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CLIENTE CUSTOMER

LOCALITA' - PLANT LOCATION


IMPIANTO PLANT

Guazhou LiTuo New Energy Co., Ltd.


Hongliu Gansu China
ORegen TM Systems for WEPP ORegen TM

B.O.P.
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET

TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06

DOCUMENT CODE

REVISION

SKO0501049

APPROVED ELECTRONICALLY STORED


CHECKED ELECTRONICALLY STORED
07-Jul-2015
EXECUTED
DB

REVISION DESCRIPTION:

DATE

ISSUED
SCALE
N/A

REPLACES/DERIVED FROM
N/A

SECURITY CODE

1ST ISSUE

ORIGINAL JOB

SIZE

LANGUAGE

07-Jul-2015

7848001-7848004

A
SHEET
1 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN
PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

-Electronically Approved Drawing-Checked: Bonfa M., Approved: Gabbani A.-Internal DT-'N'

21-E-06

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INDEX
1. SCOPE
2. DESIGN, FABRICATION AND TESTING
3. FLUID COMPOSITION
4. DATASHEET
5. OUTLINE
6. SERVICE TABLE
7. APPLICABLE DOCUMENTATION
8. NOTES
9. LIST OF CONNECTIONS
10. TUBE SHEET LAYOUT
11. INPUT DATA FOR HEAT CURVES

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1. SCOPE

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Scope of this document is to provide the information for purchase of the item 21-E-06 "CYCLOPENTANE
EVAPORATOR" to be installed in Hongliu (CHINA) OREGEN Power Generation Plant.
Supplier shall respect all the Chinese rules and regulations
Supplier shall have SELO ML (Special Equipment Manufacturer License)

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1.1 Inclusions/Accessories

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- Internals (impingment plates, supports, etc.).


- Anchor Bolts/Nuts.
- Blind Flanges and relevant Studs/Nuts/Gasket for blinded connections.
- Spare parts: +300% Gaskets, +10% Studs/Nuts (minimum one stud / two nuts for each size).
- Counter baseplates for each saddle and PTFE sheets for sliding saddle.

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2. DESIGN, FABRICATION AND TESTING

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Mechanical design shall be according to the requirements of ITK21303, Code requirement shall also be met
Loads on process nozzles shall be verified according to ITK21305.
Fabrication and Testing shall be according to the requirements on ITK21304 and QCP, Code requirements
shall also be met.
Thermodinamic design shall be checked and endorsed by the Vendor using HTRI or HTFS computer programmes
Vibration check shall be made by Vendor using HTRI or HTFS computer programmes

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3. FLUID COMPOSITION

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EVAPORATOR shall be able to manage CYCLOPENTANE MIX at shell side and DIATHERMIC OIL
(DOWTHERM Q) at tube side.

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CYCLOPENTANE MIX
COMPONENT
CYCLOPENTANE
ISOHEXANE
PENTANE
ISOPENTANE

MASS FRACTION
95 %
3.5 %
0.75 %
0.75 %

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TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
REVISION DESCRIPTION:

ISSUED

DOCUMENT CODE

REVISION

SKO0501049

PAGE MARKER

SECURITY CODE

N/A
ORIGINAL JOB
7848001-7848004

N
SIZE

LANGUAGE

A
SHEET
2 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN
PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

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Customer
Guazhou LiTuo New Energy Co., Ltd.
Plant
ORegen TM Systems for WEPP ORegen TM
Unit
Service
CYCLOPENTANE EVAPORATOR
Size 1370 - 2950 X 7000 mm Type
BKU
Surf/Unit(Gross/Eff.) 893.33/861.4 m Shells/Unit
1
PERFORMANCE OF ONE UNIT
FLUID ALLOCATION
SHELL - COLD SIDE (In/Out)
Fluid Name
CYCLOPENTANE
Total Flow rate
kg/s
129.4
Vapor
kg/s
129.4
Liquid
kg/s
129.4
Steam
kg/s
Water
kg/s
Non Condensables
kg/s
M.W. Vapors
kg/kgmol
M.W. Non Condensables
kg/kgmol
Density (Liq/Vap)
kg/m
445
/
/
Viscosity (Liq/Vap)
cP
0.0768 /
/ 0.0182
Therm.Conduct. (Liq/Vap)
W/mC
0.0401 /
/ 0.0394
Specific Heat(Liq/Vap)
kJ/kgC
3.78
/
/
9.831
Latent Heat
kJ/kg
102.87
102.67
Temperature (In/Out)
C
221
229.6
Inlet Pressure
bar(a)
40.2
Velocity
m/s
0.27
Pressure Drop
bar
Allowed
0.1
Calc.
0.0295
Fouling Factor
mC/W
0.000086
Side Heat Transf. Coeff.
W/mC
Heat Duty
kW
18375
MTD (corr)
21.2
C
Transfer Rate
W/mC
Service
1222.8 (1) Clean
1909.5
CONSTRUCTION OF ONE SHELL
Shell Side
Tube Side
Design/Test Pressure (3)
bar(g)
48+FV / CODE
15
/ CODE
Design/MDMT Temperature C
270
/ -30
350
/
-30
N of Passes per Shell
1
4 (2)
Corrosion Allowance
mm
1.6
1.6 (4)
Connection
In
in
2 x 12" WN RF 600#
14"WN RF 300#
Size &
Out
in
24"WN RF 600#
14"WN RF 300#
Rating (21)(22) Intermediate in
Insulation
Yes (12)
Tube n. 1002 U
OD
19,05 mm Thk (min)
1,65 mm Length
7000 m
Pitch
25.4
mm
30
60

90
X45
Shell:
ID
1370 mm, Kettle ID 2950(15) mm,
OD
mm
Baffles:
Type Support
%Cut
Spacing:
Central
1135 mm
Inlet
No. of Baffles
No. of Pairs of Sealing Strips
Baffles Long
Seal Type
Impingement Plate
Circular plate (1.1* nozzle diameter)
Supp. Tube
5+U Bend
Type
Full GASKETS (20)
Bypass Seal Arrang. N.16 SEAL RODS
Shell
Tube-Tubesheet joint
Strength weld + light expansion (9) Channel
Expansion Joint
NO
Type
Floating Head
rv2 @ Nozzle
kg/ms
Shell
Bundle
Shell/Channel
In
Test Ring
Out
Test Flange
Intermediate
Expansion Joint
Code Requirements
GB 150/151 (25)
Stamped
No
Estimated weight/shell
(30)
kg Filled With Water
(30)
kg
NOTES:
See Paragraph 8

CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
ISSUED

167.1

768
0.1995
0.0841
2.447

167.1

/
/
/
/

803
0.247
0.0913
2.312

281.14

Allowed

/
/
/
/
235

1.1

5.65 (30)
2.11
Calc.
0.000172

0.97

SKETCH (Bundle/Nozzle Orientation)


See paragraph 5

MATERIALS
(5) (7)
Tubes
SA 179/ 16Mn
Shell
SA 516 Gr70N/16MnDR
Tube Sheet-Stationary
SA 350 LF2/16MnD
Tube Sheet-Floating
Shell Cover
Channel or Bonnet
SA 516 Gr70N/16MnDR
Channel Cover
Floating Head Cover
Baffles
SA 516 Gr70/16MnR
Tube Supports
SA 516 Gr70/16MnR
BOLTINGS
Shell Cover
Shell/Channel
SA 320 L7/SA 194 Gr. 4/35CrMoA
Floating Head
Channel Cover T.E.M.A. Class
C
Tube Bundle
(30)
kg

DOCUMENT CODE

TITLE:
REVISION DESCRIPTION:

Drawing n
Purchase order
Manufacturer
Tag N
21-E-06
Connected in
Parallel 1 Series
1
Surf./Shell (Gross/Eff.)
893.33/861.4
(N of Units Required
)
TUBE - HOT SIDE (In/Out)
Diathermic Oil (DOWTHERM Q)
167.1

SKO0501049

REVISION
0

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N/A

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE
WRITTEN PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

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5. OUTLINE

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21-E-07
(SUPERHEATER)

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SEE DATA SHEET


SKO0501050

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25

TEMA TYPE BKU


SHELL DIAMETER 1370 mm
KETTLE DIAMETER 2950 mm
TUBE LENGTH 7000 mm

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21-E-06
(EVAPORATOR)

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6. SERVICE TABLE

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Flammable
Explosive
Toxic

X
X
X

Lethal
Corrosive
Abrasive

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Hydrogen
Cyclic
H2S
NACE MR0175

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TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
REVISION DESCRIPTION:

ISSUED

DOCUMENT CODE

REVISION

SKO0501049

PAGE MARKER

SECURITY CODE

N/A

ORIGINAL JOB

SIZE

LANGUAGE

7848001-7848004

A
SHEET
4 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE
WRITTEN PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

7. APPLICABLE DOCUMENTATION

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7.1 Applicable Codes

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GB 150 (Latest edition) - Pressure Vessels


GB 151 (Latest edition) - Tubular Heat Exchanger
TEMA (Latest edition) - Tubular Exchanger Manufacturer Association

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7.2 NP Applicable Documentation

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ITK21303
ITK21304
ITK21305
ITK10008
ITN33302
ITN07061
ITN84620
ITN84609
ITN00105.01
ITN54750.00
ITN02038
SOK6823600
ITV64000
ITN01301
ITN01305
SOK7351990 (hold)
SOK7351991 (hold)

General Requirements For Pressure Vessels And Shell & Tube Heat Exchangers
Technical Specification For Pressure Vessels And Shell & Tube Heat Exchangers Fabrication
Allowable Loads On Process Nozzles
General Specification For Plant Document Drawing Up By The NP Supplier
Plate Bolts And Nuts Iso Metric Thread Larg Pitch
Heat Treat Process Control
Spirometal Gasket For Flange RF-ND 1/2" To 42" Rating 150-300-600-900-1500-2500
Ring Joint Gasket For Piping Flanges Utilization And Dimensions
Drawings And Technical Specifications Rules For Their Execution
General Provisions For External Conservation, Packaging And Final Marking
Vessel Insulation support
General Spec for Supplier Engineering Requirements for Pressure Vessels and Heat Exchangers
Hydrostatic test preocedure for shell-and-tube heat exchangers
Specification On The Contents Of The Instruction, Use And Maintenance Manuals
Mininum Requirement For Supplier Documentation And Certificates Based On Installation Country
General Painting Specification
Insulation General Specification

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TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
REVISION DESCRIPTION:

ISSUED

DOCUMENT CODE

REVISION

SKO0501049

PAGE MARKER

SECURITY CODE

N/A

ORIGINAL JOB

SIZE

LANGUAGE

7848001-7848004

A
SHEET
5 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE
WRITTEN PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

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8. NOTES
(1) It is the actual transfer rate, i.e. It includes 21.3% overdesign.
(2) Hot fluid inlet at bottom.
(3) The equipment shall be designed for full vacuum on Cyclopentane side.
(4) Corrosion allowance is not required on heat transfer tubes.
(5) Nozzle material 16Mn / SA 333 Gr.6; Flange material SA 350 LF2 CL.1 see also note 22.
(6) Flange bolting and anchor bolting materials shall be hot dip galvanized according ASTM 153 or GB/T13912 latest edition.
(7) CS material shall be impact tested at MDMT according to the specification ITK21303 or GB 150, the most stringent prevails.
(8) Painting according ITN07791 cycle 4C-1, RAL 9006.
(9) The tube-tubesheet connection shall be with strength weld plus light expansion; tube expansion length shall be not less than 50.8mm.
(10) Deleted.
(11) One vent/drain hole (max diameter 6 mm) to be provided in the horizontal partition plate.
(12) Insulation is not in the scope of supply; Insulation supports as per ITN02038 shall be welded on the equipment.
(13) Clearances, tolerances, baffle spacing, etc shall be according to TEMA C;
Tube hole diameters and tolerances, in tubesheet, shall be close fit as per TEMA RCB 7.21.
(14) SUPERHEATER 21-E-07 will be installed on EVAPORATOR 21-E-06; Stacked layout shall be shown in the equipment contruction
drawing; stacked configuration of E-06 and E-07 shall be trial assembled at shop;
hydrostatic test shall be performed in the assembled condition (evaporator + superheater).
(15) Cone angle shall not be less than 35.
(16) ND 24" manhole (with davit, blind flange/gasket/bolting) shall be provided.
(17) Support central spacing should be as uniform as possible.
(18) U-bend support shall be close to U bend of tubes and distance from tangent line to edge of support shall not exceed 15 mm.
(19) Additional empty, operating weight along with other external piping loads & test weights of superheater shall be considered while
designing the supports for the evaporator
(20) Double jacketed gaskets for girth flanges are not allowed. Kamprofile SS+graphite layers to be used. The gasket stress limit under
recommended bolts preload has to be checked.
(21) List of connections: see paragraph 9.
(22) Flanged connections shall be according to ASME B 16.5 standard. Since the bid stage, Vendor shall advice if any conflict exists
between GB 150/151 and ASME B16.5 and if any design change is required (e.g. flanges rating tables are based on ASME/ASTM
materials designation not on chinese designation).
(23) Environmental conditions:
Design ambient min - max temperature: -30C/+45C
Yearly Average Relative Humidity: 60%
Basic snow load: 0.24kN/m2
Basic wind load: 0.60kN/m2
Seismic UBC zone 1, seismic horizontal acceleration 0.10g.
(24) Seismic and wind loads to be calculated according to UBC code.
(25) Mechanical and thermal design, material requirements, fabrication, inspection, testing and acceptance shall comply with chinese
standards GB 150/151 and TEMA C (alternatively ASME VIII div.1 and TEMA C can be used if allowed by local regulation).
Material selection either with chinese designate materials or with foreign designate materials (ASME) has been provided.
Supplier is requested to confirm, since the bid stage, the correspondence of each couple of materials or to highlight any mismatch;
supplier shall also declare, in the bid, which set of materials is offered (chinese or ASME);
Requirements of the other applicable standards (ITK21303, ITK21304) shall also be met.
Wherever ITK21303 and ITK21304 refer to ASME or EN standards, equivalent chinese standards may be accepted upon request
Where any conflict or non-conformity exists between this specification, the referenced specifications, standards and the
design codes, the Vendor shall immediately inform the Company in writing for a resolution. In any case the most restrictive
requirements shall govern until Company gives the resolution.
(26) The construction drawing shall report a table with the recommended torques/axial loads and lubrication product for flanges
bolt up. Instructions and Operations Manual (IOM) shall indicate the same values along with the tightening procedure

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TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
REVISION DESCRIPTION:

ISSUED

DOCUMENT CODE

REVISION

SKO0501049

PAGE MARKER

SECURITY CODE

N/A

ORIGINAL JOB

SIZE

LANGUAGE

7848001-7848004

A
SHEET
6 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE
WRITTEN PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

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8. NOTES (continued)

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(27) After hydrostatic test the equipment shall be carefully drained and dried; provisions to assure the full drainage shall be
considered since the design phase (additional drain nozzles, lifting point etc.)
Heat exchanger shall be then provided with nitrogen preservation at 0.3 barg shell side and tube side. It will include metal bolted
covers and gaskets for nozzles sealing; also the supply includes nitrogen bottles for refilling, manometers along with the relevant
connections (pressurizing, measure) and a procedure for site storage.
(28) Dimensional check, according to QCP, of bundle and shell before final assembly, for compliance with TEMA std, shall
be witnessed by GE representative and recorded on digital pictures.
(29) Vendor To Fill.
(30) To be confirmed.
(31) Thrusts due to thermal expansion between the two stacked bodies, that are connected by means 1 couple of hot nozzles
(shell side cyclopentane outlet of evaporator with shell side cyclopentane inlet of superheater) and 2 couples of cold saddles
shall be duly assessed by supplier.
In case of higher flexibility be needed to avoid any kind of overstress in the equipment, this stacked layout shall foresee, at supplier charge,
the implementation of springs under saddles and/or a flexible spool pipe in between the interconected Cyclopentane nozzles.
(32) Lifting lugs, earth lugs (and test ring if needed by design for hydroatstic test) shall be included in scope of supply.

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9. LIST OF CONNECTIONS

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TAG

Q.TY SIZE

TYPE RATING /

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N1
N2
N3
N4
N5
N6
N7
N8
N9
N10
N11
CN2A/B
CN3
CN4
CN5
CN6
M1

1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1

12"
12"
24"
14"
14"
4"
8"
2"
1"
1"
2"
4"
1 1/2"
1 1/2"
2"
1 1/2"
24"

WN
WN
WN
WN
WN
WN
WN
WN
WN
WN
WN
WN
WN
WN
WN
WN
WN

FACING
ASME B16.5
# 600 RF
# 600 RF
# 600 RF
# 300 RF
# 300 RF
# 300 RF
# 600 RF
# 600 RF
# 300 RF
# 300 RF
# 600 RF
# 600 RF
# 600 RF
# 600 RF
# 600 RF
# 600 RF
# 600 RF

SERVICE

NOTE

SHELL SIDE INLET


SHELL SIDE INLET
SHELL SIDE OUTLET
TUBE SIDE INLET
TUBE SIDE OUTLET
TUBE SIDE RUPTURE DISK

(WITH BLIND FLANGE/GASKET/BOLTING)

SHELL SIDE PSV

(WITH BLIND FLANGE/GASKET/BOLTING)

SHELL SIDE SAMPLE WITHDRAWAL

(WITH BLIND FLANGE/GASKET/BOLTING)

TUBE SIDE DRAIN

(WITH BLIND FLANGE/GASKET/BOLTING)

TUBE SIDE VENT

(WITH BLIND FLANGE/GASKET/BOLTING)

SHELL SIDE DRAIN

(WITH BLIND FLANGE/GASKET/BOLTING)

STAND PIPE

(WITH BLIND FLANGE/GASKET/BOLTING)

SHELL SIDE TE

(WITH BLIND FLANGE/GASKET/BOLTING)

SHELL SIDE TE

(WITH BLIND FLANGE/GASKET/BOLTING)

SHELL SIDE PI

(WITH BLIND FLANGE/GASKET/BOLTING)

LIQUID TI

(WITH BLIND FLANGE/GASKET/BOLTING)

MANHOLE

(WITH DAVIT BLIND FLANGE/GASKET/BOLTING)

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TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
REVISION DESCRIPTION:

ISSUED

DOCUMENT CODE

REVISION

SKO0501049

PAGE MARKER

SECURITY CODE

N/A

ORIGINAL JOB

SIZE

LANGUAGE

7848001-7848004

A
SHEET
7 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN
PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

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10. TUBE SHEET LAYOUT

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TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
REVISION DESCRIPTION:

ISSUED

DOCUMENT CODE

REVISION

SKO0501049

PAGE MARKER

SECURITY CODE

N/A

ORIGINAL JOB

SIZE

LANGUAGE

7848001-7848004

A
SHEET
8 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN
PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

11. INPUT DATA FOR HEAT CURVES

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57

TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
REVISION DESCRIPTION:

ISSUED

DOCUMENT CODE

REVISION

SKO0501049

PAGE MARKER

SECURITY CODE

N/A

ORIGINAL JOB

SIZE

LANGUAGE

7848001-7848004

A
SHEET
9 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN
PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.

11. INPUT DATA FOR HEAT CURVES (Continued)

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TITLE:
CYCLOPENTANE EVAPORATOR
MECHANICAL DATA SHEET 21-E-06
REVISION DESCRIPTION:

ISSUED

DOCUMENT CODE

REVISION

SKO0501049

PAGE MARKER

SECURITY CODE

N/A

ORIGINAL JOB

SIZE

LANGUAGE

7848001-7848004

A
SHEET
10 of 10

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN
PERMISSION OF Nuovo Pignone S.r.l.. UNPUBLISHED WORK 2015 Nuovo Pignone S.r.l. ALL RIGHTS RESERVED.