
100mm
50mm
Total
Couple plate: 1 set for each
length of 2.5M tray

750
8250
825
9075
9000

4500
6000
8500
9000
28000
11200

M
M
M
M
M

50

50

o Junction boxes and cable beteen Junction box and instruments:

cakge JBs)

om 300mm cable trays and also for Tubing from Air Manifolds

Cable tray work sheets

300mm cable trays

300mm cable tray is used for cables from main pipe rack to Junction boxes and cable b
Total number of Junction box
100
(Including Pacakge JBs)
Cable tray from pipe rack to JB
including bends and vertical drop
out-Average length

15M

1 Total Length of 300mm cable tray

1500

Total number of branch cables

In 300MM tray total number of
branch cable is around 10 Nos.
and this tray is used for about
15M. Hence 300mm tray requied
is (600/10)*15M
Total 300mm
Spare 10%
Total
Rounded of

600

Nos.

900

2400
240
2640
3000

M
M
M
M

150mm Cable trays

150mm cable trays are used branch cable branching out from 300mm cable trays and a
Total Air Manifolds
50
Nos.
Cabel tray vertical drop (2 Nos.)
for each Air Manifold. Each drop
out estimated about 10M
In 150MM tray total number of
branch cable is around 5 Nos.
and this tray is used for about
20M. Hence 300mm tray requied
is (600/5)*20M
Total
Spare 10%
Total
Rounded of

1000

2400

3400
340
3740
4000

M
M
M
M

4000

100mm trays
In 100MM tray total number of
branch cable is around 3 Nos.
and this tray is used for about
20M. Hence 100mm tray requied
is (600/3)*20M

Tubing for Valves (5 Tubes in

100mm cable trays) each length
of around 15M: Total control
valves+On of valves)=100Nos.
Total
Spare 10%
Total
Rounded

300

4300
430
4730
4500

M
M
M
M

4200

50mm trays
Each Inst at the end point will
have 50mm trays. Assumed last
7M will have 50mm trays. Hence
total 50mm trays required is 600
50mm tray is required for about
5M length
Tubing trays-100 valves - 5M
each
Cabel trays for Packages
Total
10% spare
Total

Summary
300mm
150mm
100mm
50mm
Total
Couple plate: 1 set for each
length of 2.5M tray

500
300
5000
500
5500

3000
4000
4500
5500
17000
6800

M
M
M
M

o Junction boxes and cable beteen Junction box and instruments:

cakge JBs)

om 300mm cable trays and also for Tubing from Air Manifolds