CUMMINS

DIESEL GENERATOR SET

WWW.V-FLO.COM

CUMMINS DIESEL GENERATOR SET

50HZ 33kVA-550kVA
> Description of products:
Intelligent PCC2100/1301 control system
1.Generator sets of basic characteristic
Low cost, high efficiency, compact structure, environment friendly.
Heavy load durable, four-stroke, water cooled engine.
Excellent transient response.
STAMFORD Alternator
Brushless, four-pole revolving field, single bearing and drop proof screen protected.
Class H insulation
IP21-IP23 protection standard
Super short-circuit the affordability
Nonlinear distortion small load voltage waveform
PCC digital control system
The highly integrated control system:
Micro-processor control module.
To achieve the best reliable operation of generating units
Integrated engine speed and voltage regulator function
Comply with RFI/EMI standard and surge testing specification
Units monitoring and alarm functions:
Monitoring engine and generator running
Self-diagnosis system function
Real-time display engine and generator operating parameters
system realtime warning
Battery monitoring system:
Generators each time you start, monitor battery capacity
Weak battery warning
Battery high/low voltage alarm
Interface
Equipped with communication interface
Integrity of the supporting equipment
Generating units installed built-in shock absorber, control system, starting system and others
Base
Built-in shock absorption pad used rubber materials
Does not require the installation of shock absorption pad for the base and connect with the foundations of fixed
Cooling
50 ambient temperature design

WWW.V-FLO.COM

WWW.V-FLO.COM

CUMMINS DIESEL ENGINE

Voltage regulator rate

The following cases voltage regulator in the rate of less than 0.5%-1%
Power factor 0.8(logging)-1.0
From the no-load to full load, and in any load condition stable operation
From the cooler to the heat engine
Speed drop(%)<4.5
Frequency regulator rate
From the no-load to full load, the frequency of synchronized
Random frequency fluctuation
From the no-load to full load, and in any load condition stable operation, maximum 0.25%
Voltage waveform
Open circuit, the maximum wave of distortion is 1.5%
3 equilibrium load, the maximum wave of distortion is 5.0%
Telephone impact factor (TIF)
Less than 50
Telephone harmonious factor (THF)
Less than 2%,comply with BS4999 section 40 standard
Electromagnetic effects
Comply with BS800 standard, VDE standard between class G and N

3. Engine performance parameters

Type: CUMMINS 4B, 4lsBe, 6B, 6tsBe, 6C, QSL9, NTA855, QSX15, KTA19 series engine
Structure: forged steel crankshaft. Cast-iron cylinder and wet cylinder , each cylinder 2/4 valve
Starting system:
12VDC/24VDC starting battery, 30A-65A battery charger
At 0 ,current is 550A-640A
Intake:
Turbocharged
Free air intake
Water/air intercooler turbocharged
Fuel system
12VDC/24VDC safe isolate valve, dual spin-on paper element fuel filter, gensets equipped with dual flexible fuel union
pipe.
DI/EFI system
Filter system
Gas into the dry-core resistance indicator air filter
Spin-on paper element oil filter with full-flow and bypass
Rotary with anti corrosion water filter

4. Synchronous Generator performance parameters

Type:
brushless, four-pole revolving field, single bearing and drop proof screen protected.
Class H insulation
IP22( or NEMA 1) protection standard
IC 01 cooling system
AC exciter, rectifier unit rotation
Stator windings by the vacuum pressure impregnation with moisture-proof surface covering epoxy insulator

WWW.V-FLO.COM

WWW.V-FLO.COM

2. Generator sets performance parameters:

Through high temperature insulation resin paint handling exciter and rotor are more applicable to the use of harsh environment.
Dynamically balanced rotor to BS5625 grade 2.5
High-quality lubrication sealed for long-life bearing
Rotor silicon steel sheet machinery sealing

Base
Special welding base, built-in shock absorber
Lifting overall
Dual-flexible rubber fuel pipe, base frame tank with level gage, the sewage plug
Surface decoration
Emerald green special coating, Bright durable, wear-resistant
Documents with delivery
Installation and maintenance manual, operation manual

6. Generator sets optional assembly

Engine
With heavy resistance indicator of the air filter
Oil pump emissions
240V cooling water heater( temp. control)
Exhaust gas temperature indicator
Fuel system
Discrete type 450L, 900L fuel tank
Electrical control fuel delivery system
High level/low oil alarm or shut-down protection
Manual delivery oil pump
Generator
Anti-condensation heater
105 temperature rise generator
Exhaust system
Exhaust silencers (homely)
Bellows
Exhaust pipe elbow
Others
5A.10A autocharger
Standards:
ISO3046 ISO8528
UTE5100 BS5514

VDE0530

BS4999 BS5000pt99 CAS A22.2

AS359 CEMA

> Control system PCC2100

1. AmpSentry TM Protection function
Cumminss patented products
Over current alarm/shut down
High/Low AC voltage shutdown
Low frequency shutdown
Over frequency shutdown/alarm
Overload alarm

Reverse power shutdown

Inverse reactive shutdown
Sensor signal loss shutdown

IEC34 NEMA MG1-22

WWW.V-FLO.COM

WWW.V-FLO.COM

5. Other functions

Digital control engine speed

Digital voltage regulation
AmpSentry TM protection
Analog and digital AC output instrument display
Battery weak monitoring system
Digital alarm and state information display
Generator sets monitoring function
Self-diagnosis system function
Communication network
Advanced PC software application services capabilities
Remote auto starting up
Control the number of units launched
Digital display output
Voltage, Current phase of the selection keys
Operating-shutdown-auto knobs switches
Urgent shutting off control
Custom interface box
Disk background lights
Reset button
Unified global network of services

3. Parameter Indication

Generator sets parameter

Starting/operating data record
Generator sets output voltage
Generator sets output current
Generator sets output frequency
Generator sets output power
Generator sets output electricity
Battery voltage
Engine lube oil pressure
Engine cool water temperature
System Data display
Adjustment of historical data
Failure historical data
Load parameter

4. Internal control function

Engine control

Remote start mode

Sleep mode

Data record

Failure analog mode

Engine starting

Turning circle

Delayed start-up and shutdown

Engine regulation speed

Speed sync function

With the temperature adjustment

Smart idling mode

Alternator control

Digital output voltage adjustment rate

Torque match voltage overload control

Fault current adjustment

5. Standard protection function

Generator sets protection

WWW.V-FLO.COM

WWW.V-FLO.COM

2. Standard Control Function

Fault alarm
Urgent shutting off
Programmable alarm and state input
Engine protection

Over-speed protection

Lube low pressure alarm/shutdown

High water temperature alarm/shutdown

Low level water alarm/shutdown

Starting /Turning failure

Turning locking

Sensor fault display

Low/high battery voltage alarm

Leak battery /fault alarm

Starter not connected

6. EMC Standard
PCC2100 control system in line with EMC international standard.
Communication interface

Equipped with RS232 communication interface.

Supported Cummins GOAL agreement.

Customer monitoring system can be used to obtain data .

Cummins services can also be used for monitoring software or software INPOWER
Standard:
NFPA110-1
EN50081-1
UL508
EN50081-2
CSA C282-M1999
EN50082-1
CSA 22.2-14
EN50082-2
ISO 8528-4;1993
MIL STD 202C
NFPA99
ANSI C62.41
ISO 7637-#2b.4
EC MARKING
IEC 801.2.3.4.5
Software

InPower TM service software, implementation services to the unit control system Settings and fault diagnosis.

Power Command for Windows TM monitoring software, implementation computer monitoring and control.
Optional parts and accessories

Key model selection switch

Fault alarm module

Exhaust temperature monitoring

Digital remote alarm box

Digital output module relay

Power conversion control

LonWorks network interface

Engine oil temperature display

> Control system PCC1301

1. Standard function

Precise voltage regulator

3 phase voltage and current detection
Engine starting
Generator sets monitoring
Generator sets protection
Operating display

WWW.V-FLO.COM

WWW.V-FLO.COM

Advanced maintainability
Ability to adapt to the environment
To set the input and output signals

Engine control

Automatic operation mode

Urgent shutdown

Sleep mode

Engine starting

Multiple-turning

Engine speed detection

Mechanical/ electrical speed regulator

Emergency operation mode

Alternator control

Output voltage regulating

Torque match voltage/frequency overload control

3. Standard protection
Generator sets protection

Programmable alarm and status input

Urgent shutdown
Engine protection

Over-speed shutdown

Lube low pressure alarm/shutdown

High water temperature alarm/shutdown

Low water level alarm

High/low Battery voltage alarm

Leak battery alarm

Starting/ turning failure shutdown

Sensor fault display

Alternator

Low/high alternator voltage shutdown

Over-current alarm/shutdown

Less frequent shutdown

Over frequent shutdown

Voltage signal loss shutdown

Exciting magnetic field overload shutdown

4. Control system components

Control switch-RUN/OFF/AUTO
Failure /status indicator
Digital display
Screen menu to select button
Menu button at the next higher level
Engine electronic control module

5. Adjustment parameters

Delayed start:0300sec
Output voltage:5%
Shutdown delay:0-600sec

WWW.V-FLO.COM

WWW.V-FLO.COM

2. Internal controls

Model

unit

C33D5

C38D5

C55D5

C70D5

C80D5

standby

33

38

55

70

80

Prime

30

35

50

63

72

standby

26.4

30.4

44

56

64

prime

24

28

40

50

58

Control model

PCC1301

PCC1301

PCC1301

PCC1301

PCC1301

Manufacture

cummins

cummins

cummins

cummins

cummins

Engine model

4B3.3G1

4B3.3G1

4BT3.3G2

4BT3.9G4

4BTA3.9G1

cylinders

Cylinders arrangement

Governor type

mechanism

mechanism

mechanism

mechanism

mechanism

inspiration

natural

natural

turbocharged

turbocharged

Turbocharged intercooled

95*115

95*115

95*115

102*120

102*120

18.2:1

18.2:1

17.0:1

16.5:1

16.5:1

3.3

3.3

3.3

3.92

3.92

No-assist/-12

No-assist/-12

kVA

Bore*stroke

mm

Compression ratio

displacement

Min. temperature cold start

No-assist/-4 No-assist/-4 No-assist/-4

Battery capacity

A/Hr

70

70

70

100

100

Engine prime power

kWm

32

32

46

58

66

Engine standby power

kWm

36

36

51

64

73

Speed

r/min

1500

1500

1500

1500

1500

Engine voltage regulator

1%

1%

1%

1%

1%

Engine insulation class

Prime L/h

7.1

8.4

11.5

15

15

Standby L/h

9.4

12.9

16

17

Lube volume

7.5

7.5

8.0

10.9

10.9

Base tank volume

144

144

144

112

112

Coolant volume

7.9

7.9

7.9

17.2

17.9

Exhaust temp.

Prime 100%C

448

448

380

523

475

Exhaust flow

Prime 100% L/s

89

89

124

170

166

Max. exhaust pressure

Standby mmHg

75

75

75

76

76

Cool air flow

50C radiator m3/s

1.45

1.45

1.45

1.71

1.71

Fan pressure head

50C radiator mmWg

10

10

10

13

13

Burning air flow

M3/h

120

126

172.8

237.6

248

Units total radiant heat

kWm

6.3

6.3

10.2

17.1

12.6

100% load fuel

WWW.V-FLO.COM

WWW.V-FLO.COM

KWe

unit

C110D5

C150D5

C180D5

standby

110

150

180

Prime

100

138

164

standby

88

120

144

prime

80

109

131

Control model

PCC1301

PCC1301

PCC1301

Manufacture

cummins

cummins

cummins

Engine model

4ISBeG1

6BTA5.9G2

6ISBeG1

cylinders

Cylinders arrangement

Governor type

electrical

electrical

electrical

kVA

WWW.V-FLO.COM

KWe

inspiration

Turbocharged inter- Turbocharged intercooled

Bore*stroke

mm

Compression ratio
displacement

Min. temperature cold start

Turbocharged intercooled

102*120

102*120

102*120

17.3:1

16.5:1

16.5:1

3.92

5.88

5.88

No-assist/-12

No-assist/-12

No-assist/-12

Battery capacity

A/Hr

100

150

150

Engine prime power

kWm

94

131

150

Engine standby power

kWm

102

145

164

Speed

r/min

1500

1500

1500

Engine voltage regulator

1%

1%

1%

Engine insulation class

Prime L/h

23

33

36

Standby L/h

25

35

40

Lube volume

13.0

16.4

19.5

Base tank volume

112

340

340

Coolant volume

19.5

21.9

22

Exhaust temp.

Prime 100%C

550

578

551

Exhaust flow

Prime 100% L/s

170

391

363

Max. exhaust pressure

Standby mmHg

76

75

75

Cool air flow

50C radiator m3/s

3.38

5.43

5.29

Fan pressure head

50C radiator mmWg

13

13

13

Burning air flow

M3/h

309.6

518.4

518.4

Units total radiant heat

kWm

13.7

21

28.4

100% load fuel

WWW.V-FLO.COM

Model

C200D5

C220D5

C250D5

C275D5

C300D5

standby

200

220

250

275

300

Prime

182

200

227

250

275

standby

160

176

200

220

240

prime

146

160

182

200

220

Control model

PCC1301

PCC1301

PCC1301

PCC1301

PCC1301

Manufacture

cummins

cummins

cummins

cummins

cummins

Engine model

6CTAA8.3G1

6CTAA8.3G1

6CTAA8.3G2

QSL9G5

QSL9G5

cylinders

Cylinders arrangement

Governor type

electrical

electrical

electrical

Electrical spray

Electrical spray

inspiration

Turbocharged
intercooled

Turbocharged
intercooled

Turbocharged
intercooled

turbocharge

turbocharge

114*135

114*135

114*135

114*145

114*145

16.8:1

16.8:1

16.8:1

16.8:1

16.8:1

8.3

8.3

8.3

8.8

8.8

No-assist/-12

No-assist/-12

kVA

WWW.V-FLO.COM

KWe

Bore*stroke

mm

Compression ratio
displacement

Min. temperature cold start

No-assist/-12

No-assist/- No-assist/-12
12

Battery capacity

A/Hr

150

150

150

150

150

Engine prime power

kWm

183

183

210

268

268

Engine standby power

kWm

203

203

231

310

310

Speed

r/min

1500

1500

1500

1500

1500

Engine voltage regulator

1%

1%

1%

1%

1%

Engine insulation class

Prime L/h

41

45

51

52.3

57.3

Standby L/h

45

50

57

58.2

66.2

Lube volume

23.8

23.8

23.8

26.5

26.5

Base tank volume

350

350

350

604

604

Coolant volume

24.3

24.3

24.3

28.6

28.6

Exhaust temp.

Prime 100%C

553

553

565

500

500

Exhaust flow

Prime 100% L/s

530

530

681

490

490

Max. exhaust pressure

Standby mmHg

76

76

76

76

76

Cool air flow

50C radiator m3/s

5.43

5.43

5.43

7.93

7.93

Fan pressure head

50C radiator mmWg

13

13

13

13

13

Burning air flow

M3/h

720

720

918

1116

1116

Units total radiant heat

kWm

24

28

28

30

30

100% load fuel

WWW.V-FLO.COM

unit

Model

C330D5

C350D5

C400D5

C440D5

C500D5

C550D5

standby

330

350

400

440

500

550

Prime

300

320

360

400

450

500

standby

264

280

320

352

400

440

prime

240

256

280

320

360

400

PCC1301 PCC2100

PCC2100

PCC2100

PCC2100

PCC2100

Manufacture

cummins

cummins

cummins

cummins

cummins

cummins

Engine model

QSL9G5

NT855G6

NTA855G4 NTA855G7 QSX15G8

QSX15G8

cylinders

Cylinders arrangement

Governor type

Electrical
spray

electrical

electrical

electrical

Electrical
spray

Electrical
spray

turbocharge

Turbocharged
intercooled

Turbocharged
intercooled

Turbocharged
intercooled

Turbocharged
intercooled

140*152

140*152

140*162

137*169

137*169

14.0:1

14.0:1

14.0:1

17.0:1

17.0:1

14

14

14

15

15

No-assist/4

No-assist/-4

No-assist/4

kVA

KWe

WWW.V-FLO.COM

Control model

turbocharge

inspiration

Bore*stroke

114*145

mm

16.8:1

Compression ratio
displacement

8.8

Min. temperature cold start

No-assist/- No-assist/- No-assist/12

4
7

Battery capacity

A/Hr

150

200

200

200

200

200

Engine prime power

kWm

268

280

317

355

444

444

Engine standby power

kWm

310

310

351

391

500

500

Speed

r/min

1500

1500

1500

1500

1500

1500

Engine voltage regulator

1%

0.5%

0.5%

0.5%

0.5%

0.5%

Engine insulation class

Prime L/h

63

69

76

75

80

103

Standby L/h

75

76

84

98

87

123

Lube volume

26.5

38.6

38.6

36.7

91

91

Base tank volume

604

750

750

900

900

900

Coolant volume

28.6

63.9

65.8

65.8

65.9

65.9

Exhaust temp.

Prime 100%C

500

574

524

553

488

488

Exhaust flow

Prime 100% L/s

490

1071

1128

1433

1255

1255

Max. exhaust pressure

Standby mmHg

76

76

76

76

76

76

Cool air flow

50C radiator m3/s

7.93

4.92

5.99

5.99

10.44

10.44

Fan pressure head

50C radiator mmWg

13

13

13

13

13

13

Burning air flow

M3/h

1116

1300

1468.8

1468.8

1944

1944

Units total radiant heat

kWm

30

50

46

53

33

33

100% load fuel

WWW.V-FLO.COM

unit

Model

Generator sets model

Engine model

C11D5

Overall dimensions

NET Weight

WET Weight

kg

kg

D1703-BG

1300

730

1130

361

376

C15D5

D1703-BG

1300

730

1130

370

385

C22D5

4B3 3G1

1753

930

1256

544

609

C33D5

4B3.3G1

1753

930

1256

580

645

C38 D5

4B3.3G1

1753

930

1256

640

705

C55D5

4BT3.3G2

1753

930

1256

711

776

C70D5

4BT3 9G4

1950

10^6

1221

1002

1038

C80D5

4BTA3.9G1

1950

1046

1221

1014

1050

C110D5

4ISB&G1

1977

1046

1311

1162

1200

C150D5

6BTA5-9G2

2404

1100

1472

1167

1216

C180D5

6ISBeG1

2404

1100

1487

1400

1444

C200D5

6CTAA8.3G1

2686

1300

1547

1840

1900

C220D5

6CTAA8.3G1

2686

1300

1547

1840

1900

C250D5

6CTMS.3G2

2686

1300

1547

1940

2000

C275 D5

QSL9G5

3135

1100

1928

2119

2171

C300D5

QSL9G5

3135

1100

1928

2342

2394

C330D5

OSL9G5

3135

1100

1928

2422

2474

C350D5

NT855G6

3549

1100

2078

2860

3050

C400D5

NTA855G4

3549

1100

2078

3037

3227

C440D5

NTA855G7

3549

1100

2115

3157

3347

C500D5

OSX-5G8

3433

1500

2065

4022

4117

C550D5

QSX15G8

3433

150O

2065

4125

4220

WWW.V-FLO.COM

WWW.V-FLO.COM

> Overall dimension and weight

Model

Engine model

C11 DS
C15 D5
C22D5
C33D5
C38 D5
C55D5
C70D5
C60D5
C110D5
C150D5
C180 D5
C200D5
C220D5
C250D5
C275 D5
C300D5
C330 D5
C350D5
C400D5
C440 D5
C500D5
C550D5
C650D5A
565DFG8
660DFGD
C840D5
C900D5
833DFHC
888DFHD
906DFJD
C1250D5A
C1400 D5
C167S D5A
C2000D5
C2250D5
C2500 D5A
2660DQLB

D1703-BG
D1703-BG
4B3.3G1
4B3.3G1
4B3 3G1
4BT3.3G2
4BT3 9G4
4BTA3.9G1
4ISBeG1
6BTA5.9G2
6ISBeG1
6CTAAS.3G1
6CTAA8.3G1
6CTAAH3G2
QSL9G5
QSL9G5
QSL9GS
NT855G6
NTA855G4
NTA855G7
QSX16G8
OSX1SG8
KTA19G8
VTA28GS
VIA28G6
OSK23G3
OSK23G3
QST30G3
QST30G4
KTA38G5
KTA38G9
KTA50G3
KTA50GS8
QSK60G3
QSK60G4
QSK60G8
QSK78G6

100% fuel
Standby power Prime power
consume
(kw)
(kw)
(L/hr)
8.8
8
2.7
12
10.4
3.5
17.6
16
4.9
264
24
7.1
30.4
28
8.4
44
40
11.5
56
60
15
64
58
16
B8
80
23
120
109
33
144
131
36
160
146
41
176
160
45
203
182
51
220
20O
63
240
220
573
264
240
63
280
256
69
320
288
76
352
320
68
400
360
93
440
400
103
520
472
122
565
512
140
660
600
147
672
608
151
720
656
161
833
751
184
888
800
202
906
823
209
1000
900
231
1120
1000
261
1340
1200
309
1650
1500
355
1800
1600
394
2000
1800
446
2660
2400
592

N.W(kg)

Wet weight
(kg)

361
370
544
580
640
711
1002
1014
1162
1167
1400
1840
1840
1940
2119
2342
2422
2860
3037
3157
4022
4125
4225
5730
6389
6550
6700
7152
7712
7960
8650
9099
10324
14649
14863
16690
24637

376
385
609
64 5
705
776
1038
1060
1200
1216
1444
1900
1900
2OU0
2171
2394
2474
3O50
3227
3347
4117
4220
4350
6040
6699
6873
7023
7450
8000
8350
9400
10075
10626
15152
15366
17217
25280

Overall dimensions
(L*W*H)(mm)
1300*730*1130
1300*730*1130
1753*930*256
1753*930*1256
1753*930*1256
1753*930*1256
1950*1046*1221
1950*1046*1221
1977*1046*1311
2404*1100*1472
2404*1100*1487
2686*1300*1547
2686*1300*1547
2686*1300*1547
3135*1100*1928
3135*1100*1928
3135*1100*1928
3549*1100*2078
3549*1100*2078
3549*1100*2115
3433"1500*2065
3433*1500*2065
3419*1285*1906
3900*1423*1942
4047*1423*1942
4593*1502*2066
4593*1502*2086
4297*1448*2082
4547*1702*2332
4470*1785*2229
4565*2083*2225
5105*2000*2238
5811*2033*2756
6175*2287*2537
6175*2287*2537
6175*2494*3116
7158*2251*2535

WWW.V-FLO.COM

WWW.V-FLO.COM

>Cummins diesel generator sets

50HZ , 230V/400V,11kVA-3225kVA