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The kinetics of the reaction of Ca(OH)2 with CO2 in humid N2 has been studied at 60-90 C by
using a differential reactor. Ca(OH)2 reacted with CO2 to form CaCO3 only when the relative
humidity exceeded 0.08. The reaction ceased before 1 h, and Ca(OH)2 was incompletely converted.
The reaction rate and final conversion of Ca(OH)2 were significantly affected by relative humidity,
were slightly dependent on temperature, and were zeroth order with respect to gas phase CO2
concentration. The carbonation of Ca(OH)2 was well described by the asymptotic equation which
is obtained by assuming chemical reaction control and considering the surface coverage by
product. The rate-controlling step might be the dissolution of Ca(OH)2 at the water-adsorbed
surface. The reaction behavior of Ca(OH)2 with CO2 was similar to that with SO2. The model
derived for the reaction with CO2 may be applied to that with SO2 with proper modifications.
The results of this study are useful to the design and efficient operation of the processes using
hydrated lime to remove SO2 from the flue gas, in which both SO2 and CO2 are present.
Introduction
Hydrated lime has been vastly used in dry and spraydrying flue gas desulfurization (FGD) processes for
absorbing SO2. Due to the abundance of CO2 (about 12
vol %)1 in the flue gas, the reaction between CO2 and
hydrated lime may affect the SO2 removal efficiencies
of these processes. There are some reports about the
reaction between SO2 and Ca(OH)2 in the presence of
CO2 in humid N2,2-4 however, the role of CO2 in the
said FGD processes has not been studied. Recently Ho5
and Ho et al.6 found that the presence of CO2 enhanced
the reactivity of hydrated lime towards SO2.
Hydrated lime has long been known as a good sorbent
for absorbing atmospheric CO2 to form calcium carbonate.7 Most of the research on the reaction between CO2
and Ca(OH)2 has been done for the case that CO2 reacts
with a slurry of Ca(OH)2 to form small size CaCO3.8,9,10
Few papers on the carbonation of dry Ca(OH)2 have
been reported.11,12
Since the basic data about the reaction between CO2
and Ca(OH)2 under conditions similar to a commonly
used dry or spray-drying FGD process are so scarce,
there is a need to undertake such a study.
In the present work, the kinetics of the reaction of
Ca(OH)2 powder with CO2 in humid N2 at temperatures
of 60-90 C was studied by using a differential reactor,
and the kinetic model was derived.
Experimental Section
The hydrated lime used was reagent grade Ca(OH)2
powder (Hayashi Pure Chemical Industries). Its specific
surface area measured by nitrogen adsorption using
BET method was 10.0 m2/g. The true density measured
by volume displacement using helium was 2.21 g/cm3.
The porosity measured by mercury intrusion was about
49%. The particle size distribution measured by laser
diffraction was in the range <100 m with a volume
mean diameter of 19 m. Observation by scanning
electron microscopy (SEM) showed the Ca(OH)2 par* To whom correspondence should be addressed. E-mail:
smshih@ccms.ntu.edu.tw. Fax: 886-2-23623040.
X)
W/(M2 - M1)
Ws/M1
(1)
X
material
unsieved (dp ) 19 m)
70-100 m (dp ) 89 m)
<45 m (dp ) 9 m)
slurried
Sg
(m2/g)
1 min
6 min
20 min
1 min
6 min
20 min
10.0
12.7
9.6
21.8
0.051
0.085
0.046
0.103
0.213
0.297
0.194
0.430
0.277
0.331
0.271
0.533
5.1
6.7
4.8
4.7
21.3
23.4
20.2
19.7
27.7
26.1
28.2
24.4
Kinetic Analysis
Kinetic Model. If one assumes that the carbonation
of hydrated lime is controlled by surface reaction and
be expressed as
rs ) ks
(2)
(3)
(4)
) exp(-k1k2t) for n ) 1
(5a)
) [1 - (1 - n)k1k2t]1/(1-n) for n * 1
(5b)
k1 ) ksSgM
(6)
k2 ) kp/(SgM)
(7)
where
X ) [1 - exp(-k1k2t)]/k2 for n ) 1
(8a)
(8b)
X ) {1 - [1 - (1 - n)k1k2t](2-n)/(1-n)}/[(2 - n)k2]
for n * 1, 2 (8c)
(9a)
(9b)
ki ) Ai exp(-Ei/RT) i ) 1, 2
(10)
A1 ) 11.1(-ln RH)-0.96
(11)
gives
A2 ) 0.531 exp(0.603/RH)
(12)
A1 ) 1.11Sg(-ln RH)-0.96
(13)
A2 ) 5.31Sg-1 exp(0.603/RH)
(14)
(16)
(17)
(18)
(19)
(20)
Equation 18 represents the adsorption and subsequent hydration of CO2. These two processes can occur
at the surface of the water layer which covers both Ca(OH)2 and CaCO3; therefore, they will not be greatly
affected by the extent of carbonation. If eq 19 is the
slowest step, the reaction will also take place at a water
layer covering both Ca(OH)2 and CaCO3. The observed
carbonation rate, however, is independent of gas phase
CO2 concentration and decreases markedly with conversion. It is therefore concluded that the adsorption and
the hydration of CO2 and the formation of CO32- should
be fast, and the dissolution of Ca(OH)2 (eq 17) may be
the slowest step, except at the very beginning of the
reaction, since the sample was humidified prior to
reaction with CO2 and the Ca2+ and OH- ions should
be already present at that time.
The dissolution of Ca(OH)2 occurs only at the watercovered surface of Ca(OH)2 which is not occupied by
CaCO3 particles, and its rate increases with increasing
water amount. The formation of CO32- (eq 19) and
CaCO3 (eq 20) thus also occurs at the surface of the Ca(OH)2. The product CaCO3 molecules, nuclei, or particles
may deposit directly on the surface of Ca(OH)2 (thin
water layer) or may also deposit on the formerly formed
product particles (thick water layer), depending on the
thickness of the water layer. The thicker water layer
provides the wider range for the species to move, and
less product particles deposit directly on the surface of
Ca(OH)2, as compared to the case of thinner water layer
at the same conversion level of Ca(OH)2. Thus at higher
humidity the uncovered surface area of Ca(OH)2 decreases slower with conversion, and the overall reaction
rate diminishes at higher conversion.
As the carbonation proceeds, the product particles
occupy more of the surface of Ca(OH)2 and also build
up a thicker product layer, which increases the resistance of the diffusion of the reacting species through
the pores within the product layer. Thus the diffusion
of reacting species may become important at the final
stage of carbonation. The carbonation of Ca(OH)2 was
observed to stop before 1 h. However, carbonation may
continue by product layer diffusion, the rate of which
is too slow to be detected in the range of carbonation
time used in this study.
The present model is valid for a Ca(OH)2 of initial
BET surface area up to 21.8 m2/g. For larger surface
area, the use of the initial BET surface area in the model
may not be valid, if a significant fraction of the surface
area is contributed by small pores (e.g., micropores);
since the small pores would be blocked rapidly by the
product and the surfaces there would be no longer
available for the reaction to take place. In such case,
however, an effective specific surface area may be used
for the model.
The reaction behavior of hydrated lime with SO2,
which has been studied by Ho and Shih14 under the
same temperature and relative humidity ranges of this
study, is similar to that with CO2 except that the
reaction with SO2 was affected by SO2 concentration.
Thus the mechanism and kinetic model proposed here
for the reaction with CO2 may be applied to the reaction
with SO2 with modifications to take into account the
effect of SO2 concentration. Since flue gas contains both
SO2 and CO2, accurate models for the reactions of SO2
and CO2 with hydrated lime are important to the design
and efficient operation of the dry or semidry flue gas
desulfurization processes using hydrated lime.
Conclusion
Greek Symbol
Acknowledgment
This research was supported by the National Science
Council of Taiwan, Republic of China, under Grant NSC
77-0410-E002-37.
Nomenclature
A1, A2 ) Arrhenius preexponential factor for k1, min-1, and
k2
d ) pore width,
dp ) particle diameter, m
E1, E2 ) activation energy for k1 and k2, J/mol
kp ) constant defined by eq 4, m2/mol
ks ) initial reaction rate of solid, mol/(min m2)
k1 ) ksSgM, min-1
k2 ) kp/(SgM)
M ) molecular weight of solid, g/mol
M1 ) molecular weight of Ca(OH)2, 74 g/mol
M2 ) molecular weight of CaCO3, 100 g/mol
n ) constant defined by eq 4
R ) gas constant, 8.314 J/mol K
RH ) relative humidity
rs ) reaction rate of solid per unit total surface area, mol/
(min m2)
Sg ) initial specific surface area of solid, m2/g
T ) reaction temperature, K
t ) time, min
V ) pore volume, cm3/g
Va ) volume of gaseous nitrogen adsorbed, cm3(STP)/g
W, Ws ) sample weight, initial dry sample weight, g
X, Xf ) conversion, final conversion
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