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HERCULES HERCULES ® GENERAL PRODUCTS
HERCULES HERCULES ®
GENERAL PRODUCTS

Table of Contents

The Hercules ® Difference Classic Stuffing Boxes

..............................................................................................................................

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Page

3

SB , SBT & DPSB .................................................................................................................. Inverted Cone Stuffing Boxes

4

IVSB , IVSBT & IVDPSB ........................................................................................................ High-Performance Stuffing Boxes

5

Big Stuff & Big Stuff DPSB ..................................................................................................

6

NACE Big Stuff & Big Stuff DPSB ........................................................................................ Critical Service Stuffing Boxes

7

PCSB ......................................................................................................................................

8

HTD ........................................................................................................................................ Stuffing Box Accessories

9

Upper Glands ..........................................................................................................................

10

Pollution Control .................................................................................................................... Stuffing Box Packing

11

DOME ® Packing ...................................................................................................................... Double Packed Stuffing Box (DPSB ) with

12

Oil Reservoir Gland (ORG ) & DOME ® Packing ......................................................................

Page

Page

13

Cone & Chevron Packing ........................................................................................................

14

Pumping Flow Tees Blow-Out Preventers

........................................................................................................................................

Page

15

150H & 200P ........................................................................................................................

Page

Page

16

ITBOP & BOP Rams ................................................................................................................

17

Well King Back Pressure Regulators

..........................................................................................................

Page

18-19

Adjustable Choke

.......................................................................................................................................... Hercules ® Polished Rod Accessories

Page

Page

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19

Polished Rod Clamps ..............................................................................................................

20-21

Rod Rotators ............................................................................................................................

22

Leveling Plates & Clamp-Off Support ....................................................................................

23

Lubricators & Liners ................................................................................................................ Hercules ® Valves

24

Needle Valve & Ball Valves ....................................................................................................

Page

25

Lubricated Plug Valves Metric Conversion Charts

..........................................................................................................

Page

26-27

API Rod, Tubing & Line Pipe ..................................................................................................

Page

Page

28

API Casing ..............................................................................................................................

29

The Complete PC Hook-Up

............................................................................................................................

Page

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30

The Complete Reciprocating Hook-Up ..........................................................................................................

31

Tubing Wear Prevention Solutions

32-33

Other R&M Energy Systems Products, Yale ® & SENTRY ® Closures

34

Terms & Conditions of Sale

..........................................................................................................................

Page

35

HERCULES ® Stuffing Boxes

3

The Hercules ® Difference

Hercules stuffing boxes are recognized for superior quality and design unsurpassed in the industry. Hercules originated cone-style packing and it quickly became the industry standard. Now with the advent of DOME ® packing, Hercules has introduced a new concept destined to become an even greater standard. Both cone and DOME ® packing provide a tight seal without the excessive tightening required for compression-type packing. Certain Hercules stuffing boxes have a unique misaligning feature that reduces the need for exact alignment with the pumping unit. The newer inverted cone and DOME ® style packing automatically compensate for flow line pressures.

Today, Hercules continues to set standards for quality and dependability in the oil field with new packing designs, materials and the most extensive line of stuffing box models. No wonder production personnel think of Hercules first.

HERCULES Stuffing Boxes 3 The Hercules Difference Hercules stuffing boxes are recognized for superior quality and

Unsurpassed Quality Features

Extensive Product Line.

Full Selection of Accessories.

Patented Designs.

Corrosion Resistant Materials & Coatings.

Years of Proven Experience.

Fail Safe Environmental Systems.

NACE Options.

Parts Interchangeability Between Many Models.

Temperature Options to 540˚ F.

Working Pressures to 3000 PSI.

Broad Selection of Packing Designs & Materials.

Superior Field Service & Training.

HERCULES Stuffing Boxes 3 The Hercules Difference Hercules stuffing boxes are recognized for superior quality and

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Classic Stuffing Boxes

4

SB , SBT & DPSB

HERCULES Classic Stuffing Boxes 4 SB , SBT & DPSB Regular Stuffing Box (SB ) Tee

Regular Stuffing Box (SB )

HERCULES Classic Stuffing Boxes 4 SB , SBT & DPSB Regular Stuffing Box (SB ) Tee

Tee Base Stuffing Box (SBT )

HERCULES Classic Stuffing Boxes 4 SB , SBT & DPSB Regular Stuffing Box (SB ) Tee

Double Packed Stuffing Box (DPSB )

Original design.

Combines SB and cross tee

• Most widely-used stuffing

Superior & dependable

with 1" bleeder.

box in the industry.

performance.

Eliminates one threaded connection.

• Primary packing can be

Lub Upper Gland with grease zerk.

Results in a shorter hook-up.

changed under pressure by

Optional Oil Reservoir Gland

Side outlets:

tightening compression bolts.

(ORG ) and Anti-Pollution Adapter (APA ). Unique misaligning feature

2" LP with 2" bottom connection. 3" LP with 2-1/2" or 3" bottom connection.

• Unique misaligning feature reduces need for exact alignment with the pumping unit.

reduces need for exact

Lub Upper Gland with grease zerk.

• Adaptable to many accessories.

alignment with the pumping unit.

Optional Oil Reservoir Gland (ORG ) and Anti-Pollution Adapter (APA ).

• Lub Upper Gland with grease zerk. • Optional Oil Reservoir Gland (ORG ) and Anti-Pollution Adapter (APA ).

DPSB ™ Double Packed Stuffing Box SPECIFICATIONS SB ™ SBT ™ DPSB ™ Working Pressure 1500
DPSB ™ Double Packed Stuffing Box
SPECIFICATIONS
SB ™
SBT ™
DPSB ™
Working Pressure
1500 PSI
1500 PSI
1500 PSI
Bottom Thread
(API Tubing or LP)
2", 2-1/2",
2", 2-1/2",
2", 2-1/2",
3", 4"
3"
3", 4"
Bottom Connection
Male
Female
Male
Weight
Lub gland
cap bolt
Lub gland cap
Split cone
packing ring
Lub gland
body with zerk
Upper
gland bolts
2"
24 lbs.
33
lbs.
50 lbs.
Lower gland
2-1/2"
25 lbs.
37
lbs.
51 lbs.
Lower
gland bolts
3"
26 lbs.
42
lbs.
52 lbs.
Split cone
4"
29 lbs.
N/A
56 lbs.
packing rings
Height
13-1/2"
16"
17"
Body
Compression
Material
Ductile Iron*
bolt packing
nut
Split Cone Packing
Rod Sizes
1", 1-1/8", 1-1/4", 1-5/16",
1-3/8", 1-7/16", 1-1/2", 1-3/4"
Compression
bolt packing
ring
Pieces Required:
Flange bolts
Top Cones
4
4
6
Compression
Bottom Cones
1
1
1
bolt
Compression
ring
* Corrosion-resistant coatings available, contact customer service.
Split cone
packing rings
O-ring
All Hercules ® Classic Stuffing Boxes are available with either
Cone or DOME ® packing. See pages 12-14.
Base
R&M Energy Systems
R&M Energy Systems Canada
P.O. Box 2871
Borger, Texas, U.S.A. 79008-2871
(800) 858-4158
(806) 274-5293 • Fax: (806) 274-3418
3703 - 98th Street
Edmonton, Alberta, Canada T6E 5N2
(800) 661-5659
(780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Inverted Cone Stuffing Boxes

5

IVSB , IVSBT & IVDPSB

Hercules inverted cone stuffing boxes feature unique inverted cone packing that is pressure activated by well fluids, providing a superior seal without excessive tightening. The packing is very easy to adjust and results in a more uniform and longer lasting seal.

Patented
Patented

Regular Inverted Stuffing Box (IVSB )

HERCULES Inverted Cone Stuffing Boxes 5 IVSB , IVSBT & IVDPSB Hercules inverted cone stuffing boxes

Patented

HERCULES Inverted Cone Stuffing Boxes 5 IVSB , IVSBT & IVDPSB Hercules inverted cone stuffing boxes

Tee Base Inverted Stuffing Box (IVSBT )

Lowest profile design.

Combines IVSB and cross tee with 1" bleeder.

Ideal for smaller pumping units.

Eliminates one threaded connection.

Optional Oil Reservoir Gland (IV-ORG ) and

Lower profile than Classic models.

Anti-Pollution Adapter (APA ).

Side outlets:

 

2" LP with 2" bottom connection. 3" LP with 2-1/2" or 3" bottom connection. Optional Oil Reservoir Gland (IV-ORG ) and Anti- Pollution Adapter (APA ).

Patented
Patented

Double-Packed Inverted Stuffing Box (IVDPSB )

Exceptionally rugged, built for performance under tough conditions. Primary packing can be changed under pressure by tightening compression bolts.

Lower profile than Classic model.

Optional Oil Reservoir Gland (IV-ORG ) and Anti-Pollution Adapter (APA ).

SPECIFICATIONS IVSB ™ IVSBT ™ IVDPSB ™
SPECIFICATIONS
IVSB ™
IVSBT ™
IVDPSB ™

Working Pressure

1500 PSI

1500 PSI

1500 PSI

Bottom Thread

2", 2-1/2",

2", 2-1/2",

2", 2-1/2",

(API Tubing or LP)

3", 4"

 

3"

3", 4"

Bottom Connection

Male

Female

Male

Weight

     

2"

19

lbs.

28

lbs.

45

lbs.

2-1/2"

20

lbs.

32

lbs.

46

lbs.

3"

21

lbs.

38

lbs.

47

lbs.

4"

24

lbs.

N/A

51

lbs.

Height

 

10"

 

12"

14"

Material

 

Ductile Iron*

 

Split Cone Packing Rod Sizes

1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"

 

Pieces Required:

     

Top Cones

 
  • 3 3

Bottom Cones

  • 1 1

  • 5

  • 1

* Corrosion-resistant coatings available, contact customer service.

All Hercules ® Inverted Cone Stuffing Boxes are available with either Cone or DOME ® packing. See pages 12-14.

HERCULES Inverted Cone Stuffing Boxes 5 IVSB , IVSBT & IVDPSB Hercules inverted cone stuffing boxes

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® High-Performance Stuffing Boxes

6

Big Stuff & Big Stuff DPSB

Top Top Follower Follower Polished Polished Rod Cap Rod Cap Cone Packing Cone Packing Body Body
Top
Top
Follower
Follower
Polished
Polished
Rod
Cap
Rod
Cap
Cone
Packing
Cone
Packing
Body
Body
Packing
Packing
Alignment
Alignment
Ring
Patented
Ring
Patented
 

Big Stuff

Big Stuff DPSB

Easy to adjust threaded cap - no bolts to tighten.

Easy to adjust threaded cap - no bolts to tighten.

Reduces costly packing maintenance time.

Exceptionally rugged, built for performance under tough

Packing compression forces are distributed evenly.

conditions.

Low profile design.

Primary packing can be changed under pressure by tightening

Ideal for short stroke pumping units.

compression bolts.

Convenient protection of packing from weight of rod string.

Lower profile compared to Classic model.

Two 1/4" NPT ports (180˚ apart) for grease zerk &

 

pressure gauge. Convenient protection of packing from weight of rod string.

SPECIFICATIONS

BIG STUFF

BIG STUFF DPSB

Working Pressure

1500 PSI

1500 PSI

NOTE: 1500 PSI cap is not interchangeable with 2500 PSI models

Bottom Thread (API Tubing or LP)

2", 2-1/2", 3", 4"

2", 2-1/2", 3", 4"

Bottom Connection

 

Male

 

Male

Weight

   

2"

20

lbs.

45

lbs.

2-1/2"

21

lbs.

45

lbs.

3"

21

lbs.

46

lbs.

4"

27

lbs.

49

lbs.

Height

9-3/4"

 

15"

Body & Cap Material

 

Ductile Iron*

 

Split Cone Packing Rod Sizes

 

1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"

 

Pieces Required:

   

Top Cones

  • 3 5

Bottom Cones

  • 1 1

* Corrosion-resistant coatings available, contact customer service.

All Hercules ® High Performance Stuffing Boxes are available with either Cone or DOME ® packing. See pages 12-14.

HERCULES High-Performance Stuffing Boxes 6 Big Stuff & Big Stuff DPSB Top Top Follower Follower Polished

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® High-Performance Stuffing Boxes

7

NACE Big Stuff & Big Stuff DPSB

HERCULES High-Performance Stuffing Boxes 7 NACE Big Stuff & Big Stuff DPSB Patented NACE Big Stuff
HERCULES High-Performance Stuffing Boxes 7 NACE Big Stuff & Big Stuff DPSB Patented NACE Big Stuff

Patented

NACE Big Stuff

• Meets NACE MR-01-75. • High pressure service. • Easy to adjust threaded cap - no bolts to tighten. • Reduces costly packing maintenance time. • Packing compression forces are distributed evenly. • Low profile design. • Ideal for short stroke pumping units. • Convenient protection of packing from weight of rod string.

HERCULES High-Performance Stuffing Boxes 7 NACE Big Stuff & Big Stuff DPSB Patented NACE Big Stuff

Patented

NACE Big Stuff DPSB

HERCULES High-Performance Stuffing Boxes 7 NACE Big Stuff & Big Stuff DPSB Patented NACE Big Stuff

• Meets NACE MR-01-75. • High pressure service. • Easy to adjust threaded cap - no bolts to tighten. • Exceptionally rugged, built for performance under tough conditions. • Primary packing can be changed under pressure by tightening compression bolts. • Lower profile compared to Classic model. • Two 1/4" NPT ports (180˚ apart) for grease zerk & pressure gauge. • Convenient protection of packing from weight of rod string.

SPECIFICATIONS

BIG STUFF

BIG STUFF DPSB

Working Pressure

2500 PSI

2500 PSI

NOTE: 2500 PSI cap

is not interchangeable with 1500 PSI models

Bottom Thread (API Tubing or LP)

2", 2-1/2", 3", 4"

2", 2-1/2", 3", 4"

Bottom Connection

 

Male

 

Male

Weight

   

2"

23

lbs.

48

lbs.

2-1/2"

24

lbs.

48

lbs.

3"

24

lbs.

49

lbs.

4"

30

lbs.

52

lbs.

Height

9-3/4"

 

15"

Body & Cap Material

 

Ductile Iron*

 

Split Cone Packing Rod Sizes

 

1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"

 

Pieces Required:

   

Top Cones

  • 3 5

Bottom Cones

  • 1 1

 

* Corrosion-resistant coatings available, contact customer service.

All Hercules ® High Performance Stuffing Boxes are available with either Cone or DOME ® packing. See pages 12-14.

HERCULES High-Performance Stuffing Boxes 7 NACE Big Stuff & Big Stuff DPSB Patented NACE Big Stuff

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Critical Service Stuffing Boxes

8

PCSB

HERCULES Critical Service Stuffing Boxes 8 PCSB Pollution Control Stuffing Box (PCSB ) • If polished
HERCULES Critical Service Stuffing Boxes 8 PCSB Pollution Control Stuffing Box (PCSB ) • If polished

Pollution Control Stuffing Box (PCSB )

• If polished rod breaks, flapper closes automatically. • Two independently adjustable packing chambers. • Pollution Control Adapter acceptable to -50˚ F. • Meets NACE MR-01-75. • Base has 1/2" NPT test port. • Adaptable to Anti-Pollution Adapter (APA ). • Packing can be changed under pressure. • Unique misaligning feature reduces need for exact alignment with the pumping unit. • Flanged bottom connection available.

CHEVRON PACKING FOR PCSB IS NOT INTERCHANGEABLE WITH HTD CHEVRON PACKING.

SPECIFICATIONS PCSB ™
SPECIFICATIONS
PCSB ™

Working Pressure

1500 PSI

Bottom Thread (API Tubing or LP)

2", 2-1/2", 3"

Bottom Connection

Male or Flanged

Weight 2"

102

lbs.

2-1/2"

107

lbs.

3"

112

lbs.

Height

24-1/2"

Material Base & Adapter Spool Flapper Body & Packing Glands

Low Temperature Steel Stainless Steel Ductile Iron*

Split Cone Packing Rod Sizes

1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"

Pieces Required:

 

Top Cones

5

Bottom Cones

1

Chevron Packing Rings:

 

Packing O.D.

 

2-1/2"

Stack Height

3"

* Corrosion-resistant coatings available, contact customer service.

Primary Split Cone Packing or optional DOME ® Packing Packing Gland Cap Hex Bolts W/Lock Washers
Primary Split Cone Packing
or optional DOME ® Packing
Packing Gland Cap
Hex Bolts W/Lock
Washers
Packing
Support
Compression
Chevron
Bolt
Packing
Compression
Ring
Packing
Support
Split Cone
Packing
Upper Packing
Gland Body
Pollution Control
Adapter Spool
NPT Port
Flapper
Upper Gland
Wear Pad
Bolts
Lower Gland
Flapper Valve
Base
Lower Gland
Bolts

Hex Bolts W/Lock Washers

All Hercules ® High Performance Stuffing Boxes are available with either Cone or DOME ® packing. See pages 12-14.

HERCULES Critical Service Stuffing Boxes 8 PCSB Pollution Control Stuffing Box (PCSB ) • If polished

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Critical Service Stuffing Boxes

9

HTD

HERCULES Critical Service Stuffing Boxes 9 HTD SPECIFICATIONS HTD ™ Working Pressure 3000 PSI Bottom Thread
HERCULES Critical Service Stuffing Boxes 9 HTD SPECIFICATIONS HTD ™ Working Pressure 3000 PSI Bottom Thread
SPECIFICATIONS HTD ™
SPECIFICATIONS
HTD ™

Working Pressure

3000 PSI

Bottom Thread (API Tubing or LP)

2", 2-1/2", 3", 4"

Bottom Connection

 

Male

Weight

 

2"

31

lbs.

2-1/2"

32

lbs.

3"

33

lbs.

4"

35

lbs.

Height

 

14"

Material Body & Base

Alloy Steel*

Cap

Ductile Iron*

Rod Sizes

1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"

Packing O.D.

2-1/4"

Stack Height

2-1/2"

Packing Type

Max. Temp.

Chevron NBR Chevron HSN Chevron FKM Kevlar ® /PTFE

250˚ F/121˚ C 325˚ F/163˚ C 400˚ F/204˚ C 540˚ F/282˚ C

* Corrosion-resistant coatings available, contact customer service.

High Temperature Double-Packed Stuffing Box (HTD )

• Designed for high pressure & high temperature wells. • Meets NACE MR-01-75. • Dual packing chamber. • Primary packing can be changed under pressure. • Versatile chamber design accepts different types of packing, including Chevron, standard crown ring compression, and Kevlar ® /PTFE square braid rope packing.

Cap HTD Upper Split Bushing Primary Packing HTD Lower Split Bushing Upper Body Lock Nut HTD
Cap
HTD Upper Split Bushing
Primary Packing
HTD Lower Split Bushing
Upper Body
Lock Nut
HTD Upper Split Bushing
Packing
HTD Upper Split Bushing
O-Ring
Base

HTD Chevron packing is not interchangeable with PCSB Chevron packing. HTD uses 3 Upper Split Bushings and 1 Lower Split Bushing.

® Kevlar is a registered trademark of E.I. DuPont Corp.

HERCULES Critical Service Stuffing Boxes 9 HTD SPECIFICATIONS HTD ™ Working Pressure 3000 PSI Bottom Thread

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Stuffing Box Accessories

10

Upper Glands

APA™ Port
APA™ Port
HERCULES Stuffing Box Accessories 10 Upper Glands APA™ Port Cap Packing Support (MDS Nylon) Chevron NBR

Cap

Packing Support

(MDS Nylon)

Chevron NBR

Packing

Packing Support

(MDS Nylon)

Body

Bolts With Nuts & Washers

High Performance Lubricating Upper Gland (HPLUG )

• Provides a secondary seal for stuffing boxes. • Adaptable to Anti-Pollution Adapter (APA ). • Fits any Hercules Classic model. • Modified version available for Hercules IVSB , IVSBT & IVDPSB models. • Zerk fitting for periodic greasing. • Uses Chevron packing. Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4". • Body & cap: ductile iron. • Upper/Lower Packing Rings: MDS Nylon (Bronze-optional).

Gland cap Wick housing retaining ring Standard top wiper cone Felt wicks Wick housing (steel) O-ring
Gland cap
Wick housing
retaining ring
Standard top
wiper cone
Felt wicks
Wick housing (steel)
O-ring
Patented

High Performance Oil Reservoir Gland (HPORG )

• Provides polished rod lubrication and extends packing life. • Wicks reduce oil consumption. • Adaptable to Anti-Pollution Adapter (APA ). • Top split cone wiper controls oil film on polished rod. • Optional for all Hercules Classic models. • Modified version available for Hercules IVSB , IVSBT & IVDPSB models (IV-ORG ). Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4". • Material: ductile iron.

Standard Oil Reservoir Gland (ORG )

HERCULES Stuffing Box Accessories 10 Upper Glands APA™ Port Cap Packing Support (MDS Nylon) Chevron NBR

• Designed for use on “problem” wells that pump or flow off. • One quart reservoir capacity. • Adaptable to Anti-Pollution Adapter (APA ). • Top split cone wiper controls oil film on polished rod. • Modified version available for Hercules IVSB , IVSBT & IVDPSB models. • Optional for all Hercules Classic models. Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4". • Material: ductile iron.

HERCULES Stuffing Box Accessories 10 Upper Glands APA™ Port Cap Packing Support (MDS Nylon) Chevron NBR

Lubricating Upper Gland (LUG )

• Standard on Classic models. • Zerk fitting for periodic greasing. • Top split cone wiper controls oil film on polished rod. • Extends packing life & reduces maintenance costs. Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4". • Material: ductile iron.

HERCULES Stuffing Box Accessories 10 Upper Glands APA™ Port Cap Packing Support (MDS Nylon) Chevron NBR

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Stuffing Boxes Accessories

11

Pollution Control

Anti-Pollution Stuffing Box Adapter (APA )

• Leak detection system to prevent costly stuffing box spills. • Fits all ORG , HPORG , and HPLUG models. • Durable stainless steel container. • Meets NEC Class 1, Div. 1 (with explosion-proof switch). • Switch options:

  • - Standard

  • - Explosion Proof (NEC Class 1, Div. 1)

  • - Dual (first turns on warning beacon with partially full container, second shuts unit down when container is full).

HERCULES Stuffing Boxes Accessories 11 Pollution Control Anti-Pollution Stuffing Box Adapter (APA ) • Leak detection

Suggested APA Switch Wiring Connections

“NO” Contact (To Magneto) “Common” (To Spark Plug) “NC” Contact (Not Used) (Connect Hot Lead) “NO”
“NO” Contact
(To Magneto)
“Common”
(To Spark Plug)
“NC” Contact
(Not Used)
(Connect Hot Lead)
“NO” Contact
(Not Used)
“Common”
(To Starter Coil)
“NC” Contact
Pumping Units
With Gas Engines
Pumping Units With
Electric Motors

Connect Common & “NC” (normally closed) contacts in series with starter coil of motor starter. If packing leaks, container will lower, open the “NC” contact & disconnect motor starter.

Connect Common & “NO” (normally open) contacts in parallel with magneto & spark plug. If packing leaks, container will lower, close the “NO” contact & ground the spark plug.

IMPORTANT NOTE: The potential for the presence of flammable materials in the atmosphere may create a hazardous location as defined by the national electrical code (NFPA-70). Hazardous (classified) locations require the use of explosion proof equipment suitable for the hazardous class, division and group. NOTE: On the explosion-proof switch, the red wire is the “NC” contact, blue is the “NO” contact, black is common and green is ground.

Pollution Control Adapter

• Compatible with any Hercules DPSB . • Can be retrofitted in the field. • Comprehensive spill protection from polished rod breaks.

• Suitable for cold weather service (-50˚ F.) • Meets NACE MR-01-75. • 1/2" NPT test port. • Base options:

  • - 2" EUE Male

  • - 2-1/2" EUE Male

  • - 3" 8V LP Male

  • - 3" EUE Male

  • - 2-1/16" 2000 PSI API Flange

  • - 2-9/16" 2000 PSI API Flange

  • - 3-1/8" 2000 PSI API Flange

  • - 2-9/16" 5000 PSI API Flange

  • - Contact Customer Service for additional base options.

Hex Bolts W/Lock Washers Pollution Control Adapter Spool Flapper Valve Wear Pad Flapper Valve Base Hex
Hex Bolts W/Lock Washers
Pollution Control Adapter Spool
Flapper Valve Wear Pad
Flapper Valve
Base
Hex Bolts W/Lock Washers
HERCULES Stuffing Boxes Accessories 11 Pollution Control Anti-Pollution Stuffing Box Adapter (APA ) • Leak detection

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Stuffing Box Packing

12

DOME ® Packing

DOME ® Packing

• Rod sizes: 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-1/2", 1-3/4". • Dramatically reduces stuffing box failures & maintenance costs. • Rubber packing with unique PTFE seal ring. • PTFE seal ring minimizes contact between rubber & polished rod. • Low coefficient of friction. • Less heat build-up. • Lower drag on polished rod. • Unique bowl shape converts vertical compression forces into radial forces for a tight seal around polished rod. • Automatically compensates for changes in flow line pressure. • One-time conversion kit to retrofit most cone packed stuffing boxes.

HERCULES Stuffing Box Packing 12 DOME Packing DOME Packing • Rod sizes: 1-1/8", 1-1/4", 1-5/16", 1-3/8",

A set of DOME ® packing consists of three pieces of rubber packing, each of which has a split PTFE seal ring sandwiched inside.

HERCULES Stuffing Box Packing 12 DOME Packing DOME Packing • Rod sizes: 1-1/8", 1-1/4", 1-5/16", 1-3/8",

Split bronze rings with retainer rings required with DOME ® packing and Lub Upper Gland. See Page 13 for ORG Conversion.

Material Max % H 2 S Max CO 2 Max. Temperature
Material
Max % H 2 S
Max CO 2
Max. Temperature

NBR

2%

Not Recommended

250° F (121° C)

HSN

10%

20%

325° F (163° C)

TFEP (Aflas ® )

35%

15%

450° F (232° C)

Ultra-Flex 152

10%

35%

325° F (163° C)

Note: Other materials available. Contact Customer Service.

H 2 S & CO 2 Conversion Chart

1,000 PPM

0.1%

2,000 PPM

0.2%

10,000 PPM

1.0%

20,000 PPM

2.0%

50,000 PPM

5.0%

100,000 PPM

10.0%

150,000 PPM

15.0%

200,000 PPM

20.0%

350,000 PPM

35.0%

PPM = Parts Per Million

HERCULES Stuffing Box Packing 12 DOME Packing DOME Packing • Rod sizes: 1-1/8", 1-1/4", 1-5/16", 1-3/8",

Conversion kit for DOME ® Packing and Lub Upper Gland. Also used for Big Stuff Stuffing Boxes.

HERCULES Stuffing Box Packing 12 DOME Packing DOME Packing • Rod sizes: 1-1/8", 1-1/4", 1-5/16", 1-3/8",

® Aflas is a registered trademark of Aashi Glass Co. Ltd.

HERCULES Stuffing Box Packing 12 DOME Packing DOME Packing • Rod sizes: 1-1/8", 1-1/4", 1-5/16", 1-3/8",

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Stuffing Box Packing

13

DOME ® Packing

Double Packed Stuffing Box (DPSB ) with Oil Reservoir Gland (ORG ) & DOME ® Packing

• Includes port for Anti Pollution Adapter (APA ). • Includes DOME ® packing, nitrile gasket, small DOME ® top split ring, and ORG adapter ring. • Small split ring available in bronze or MDS nylon. • “Hi-temp” gasket optional. • Can also be used with High Performance Oil Reservoir Glands (HPORG ).

Nitrile Gasket ORG ™ Adapter Ring Small Split Ring DOME ® Packing Large Split Ring
Nitrile Gasket
ORG ™ Adapter Ring
Small Split Ring
DOME ® Packing
Large Split Ring

Oil Reservoir Gland (ORG ) Adapter with DOME ® Packing

HERCULES Stuffing Box Packing 13 DOME Packing Double Packed Stuffing Box (DPSB ) with Oil Reservoir

Hercules ® DPSB with Oil Reservoir Gland (ORG ) & DOME ® Packing

SELECTION CRITERIA FOR RUBBER COMPOUNDS IN R&M ENERGY SYSTEMS STUFFING BOXES AND BOPS

 

Maximum Service Temperature with

Maximum Service Temperature with Concentrations of

Resistance to Explosive Decompression

Mechanical,

Concentrations of

H 2 S & CO 2

Maximum

Maximum

in CO 2

Performance in

Tear and

H 2 S & CO 2

at Maximum

Tolerances

Tolerances

Concentrations

Steam

Abrasive

Rubber Compound

Below 1%

Tolerance Levels

for H 2 S

for CO 2

up to 20%

Environments

Resistance

Name

ASTM

°F

°C

°F

°C

         

Type

Soft , Hard , Special Lubricated , Heavy Duty , PTFE Filled

SBR

 

43

  • 110 2%

110

43

 

NR

Poor

Poor

Good

Compound C Compound D

NBR

 
  • 300 250

  • 149 2%

121

 

25%

Good

Good

Excellent

Compound G

XNBR

 
  • 250 150

  • 121 5%

65

 

20%

Good

Fair

Excellent

Compound H

EPDM

 
  • 450 350

  • 232 5%

177

 

NR

Poor

Good

Fair

Compound S Compound ST

SBR

 
  • 160 160

71

   
  • 71 2%

2%

Poor

Poor

Good

Nitrile

NBR

 
  • 250 150

   
  • 121 5%

    • 65 2%

 

Fair

Poor

Good

HSN

HNBR

 
  • 325 300

   
  • 163 20%

    • 149 10%

 

Good to

Very

Excellent

Excellent

Good

Ultra-Flex 152

HNBR

 
  • 325 300

   
  • 163 35%

    • 149 10%

 

Good to

Very

Excellent

Excellent

Good

Viton ®

FKM

 
  • 400 325

   
  • 204 5%

    • 163 20%

 

Poor

Fair

Poor

Aflas ®

TFEP

 
  • 450 350

   
  • 232 15%

    • 177 35%

 

Fair

Excellent

Fair

NR - Not Recommended SBR - Styrene Butadiene Rubber NBR - Nitrile Rubber HSN - Highly Saturated Nitrile or Hydrogenated Nitrile ® Aflas is a registered trademark of Aashi Glass Co. Ltd. ® Viton is a registered trademark of E.I. DuPont Co.

XNBR - Carboxilated Nitrile Rubber EPDM - Ethylene Propylene

HERCULES Stuffing Box Packing 13 DOME Packing Double Packed Stuffing Box (DPSB ) with Oil Reservoir

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Stuffing Box Packing

14

Cone & Chevron Packing

The most important feature of stuffing box packing is long-lasting performance. R&M Energy Systems continually tests new and better materials to meet the demands for ever-changing well conditions. Extensive field tests make certain new packing stands up to stringent durability and performance standards. Cone packing is available in sizes for all polished rods 1" through 1-3/4" in sets of 4 (3 top cone and 1 bottom cone) and 5 (4 top cone and 1 bottom cone).

Soft Cone Packing For sweet crudes with high oil-to-water ratios and low sand content.

Hard Cone Packing For sweet crudes with low oil-to-water ratios.

Slick Pack ® (Compound S ) For reducing polished rod noise (“squeaking”) in noise-sensitive locations on crudes with high oil-to-water ratios and low sand content.

Special Lubricated For sweet crudes and wells without constant flow.

Heavy-Duty For prolonged service on sweet crudes and wells without constant flow.

Slick Pack ® with Teflon ® Flakes (Compound ST ) For reducing polished rod noise (“squeaking”) in noise-sensitive locations on sweet crudes that pump off or have long stroke and fast pumping cycles.

Compound C For steam injection wells producing sweet crudes.

Split Cone Packing Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"
Split Cone Packing
Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8",
1-7/16", 1-1/2", 1-3/4"

Compound D For steam injection wells where polished rod scoring is a concern.

Compound H For steam injection wells.

Compound G * For H 2 S and CO 2 wells.

HERCULES Stuffing Box Packing 14 Cone & Chevron Packing The most important feature of stuffing box

Chevron Packing

PTFE Filled For sweet crudes and wells with long stroke and fast pumping cycles.

CONE PACKING

Material Max % H 2 S Max. Temperature
Material
Max % H 2 S
Max. Temperature

Soft

2%

110˚ F (43˚ C)

Hard

2%

110˚ F (43˚ C)

Compound S

2%

160˚ F (71˚ C)

Special Lubricated

2%

110˚ F (43˚ C)

Heavy Duty

2%

110˚ F (43˚ C)

PTFE Filled

2%

110˚ F (43˚ C)

Compound ST

2%

160˚ F (71˚ C)

Compound C

2%

300˚ F (149˚ C)

Compound D

2%

300˚ F (149˚ C)

Compound H

5%

350˚ F (177˚ C)

Compound G *

5%

250˚ F (120˚ C)

* Recommended for CO 2 in concentrations up to 20%.

Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"

IMPORTANT NOTE: The guidelines on this page are for general reference purposes only and should not be used as the sole determining factor for packing material selection.

Each downhole condition is different and must be addressed on a case-by-case basis to determine the best material solution for your particular well.

OTHER PACKING

Material Product Max % H 2 S Max Temperature
Material
Product
Max
% H 2 S
Max
Temperature

Chevron NBR

PCSB & HTD

2%

250˚ F (121˚ C)

Chevron HSN

PCSB & HTD

10%

325˚ F (163˚ C)

Chevron FKM

PCSB & HTD

20%

400˚ F (204˚ C)

Kevlar ® /PTFE

HTD

20%

540˚ F (282˚ C)

HTD Packing O.D. is 2-1/4" , PCSB HPLUG packing O.D. is 2-1/2" ® Kevlar and Teflon are registered trademarks of E.I. DuPont Corp.

PCSB AND HTD CHEVRON PACKING ARE NOT INTERCHANGEABLE.

HERCULES Stuffing Box Packing 14 Cone & Chevron Packing The most important feature of stuffing box

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ®

15

Pumping Flow Tees

Pumping Flow Tees • Ductile Iron construction. • Zinc phosphate coated for better thread lubrication. •
Pumping Flow Tees
• Ductile Iron construction.
• Zinc phosphate coated for better thread lubrication.
• Most precise alignment in the industry.
• Hundreds of thread combinations.
• 2" & 2-1/2" forged steel tees and 3" cast steel
tees available.
• Corrosion resistant coatings available.
• 4-way cross configuration available in 2" LP.
• 1" NPT standard (or smaller) bleeder port. 2" available
in some sizes (bleeder port can be left blank by request).
3000 PSI WP
Most Common Models (Other Models Available)
3000 PSI Working Pressure Heavy Duty Tees
Model No.
Bottom Thread
(Tubing or LP)
Top Thread
(Tubing or LP)
Major Side
Height
Weight
Outlet (LP)
CT-7
2"
2"
2"
6"
9
lbs.
CT-13
2" Male
2"
2"
7-1/4"
7
lbs.
CT-8
2"
2-1/2"
2"
7-1/4"
13
lbs.
CT-17
2"
3"
2"
8"
21
lbs.
CT-1
2"
3"
3"
8"
18
lbs.
CT-18
2-1/2"
2"
2"
7-1/4"
13
lbs.
CT-11
2-1/2"
2-1/2"
2"
7-1/4"
13
lbs.
CT-14
2-1/2" Male
2-1/2"
2"-2-1/2"
8"
10
lbs.
CT-9
2-1/2"
2-1/2"
2-1/2"
7-1/4"
12
lbs.
CT-19
2-1/2"
2-1/2"
3"
8"
20
lbs.
CT-12
2-1/2"
3"
2"
8"
20
lbs.
CT-10
2-1/2"
3"
2-1/2"
8"
20
lbs.
CT-16
2-1/2" Male
3"
2"
8"
10
lbs.
CT-2
2-1/2"
3"
3"
8"
18
lbs.
CT-20
3"
2-1/2"
2"
8"
20
lbs.
CT-21
3"
2-1/2"
2-1/2"
8"
20
lbs.
CT-22
3"
2-1/2"
3"
8"
20
lbs.
CT-23
3"
3"
2"
8"
20
lbs.
CT-3
3"
3"
3"
8"
18
lbs.
CT-25
3" Male
3"
2"-3"
9-1/2"
19
lbs.
2500 PSI WP
CT-4
4"
3"
3"
7-3/4"
22
lbs.
CT-24
4"
4"
3"
7-3/4"
21
lbs.
CT-6
4"
4"
4"
7-3/4"
18
lbs.
FST
2"
2"
2"
7"
14
lbs.
FST
2-1/2"
2-1/2"
2"
8-1/2"
20
lbs.
DST-31
1-1/2" EUE & 2"
NUE or EUE
2" NUE or EUE
2"
6"
6
lbs.
2500 PSI Working Pressure Standard “Yellow” Tees
Model No.
Bottom Thread
(Tubing or LP)
Top Thread
(Tubing or LP)
Side Outlet
Height
Weight
(LP)
YT
2"
2"
2"
5-3/4"
8
lbs.
YT
2-1/2"
2-1/2"
2"
6"
9
lbs.

Note: Pumping Tee Test Pressure > 1.5 X Working Pressure (Male Threads) and 2 X Working Pressure (Female Threads) * Corrosion-resistant coatings available, contact customer service.

HERCULES 15 Pumping Flow Tees Pumping Flow Tees • Ductile Iron construction. • Zinc phosphate coated

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Blow-Out Preventers

16

150H & 200P

Body Body Packing Ring Packing Gland Packing Gland Packing Ring Tapered Cap Wing Cap O-Ring Ram
Body
Body
Packing Ring
Packing Gland
Packing Gland
Packing Ring
Tapered Cap
Wing Cap
O-Ring
Ram Screw
150 H Ram
Ram Screw
200P Ram
150H ™
200P ™
• Quick opening.
• Acme cap thread eliminates cross-threading.
• Cap with internal threads protected from the environment.
• Blow-out proof ram screw.
• Full opening.
• Reinforced ram block reduces extrusion.
• Cap o-ring provides reliable, pressure-tight seal.
• Taper threaded end caps.
• Higher working pressure than 150H.
• Full opening.
• 3" EUE thread connections.
• Optional NACE trim.
• Optional low temperature carbon steel.
SPECIFICATIONS
150H ™
200P ™
Sizes Available
2"
2-1/2"
3" LP
2"
2-1/2"
3"
Vertical Bore
1.975"
2.560"
2.970"
2.120"
2.440"
3.000"
Working Pressure
1500 PSI
2000 PSI
Body & Cap Material
Ductile Iron*
Ductile Iron*, Carbon Steel
Ram Material
See Page 17
Ram Screw & Packing Gland
Carbon Steel**
Alloy Steel
Ram Sizes
Blind, 5/8"-1", 1-1/8", 1-1/4",
1-1/2", 1-3/4"
Blind, 5/8"-1", 1-1/8", 1-1/4",
1-1/2", 1-3/4"
NOTE: 150H & 200P RAMS ARE NOT INTERCHANGEABLE
Ram Screw Packing
Acrylic Braided PTFE
NBR, HSN & FKM
Connection
Male x Female Thread
Male x Female Thread or Flange
Optional Flange Connections
N/A
2-1/16" 2000, 2-9/16" 2000,
3-1/8" 2000***
Height
9-1/2"
10"
Weight
43 lbs.
52 lbs.
Width (Rams Open)
20"
26"
Handles
Optional
Optional
*
**
***
Corrosion resistant materials & coatings available, contact customer service.
NACE stainless steel optional.
Other flange sizes available.
HERCULES Blow-Out Preventers 16 150H & 200P Body Body Packing Ring Packing Gland Packing Gland Packing

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

17

ITBOP , BOP Bonnet & Ram

HERCULES ® Blow-Out Preventers

Max. 250˚ F 300˚ F 325˚ F 400˚ F Temperature (121˚ C) (149˚ C) (163˚ C)

Max.

250˚ F

300˚ F

325˚ F

400˚ F

Temperature

(121˚ C)

(149˚ C)

(163˚ C)

(204˚ C)

Max. H 2 S

2%

2%

10%

20%

Max. CO 2

NR

10%

20%

5%

Contact Customer Service for availability of 3000 PSI workover BOP with 4-1/16” vertical bore.

Max. 250˚ F 300˚ F 325˚ F 400˚ F Temperature (121˚ C) (149˚ C) (163˚ C)
Max. 250˚ F 300˚ F 325˚ F 400˚ F Temperature (121˚ C) (149˚ C) (163˚ C)
Max. 250˚ F 300˚ F 325˚ F 400˚ F Temperature (121˚ C) (149˚ C) (163˚ C)
Max. 250˚ F 300˚ F 325˚ F 400˚ F Temperature (121˚ C) (149˚ C) (163˚ C)
Max. 250˚ F 300˚ F 325˚ F 400˚ F Temperature (121˚ C) (149˚ C) (163˚ C)

Illustration of Metal Reinforcement Inside 150H & 200P BOP Rams

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

• Integrates a flow tee with a BOP. • Uses 200P BOP rams. • Provides solid foundation for progressing cavity pump drive. • Shorter overall height than separate components. • 2000 PSI working pressure. • NACE available. • Low temperature carbon steel.

Integral Flow Tee BOP (ITBOP )

Sizes:

 

Top Flange

3-1/8" 3000 PSI API

Bottom Flange

3-1/8" 2000 & 3000 or 7-1/16" 2000 & 3000

Side Outlets

2" LP x 2" LP or 2" LP x 3" LP

Vertical Bore

2.990"

Body Material

Steel

Cap Material

Ductile Iron, Carbon Steel

Ram Material

See Chart Below

Ram Screw

Alloy Steel

Packing Gland

Carbon Steel

Ram Sizes

Blind, 5/8"-1", 1-1/8", 1-1/4", 1-1/2", 1-3/4"

NOTE: 150H & 200P RAMS ARE NOT INTERCHANGEABLE

Packing Material

NBR, HSN, FKM

Height

13-3/4"

Weight

183 lbs.

Width (Rams Open)

26"

Handles

Optional

Note: Other sizes and options available, Contact Customer Service. NACE stainless steel optional.

150H & 200P Ram Materials NBR Compound C ™ HSN FKM
150H & 200P Ram Materials
NBR
Compound C ™
HSN
FKM
SPECIFICATIONS ITBOP ™
SPECIFICATIONS
ITBOP ™

HERCULES ®

18

Well King Back Pressure Regulators

2" Back Pressure Regulators

• Liquid or gas service. • Reduces paraffin by keeping gas in solution. • Less free gas and better lubrication at the stuffing box. • Increases pump efficiency by keeping bottom hole pressure above the bubble point. • Differential pressure type - recommended for systems where downstream pressure is less than 10% of set pressure. • 2" regulator has standard dual 1/4" NPT pressure ports for proper gauge orientation. • 4-way cross available. • 2" Back Pressure Regulator: 2" male LP inlet x 2" female LP outlet.

2" Back
2" Back
HERCULES 18 Well King Back Pressure Regulators 2" Back Pressure Regulators • Liquid or gas service.

Pressure Regulator

4-Way Cross

HERCULES 18 Well King Back Pressure Regulators 2" Back Pressure Regulators • Liquid or gas service.

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ®

19

Well King Back Pressure Regulators

Sand Trim Kit for 2" Back Pressure Regulator consists of: 2" Back Pressure Regulator with Sand
Sand Trim Kit for 2" Back Pressure Regulator consists of:
2" Back Pressure
Regulator with Sand Trim
Standard 2" Back
Pressure Regulator
FLOW
• Carbide tipped plunger and carbide seat which replaces
ball & seat and lower spring keeper.
• Available in 200, 500 and 900 PSI (2" Model Only).
• Less vibration.
• Smoother flow.
• More abrasion resistance.
• Greater control sensitivity.
2" Back Pressure Regulator
Pressure Range
Orifice
Ball Size
Spring Material
FLOW
5-200 PSI
.875"
1.125"
Monel
10-500 PSI
.875"
1.125"
302 SS
10-900 PSI
.875"
1.125"
Carbon Steel
10-1500 PSI
.683"
1.000"
Carbon Steel*
*Same spring used in 10-900 PSI model
HERCULES ®
Chokes
SPECIFICATIONS
B-29 ™
Size
2" x 2" LP
Adjustable Choke (B-29 ™ )
Working Pressure
2000 PSI
• Thumb screw secures stem setting position.
• Stem can be lubricated with standard grease gun.
• Available carbide trim for increased abrasion resistance.
Max Orifice Size
3/4"
Height
Open
17-5/8"
Closed
16-3/8"
Weight
20 lbs.
HERCULES 19 Well King Back Pressure Regulators Sand Trim Kit for 2" Back Pressure Regulator consists

Note: Adjustable chokes are not intended to be used as shutoff valves.

B-29

HERCULES 19 Well King Back Pressure Regulators Sand Trim Kit for 2" Back Pressure Regulator consists

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Polished Rod Accessories

20

Polished Rod Clamps

Rod Boss ™ Rod Boss Jr. ™
Rod Boss ™
Rod Boss Jr. ™

Rod Boss & Rod Boss Jr. Clamps

• Friction style – Rod Boss (see pg. 22). • Indention Style – Rod Boss Jr. (see pg. 22). • Zinc phosphate coating for better corrosion resistance.

Figure 1 ™ Figure 2 ™ Figure 3 ™ Figure ™ Clamps
Figure 1 ™
Figure 2 ™
Figure 3 ™
Figure ™ Clamps

• Indention style (see pg. 22). • Rugged, yet light & easy to handle. • Lower stress concentrations in polished rods. • Highest clamping capacity at any bolt torque. • Independent clamping segments on a common hinge. • Bolts have to be tightened only once. • Ends are precision machined perpendicular to axis of polished rod. • Streamlined design. • Small rotating diameter for use with rod rotators. • Zinc phosphate coating for better corrosion resistance. • Most economical design in the industry.

SPECIFICATIONS Figure 1 ™ Figure 2 ™ Figure 3 ™ Rod Boss ™ Rod Boss Jr.
SPECIFICATIONS
Figure 1 ™
Figure 2 ™
Figure 3 ™
Rod Boss ™
Rod Boss Jr. ™

Rated Load

13,000 lbs.

26,000 lbs.

40,000 lbs.

40,000 lbs.

25,000 lbs.

Max. Test Load

32,000 lbs.

64,000 lbs.

76,000 lbs.

55,000 lbs.

35,000 lbs.

Polished Rod Size

1", 1-1/8", 1-1/4",

1", 1-1/8", 1-1/4",

1", 1-1/8", 1-1/4",

1-1/8", 1-1/4",

1-1/8", 1-1/4",

1-5/16", 1-1/2"

1-5/16", 1-1/2"

1-5/16", 1-1/2"

1-1/2"

1-1/2"

Recommended Max. Bolt Torque

250 ft-lbs.

250 ft-lbs.

250 ft-lbs.

550 ft-lbs.

250 ft-lbs.

Weight

3.75 lbs.

7.5 lbs.

11.25 lbs.

25 lbs.

10.5 lbs.

Height

2-1/2"

5"

7-1/2"

6-3/4"

4-1/8"

Rotating Diameter

5-3/4"

5-3/4"

5-3/4"

9"

9"

Body Material

Forged Steel

Forged Steel

Forged Steel

Forged Steel

Forged Steel

HERCULES Polished Rod Accessories 20 Polished Rod Clamps Rod Boss ™ Rod Boss Jr. ™ Rod

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ®

21

Polished Rod Clamps

• Indention style clamps have greater clamping capacity at any given bolt torque. • Polished rod indentions are 27 times less than design limits in API Specification 11B. • Polished rod endurance strengths are greater with indention clamps.

Contact Indention Style
Contact
Indention Style

(Figure Clamps & Rod Boss Jr. )

Contact Friction Style
Contact
Friction Style

(Rod Boss Clamp)

Note: Illustrations not to scale.

CLAMPING CAPACITY

Indention Style Friction Style MAX LOAD (1,000’S LBS.)
Indention Style
Friction Style
MAX LOAD (1,000’S LBS.)

BOLT TORQUE (Ft-lbs.)

DEPTH OF POLISHED ROD INDENTIONS FROM FIGURE CLAMPS

M API design limit I C R O I N C H E S *
M
API design limit
I
C
R
O
I
N
C
H
E
S
*

BOLT TORQUE (FT-LBS.)

* Recommended Torque 1 Microinch = 0.000010 = 10 -6 inches

STRESS-CYCLE ENDURANCE STRENGTH

Indention Style Friction Style STRESS (KSI)
Indention Style
Friction Style
STRESS (KSI)

1,000’s CYCLES

More information is available in R&M Energy Systems’ technical papers on rod clamps. Contact Customer Service for copies of these papers.

HERCULES 21 Polished Rod Clamps • Indention style clamps have greater clamping capacity at any given

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® 22 Rod Rotators
HERCULES ®
22
Rod Rotators
HERCULES ® 22 Rod Rotators T-164 ™ T-252 ™ Rod rotation is the most effective means
T-164 ™ T-252 ™
T-164 ™
T-252 ™

Rod rotation is the most effective means of removing paraffin from inside the tubing and distributing wear evenly. This process also protects against severe rod and tubing wear when used in conjunction with rod guides. Hercules ® rod rotators are available in maximum recommended loads ranging from 13,000-40,000 pounds.

HERCULES ® 22 Rod Rotators T-164 ™ T-252 ™ Rod rotation is the most effective means

T-302SG (Slow Gear)

T-302 ™
T-302 ™

A no-slip conversion kit for T-252 and T-302SG models is available. Contact Customer Service for details. Specify model of rod clamp when ordering.

SPECIFICATIONS T-164 ™ T-252 ™ T-302 ™ T-302SG ™
SPECIFICATIONS
T-164 ™
T-252 ™
T-302 ™
T-302SG ™
 

Max. Output Torque Ft/Lbs*

106

120

240

240

 

Max. Recommended Load

13,000 lbs.

33,000 lbs.

40,000 lbs.

40,000 lbs.

 

Required Opening Between Bridle Lines

4"

6"

7"

7"

 

Polished Rod Sizes

1-1/8" thru 1-1/4"

1-1/8" thru 1-1/2"

1-1/8" thru 1-3/4"

1-1/8" thru 1-3/4"

 

Shipping Weight

18 lbs.

35 lbs.

47 lbs.

47 lbs.

 

Height

4-1/4"

5-1/2"

6-1/2"

6-1/2"

 

Rotation Type

Helical Gear

Ratchet Table

Helical Gear

Helical Gear

 

Body Material

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

 

*Actuator Cable

16'

16'

25'

25'

 

90˚ Lever Pulls Per Revolution

28

24

77

154

*

*

Cable lengths available upon request: 10', 16' and 25'. NOTE: Rotators must be under load to operate (except for no-slip models). Contact customer service for technical bulletins for the amount of torque that can be generated by Hercules ® Rod Rotators.

HERCULES ® 22 Rod Rotators T-164 ™ T-252 ™ Rod rotation is the most effective means

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Polished Rod Accessories

23

Leveling Plates & Clamp-Off Support

Leveling Plate

• Minimizes polished rod breaks. • Compensates for carrier bar misalignment up to 2 degrees. • Installed under rod rotator, or under polished rod clamp if rotators are not used. • Available for all polished rod sizes. • Ensures uniform engagement between polished rod clamp & carrier bar.

HERCULES Polished Rod Accessories 23 Leveling Plates & Clamp-Off Support Leveling Plate • Minimizes polished rod
PILOT WITH ROD ROTATOR PILOT ASSURES ALIGNMENT IN PUMPING UNIT CARRIER BAR WITHOUT ROD ROTATOR
PILOT
WITH ROD ROTATOR
PILOT ASSURES ALIGNMENT
IN PUMPING UNIT CARRIER BAR
WITHOUT ROD ROTATOR

Front View

Polished Rod Clamp-Off Support

• Prevents crushing of packing by transferring rod load to stuffing box body. • Designed for use with Hercules ® SB , SBT & DPSB stuffing boxes. • Constructed of lightweight, high-strength aluminum alloy. • Weight: 20 lbs.

HERCULES Polished Rod Accessories 23 Leveling Plates & Clamp-Off Support Leveling Plate • Minimizes polished rod
HERCULES Polished Rod Accessories 23 Leveling Plates & Clamp-Off Support Leveling Plate • Minimizes polished rod

MAXIMUM LOAD: 40,000 lbs.

HERCULES Polished Rod Accessories 23 Leveling Plates & Clamp-Off Support Leveling Plate • Minimizes polished rod

Top View

HERCULES Polished Rod Accessories 23 Leveling Plates & Clamp-Off Support Leveling Plate • Minimizes polished rod

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Polished Rod Accessories

24

Lubricators & Liners

Polished Rod Lubricators

• Provides convenient polished rod lubrication. • Easy installation. Use with any style of stuffing box. • Lubrication extends stuffing box packing life. • Uses replaceable felt wicks. • Available for all polished rod sizes. • 5-1/2" height. • Single or dual completions. • Single completion capacity: 1 quart.

Single Completion
Single Completion
HERCULES Polished Rod Accessories 24 Lubricators & Liners Polished Rod Lubricators • Provides convenient polished rod
HERCULES Polished Rod Accessories 24 Lubricators & Liners Polished Rod Lubricators • Provides convenient polished rod

Dual Completion

HERCULES Polished Rod Accessories 24 Lubricators & Liners Polished Rod Lubricators • Provides convenient polished rod

Polished Rod Liners

• Economical alternative to replacing polished rod. • Extends useful life of worn or pitted polished rod. • Hard faced spray metal surface. • Internally epoxy coated. • Integral head. • Packing is easily replaceable. •

Lengths: 4' thru 20'.

Polished Rod O.D.

1-1/8"

1-1/8"

1-1/4"

1-1/2"

Liner O.D.

1-5/16"

1-3/8"

1-1/2"

1-3/4"

HERCULES Polished Rod Accessories 24 Lubricators & Liners Polished Rod Lubricators • Provides convenient polished rod

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Valves

25

Needle & Ball Valves

Flow
Flow

1205 Needle Valve

• 10,000 PSI working pressure. • Rugged design for the toughest jobs. • Blow-out proof stem with O-ring.

• AISI 4130 hardened stem (23-35 Rc)

provides unique reseating capability.

• SA105 forged steel body, cadmium plated. • Metal-to-metal seal. • 1/2" female x 1/2" male. • Directional flow.

HERCULES Valves 25 Needle & Ball Valves Flow 1205 Needle Valve • 10,000 PSI working pressure.

Hercules ® Flanged Ball Valves

Carbon steel body, stainless

steel trim. Blow-out proof stem.

Double O-ring stem seal.

Floating ball design.

Standard locking device.

Lever operated.

2" through 6".

ANSI 150 to 600 pressure ratings.

•

Hercules QT & Wildcat’r ® Ball Valves

400 through 5000 PSI WP. Bronze, carbon steel, stainless steel & ductile iron models. 1/4" through 3". Blow-out proof stems & integral stops. Locking handles available.

Call for your copy of the

Magnum ® Catalog

featuring our complete line of Hand Valves.

Call for your copy of the

Hercules ® Ball Valve Catalog

featuring our complete line of Ball Valves.

HERCULES Valves 25 Needle & Ball Valves Flow 1205 Needle Valve • 10,000 PSI working pressure.

R&M Energy Systems

P.O. Box 2871

Borger, Texas, U.S.A. 79008-2871 (800) 858-4158

(806) 274-5293 • Fax: (806) 274-3418

R&M Energy Systems Canada

3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 437-6316 • Fax: (780) 435-3074

HERCULES ® Valves

26

Lubricated Plug Valves

Lubricated Plug Valves

• Sealant provides bubble-tight seal and lubricates sealing surfaces. • Choice of cast iron or ductile iron material. • Cylindrical plug for a larger flow area, eliminates taper lock. • No fugitive emissions; PTFE head gasket, sealant and pressure provides bubble-tight seal at the neck. • Compact construction permits installation in close spaces, in any position. • Freeze relief plug available. • Valves can be resealed while in service. • Variety of sealants for all oil field applications.

HERCULES Valves 26 Lubricated Plug Valves Lubricated Plug Valves • Sealant provides bubble-tight seal and lubricates

RESEAL SEALANTS

Choose a sealant that best matches your service conditions. As pressure and/or temperature increases, more frequent sealant maintenance may be required. • Reseal 101 - Best sealant for extremely low temperatures. Requires more frequent sealant injections to maintain a seal at gas pressures above 250 PSI. • Reseal 103 - Standard in all Hercules valves. Best all around sealant. Can cause excessive torque on larger valves at temperatures below 0˚ F. • Reseal 104 - Best sealant at high pressure, but more prone to oxidation than 103. Heavy oxidation requires more frequent sealant injection and also causes higher torque on larger valves at temperatures below 10˚ F. • Reseal 104WG - Same as 104 except thinner consistency for use in environments below 10˚ F.

HERCULES Valves 26 Lubricated Plug Valves Lubricated Plug Valves • Sealant provides bubble-tight seal and lubricates

MATERIALS OF CONSTRUCTION

Part

Cast Iron-Standard

Ductile Iron-NACE MR-01-75

 

Fig. No. H-142, H-143

Fig. No. H-142D, H-143D

  • 1. Body

ASTM-A126 Class B

ASTM-A395

  • 2. Sealant Screw

Carbon Steel-Zinc Plate

Carbon Steel-Zinc Plate

  • 3. Check Valve

Carbon Steel

Carbon Steel

  • 4. Gasket

PTFE

PTFE

  • 5. Plug

ASTM-A126 Class B

ASTM-A395

  • 6. Spring

17-7 PH Stainless

Inconel

  • 7. Base Plate

ASTM-A126

Carbon Steel

Reseal ™ Base Wellhead Water Oil Condensate Temperature Gas Range ˚F H 2 S Service
Reseal ™
Base
Wellhead
Water
Oil
Condensate
Temperature
Gas
Range ˚F
H 2 S
Service
 
  • 101 Silicone

F

E

F

P

-40 to 450

G

 

Synthetic Oil

  • 103 E

 

E

E

E

-20 to 400

G

 
  • 104 Castor Oil

G

E

E

G

0 to 450

G

104WG

Castor Oil

G

E

E

F

-20 to 400