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66220kV Oil-Immersed Inductive Type

Voltage Transformer

Product Installation and Operation


Instruction

z Please read the instruction carefully before operation

Please keep the instruction complete and safe

CHINT ELECTRIC CO.LTD

User Instructions
1 Put this manual in a safe and convenient place, in order to facilitate operation and
maintenance personnel when needed for reference. For the other details, please refer
to the information except this manual or contact our company.
2 Operator Requirements: Familiar with oil-immersed inductive type voltage transformer
and can operate skillfully.
3 Read this manual on the product's installation, operation and maintenance of the
equipment carefully, understand all instructions and safety precautions on the product
before using, and then operate the products according to the relevant requirements
properly.
4 During operation, forbid the followings occurring:
Beyond the requirements in this manual
Earth Terminal N is not earthed
Secondary winding is open-circuit
Play open oil drain valve without checking the location of bellow oil indicator,
result in the oil indicator of bellow does not match the ambient temperature.
All above could lead to product damage, we wont be responsible for the
consequences due to the above behaviors.
5 If any questions about this manual, please contact us.
6 If some failures come up, please contact us in time, and also describe the followings:
a) Nameplate (Type, Sr. No., Manufacture Date)
b) Describe the different phenomenon before and after failure (as detailed as possible)

Notices for Safety


1 In order of the operator safety, he/she must has the below abilities, and
also familiar with the product and operate skillfully.
2 Read this manual carefully; understand all instructions and safety
precautions on the product before using.
3 Record the data about installation, testing and maintenance.
4 During operation, forbid the followings occurring:
Beyond the requirements in this manual
Ground terminal N is not earthed
Secondary winding is open-circuit
Play open oil drain valve without checking the location of bellow oil
indicator, result in the oil indicator of bellow does not match the ambient
temperature.

Content
1

Scope and Purpose............................................................................................


1.1
Purpose ...................................................................................................
1.2
Environment Conditions ..........................................................................
2 Structure Characteristics ....................................................................................
3 Technical Parameters.........................................................................................
4 Transportation and Storage ................................................................................
4.1
Transportation..........................................................................................
4.2
Storage ....................................................................................................
5 Installation ..........................................................................................................
5.1
Dismantlement.........................................................................................
5.2
Erection and Installation for Horizontal Packing ......................................
5.3
Notice for Installation ...............................................................................
6 Acceptance Test .................................................................................................
6.1
Appearance Inspection............................................................................
6.2
Acceptance Test .....................................................................................................................6
7 Inspection and Maintenance ..............................................................................
7.1
Installation Inspection ..............................................................................
7.2
Inspection after Commissioning...............................................................
7.3
Daily Inspection .......................................................................................
7.4
Period Inspection.....................................................................................
8 Failure and Eliminating.......................................................................................
9 Order Notice.......................................................................................................
10 Ex-work Documents ...........................................................................................

Scope and Purpose


Type Signification
JDCF(GY) (TA,TH) (W1,W2,W3)
Pollution Level
Wet Tropical Area
Dry Tropical Area
Altiplano Type
kV Rated Voltage
Divided Metering and
Windings

Protection

Series Class Type Structure


Single Phase
Voltage Transformer
1.1 Purpose
It is inductive voltage transformer used for current, energy measurement and relay
protection of 66~220kv, 50HZ Electric Power System.
1.2 Environment Conditions
1Equipment Classification Outdoor
2Ambient Temperature
Max. +40
Min. -40
3Altitude
1000m
4Air Conditions
The corrosive and explosive medium impacting to the insulation pollution level doesnt
exist in the air.
5Relative Humidity 95%
6Max. Wind Speed 35m/s
7Seismic Performance
Seism Intensity:
8 Degree (Horizontal Acceleration:0.25g,Vertical Acceleration:0.125g)
Safety Factor
1.67
Note: if beyond the scope, please negotiate with manufacture. As per requirement
by customers, design a new one.
2 Structure Characteristics
For the 66~110kv PT, It is single phase, oil-immersed, induced voltage, the structure is
cascade type, the primary winding has two coils (refer to figure 1), each coil is a grade of
insulation. The primary coil is multi layer cylinder type, which is made from single-silk
enamel wire. The upper terminal A is high-volt terminal, and lower terminal N is
intended to be earthed, the potential decrease gradually, the core and primary is made
equi-potential connection in suitable position. The steel core is shape on which upper
core column is circled by primary winding and balance winding and lower core column is
circled by secondary winding, primary winding and balance winding.
For the 220kv PT, It is single phase, oil-immersed, induced voltage, the structure is
cascade type, the primary winding has four coils (refer to figure 1), each coil is a grade of
insulation. The primary coil is multi layer cylinder type, which is made from single-silk
enamel wire. The upper terminal A is high-volt terminal, and lower terminal N is
1

intended to be earthed, the potential decrease gradually, the core and primary is made
equi-potential connection in suitable position. The steel core is double shape on which
the first core is circled by primary winding and balance winding, the second core & the
third core are separately circled by coupling winding, primary winding and balance winding,
the forth core is circled by secondary winding, primary winding and balance winding.
The body is supported with erection parts made of high quality insulation materials, of
which dielectric loss factor is lower. After finishing dry treated for the body, it should be
assembled in the porcelain filled with transformer oil. The transformer oil should be
dewatered and degassed.
The active part and porcelain are assembled on steel base. Besides terminal A, all
terminals are brought out from secondary terminals on the base, also there is an earthed
bolt on the base for product earthed.
This transformer is of a fully enclosed structure, with the stainless steel laminated bellows
on the top, which is to separate the transformer interior from air, prevent the transformer oil
from moisture and prolong the service life of the transformer oil and the transformer. The
oil level indicator is provided on the bellow to monitor the state of bellow, when operation
normally, inner of product should be kept the slight positive voltage.

AN Primary Winding
P
Balance Winding
1a1n Secondary Winding
2a2n Secondary Winding
dadn Residual Winding

1a
1n
2a
2n
da
N

dn

Figure 1 (66-110kv Class Electric Connection Diagram

Figure 2 (220kv Class Electric Connection Diagram)


3 Technical Parameters
1Nominal Rated Parameters as per Nameplate
2Dielectric Loss Factor of Product
Under between 10 to 30 degree and 10kv, tan for entire product is not more than 0.02,
and for the structure is not more than 0.05
3Partial Discharge
Under 1.2Um/ 3 kV, the partial discharge is not more than 5pC.
4Accuracy Class and Rated Output as follows(Burden Power Factor is 0.8)
Winding
Measurement
Protection
Residual
Winding
Winding
Winding
Accuracy Class
0.2
0.5
3P
Rated Output
100
250
300
Rated Output as per project design parameters requirements, for the details, please see
the nameplate
5The BIL as follows
Rated
Equipment Highest
Rated Power
Rated Lightning Impulse
Voltage(r.m.s.)
Voltage(r.m.s.)
Frequency Withstand
Withstand Voltage(peak)
Voltage(r.m.s.)
3

66
72.5
140/160
325/350
126
200
480
90110
220
252
460
1050
Primary Winding Terminal to earth5kV1min
Between Secondary Windings and to earth3kV1min
6Rated Voltage Factor
1.2 For continuous; 1.5 for 30s (Neutral Point Earthed Directly)
1.2 For continuous; 1.9 for 8h (Neutral Point None-earthed directly)
7mm/kVExternal Insulation Creepage Distance
W1
less than 20
W2
less than 25
W3
less than 31
Note: The detailed parameters as per nameplate and order technical agreement. If
necessary, the external insulation level can be adjusted according to the higher
altitude.
4 Transportation and Storage
4.1 Transportation
1Transportation Method
The 66kV90kV and 110kV voltage transformer should be transported on the vertical after
fixed packaged, and the 220kV voltage transformer should be transported on the
horizontal after fixed packaged.
2Load and Unload
Put lifting ropes on the lifting lugs marks on the package before lifting the packages.
During unloading, keep smooth and slow to avoid collisions between packages, at the
same time, control the speed of crane. Put the package on a flat ground.
3Inspection for Transportation State
Please inspect the packages and contents in the package after arriving at the destination.
Possible damages as follows:
Damages due to shaking(such as porcelain, glass break-up)
Oil leakage(due to porcelain damage)
Distortion of metal parts(such as connection terminals, connection poles)
4.2 Storage
Inspect the appearance as per packing list after receiving the packages, if necessary to
open the package to check inside, after inspection, please keep the package same as
original in order to store safely and completely.
1Storage Locations
Ground must be strong enough to withstand the weight of the packages without seeper.
The packages are suitable for stored outdoor, for the wooden cases, it should avoid
prolonged sun and rain.
2Storage Methods
During storage, keep the product from the ground at least 30cm for ventilation, and also
keep the entire packages from rainwater soaking.
5 Installation
5.1 Dismantlement
Remove off the top cover and side plate from the top of the package, it must pay more
attention to the porcelain and other components not to damage each other .
5.2 Erection and Installation for Horizontal Packing(see the following figures)
1Put lifting ropes on the lifting lugs marks on the package during lifting the packages up
for the horizontal Transportation Products.
4

figure 3
Fix the lifting rope to the right position as below, and then suspend the product package,
put the product on a flat ground to dismantle the protection plate and wood.(see figure 3)

figure 4
After finish above steps, stand the steel supporting structure up, dismantle the removable
angle iron, lock the lifting hook on the side of steel supporting structure with lifting holes,
and then start to suspend.(see the figure 4)

figure 5
When lifting the instrument transformer with the 4-hole on the base as per above steps,
and assure that during lifting the metal parts dont touch the porcelain, in any conditions,
the top of products cant stand any pressure, and after that suspend the product from the
steel supporting structure to put it on the ground. (See the figure 5)
Note: Open the top cover of bellow before operation, remove the bar type fixed frame
inside.
5.3 Notices for Installation
1) Install the voltage transformer on the flat roof fixed with foundation bolt.
2) The leads made from Liaoning Datang Chaoyang New Energy headstream Company
should be brought into the terminal box by the hole at the bottom.
3) Before connection, the dirt and oxide sheets should be cleaned from the contact surface,
5

the primary outlet terminal can not withstand the over-load mechanical force from bus bar.
4) The earthed bolts of product and N terminal of primary winding is earthed reliably, the
earthed wire can not be too thin.
6 Acceptance Test
6.1
Appearance Inspection
1Data on the nameplate doesnt match with requirements
2Porcelain parts are damaged
3Oil leakage
4Oil level indicator is abnormal
5Other defects impacted on the operation
If above problems occur, the product cant put into operation, please contact us
immediately.
6.2 Acceptance Test
1 Terminal Markings Inspection
2 Measure Insulation Resistance between windings and to earth with 2500V
Meg-ohmmeter under room temperature
3 Measure partial discharge, the pre-applied voltage is 0.8U (Inductive voltage),
measure voltage is 1.2xUm/ 3 kV .( URated Power Frequency Withstand Voltage)
4 Measure dielectric dissipation factortanof product and supporting structure, test
voltage is 10kV, the temperature is between 10 and 30.
5 Measure D.C. resistance of windings.
6 Measure no load current and loss.
7 Determined of error measurement, as per ex-work test reports.(Qualification of
Certificate)
8 Rules of Oil inspection and sampling, oil drain
The products are full enclosed structure, it should be kept the original sealed state, if
sampling, and it should be operated by Oil Drain Valve Operation Instruction.
After oil drain, it should be refilled the equivalent oil as per values in the below table
according to Bellow Installation and Operation Instruction.
Electric Power System Rated Voltage, kV
220
66110
tan(1kV)
0.0025
0.0015
Electric Strength, kV
55
60
Moisture Content
15
10
Air Content
1.0
1.0
Others

Methane1ppm, The other hydrocarbon:0, H2:0

Inspection and Maintenance


7.1 Installation Inspection

Sr.
No.

Test Items

Parameters on Nameplate

Connection, fixed, sealed with bolts


Connection on High voltage Terminals
and also on Earthed Terminals
Top, HV terminal, Oil drain valve,
porcelain bushing with top and base
connection parts

3
4
5
6

Requirements
Whether meeting the
operation Conditions or
not
Tight Strength

Tight Enough

Tight Strength

Tight Enough

Oil Leakage or not

NO

Oil Level Meter

Oil Level

Porcelain

Crack or not on Porcelain


6

Yes

Corresponding Ambient
Temperature
No

Pollution or not on
Porcelain
Rainwater Entry or not
Oil Leakage or not

Earthed terminal N

Secondary Terminal Box

Secondary Winding
Terminal

No
No
No
Reliable Earthed
None short-circuit

7.2 Inspection after Commissioning


Sr.No.

1
2
3
4

Test Items
Operation Performance
Meter Indication
Noise or Vibration
Core Noise, Discharge Noise
Smell
Without Abnormal Smell
Oil Level Indication
Oil Level

Requirements
Without Abnormal Phenomena
None
None
Corresponding Ambient Temperature

7.3 Daily Inspection


Daily inspection should be done at least once by every month. Of course, when the
following nature disasters has come up, it also should do the daily inspection, such as
typhoon, seism, flood and so on.
Sr. No.

1
2
3
4
5

Test Items
Operation Performance
Meter Indication
Noise or Vibration
Core Noise, Discharge Noise
Smell
Without Abnormal Smell
Oil Level Meter
Oil Level
Rust
Oil Leakage
Appearance
Crack or not on Porcelain
Pollution or not on Porcelain

Requirements
Without Abnormal Phenomena
None
None
Corresponding Ambient Temperature
None
None
None
None

7.4 Period Inspection


The inspection items as follows (Caution: this inspection must be done when
de-energized, forbidden operating on energized)
Sr.
No.

Test Items

Parameters on Nameplate

Connection, fixed, sealed with


bolts
Connection on High voltage
Terminals and also on Earthed
Terminals
Top, HV terminal, Oil drain valve,
porcelain bushing with top and
base connection parts

3
4
5

Oil Level Meter

Porcelain

Secondary Terminal Box

Requirements

Whether meeting the


operation Conditions or not

Yes

Tight Strength

Tight Enough

Tight Strength

Tight Enough

Oil Leakage or not

NO

Oil Level
Crack or not on Porcelain
Pollution or not on Porcelain
Rainwater Entry or not
Oil Leakage or not

Insulation Resistance

Corresponding Ambient
Temperature
No
No
No
No
Between secondary
windings and to
earth500M
Special Terminal CT to
Earth

500M
8

Partial Discharge

As per Clause 4 in 6.2


7

Sr.
No.

Test Items

9
10

Requirements

Dielectric Loss

As per Clause 5 in 6.2

Transformer Oil Assay


(Dry Condition)

Withstand Voltage, Dielectric


Loss, Chromatogram of
Transformer Oil

Meet the
Nation Standard

8 Failure and Eliminating


If any problems occur during Inspection or operation, it should make the reasons clear and
also make some measures, the corresponding measures as follows:
(Phenomena)

Abnormal Current
Indication

Abnormal Noise, smell


or Vibration

Test Items

Inner Failure
Partial Discharge
or Breakdown

Ratio
Measurement
Inspection
Load
Measure the
Insulation
Resistance

False Connection
Secondary is
open-circuit

Relay Protection
Actions

Oil Leakage

Rust and
Corrosion
Crack on
Porcelain

Insulation
Resistance Fell
down

(Reasons)

Configure the
Oil Leakage
Volume

Observe

Contact Us

Correct the
Connection

Line Connection
loose even break
open

Repair the
Failure Point

Over Load

Use the Correct


Load

Abnormal
Expand of
Bellow

Stop operation
and
Contact Us

aging and
corrosion on
sealed parts

Contact Us

Paint Coat break


off corrosion gas

Environment
Inspection

Resolution

Due to Outside
Force(Seism, Fly Stone)

Pollution or Moisture on
Circuit

Restart to paint

Contact Us
Wipe off the
pollution and Dry, if
doesnt work,
please contact us

9 Order Notice
When order, please specify the Product Type, Rated Ratio, Accuracy Class, Rated Output
8

and so on.
10 Ex-work Documents
1Packing List
2Certification of Qualification (Including Ex-work Test Report)
3Installation and Operation Instruction
4Bellow User Manual
5Oil Drain Valve User Manual