JSAR NO.

THJP0202016

Location
Client Name
Processes
JSA Team
Approved By

JOB SAFETY ANALYSIS Form

(Project Based)
Pearl Energy Philippines Operating Inc.
Re-tubing Works of 1st Effect Desalination
Jerald Sabado, Arjie Moreno, Jay-Ar
Neneng, Aaron Neil Cadiz, John Michael
Medina, Anhley Kieth Robino
Mc Chester Sison
Jonas Salangsang

No. of Pages:

Job No:
Date of Job Start
JSA Conducted By
Prepared By
JSA Team Leader

Preparation Date:
Next review Date:

Jerald Sabado
Asst. Safety Officer
Jerald Sabado
Asst. Safety Officer

Reviewed By:

06, Include
Name List
04/10/2016

Mc Chester Sison
Jonas Salangsang

REQUIRED AND/OR RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT

PPE CLOTHING

SAFETY HAT
SAFETY SHOES

SAFETY GLASSES

CHEMICAL GOGGLES
FACE SHIELD
N
o
1.

TASK STEP /
SEQUENCE
ACTIVITY
Transportation/
mobilization of
tools and
equipment

EAR PLUGS

EAR MUFFS

WORKING GLOVES

______________
______________
______________

CHEMICAL SUIT
FULL BODY HARNESS

POTENTIAL HAZARDS

SUPPLIED AIRLINE RESPIRATOR

AIR PURIFYING RESPIRATOR
( Single/Double Cartridge, Half/Full Face Mask)
SINGLE CARTRIDGE

CHEMICAL GLOVES

OTHERS

SCBA

Mechanical Failure
Improper operation

POSSIBLE ACCIDENT / ILL HEALTH

Accident due to improper operation

Bodily Injury, Fatality, Property Damage

CONTROL MEASURES

Ensure certify lorry crane

operator
Ensure all the equipment is
clear away the path
Ensure worker is working
behind the lorry path
Ensure a worker to assist the
lorry crane operator
Ensure a foreman/supervisor
oversee the process.

RESPONSIBLE
PERSON
Lifting Supervisor

2.

3.

4.

5.

6.

Unauthorized personnel
Obstruction of Passage Way
Hazardous Area

Entry Of Unauthorized Personnel

Taking Shortcuts
Exposed in hazardous chemical.

Obtaining work permits.

Wrong type of permits.
Wrong information about the job
requirements.

Commencing work without work permit.

Workers is unaware of risk and may cause
injury.

Preparation of
materials, tools
and equipment/

Trip and fall.

Improper Materials Handling.
Ergonomics hazard.

Hand injury
Caught in between two objects
Back Injury.
Cuts, Laceration

Check the working area along

passage for movement of work.
Check the working area if safe
for work
Check all personnel to wear
Proper PPE.
Do not take shortcuts.
Ensure Certified PTW Receiver
shall obtain permit to work.
Method statement and JSA must
be in the working area.
All Documents and approvals
must be approve before
commencing the work.
Supervisor to conduct risk
assessment and daily toolbox
talk.
Ensure all personnel use proper
PPE
Follow proper lifting technique
Defensive working attitude

Removal of
cladding
insulation,
covers, blind
flange and other
parts.

Caught in Between Object.

Repetitive motion.
Material Handling.

Cuts, laceration, Crushed and Punctured

Injury
Back injury

Use Proper PPE.

Always follow SOP.
Maintain good Housekeeping

Job Set-Up/SetUp of
Equipment

Sharp / pointed object

Pinch point
Non-standard equipment

Contact with sharp / pointed object.

Caught in between two object
Injury from using of nonstandard
equipment
Cuts, Puncture

Use proper and approved

Personal
Protective Equipment (Hand
Gloves)
Defensive work attitude
Inspection of equipment should
be done by competent person
and provide acceptance sticker

Area Inspection

Documents and
Approvals.

Foreman/Supervisor

PTW Receiver /
Coordinator

Foreman/Supervisor

Foreman/Supervisor

Foreman/Supervisor

7.

8.

9.

Grinding and
Cutting of tubes
to the required
length

Setting up
cutting torch &
cutting hose and
work pieces

Tube removal by
gas cutting

Noise
Energized equipment
Flying object

Pinch Points
Gas leak from cylinder
Improper fittings of gas cylinder
valve

Improper handling of Cylinders.

Improper hose and fittings
Inhalation of vapors

Exposure to noisy environment

Contact with electrical wire
Strike / hit by flying object
Hearing Discomfort, Hearing Loss
Electrocution
Eye Injury

Hands and finger caught in between

objects or tools
Ignition of fire by fuel, heat, etc.
Inhalation of Poisonous / toxic gas
Hand Injury
Fire and explosion
Fatality
Upper Respiratory Tract Irritation

Explosion due to mishandling of cylinders.

Fire due to hose failure and improper
fittings
Asphyxiation due to vapors generated
during cutting
Body Injury, Fatality
Property Damage

Make sure guards are fitted to

all moving parts
Ensure the proper use of guards
Inspect the grinding discs prior
to starting work (ring test)
Make sure that disc is
compatible with the grinding
machine
Check the RPM of disc &
machine
Proper PPE (Gloves + Mask).
Face shield shall be used during
grinding
Correct installation of Grinder
Wheel.
Gas monitor correctly sited.
Spark containment to be used.
Only experienced personnel
to use the equipment.
Proper maintenance of gas
cylinder by authorizes party
Proper maintenance of cutting
torch by authorizes personnel
Cleaning the cutting nozzle
before cutting
Maintain good house keeping
Proper storage of oxygen and
acetylene gas cylinders.
Always place the cylinder up in
vertically beside the wall and
lock the area.
Cylinder must be kept chained
on trolley and identified with
labels.
Cylinder must have safety cap
Hoses should not be in damaged
condition. It should be tested
periodically for fitness and
clamped at all joints
There should be flash back
arrestors on either side.

Foreman/Supervisor

Foreman/Supervisor

Foreman/Supervisor

10.

11.

Setting up
welding sets and
work pieces

Pinch Points
Energized equipment

Welding process

Arc splash / UV rays

Sparks and welding slag
Damaged / lose wires

Hands and finger caught in between

objects
Contact with leakage of electricity
Hand Injury,
Electrocution

Exposure to UV rays
Ignition of fire by heat, spark, fuel
Contact with low voltage due to damage /
lose wire
Eye injury
Fire and explosion
Burns
Electrocution

Torch must be in good working

condition when not in use,
isolate from the cylinder.
Safe laying of hoses without
sharp bends and near to sharp
edges
Hose laying should be through
cable tray to avoid bend and
damage to the hoses.
Use dust mask. Interchange the
working persons frequently and
allow them to breath fresh air
Do not allow person to stand at
tube bundle both ends, where
more vapors will come during
cutting
Provide proper ventilation
Ensure only certify welder to
set up welding set
Proper laying of welding cable
Ensure there are no exposed
wire
Ensure work pieces and
surrounding welding area is
clean and dry
AC Electrical Arc welding sets
used
Should be equipped with an
effective low voltage shock
Proper connect the earth wire
Ensure welder wearing PPE
with additional of welding face
shield, welding (high temp)
gloves.
Do not operate any electrical
appliances or wiring if body is
wet
Use welding machine, welding
cable and electrode holder with
valid certificate and of adapter
for required current
Ensure there are no exposed
wire
Switch off welding machine

Foreman/Supervisor

when not in use

Ensure no heat source around
the working area
Trained Fire Watch.
Gas Monitor correctly sited..
12.

Tube Insertion
and alignment

Sharp / pointed object

Pinch point

Contact with sharp / pointed object.

Caught in between two object
Cuts, Hand Injury

13.

Tube Expansion
using Air
Expander
Machine and
Tube Roller
Expander

Pinch Points
Sharp Edge or Pointed Objects
Repetitive work
Vibration
Improper posture
Prolonged work activity

14.

Re-install the
cladding
insulator, cover,
blind flange and
other parts.

Caught in between object.

Repetitive motion
Material handling

Caught in between objects

Finger caught in between machine
Repetition of movement
Vibration from machine
Awkward posture / positioning of workers
Over exertion
Hand Injury
Muscle Fatigue / Sprain, Strain
Back Injury
Cuts, Laceration, crushed and punctured
injury.
Muscle pain due to repetitive motion.
Back Injury due to improper material
handling.

Helium leak test

Inhalation
Unauthorized Personnel.

15.

Excessive inhalation of helium gas may

cause lack of oxygen form your body.
Entry of unauthorized Personnel on the
leak test area.

Do not allow the excess person

in the work area.
Communication should be
proper in between persons who
are involved in the activity on
both end of exchangers.
Maintain good housekeeping in
work area.
The area should be free from
unwanted hardwares i.e.
electrical cables, extension
boards etc.
Wearing of proper PPE (ear
plug, goggles, hand gloves etc.).
Only trained worker to do the
job
Defensive working attitude
Operator must be rotated within
a period of time or sooner if
needed
Proper positioning
Use Proper PPE.
Follow Method Statement.
Maintain good housekeeping.

Only authorized personnel is

allowed to assist or enter the
leak test area.
Only qualified personnel is
allowed to perform the task.
Use proper PPE.

Foreman/Supervisor

Foreman/Supervisor

16.

Housekeeping

Cluttered materials
Unattended tools / equipment in
the area

JSAR NO.
THJP0202016

Location
Client Name
Processes
JSA Team
Approved By

Tripping over cluttered materials

Mechanical failure due to unattended tools
/ materials

Maintain good housekeeping at

all times
Proper disposal of waste
materials

Site Supervisor

JOB SAFETY ANALYSIS Form

(Project Based)
No. of Pages:

Job No:

Pearl Energy Philippines Operating

Inc.
Re-tubing Works of 1st Effect Desalination Date of Job Start
Jerald Sabado, Arjie Moreno, Jay-Ar
JSA Conducted By
Neneng, Aaron Neil Cadiz, John Michael
Medina, Anhley Kieth Robino
Mc Chester Sison
Jonas Salangsang

Prepared By
JSA Team Leader

Jerald Sabado
Asst. Safety Officer
Jerald Sabado
Asst. Safety Officer

06, Include
Name List

Preparation Date: 04/10/2016

Next review Date:
Reviewed By:

Mc Chester Sison
Jonas Salangsang

NAME LIST OF JOB SAFETY ANALYSIS BRIEFING

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SIGNATURE

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SIGNATURE

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