Beruflich Dokumente
Kultur Dokumente
a r t i c l e
i n f o
Article history:
Received 20 October 2011
Received in revised form 3 January 2012
Accepted 12 March 2012
Available online 30 March 2012
Keywords:
Twisted tape insert
Heat transfer
Pressure drop
Heat transfer enhancement
a b s t r a c t
Flow friction and heat transfer behavior in a twisted tape swirl generator inserted tube are investigated
experimentally. The twisted tapes are inserted separately from the tube wall. The effects of twist ratios
(y/D = 2, 2.5, 3, 3.5 and 4) and clearance ratios (c/D = 0.0178 and 0.0357) are discussed in the range of
Reynolds number from 5132 to 24,989, and the typical one (c/D = 0) is also tested for comparison. Uniform heat ux is applied to the external surface of the tube wall. The air is selected as a working uid. The
obtained experimental results from the plain tube are validated by using well known equations given in
literature. The using of twisted tapes supplies considerable increase on heat transfer and pressure drop
when compared with those from the plain tube. The Nusselt number increases with the decrease of clearance ratio (c/D) and twist ratio (y/D), also increase of Reynolds number. For all investigated cases, heat
transfer enhancement (f) tends to decrease with the increase of Reynolds number and to be nearly uniform for Reynolds number over 15,000 and y/D lower than 3.0. The highest heat transfer enhancement is
achieved as 1.756 for c/D = 0.0178 and y/D = 2 at Reynolds number of 5183. Consequently, the experimental results present that the best operating regime of all investigated twisted tape swirl generator
inserts is detected at low Reynolds number, leading to more compact heat exchanger. The empirical correlations based on the experimental results of the present study are also given for prediction the heat
transfer (Nu), friction factor (f) and heat transfer enhancement (f).
2012 Elsevier Inc. All rights reserved.
1. Introduction
Heat exchangers are mostly used devices in many areas of the
industries. Hence, the using of high performance heat exchangers
is very important for saving energy. A lot of methods are applied
to increase thermal performance of heat transfer devices such as
treated surfaces, rough surfaces, swirling ow devices, coiled
tubes, and surface tension devices [1].
Twisted tape swirl turbulator is one of the commonly used passive types for heat transfer augmentation due to their advantages
of steady performance, simple congurations and ease of installation [2]. These type inserts generate swirling ow and cause improved uid mixing between central region and the nearly wall
region so, the heat transfer in tubes can be enhanced by uid mixing. Sarma et al. [3] gave generalized correlations to predict friction
factor and convective heat transfer coefcient in a tube tted with
twisted tapes for a wide range of Reynolds number and Prandtl
number. The contribution to thermal performance of the conventional, short-width and center-cleared twisted tapes was studied
numerically [2]. Conguration optimization of regularly spaced
Corresponding author. Tel.: +90 352 437 4901x32108; fax: +90 352 437 5784.
E-mail address: ozceyhan@erciyes.edu.tr (V. Ozceyhan).
0894-1777/$ - see front matter 2012 Elsevier Inc. All rights reserved.
http://dx.doi.org/10.1016/j.expthermusci.2012.03.008
52
Nomenclature
c
Cp,air
D1
D2
f
h0
h
I
k
L
_
m
Nu
Pr
DP
r1
r2
r3
Re
q
Qloss
Qair
T
U
[14] also made experiments by using conventional twisted tape inserts in horizontal double pipe. Ferroni et al. [15] conducted some
experiments in circular tube equipped with physically separated,
multiple, short-length twisted tapes. Laminar convective heat
transfer enhancement in twisted tape inserted tube was discussed
experimentally by Sarma et al. [16].
In some studies, researchers focused the thermal effects of
twisted tape inserts in modied tube instead of smooth tube, for
example; Thianpong et al. [17] examined heat transfer enhancement in a dimpled tube with a twisted tape swirl generator inserted. They also presented the empirical correlations based on
the experimental results of their study for prediction the Nusselt
number and friction factor for Reynolds number from 12,000 to
44,000. Bharadwaj et al. [18] conducted experiments by using conventional type of twisted tapes to determine pressure drop and
heat transfer characteristics of water in a 75-start spirally grooved
tube.
Some researchers [19] modied the conventional twisted tape
geometries, for example; Murugesan et al. [20] used V-cut twisted
tapes to analyze heat transfer and pressure drop in a circular tube.
Some experiments were performed to obtain heat transfer
enhancement in a tube using delta-winglet twisted tapes [21].
Thermal characteristics were investigated experimentally in circular tube tted with serrated twisted tapes [22,23], with twisted
tapes consisting center wings and alternate-axes [24], with a
peripherally-cut twisted tape has an alternate axis [25].
Many researchers combined a swirl ow generator element
with one more; Experiments were realized to determine heat
transfer, friction factor and enhancement efciency in a tube with
combined conical-ring and twisted-tape inserts. [26]. Heat transfer
and the friction factor in the horizontal concentric tube placed with
twisted wires brush were investigated experimentally [27]. Eiamsa-ard et al. [28,29] studied heat transfer, friction factor and thermal performance behavior in a tube tted with the combined
between the twisted tape and wire coil. Thermal characteristics
in a tube inserted with dual twisted tape elements in tandem were
analyzed [30]. The effects of twin-counter/co-twisted tapes on heat
V
V_
Wtotal
y
voltage (V)
volumetric ow rate (m3/s)
total electrical power (W)
half of pitch (m)
Greek letters
q
uid density (kg/m3)
t
kinematic viscosity (m2/s)
f
heat transfer enhancement
Subscripts
b
bulk
c
twisted tape inserted tube
f
uid
i
inlet
iw
inner wall of test tube
ins
insulation
m
mean
o
outlet
ow
outer wall of test tube
p
plain tube
pp
pumping power
x
local
1
ambient
53
entering to the tube uniformly, a ow meter to measure the volumetric ow rate, a calming tube (6000 mm) for developing ow
hydrodynamically and the heat transfer test tube (3100 mm) with
a twisted tape insert. The SS304 seamless steel test and calming
tube has 56 mm inner diameter (D1), 60 mm outer diameter (D2),
and 2 mm thickness (t). The twisted tapes tested in experiments,
which ve different twist ratios (y/D = 2.0, 2.5, 3.0, 3.5 and 4.0)
and two different clearance ratios (c/D = 0.0178 and 0.0357) are
considered in this experimental study, are fabricated from steel.
The schematic gure of the test tube with twisted tape insert is given in Fig.2. The teon attachments are manufactured according to
the twisted tape thickness and clearance ratios in order to x the
twisted tapes separated from the tube wall and attached onto
the twisted tapes to prevent contact of inserts with the tube inner
surface. The twisted tapes with teon attachments contained in
the experimental study are shown in Fig. 3.
3 kW blower is used to vacuum air through rstly calming tube
and then, it is directed through the test tube. Uniform heat ux is
applied to external surface of the test tube by means of heating
with electrical, whose output power is conducted by a variac transformer to supply constant heat ux along the entire section of the
test tube. The outer surface of the test tube is well insulated with
glass wool to reduce the convective heat loss to the surroundings.
The external surface temperatures of the test tube wall are measured by 28 K-type thermocouples, which are placed on the outer
wall of the test tube and calibrated within 0.2 C deviation by
thermostat before being used. Also, the inner and outer temperatures of the bulk air are measured by K-type thermocouples at certain points. A differential pressure transmitter is used to measure
pressure drop across the test tube. After the air passes the test
tube, it enters to the ow meter for determining volumetric ow
rate. The volumetric ow rate of air supplied from the blower is
controlled by varying motor speed through an inverter.
Fig. 2. Schematic view of the twisted tape inserted tube separated from the tube
inner surface with teon rings.
54
The local outer wall temperatures are measured from 28 different axial points on the outer surface of the test tube during experiments. Therefore, the heat loss is calculated for each part of the
test tube in which the thermocouples exist. The total heat loss is
taken as the sum of these 28 parts. The heat loss Qloss is the heat
transfer from the outer tube wall to the surroundings and can be
calculated as follows:
T ow T 1
Q loss
1
2pr 3 Lho
ln
r3
r2
2pkins L
In Eq. (1), r3 and kins indicate the outer radius and thermal conductivity of the insulation material, respectively, h0 represents the heat
transfer coefcient of the natural convection occurs between the
outer surface of the insulation and the surroundings determined
by iterative computation via FORTRAN computer code, also r2 is
the outer radius of the test tube.
The net electrical power and heat transfer to the air are calculated as;
_ p;air T 0 T i Q air
mc
Consequently, the heat ux applied to the test tube can be expressed as:
10
_ p T b x T b x Dx
mc
DVI Q Loss
Dx
L
11
Nux
hxD1
kf
12
Re
The heat supplied to the air by the electrical cable in the test tube is
about 34% higher than the heat absorbed by the air because of the
convection heat losses (Qloss) from the test section to the surroundings. The radiation heat losses were neglected because of the low
surface temperature and low emissivity of the insulation material.
Thus, only the heat transfer rate absorbed by the air is taken into
consideration for the convective heat transfer coefcient calculation.
The local heat transfer coefcient through the heated test tube
in any axial x direction is dened as;
q
hx
T iw x T b x
Here, Tiw(x) and Tb(x) represent the local inner wall temperature
of the heated test tube and local bulk temperature of the uid,
respectively.
Instead of the inner wall temperatures (Tiw), the outer wall temperatures (Tow) where the thermocouples exist are measured in the
experiments in order not to disturb the ow eld in the test tube.
Inner wall temperatures can be calculate by using the heat conduction equation in radial direction:
1 @
@T
rkt
Q v
r @r
@r
DVI Q Loss
2 2
1
L
p D2 D
4
U m D1
13
DP
q U 2m DL1
2
14
where Um indicates the mean uid velocity in the tube. All of the
thermophysical properties of air are determined at the overall bulk
mean temperature.
According to constant pumping evaluation criteria [39];
V_ DPp V_ DPc
15
and the relationship between the friction factor and Reynolds number can be given as below;
f Re3 p f Re3 c
16
17
1=3
hc
Nuc
Nuc
fp
18
In existing equations, Nuc, Nup and fc, fp are Nusselt numbers and
friction factor with and without twisted tape in tube, respectively.
@T
0 insulated wall
kt
@r
T T ow
measured
f 1
Qv is the amount of the generated heat in the tube wall per volume
via the electrical power applied to the test tube. D2 and D1 indicate
the outer and inner diameters of the test tube, respectively. The
boundary conditions below are used according to the cross-section
of the test tube for solving the Eq. (5):
For r = r2:
For r = r1
T T iw
"
#
2
2
Q r2
r2
r1
T iw T ow v 2 In
1
4kt
r1
r2
W net
pD2 L
Qv
Consequently, the inner wall temperature of the tube (Tiw) is dened as:
19
f 0:790 ln Re 1:642
20
The comparisons of Nusselt number and friction factor for the present plain tube with existing correlations are shown in Figs. 4 and 5,
respectively. These gures shows that validation experiments of
heat transfer in terms of Nusselt number and friction factor for
55
Fig. 6. Variation of Nusselt number with Reynolds number for different y/D ratios
(c/D = 0.0178).
the plain tube are in good agreement with the results obtained from
Dittus-Boelter and Petukhov equations. The results of present plain
tube and previous equations are nearly the same. Thus, this accuracy provides reliable results for heat transfer and friction factor
in a tube with twisted tape inserts in this present study. Also, the
experimental results of Nusselt number and friction factor for the
plain tube are correlated as follows,
21
f 0:3131 Re0:249
22
56
D = 0.0178 and c/D = 0.0357), and also typical twisted (TT) tape
(c/D = 0) has the existing twist ratios is examined for comparing
with the separated types. Fig. 10 shows the effects of the clearance
ratio and the typical one on Nusselt number depending on Reynolds number at the same twist ratio. It is clear from the gure that
Nusselt number increases with the decrease of clearance ratio. For
all examined twist ratios, the highest Nusselt number is obtained
from the typical one (TT) when compared with the separately
placed types at the same twist ratios (y/D = 2, 3, 4).
The variation of friction factor with Reynolds number at the
same twist ratios for c/D = 0.0178, 0.0357 and 0 (TT) is given in
Fig. 11. It shows that friction factor decreases with the increase
of clearance ratio and Reynolds number. The maximum friction
factor is always achieved from the typical type of twisted tape
(c/D = 0) for the same twist ratios (y/D = 2, 3, 4).
Obtained experimental results from the typical one (TT, c/D = 0)
are correlated to predict Nusselt number and friction factor and are
expressed as:
Fig. 8. Variation of friction factor with Reynolds number for different y/D ratios (c/
D = 0.0178).
25
26
Fig. 10. Variation of Nusselt number with Reynolds number for different c/D ratios.
Fig. 9. Variation of friction factor with Reynolds number for different y/D ratios (c/
D = 0.0357).
23
24
Fig. 11. Variation of friction factor with Reynolds number for different c/D ratios.
57
Fig. 14. Variation of heat transfer enhancement with Reynolds number for different
c/D ratios.
27
28
5. Conclusion
Fig. 13. Variation of heat transfer enhancement with Reynolds number for different
y/D ratios (c/D = 0.0357).
58
References
[1] A.E. Bergles, ExHFT for fourth generation heat transfer technology,
Experimental Thermal and Fluid Science 26 (2002) 335344.
[2] J. Guo, A. Fan, X. Zhang, W. Liu, A numerical study on heat transfer and friction
factor characteristics of laminar ow in a circular tube tted with centercleared twisted tape, International Journal of Thermal Sciences 50 (2011)
12631270.
[3] P.K. Sarma, P.S. Kishore, V. Dharma Rao, T. Subrahmanyam, A combined
approach to predict friction coefcients and convective heat transfer
characteristics in A tube with twisted tape inserts for a wide range of Re and
Pr, International Journal of Thermal Sciences 44 (2005) 393398.
[4] Y. Wang, M. Hou, X. Deng, L. Li, C. Huang, H. Huang, G. Zhang, C. Chen, W.
Huang, Conguration optimization of regularly spaced short-length twisted
tape in a circular tube to enhance turbulent heat transfer using CFD modeling.
[5] S. Eiamsa-ard, C. Thianpong, P. Eiamsa-ard, P. Promvonge, Convective heat
transfer in a circular tube with short-length twisted tape insert, International
Communications in Heat and Mass Transfer 36 (2009) 365371.
[6] M.A. Akhavan-Behabadi, R. Kumar, A. Mohammadpour, M. Jamali-Asthiani,
Effect of twisted tape insert on heat transfer and pressure drop in horizontal
evaporators for the ow of R-134a, International Journal of Refrigeration 32
(2009) 922930.
[7] K. Wongcharee, S. Eiamsa-ard, Enhancement of heat transfer using CuO/water
nanouid and twisted tape with alternate axis, International Communications
in Heat and Mass Transfer 38 (2011) 742748.
[8] K. Wongcharee, S. Eiamsa-ard, Friction and heat transfer characteristics of
laminar swirl ow through the round tubes inserted with alternate clockwise
and counter-clockwise twisted-tapes, International Communications in Heat
and Mass Transfer 38 (2011) 348352.
[9] S. Eiamsa-ard, P. Promvonge, Performance assessment in a heat exchanger
tube with alternate clockwise and counter-clockwise twisted-tape inserts,
International Journal of Heat and Mass Transfer 53 (2010) 13641372.
[10] S. Eiamsa-ard, C. Thianpong, P. Promvonge, Experimental investigation of heat
transfer and ow friction in a circular tube tted with regularly spaced twisted
tape elements, International Communications in Heat and Mass Transfer 33
(2006) 12251233.
[11] V. Hejazi, M.A. Akhavan-Behabadi, A. Afshari, Experimental investigation of
twisted tape inserts performance on condensation heat transfer enhancement
and pressure drop, International Communications in Heat and Mass Transfer
37 (2010) 13761387.
[12] S. Jaisankar, T.K. Radhakrishnan, K.N. Sheeba, Experimental studies on heat
transfer and friction factor characteristics of forced circulation solar water
heater system tted with helical twisted tapes, Solar Energy 83 (2009) 1943
1952.
[13] S.K. Saha, A. Dutta, S.K. Dhal, Friction and heat transfer characteristics of
laminar swirl ow through a circular tube tted with regularly spaced
twisted-tape elements, International Journal of Heat and Mass Transfer 44
(2011) 42114223.
[14] P. Naphon, Heat transfer and pressure drop in the horizontal double pipes with
and without twisted tape insert, International Communications in Heat and
Mass Transfer 33 (2006) 166175.
[15] P. Ferroni, R.E. Block, N.E. Todreas, A.E. Bergles, Experimental evaluation of
pressure drop in round tubes provided with physically separated, multiple,
short-length twisted tapes, Experimental Thermal and Fluid Science 35 (2011)
13571369.
[16] P.K. Sarma, T. Subramanyam, P.S. Kishorea, V.D. Raoc, S. Kakac, Laminar
convective heat transfer with twisted tape inserts in a tube, International
Journal of Thermal Sciences 42 (2003) 821828.
[17] C. Thianpong, P. Eiamsa-ard, K. Wongcharee, S. Eiamsa-ard, Compound heat
transfer enhancement of a dimpled tube with a twisted tape swirl generator,
International Communications in Heat and Mass Transfer 36 (2009) 698704.
[18] P. Bharadwaj, A.D. Khondge, A.W. Date, Heat transfer and pressure drop in a
spirally grooved tube with twisted tape insert, International Journal of Heat
and Mass Transfer 52 (2009) 19381944.
[19] S. Eiamsa-ard, P. Seemawute, K. Wongcharee, Inuences of peripherally-cut
twisted tape insert on heat transfer and thermal performance characteristics
[20]
[21]
[22]
[23]
[24]
[25]
[26]
[27]
[28]
[29]
[30]
[31]
[32]
[33]
[34]
[35]
[36]
[37]
[38]
[39]
in laminar and turbulent tube ows, Experimental Thermal and Fluid Science
34 (2010) 711719.
P. Murugesan, K. Mayilsamy, S. Suresh, P.S.S. Srinivasan, Heat transfer and
pressure drop characteristics in a circular tube tted with and without V-cut
twisted tape insert, International Communications in Heat and Mass Transfer
38 (2011) 329334.
S. Eiamsa-ard, K. Wongcharee, P. Eiamsa-ard, C. Thianpong, Heat transfer
enhancement in a tube using delta-winglet twisted tape inserts, Applied
Thermal Engineering 30 (2010) 310318.
S. Eiamsa-ard, P. Promvonge, Thermal characteristics in round tube tted with
serrated twisted tape, Applied Thermal Engineering 30 (2010) 16731682.
S.W. Chang, Y.J. Jan, J.S. Liou, Turbulent heat transfer and pressure drop in tube
tted with serrated twisted tape, International Journal of Thermal Sciences 46
(2007) 506518.
S. Eiamsa-ard, K. Wongcharee, P. Eiamsa-ard, C. Thianpong, Thermohydraulic
investigation of turbulent ow through a round tube equipped with twisted
tapes consisting of centre wings and alternate-axes, Experimental Thermal
and Fluid Science 34 (2010) 11511161.
P. Seemawute, S. Eiamsa-ard, Thermohydraulics of turbulent ow through a
round tube by a peripherally-cut twisted tape with an alternate axis,
International Communications in Heat and Mass Transfer 37 (2010) 652659.
P. Promvonge, S. Eiamsa-ard, Heat transfer behaviors in a tube with combined
conical-ring and twisted-tape insert, International Communications in Heat
and Mass Transfer 34 (2007) 849859.
P. Naphon, T. Suchana, Heat transfer enhancement and pressure drop of the
horizontal concentric tube with twisted wires brush inserts, International
Communications in Heat and Mass Transfer 38 (2011) 236241.
S. Eiamsa-ard, P. Nivesrangsan, S. Chokphoemphun, P. Promvonge, Inuence of
combined non-uniform wire coil and twisted tape inserts on thermal
performance characteristics, International Communications in Heat and
Mass Transfer 37 (2010) 850856.
P. Promvonge, Thermal augmentation in circular tube with twisted tape and
wire coil turbulators, Energy Conversion and Management 49 (2008) 2949
2955.
S. Eiamsa-ard, C. Thianpong, P. Eiamsa-ard, P. Promvonge, Thermal
characteristics in a heat exchanger tube tted with dual twisted tape
elements in tandem, International Communications in Heat and Mass
Transfer 37 (2010) 3946.
S. Eiamsa-ard, C. Thianpong, P. Eiamsa-ard, Turbulent heat transfer
enhancement by counter/co-swirling ow in a tube tted with twin twisted
tapes, Experimental Thermal and Fluid Science 34 (2010) 5362.
S. Gunes, V. Ozceyhan, O. Buyukalaca, The experimental investigation of heat
transfer and pressure drop in a tube with coiled wire inserts placed separately
from the tube wall, Applied Thermal Engineering 30 (2010) 17191725.
V. Ozceyhan, S. Gunes, O. Buyukalaca, N. Altuntop, Heat transfer enhancement
in a tube with using circular cross-sectional rings separated from wall, Applied
Energy 85 (2008) 9881001.
A. Garcia, P.G. Vicente, A. Viedma, Experimental study of heat transfer
enhancement with wire coil inserts in laminar-transition-turbulent regimes
at different Prandtl numbers, International Journal of Heat and Mass Transfer
48 (2005) 46404651.
A.B. Helali, Effects of water contamination on sub-cooled ow boiling heat
transfer, Energy Conversion and Management 52 (2011) 22882295.
F. Satta, D. Simoni, G. Tanda, Experimental investigation of ow and heat
transfer in a rectangular channel with 45 angled ribs on one/two walls,
Experimental Thermal and Fluid Science 37 (2011) 4656.
S. Gunes, V. Ozceyhan, O. Buyukalaca, Heat transfer enhancement in a tube
with equilateral triangle cross sectioned coiled wire inserts, Experimental
Thermal and Fluid Science 34 (2010) 684691.
S.J. Kline, F.A. McClintock, Describing uncertainties in single sample
experiments, Mechanical Engineering 75 (1953) 385387.
R.L. Webb, Performance evaluation criteria for use of enhanced heat transfer
surfaces in heat exchanger design, International Journal of Heat and Mass
Transfer 24 (1981) 715726.