Project

First Saved Wednesday, September 28, 2016

Last Saved Wednesday, September 28, 2016
Product Version
17.1 Release
Save Project Before Solution
No
Save Project After Solution
No

Contents

Units

Model (C4)
o Geometry
Parts
o Coordinate Systems
o Connections
Contacts
Frictionless - Lower Gear To Upper Gear
o Mesh
Edge Sizing
o Static Structural (C5)
Analysis Settings
Loads
Solution (C6)
Solution Information
Equivalent Stress

Material Data
o Structural Steel

Units
TABLE 1
Unit System U.S. Customary (in, lbm, lbf, s, V, A) Degrees rad/s Fahrenheit
Angle
Degrees
Rotational Velocity
rad/s
Temperature
Fahrenheit

Model (C4)
Geometry

Object Name
State
Source
Type
Length Unit
Element Control
2D Behavior
Display Style
Length X

TABLE 2
Model (C4) > Geometry
Geometry
Fully Defined
Definition
C:\Users\Engineer\Desktop\Ansys\Presentation\mODELING\GEAR_files\dp0\Geom1\DM\Geom-1.agdb
DesignModeler
Meters
Program Controlled
Plane Stress
Body Color
Bounding Box
5.4881 in

Length Y
Volume
Mass
Surface
Area(approx.)
Scale Factor
Value

10.488 in
Properties
28.775 in
8.1606 lbm
28.775 in
1.
Statistics

Bodies
Active Bodies
Nodes
Elements
Mesh Metric
Parameters
Parameter Key
Attributes
Attribute Key
Named
Selections
Named
Selection Key
Material
Properties

2
2
9649
2979
None
Basic Geometry Options
Independent
Yes
Yes

Yes
Advanced Geometry Options

Use
Associativity
Coordinate
Systems
Coordinate
System Key
Reader Mode
Saves Updated
File
Use Instances
Smart CAD
Update
Compare Parts
On Update
Attach File Via
Temp File
Temporary
Directory
Analysis Type
Decompose
Disjoint
Geometry
Enclosure and
Symmetry
Processing

Yes
Yes

No
Yes
Yes
No
Yes
C:\Users\Engineer\AppData\Local\Temp
2-D
Yes

Yes

TABLE 3
Model (C4) > Geometry > Parts
Upper Gear
Object Name Lower Gear
State
Meshed
Graphics Properties
Visible
Yes
Transparency
1
Definition
Suppressed
No
Stiffness Behavior
Flexible
Coordinate System Default Coordinate System
Reference Temperature
By Environment
Thickness
1. in
Thickness Mode
Refresh on Update
Behavior
None
Material
Assignment
Structural Steel
Nonlinear Effects
Yes
Thermal Strain Effects
Yes
Bounding Box
Length X
5.4881 in
Length Y
5.4881 in
Properties
Volume
14.387 in
Mass
4.0803 lbm
Centroid X -1.2199e-006 in 1.241e-006 in
Centroid Y 3.5223e-005 in
5. in
Centroid Z
0. in
Moment of Inertia Ip1
8.116 lbmin
Moment of Inertia Ip2
8.1156 lbmin
Moment of Inertia Ip3
16.232 lbmin
Surface Area(approx.)
14.387 in
Statistics
Nodes
4829
4820
Elements
1491
1488
Mesh Metric
None
CAD Attributes
DMSheetThickness
0

Coordinate Systems
TABLE 4
Model (C4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State
Fully Defined
Definition
Type
Cartesian
Coordinate System ID
0.
Origin

Origin X
0. in
Origin Y
0. in
Directional Vectors
X Axis Data
[ 1. 0. ]
Y Axis Data
[ 0. 1. ]

Connections
TABLE 5
Model (C4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh
Yes
Transparency
Enabled
Yes
TABLE 6
Model (C4) > Connections > Contacts
Contacts
Object Name
State
Fully Defined
Definition
Connection Type
Contact
Scope
Scoping Method Geometry Selection
Geometry
All Bodies
Auto Detection
Tolerance Type
Slider
Tolerance Slider
0.
Tolerance Value
2.9593e-002 in
Use Range
No
Edge/Edge
Yes
Priority
Include All
Group By
Bodies
Search Across
Bodies
Statistics
Connections
1
Active Connections
1
TABLE 7
Model (C4) > Connections > Contacts > Contact Regions
Object Name Frictionless - Lower Gear To Upper Gear
State
Fully Defined
Scope
Scoping Method
Geometry Selection
Contact
2 Edges
Target
2 Edges
Contact Bodies
Lower Gear
Target Bodies
Upper Gear

Shell Thickness Effect

No
Definition

Type
Scope Mode
Behavior
Trim Contact
Suppressed

Frictionless
Manual
Program Controlled
Program Controlled
No

Advanced
Formulation
Augmented Lagrange
Detection Method
Program Controlled
Penetration Tolerance
Program Controlled
Normal Stiffness
Program Controlled
Update Stiffness
Program Controlled
Stabilization Damping Factor
0.
Pinball Region
Program Controlled
Time Step Controls
None
Geometric Modification
Interface Treatment
Adjust to Touch
Contact Geometry Correction
None
Target Geometry Correction
None

Mesh
TABLE 8
Model (C4) > Mesh
Mesh
Object Name
State
Solved
Display
Display Style
Body Color
Defaults
Physics Preference
Mechanical
Relevance
0
Shape Checking Standard Mechanical
Element Midside Nodes
Program Controlled
Sizing
Size Function
Curvature
Relevance Center
Coarse
Initial Size Seed
Active Assembly
Smoothing
Medium
Span Angle Center
Coarse
Curvature Normal Angle
Default (30.0 )
Min Size Default (9.4809e-002 in)
Max Face Size Default (0.474050 in)
Growth Rate
Default
Automatic Mesh Based Defeaturing
On
Defeaturing Tolerance Default (7.1107e-002 in)
Minimum Edge Length
4.3312e-004 in
Inflation

Use Automatic Inflation

None
Inflation Option
Smooth Transition
Transition Ratio
0.272
Maximum Layers
2
Growth Rate
1.2
Inflation Algorithm
Pre
View Advanced Options
No
Advanced
Number of CPUs for Parallel Part Meshing
Program Controlled
Straight Sided Elements
No
Number of Retries
0
Rigid Body Behavior Dimensionally Reduced
Mesh Morphing
Disabled
Triangle Surface Mesher
Program Controlled
Topology Checking
No
Use Sheet Thickness for Pinch
No
Pinch Tolerance Default (8.5328e-002 in)
Generate Pinch on Refresh
No
Sheet Loop Removal
No
Statistics
Nodes
9649
Elements
2979
Mesh Metric
None
TABLE 9
Model (C4) > Mesh > Mesh Controls
Edge Sizing
Object Name
State
Fully Defined
Scope
Scoping Method Geometry Selection
Geometry
8 Edges
Definition
Suppressed
No
Type
Element Size
Element Size
1.e-002 in
Behavior
Soft
Curvature Normal Angle
Default
Growth Rate
Default
Bias Type
No Bias
Local Min Size Default (1.e-002 in)

Static Structural (C5)

TABLE 10
Model (C4) > Analysis
Object Name Static Structural (C5)
State
Solved
Definition

Physics Type
Structural
Analysis Type
Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature
71.6 F
Generate Input Only
No

Object Name
State
Number Of
Steps
Current Step
Number
Step End
Time
Auto Time
Stepping
Solver Type
Weak Springs
Solver Pivot
Checking
Large
Deflection
Inertia Relief
Generate
Restart Points
Retain Files
After Full
Solve

TABLE 11
Model (C4) > Static Structural (C5) > Analysis Settings
Analysis Settings
Fully Defined
Step Controls
1.
1.
1. s
Program Controlled
Solver Controls
Program Controlled
Off
Program Controlled
Off
Off
Restart Controls
Program Controlled
No
Nonlinear Controls

NewtonRaphson
Option
Force
Convergence
Moment
Convergence
Displacement
Convergence
Rotation
Convergence
Line Search
Stabilization
Stress

Program Controlled
Program Controlled
Program Controlled
Program Controlled
Program Controlled
Program Controlled
Off
Output Controls
Yes

Strain
Nodal Forces
Contact
Miscellaneous
General
Miscellaneous
Store Results
At

Yes
No
No
No
All Time Points
Analysis Data Management

Solver Files
C:\Users\Engineer\Desktop\Ansys\Presentation\mODELING\GEAR_files\dp0\SYS\MECH\
Directory
Future
None
Analysis
Scratch
Solver Files
Directory
Save MAPDL
No
db
Delete
Unneeded
Yes
Files
Nonlinear
Yes
Solution
Solver Units
Active System
Solver Unit
Bin
System
TABLE 12
Model (C4) > Static Structural (C5) > Loads
Moment
Object Name Fixed Support Frictionless Support
State
Fully Defined
Scope
Scoping Method
Geometry Selection
Geometry
1 Edge
Definition
Type Fixed Support Frictionless Support
Moment
Suppressed
No
Magnitude
-15000 lbfin (ramped)
Behavior
Deformable
Advanced
Pinball Region
All
FIGURE 1
Model (C4) > Static Structural (C5) > Moment

Solution (C6)
TABLE 13
Model (C4) > Static Structural (C5) > Solution
Object Name Solution (C6)
State
Solved
Adaptive Mesh Refinement
Max Refinement Loops
1.
Refinement Depth
2.
Information
Status
Done
MAPDL Elapsed Time
27. s
MAPDL Memory Used
275. MB
MAPDL Result File Size 3.0625 MB
Post Processing
Calculate Beam Section Results
No
TABLE 14
Model (C4) > Static Structural (C5) > Solution (C6) > Solution Information
Object Name Solution Information
State
Solved
Solution Information
Solution Output
Solver Output
Newton-Raphson Residuals
0
Identify Element Violations
0

Update Interval
2.5 s
Display Points
All
FE Connection Visibility
Activate Visibility
Yes
Display All FE Connectors
Draw Connections Attached To
All Nodes
Line Color Connection Type
Visible on Results
No
Line Thickness
Single
Display Type
Lines
TABLE 15
Model (C4) > Static Structural (C5) > Solution (C6) > Results
Equivalent Stress
Object Name
State
Solved
Scope
Scoping Method
Geometry Selection
Geometry
All Bodies
Definition
Type Equivalent (von-Mises) Stress
By
Time
Display Time
Last
Calculate Time History
Yes
Identifier
Suppressed
No
Integration Point Results
Display Option
Averaged
Average Across Bodies
No
Results
Minimum
3.6709e-002 psi
Maximum
2.1647e+005 psi
Minimum Occurs On
Lower Gear
Maximum Occurs On
Upper Gear
Information
Time
1. s
Load Step
1
Substep
1
Iteration Number
4
FIGURE 2
Model (C4) > Static Structural (C5) > Solution (C6) > Equivalent Stress

TABLE 16
Model (C4) > Static Structural (C5) > Solution (C6) > Equivalent Stress
Time [s] Minimum [psi] Maximum [psi]
1.
3.6709e-002 2.1647e+005

Material Data
Structural Steel
TABLE 17
Structural Steel > Constants
Density
0.2836 lbm in^-3
Coefficient of Thermal Expansion
6.6667e-006 F^-1
Specific Heat
0.10366 BTU lbm^-1 F^-1
Thermal Conductivity 8.0917e-004 BTU s^-1 in^-1 F^-1
Resistivity
8.5235 ohm cmil in^-1
TABLE 18
Structural Steel > Color
Red Green Blue
132 139 179
TABLE 19
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength psi

0
TABLE 20
Structural Steel > Compressive Yield Strength
Compressive Yield Strength psi
36259
TABLE 21
Structural Steel > Tensile Yield Strength
Tensile Yield Strength psi
36259
TABLE 22
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength psi
66717
TABLE 23
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature F
71.6
TABLE 24
Structural Steel > Alternating Stress Mean Stress
Alternating Stress psi Cycles Mean Stress psi
5.8001e+005
10
0
4.1002e+005
20
0
2.7499e+005
50
0
2.0494e+005
100
0
1.5505e+005
200
0
63962
2000
0
38000
10000
0
31038
20000
0
20015
1.e+005
0
16534
2.e+005
0
12502
1.e+006
0
TABLE 25
Structural Steel > Strain-Life Parameters
Strength
Coefficient psi
1.3343e+005

Strength
Exponent
-0.106

Ductility
Coefficient
0.213

Ductility
Exponent
-0.47

Cyclic Strength
Coefficient psi
1.4504e+005

Cyclic Strain
Hardening
Exponent
0.2

TABLE 26
Structural Steel > Isotropic Elasticity
Temperature F Young's Modulus psi Poisson's Ratio Bulk Modulus psi Shear Modulus psi
2.9008e+007
0.3
2.4173e+007
1.1157e+007

TABLE 27
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000