Pt355 Cse Plus

est::
op.::rating matllW
PLUS
LT.S. ltal Trade Services S.Ll.
CSEPLUS
SW: V 5.0.12
J.T.S.ITAL TRADE SERVICES SRL

Via Scarsellini 77
16149 GENOVA (GE)
Ph. +39 0106423396 - Fax +39 0106423513
CE
Web http://www.its-tecnodue.com
E-mail info@its-tecnodue.com
The technical
data and infonnation
Plastic wcJdillg t'quipmcnt
contained
on this manual can be changed
without any notice
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Table of contents
1.
Safety rules according to Directives CEE
2.
Hydra ulic unit main parts
3.
Tech nical data
4.
Cab 1es connecti 0 n
5.
Pas sw0 rd s
6.
Sta rt up
7.
Wh at the icons mean
8.
Pa ra meters setu p
9.
WeIding cycle
10.
Weldin g cycle erro rs
II.
Welding mach ine data
12.
Pipe data PIECE 1 - PIECE 2
13.
Ad diti 0 na1Data
14.
WeIding data
15.
Calibrating the heating mirror temperature probe
16.
Calibrating the ambient temperature probe
17.
Calibrating the pressure transducer
18.
Heating mirror temperature survey during the welding cycle
19.
Black box (Welds database)
2O.
Deletin g the b1ack-box
21.
Header printed on the final report of the welding
22.
Date an d time set up
23.
Lan guage set up
24.
Measu rements unit set up
25.
Pri nter
26.
How to upload the content of the black box to a PC
27.
SeriaI Up load - Hyperterminal
28.
USB CABLE Upload - Memoplan
29.
PEN DRI VE - Memo plan
30.
SERI AL Upload - Memoplan
Addendum A Heating mirror automatic disconnecting device (MDD) for PT315
Addendum B How to adapt the heating mirror and facing tool for the new CSE controL
Ad den dum C 1-butto n
Adden dum D G PS mod ule
AddendumE Battery kit
Addendum F Alarm codes and possible remedies
Plastrc wc!ding equipmcnt
3
4
7
8
12
12
12
13
20
23
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
40
43
44
45
.46
50
52
57
59
60
h Up:! !WWW.it5-tccnoduc.com
operating
CSE PLUS
LT.S. Ital Trade Services S.LI.
mamwl
1. Safety rules according to Directives CEE

IMPORT ANT - Keep the maximum care reading and following the above Waming - Rules -Obligations
the I.T.S. S.r.l. declines aIl responsibilities if are not followed totally
Warning
- Rules - Obligations
The use of machines composed by electrical components and movable parts, it is always a potential danger. ln order to avoid
any kind of accident caused by electrical or mechanical sources it' strongly suggested to read and follow carefully the
following safety rules before operating the machine.
The wei ding machine must be supervised by an operator during the welding cycle
Carefully check the welding machine before use, if some parts are broken or defective and must be substituted, use only
original spare parts.
Without any previous written authorization by the producer any modification can be effectcd on the machine.
TRANSPORT
/ STORAGE
/ SHIPMENT
Weight Kg.52. Keep the maximum care while moving the machine. !l's strongly suggested
frame. The machine can be supplied with an apposite wooden transport box (optional).
place avoiding squashing the hydraulic ho ses
ELECTRIC
to utilize the supplied handles
Store the machine in a dry and safe
CONNECTIONS
The machine is operated by 230 Volts therefore be sure that the power supply plug is supplied with the safety devices
according to the standard requirements, also check that the power supply will be on the range of maximum 20% of the
machine's nominal tension.
Protect the eables from sharp blades or any sharpened body that can eut or damage them.
In case of damage immediately contact I.T.S. Ital trade services sri to purchase original spare parts.
Before connecting the CSE to the Heating Mirror carefully check that the heating mirror plug is disconnected.
Check regularly the cables and the plug and in case substitute by qualify personnel.
Before carry out a reparation or maintenance ail the plugs must with plug out from the power supply
ENVIRONMENT
AL CONDITIONS
The working area must be clean and duly lighted.

conditions or even close to flammable liquids.
CORRECT
Remember
MACHINE'S
It's very dangerous
to utilize the machine
in case of rain or in wheat
OPERATION
to check and read carefully the operating manual before utilizing the machine and the accessories.
Danger
Danger
fJ~
Danger
Danger
'Danger
()
Info
Plastic wdding
Facing tool
The facing phase can start only after the correct insertion of the facing tool in the machine. Move the facing
tool only using the supplied handles and do not move the facing tool by pulling the electrical cable. Do not
remove the scraps while the facing tool is rotating. Carefully check that any person is too closet 0 the
machine during the welding cycle.
Heating mirror
Due to the high temperature of the heating mirror (over 200C) avoid any contact with the metallic part.
Grasp the heating mirror only by the rubber handles! Il is compulsory the use ofprotective gloves. After
switching off the heating mirror is still hot for some minutes.
Squashing danger
To avoid any injury or squashing to operator's limb take the maximum care in opening or closing the
machine clamps as weil as during the pipe's loading.
MDD
The automation of the MDD (automatic disconnecting device of the heating mirror) il is generated by a
gas spring. The movement could be sudden and unexpected, therefore take the maximum care to avoid the
work area of the MDD.
ID number
A label in the back part of the unit identifies each welder. On the label the following
model, series number and producer.
cquipmcnt
data are available:
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op~r<lting lTI:lll<lul
eSE PLUS
I.T5. hal Trad~ Services S.LI.
CSE PLUS
The CSE unit has been designed and constmcted for controlling the Tecnodue field machine up to d. 500mm. The
CSE unit can measure and record the data of welding cycle of PE SO,PE 100 and pp pipes and fittings.
Beside the control function, the printing data machine give a help to the operator during ail the working phases
showing on the display and advising by acoustic signal the pressure and time to be achieved during ail the cycle
welding phases.
The computer according to the mate rial and the wall thickness, once the operator has set up ail the pipe's
parameters, con trois the heating mirror temperature, the welding pressure and times.
At the end of the welding the printing of a final report of the welding cycle will allow the operator to check if the
welding cycle has been do ne correctly.
CSEcan:
Can be connected to the new ITS-Tecnodue
modifications
Survey the heating mirror temperature
machines from the model PTI60 to PT500 with small
Survey and control step by step the welding cycle
Calculate the welding parameters accordingly with a welding norm (pressure, times and temperatures)
Print the final report of the welding cycle
Store 2000 records conceming
Access to weI ding cycle database
Upload the welding cycle database to a pc
2000 different wei ding cycles
2. Hydraulic unit main parts
Front panel
Back panel
1. Control
panel
.- 2. Printer
3. Frame of the hydraulic
unit
4. Quick couplings
--
...
Plastic weJding cquipment
5. I-button
probe
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Front panel description
Keys description and symbol used in this manual
a.
Soft Keys
b.
Left arrow
= [~
f.
Up arrow
g.
Brightness display control
h.
Key 0 or SPACE (during characters insert)
1.
Enter
j.
BACKSPACE (to delete the last digit)
= [-
= [ .]
1.1
c.
Down arrow
d.
MENU key
e.
Right arrow = [.]
Plastic wclding cqllipmclJt
I.-JI
http://wwwjts-tccTloduc.com
Back panel description
"-..
"'-"'.
\
a
a.
b.
c.
d.
e.
f.
g.
h.
Plastic co ver protecting the USB host/seriai ports

Ambient temperature probe
Basic machine connector
Facing tool connector
Fuses
Heating mirror connector
Supply cable
Oil tank
1.
Buzzer
J. Main switch
k. GPS / GSM antennas connector
Plastic welding equipment
3. Technical data
230+20% V
Max 7,7 KW 32 A
50/60:t 10% Hz
Power
Frequency
Consumption
PT500 CSE
PT355 CSE
PT315 CSE
PT250 CSE
PT200 CSE
PTl60 CSE
Weight
Dimensions
Maximum working pressure
Pump's Capacity
Oil Tank
Hydraulic Oil
Operating temperature range
Storage temperature range
Humidity (without condensation)
Plastic weI ding equipment
7,7 KW 32 A
5,1 KW 23 A
5,1 KW 23 A
3,7 KW 16A
2,8 KW 12 A
2,4 KW 10 A
52 Kg
630 x 310 x 435
120 bar
3,4 l/min 2800 rom
II
ISO 46
-20 ... +60C
-40 ... +85C
95%
'l'
i ~.
4. Cables connection
Facing tool and heating mirror connections
Basic machine connection
Quick couplings connection
('l'cruting manmll
LI' S. Hal Trude
SCI"VIClS
S.d.
How to install the micro switch on the basic machine

Place the cable with the micro switch by fixing the miero switch support on the basie machine with the supplied screws
as shawn in pictures below
Fix the microswitch support
Back view of basic machine
With the appropriate screws fix the microswitch
By screwing the 2 M5 screws
Select the appropriate striker
>
Warning!!!
Take the maximum care when you insert the striker in the hollow cave of the basic machine. The cave
must be c1ean and the striker must be inserted at the bottom of the cave!!!
If, by chance, the striker is not properly inserted the microswitch could be damaged when completely
open the trolleys because the button could be pushed more th an its nominal resistance.
Insert the striker in the basic machine hollow cave.

The trolleys must be not completely open
Fix the striker with the appropriate screw
Use an Allen key
Now the machine is ready to be used with the CSE

control unit
10
\,.
<:",
LI"'"
Installing the brass striker on the basic machine

(Models 160-200-250-315-355-500)
On the striker has been punched the model of the machine for which has been built.
Each PT machine has its striker, except PTl60 and PT250 that use the same striker (shown in
picture)
For the PT500 the striker is totally different and must be assembled and adjusted on the machine as
follows
PT 500 striker
Place the striker on the PT500 basic machine

considering the position of the microswitch
Fix the striker with the supplied screws by an

Allen key
Adjust the projection of the striker by acting on

the nut shown above
11
5. Passwords
There are 7 passwords that let the operator acccss to seven levcls of set up.
The password for level 1st to level 4'h are available only for the programmer of the machine and will be not supplied to
the users. The low level (7'h) is 4321.
You will find the other password in a separate file. Keep the password with the maximum care.
6. Start up
To switch on the machine conncct the power supply cable and
act on the main switch.
Vou can control the brightness of the display acting on the
appropriate key on the front panel of the CSE.
To start to operate with the machine you must enter 7'h level
password (432t) and push the Enter key 1...,1.
If date and time does not correspond to your

local datetime, you can simply update this data
following the procedure shown in chapter .
Sometimes the battery could be low, in this case
the display show date and time equal to O. To
charge the battery plug and switch on the CSE
unit. For a complete charge the machine takes at
least 8 hours.
Once connected the welding machine to CSE unit you can, if you nccd, calibrate the heating mirror
(please check the rcfcrence paragraph)
7. What the icons mean

During the welding cycle on the left side of the screen some icons will be displayed.
By pushing the related key [~
] you can obtain the results shown by the following table:
Icon
Results obtained
[88
The machine closes the trolleys
B8
The machine opens the trolleys
The machine starts the facing tool
The machine stops the facing tool
starts the procedure to check the

[C!()()~lThe machine
pipe's alignment and sliding
[OtIO]
The machine stop the procedure to check the

pipe's alignment and sliding
12
8. Parameters setup
CD
As soon as the machine has been switehed on, wait for few
second
INmAUZlNG
SYSTEM
Il
[1
For 2 seconds you can see, on the display, the software

release number.
WAIT ..
Sotlw V.4.0.0
HRT3 1.5
ENGUSH
Select the wclding standard to be used

WElDING STANDARD
Ifby chance, you have selccted the ISO standard it is

compulsory the use of I-BUTTON (containing the
operator's data).
:1
B
And push the enter key [...]
Language
~=DK
INSERT CODE
B
.1
Ifrequired, you can modify the following parameters:
= ESC
)
)
)
)
IV
VI
Operator's Name
DVS
After fcw seconds the MACHINE asks for the level 7

password
Vou must Digit the 7th level password (4321)
DVS
=ESC
~=OK
OPERATOR
DATA
OPERATOR
: DAVEJ.
LANGUAGE
: ENGUSH
1.
13
Ol'cratin g m:mua l
('SI.. VLl.JS
Now the display shows the following values:
Pressure and relative measurement unit

Ambient temperature and relative measurement unit
Real heating mirror temperature and the temperature
calculated from the welding norrn
date and time
tmG
The upper field has used by the MACHINE to

show message or alarrn notification to the
operator
The right arrow key [.]
1 P Cbor)
1n~
let the operator to
('C)
Ill.8
~
~
= OPEN
MENU
07/04/06
10:36:13
1 REAL
2001
iCALe.
2lol
+=NElIT
insert the data conceming the welding cycle and

following the star! of the welding cycle
With the MENU key you can access to the set up
menu of the MACHINE
14
Welding machine data

If necessary you can set up the following parameters:
SeriaI number
Cylinder section
To modify a parameter
soft key [~
+1
you must push the correspondent
CE)
CE)
CE)
CE)
] and you must digit the new value. To
confirm the new value push the key enter
[.-J ]. (For
more details check the chapter: modifying
the parameters)
Push the right arrow
: PT250
MODEl
SERIAl
1.
MACHINE DATA
: 12074B6B
NUMBER
LAST REV. DATE
: 01.12.07
CYL. SECTION
: 5.89 (cm)
key [. ] to proceed
Pipe data
If required you can modify the parameters
piece no. 1 and piece no. 2 to be welded:
Piece 1 type
Diameter
SDR
Material and welding standard
concerning
the
+1
1.
PIECE 1 DATA
CE)
CE)
PIECE 1 TYPE
:STRAIGHT
PIPE
DIAMETER 1
: 200 (mm)
CE)
CE)
SOR 1
: 17.00
PIECE 1 MATERIAl
: PE80 DVS 2207-1
Note: the MACHINE caleulates the welding parameters

on the date related ta piece no. 1
To continue push the right arrow
+1
key [. ]
CE)
CE)
CE)
CE)
15
1.
PIECE 1 DATA
PIECE 2 TYPE
:STRAIGHT
PIPE
DIAMETER 2
: 200 (mm)
SDR 2
: 17.00
PIECE 2 MATERIAl
: PESO DVS 2207-1
LI,:)
!tal 'In,leic ScnlCcs S.u.
Additional Data
If required you can modii)' the following parameter:
Job number
+1
To continue push the right arrow key [. ]
CE)
CE)
CE)
CE)
JOB NUMBER
ADDITIONAL
DATA
1.
:1
Welding data
The operator could change each parameter.
You can select ail the parame ter shown in the right figure
by using the Up and down arrow key. [ -
+1
g.8 ('C)
/ . ]
212
The parameter selected shown a little black circle on his

left. (To change thesc parameters check the chapter
welding data)
1.
WELDING DATA
(bar)
(s)
1: ..
2: 118
3: 8
1: 17.7
o
o
o
2: 2.4
4: 8
5: 17.7
5: 942
6:0
6:0
To continue push the right arrow key [. ]

The machine will enter into the movements control screen
16
Facing phase
FAONG OPERATIONS
1
] corresponding
to the icon 1
icon starts blinking

The trolleys will be completely opened
The trolleys will be c10set and the pipe's end will
be in contact with the facing tool with a pressure
equal to the drag pressure more 5 bars
('C) I~
P (bar)
El
~
= ESC
FAONG OPERATIONS
Push the arrow key [~]
CE>
CE>
CE>
CE>
You can increase or decrease the facing pressure
icon
lfiS
1
('C)I~
I~;
P (bar)
El
= ose
].
corresponding
to the
to end the facing phase
The machine opens the trolleys
Remove the facing tool

Remove the scraps
If the results of the facing phase is satisfactory
FAONG OPERATIONS
1
you can push the Enter key [
...-J]
CE>
CE>
CE>
CE>
to proceed with
the next phase
lfi S
(@ 1. The
by acting on the arrow keys [ .. / .
Push the arrow key on the left side of screen

[~
CE>
CE>
CE>
CE>
Insert the facing tool between the trolleys taking

care to eorrectly hook the facing tool safety
microswitch
I~I
lfi S
1
('C)~
~;
P (bar)
El
= OSt
g=OK
To repeat again the facing phase push the arrow

key on the left side of screen [~
corresDondim!
to the icon
[(@ 1
17
Pipe's alignment and sliding phase
SUPPING
Push the arrow key on the left side of screen

[~
] corresponding
icon starts blinking
to the icon
[Dlilll, the
)
)
)
)
Ifi.8
The machine completely opens trolleys

When the trolley starts closing the machine notes
the drag pressure
When the pipe's end will be in contact the
pressure inerease for 5 seconds to reach a
pressure just a little bit over the welding pressure
P (bar)
8=ESC
)
)
)
)
Gill:]
SUPPING
AND AUGNAMENT
1
Ifi.8
1
('C)~
P (bar)
El
~
0
'sc
a bar
A fter 5 seconds to pressure deerease to
The operator must check if the pipes are slid and he

must execute the alignment operation by acting on
the nut of the tie rods.
Executed the verifications
CD
push the Enter key
[~].
CHECK AUGNAMENT
PRESS ENTER TO CONTINUE
The machine completely opens the trolleys and

after closes the trolleys for few centimetres (this is
neeessary for the use ofMDD)
Push the Enter key [ ~]
~=a,
to proceed with the next

SUPPING
phase
AND AUGNAM ENT
To repeat again this phase push the arrow key on

the left side of screen [~
icon
('C)~
AND AUGNAMENT
] corresponding
)
)
)
)
to the
iDlilli
18
Ifi.8
1
('C)
P (bar)
El
~
0
ESC
goa,
rS
H:1 Tmde
SC.f\lCl'S
S.r.1.
Welding temperature achievement
Il is compulsory wait until the heating mirror

reaches the required temperature
At this moment you can only move the trolleys

by acting on the keys on left of the screen [~
W_AI_T_FO_R_H_,_M_IR_R_O_R_TE_M_P_,
__
[~(81
18)(81
El
= ESC
corresponding to the required movement
When the heating mirror reaches the required

temperature on the screen it is visible the symbol
[~(81
[8)(81
of Enter key [ ...-J]
W_AI_T_F_O_R_H_,M_I_R_RO_R_T_E_M_P,
P (bar)
0.0
('C)
El =
Push the enter key to proceed with the next phase
ESC
Qj=OK
tL ,1_ _0
11
Now, the machine enters in the starting screen of

the welding cycle.
Itl ~ 1REAL
('C)
CALC,
212
IIIP
212
(bar)
IREAL
CALC,
1
21.0
21.3
INSERT HEATING MIRROR

1
Plastic we1ding equipment
19
9. Welding cycle
Welding cvcle screen

During the welding cycle the display will show:
A.
B.
C.
D.
E.
F.
G.
H.
Welding cycle graph

Heating mirror temperature
Calculated temperature
Warning/alarm field
Chronometer
Real pressure
Pressure calculated
Messages
o
p
E
B
F
G
The menu key let the operator suspend or end the record
of welding cycle
Start of the welding cycle
Insertthe
heating mirror between the trolleys
Push the key Enter
The machine close the trolley and when the pipes

get in touch with the heating mirror, the pressure
reach the calculated value
After 30 seconds the CSE switch off the engine

of the hydraulic unit engine
.-J]
Head formation phase
On the welding graph the number 1 is now

blinking
The chronometer
On the upper left corner of the screen you can see

the value of the bead height
Once the bead height has been achieved,

immediately
starts
Push the Enter
key [
21.0
21.3
.-J]
20
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Heating phase
The pressure deerease under the maximum

calculated value, the CSE switch off the
hydraulic unit engine after 10 seconds
The chronometer
The lower row show that we are in the heating

phase
[fI1-usl
PtLn 3V---/;---J
start the countdown
III .8 1ReAL
('C) 1CALC.
212
212
4.0
ReAL
(bar) 1 CALe.
> 5.9
HeATING
Change over phase

Within 4 seconds from the end of the phase 2 the machine
emits a acoustic warning
The changeover
chronometer
The CSE unit opens the trolley
If the machine has not any MDD device,

manually remove the heating mirror in the
fastest way possible
time countdown
The machine completely

close it a ain
begin on the
.8
('C)
212
ReAL
2.0
CALC.
212
CALe.
21.3
ReMove HeATING MIRROR
opens the trolley and
Ramp phase
h,~D---/;---J
181
As soon as the changeover phase ends, the machine

immediately begins the ramp phase countdown. On the
welding graph the number 4 starts blinking
REAL
III .8 1ReAL
('C)
The pressure increases to the calculated value
CALC.
212
212
(bar)
-s
1
t
ReAL
6.0
CALC.
21.3
BRING UP PRESSURe
1
Coolim: phase
[B] -6991
At the end of the ramp phase automatically start the

countdown for the cooling phase (phase 5)
After 10 seconds the CSE unit switch off the hydraulic
unit engine maintaining the welding pressure and
eventually restoring in case of pressure decrease
ReAL
21.0
CALe.
21.3
COOUNG
21
tT.S. Ital 'T'rade Scrncl's
(SI PLI::>
11
le 1-6001
~2---,
Ig.8 1REAL
Welding cycle and printing
('C)
S.1'.i.
D--m---l
It
212
212
CALC.
1
1
(bar)
REAL
CALe.
t
21.0
21.3
COOUNG
At the end of the eycle the CSE ask for printing the final
report of the welding cycle.
Push the Menu key (Esc) to cancel the printing
Push Enter
[.-J]
CD
to confirm the printing
WELOING CYCLE CORRECT

PRlNT WELOING DATA
Il
a=ESC
Il
~=OK
CD
If you confirm the display advise that the machine is
printing.
PRlNTING DATA
Il
Il
[+-1]
to begin a new welding cycle.
(the display will show again the first screen containing

the values relieved by the machine)
CD
At the end of the printing phase the display show a

message asking if you want to continue.
Push the enter key
WAtT ....
Il
ail
END PRINTING
li
g=OK
22
1 T' 'l. !ta' 'fmdc Scn,C\.'s S.l L
l'Lt ,:-)
10.
Welding cycle errors
During the welding cycle ail welding cycle errors will be

shown in the upper row of the screen. The CSE emits an
acoustic warning!
CD
WELDING CYCLE ERROR
PRINT WELDING DATA?
Il
The errors compromise thc rccording of the welding cycle
only in the case that the warning messagcs last over the
allowed limit. ln this case the welding cycle will be
immediately stopped
El
Il
g=OK
= ESC
The CSE records thc following errors:

Errors concerning the pressure value. Ifthese
errors last more than 20 seconds.
Errors concerning the temperature of the

heating mirror. If these errors last more than 20
seconds.
Errors concerning the time of the different
phases. The limit of these errors depends on
welding nonn chosen for the welding cycle
STOP WELDING CYCLE?
El
If you want to suspend or end the recording activity on the

welding cycle you must tirst push the menu key and after
the enter key
[+-J]
to contirm. If you push the menu key
twice the recording is suspended between the tirst and the

second pushing
Plastic weI ding equipment
~=OK
= ESC
~.g
REAL
212
('C)
CALC.
212
I, P
(bar)
REAL
21.5
CALC.
21.3
COOUNG
1
23
11.
Welding machine data
From the 1st screen push twice the right arrow

display will show the scrcen concerning
per figure aside)
Ta modify a parameter
[~]
key [.]
The
the machine data (as
CV
CV
CV
CV
you must push the relative soft key
and insert the desired parameter.

Model
Ifyou push the first upper sofl key [~],
+1
MDDEL
: PT250
SERIAL NUMBER
: 41163556
LAST REVISION DATE
: 01.12.07
CYL. SECTION
: 5,89 (cm)
you can select
between the different presct model ofwelding machine

This parameter has been protccted, therefore you must digit the
SUPERVISOR
password
and push the enter key [
You must select thc appropriate
Oncc sclected the appropriated
INSERTCODE
key [ -
.-1]
IV
VI
B
/ .. ].
model push the key enter [
model of thc machine by
acting on the up and down arrow
.-1].
= ESC
Q)=OK
MODEL
The display will show again thc previous sereen

Seriai number
of the machine
1f you push the second upper sofl key [~
:1
], you ean acccss to
the serecn for entering the seriai number of the machine.

The upper row shows the actual seriai numbcr stored by the
CSE.
Digit the seriaI number of the machine by acting on the
numerie keyboard. The second row shows the number that you
are entering.
To store the new seriai number push th ce enter key [
.-1]
= OPEN MENU
can be modified
PT 250
PT 200
~=OK
SERIAL NUMBER
56453423
or
push the Menu key ta return to the orevious sercen

Last revision date
Shows the last revision date. This parameter
only by the distributor
1.
MACHINE DATA
~I
8=ESC
Q)=DK
INSERT CODE
1
Afler acting on the appropriate soft key, you ean modify the
eylinder section. This parameter has been protected, therefore
you must digit the SUPERVISOR
password and push the
enter key [
EJ
.-1]
.-1].
CYL SECTION
You ean push the menu key ta

l(cmA2
5,89
return ta the previous screen without saving the change.

The key +/- do cs not affect the entered data.
~I
~=OK
= ESC
Enter the new section by acting on the keyboard and confirm

the data pushing enter [
IV
24
l(cmA2)
B=ESC
~=OK
12.
Pipe data PIECE 1 - PIECE 2
From the 1st screen push three times the right arrow
To modify one of the shown parameters
appropriate
soft key.
key [. ]
you must push the
[~]
Piece 1 Type
To modify the piece 1 type
you must push the appropriate
soft
PIECE 1 DATA
key.
To modify the piece use the UP and DaWN arrow

[ .
[~]
key
/ .. ]. Once you reach the required value please confirm
by pushing the enter key
[.-J ].
CE>
CE>
CE>
CE>
PIECf 1 TYPE
: STRAIGHT
DlAMETER
: 1200
PIPE
(mm)
(mm)
SOR 1
: 33,00
PIECf 1 MATERIAL
: PElOO DV$ 2207-1
Piece 1 Diameter
To modify the Piece 1 Oiameter you must push the appropriate
softkey
P1ECE 1 TYPE
[~]
$TRAIGHT PIPE
Thc upper row shows the actual stored value.
11
Enter the new Piece 1 diameter by acting on the keyboard and

confirm the data pushing enter
[.-J].
fL.ANGE ADAPTER
G=ESC
Vou can push the menu
1
1
~;OK
key to return to the previous screen without saving the change.

DIAMETER
Sdr 1
To modify the PIECE 1 SOR you must push the appropriate
soft key
~I
[~]
The upper row shows the actual stored value.

Enter the new Piece 1 Sdr by acting on the keyboard and
confirm the data pushing enter
[.-J ].
I(mm)
El;
I(mm)
1200
Vou can push the menu
g);OK
ESC
SOR 1
key to return to the previous screen without saving the change.

1
Piece 1 Material
~I
To modify the Piece 1 Material you must push the appropriate

soft key.
I(mm)
I(mm)
[~]
E];ESC
~
To modify the Piece 1 Materialuse
key [ .
33
the UP and DaWN arrow

PIECE 1 MATERlAL
/ .. ]. Once you reach the required value please
confirm by pushing the enter key
[.-J ].
11
8;ESC
~;OK
25
PElOO DVS 2207.1
PElOO OVS 2207-1
~;OK
13.
tT.S. Ha1Tradc S(Tviccs S.LI.
('pen.Hing mamml
Cf>L PLUS
Additional Data
From the 1st sereen push four times the right arrow key [.]
+1
CE>
CE>
CE>
CE>
In this sereen you ean modify the data eoncerning the job
number
ADDmONAL
JOB NUr-IBER
1+
DATA
:1
Job number
JOB NUMBER
To modify the operator's name you must push the appropriate
soft key [~]

The upper row shows the aetual stored value.
Digit the number of the job and push the enter key
~I
[.-J ]
You ean push the menu key to retum to the previous sereen
without saving the ehange.
26
EJ
1
EJ=ESC
~=OK
14. Welding data

From the 1st sereen push five times the right arrow
key
[.]
.1
In this sereen you ean modify the welding parameter

ealeulated by the CSE (ail the values arc proteeted by a
password):
Move the selector (black dot) on the parameter

to modify by acting on the keys [ -
Push the enter key [
o 1:
(b)
o 2: 118
1: 17.7
2: 1.4
5: 17.7
o
o
o
6: 0
a 6:0
]:8
4:8
5: 941
]
INSERT
V
TOR
for the and push enter key [
(s)
.-1]
The CSE ask ta digit the password:

Digit the SUPERVISOR
-OPERA
password
/ .
1.
DATA
212
Ta modify a parameter:
WELDING
g.8 t'C)
CODE
IV
[3 =ESC
.-1]
~=OK
HEATING MIRROR TEMP.
If, for example, you have ehosen ta modify the

temperature, you must digit the new value by
acting on the keyboard
Push the enter key
~I
EJ
[o-l ] to eonfirm
~I
EJ
~I
EJ
I(bar)
118
les)
150
I(s)
8=ESC
.1
.-1] to eonfirm
Q)=OK
210
P
o
27
tt
1: 25,0
1: .
tt
tt
o 3:8
o 5: 17.7
o
o
o 6:0
6:0
(s)
o 2: uo
(bar)
o 1:1.4
Ali the modified data will be marked with the symbol #.

ln the next welding, if the data related ta the pipe will be
not modified again, the CSE will ask to confirm if you
want to maintain the modifications
1.
WELOING DATA
g.8 ('C)
You ean push the menu key to return ta the previous

screen without saving the change.
25,0
Qj=OK
The upper row shows the aenml stored value.
l(b")
PHASE 2 TIME
Vou ean push the menu key to return to the previous

sereen without saving the change.
If. for example, you have chosen to modify one

of the phase time, you must digit the new value
by acting on the keyboard
17.7
8=ESC
.-1] to eonfirm
I('C)
Qj=OK
If, for example, you have chosen to modify one

of the pressure, you must digit the ncw value by
acting on the keyboard
220
PHASE 1 PRESS
!toC)
6=ESC
You ean push the menu key ta return ta the previous

212
4:8
5: 942
L!
Li"
"
II
15. Calibrating the heating mirror temperature probe

To operatc this operation kindly follows the below steps:
1. When the heating mirror reaches the welding temperature wait even 10 minuts
2. Follow the procedure here below
From the 1st sereen push the menu key to acecss to the
MAIN MENU sercen. From the main menu sereen push
the soft key [~
>
>
>
>
] related to the SETTINGS voice.
Now push the soft key [~
MAIN MENU
] related to the 110
SEmNGS
MANUFACTURERSEmNGS
DATE/TI"4f/LANGUAGf
BLACKBOX
SETTINGS voiee
SETTINGS
>
>
>
>
Select the voiee CALIBRA TIaNS by acting on the

appropriate soft key [~
SElf CT Mf AS. UNIT

1/0 SmING.s
CONTROLS sfTTINGS
CUENT WELDING CYCLE
I/OSETTINGS
>
>
>
>
Select the voiee TEMP. TRANSDUCERS CALIB. by

acting on the appropriate soft key [~
COM SEmNGS
CAUBRATIONS
TEST IN/OUT
I-BUTTON PROG.RAMMING.
CAUBRATION5
>
>
>
>
TEMP. TRANSDUCER$ CAUS.

PRESS.TRANSDUCfRS CAUB.
VALVES CAUBRATION
POS. TRAN,SDUCERCAUB.
Select the voice MIRROR TEMP. TRANSDUCERS

TEMP. TRANSDUCER CAUB,
CAL lB. by acting on the appropriate soft key [~
>
>
>
>
key
NIRROR TEMP. TRANSDUCERS CAUS.

AMBlENT TEMP TRANSDUCERS CAUB.
IN5ERT CODE
Digit the SUPERVISOR password and push the enter
[.-J]
VI
a
By acting on the UP and Down arrow key [ . / .. ]

You can inerease or deerease the value.
Il?
= ESC
~:OK
Once you reach the desired value push the enter key
[.-J]
MIRROR TEMP, TRANSD. CAUB,
to confirm
You can push the menu key to return to the previous
TRANSD, SIGNAL (0 .. 1013) :

MEA$URED TEMP. (OC):
NEW VALUE (oC) :
a:
ESC
28
~
~
c:EO ....
~:OK
l.
16.
Calibrating the ambient temperature probe
To operate this operation kindly follows the below procedure:
From the 1st screen push the menu key to access to the
MAIN MENU screen. From the main menu screen push
the soft key [~]
>
>
>
>
related to the SETTINGS voice.
MA!N MENU
] related to the IIO
SETTINGS voice
$ETTINGS
MANUFACTURER SEmNGS
DATE/TIME/LANGUAGE
BLACK BOX
SETTINGS
Select the voice CALIBRATIONS

>
>
>
>
by acting on the
SEUcr
Select the voice TEMP. TRANSDUCERS CAUB.

by
UNIT
NEA$,
1/0 SETTINGS
CONTROL5 SETTlNGS
CUENT WElDING CYClf
1/0 SETTlNGS
>
>
>
>
COM SETTINGS
CAUBRAnoNS
TEST IN/OUT
I-BUTTON
PROGRAMMING
]
CAUBRATION.$
>
>
>
>
TEMP, TRAN.$DUCERS CAUS.

PRESS. TRANSDUCERS CALlB.
VALVES CAUBRAnONS
POS. TRANSDUCER CAUS,
Select the voice AMBIENT TEMP. TRANSDUCERS

CALIB. by acting on the appropriate soft key [~
TEMP. TRANSDUCER
>
>
>
>
key
CAUS.
NIRROR TEMP. TRANSDUCER5 CAUS.

AMBlENT TEMP TRANSDUCERS CAua.
password and push the enter
[+-l]
INSERT CODE
V
By acting on the UP and Down arrow key [ . / .
You can increase or decrease the value.
EJ
17
g=OK
=ESC
AMBlENT TEMP. TRANSD. CAUS.
TRANse. SIGNAL (0 .. 1023) :
[+-l]
MEASURED TEMP. (OC) :
to confirm
NEW VALUE (OC) :
E!
29
= ESC
Del
OCJN
g=OK
/"
PLt;')
17. Calibrating the pressure transducer

When change the pressure transducer might be necessary calibrate the pressure value. To operate this operation kindly
follows the below procedure:
From the 1st screen push the menu key to access 10 the
MAIN MENU screen. From the main menu screen push
the soft key [~
CE>
CE>
CE>
CE>
] related to the SETTINGS voice.
+1
] related to the 1/0
SETTINGS voice
SETTlNGS
MANUFACTURER SEmNGS
DATE/TINE
BLACK BOX
$EmNGS
Select the voiec CALIBRATIONS

by acting on the
CE>
CE>
CE>
CE>
CE>
CE>
CE>
CE>
I/OSEmNGS
(OHTROLS $ETTINGS
eUENT WELDING CYQ.f
key
TEMP. TRANSDUCER5 CAUiS.

PRESS. TRAN5DUCERS CAUB.
VALVES CAU8RATION
POS, TRANSDUCERS CAUS.
lNSERTCQCE
[.-J]
CAUBRATIONS
1
SELECT MEAS. UNIT
Select the voice PRESS. TRANSDUCERS CALIB. by
1.
rotAIN MENU
El
IV
=ESC
g=OK
PRESS. TRANSO. CAllB.
] related to the close trolleys
18lt8]
[(B)(E)i
icon.
The machine closes the trolleys and the pressure
increases to the maximum value
El =
o:==J
TRANSD. SIGNAL
MEASURED PRESS. ~
ESC
PRESS. TRANSD. CAU8.
By acting on the UP and Down arrow key [ . / .

You can increase or decrease the value.
GIEl
[(B)(E)i
10
MEA$URED PRESS.
c=:!!IT]
NEW VALUE
El =.se
[.-J]
to conftrm
You can push the menu key to return
TRANse. SIGNAL
..
g=OK
the previous
30
hup:/ /www.its-tecnodue.com
18. Heating mirror temperature survey during the welding cycle

From the 1st screen push the menu key you will acccss
ta the main menu sereen
MAIN MENU
11is possible ta switch off the heating mirror temperature

survey during the welding cycle. In this case the value
concerning the heating mirror will be not saved in the
weld database
From the main menu select the SETTINGS
acting on the appropria te soft key [~
CE>
CE>
CE>
CE>
voice by
SETIINGS
MANUFACTURER SEnINGS
DATE/TIME
BLACK BOX
SETTINGS
Select the voice CO;'o/TROLS

the appropriate
soft key [~
SETTINGS
>
>
>
>
by acting on
SELECT MEAS. UNIT

1/0 SETIINGS
CONTROLS SETIINGS
CUENT WELDING CYCLE
CONTROLS SEmNGS
Push the key [~
] rclated ta the voice MIRROR
CE>
>
CE>
CE>
T.
CONTROL

key
password and push the enter
I-BUTION LOGIN
:ND
MIRROR T. CONTROL
:YES
TROLLEYS MOV. P.
:60.0 (bar)
MIRROR MOV. PRESS.
:90.0 (bar)
INSERT CODE
[+-1]
VI
By acting on the UP and Dawn arrow
key [ .
El
/ .. ]
IV
You can include or not the heating mirror survey during

the welding cycle.
Push the enter key
Qj=OK
= ESC
MIRROR T. CONTROL
[.-J ] ta confirm
1
You can push the menu key ta return ta the previous

:1
t!J lEI
31
= ESC
YES
NO
1
~=OK
1T S
19.
Ita
1n1(.I(, SIYlC(,'S
Black box (Welds database)
~G
1P
In*
From the 1st screen push the Menu key
The display shows the MAIN MENU. From the main

menu you can access ta the following parameters:
SETTINGS
MANUFACTURER
DATE/TIME/LANGUAGE
BLACK BOX
SETTINGS
By Acting on the related soft key [~
I~
(bar)
S.i.i.
] you can access
In.81
REAL
('c) ~
= OPEN
ICAlC.
MENU
2001
2101
NEXT
MA1N I>4ENU
CE>
CE>
CE>
CE>
07/04/06
10:36:13
SEmNGS
MANUFACTURER
SETIINGS
DATE/lIME
BLACK BOX
ta the BLACK BOX menu

The BLACK BOX menu shows the following voices:
BLACK-BOX
1
VIEW
CE>
CE>
CE>
CE>
DELETE
UPLOAD
TICKET HEADER
Ta check the welds contained in the database act on

the soft key [~
VIEW
DELETE
UPLOAD
TICKET HEAD ER
] related ta VIEW
You can view ail the data concerning a single weiding by

acting on the Right arrow key [~]
WElDING
You can select the
other welds by acting on the Up and Down arrow key
: 10/04/06
DATE
WElDING
TIME
: 10:0B:30
AMBlENT
TEMP.
: 15('C)
INERlIAl
[ . / . ]. In the right lower corner of the screen you

can find the total numbers of records/welding stored at the
moment by thc MACHINE. As weil as the reference
number of the welding record selected.
1.
BLACK-BOX
PRESS.
uml
: 9.9 (bar)
12/12
1
El =.sc
g=~
BLACK-BOX
SERIAl
By pushing the menu key (ESC) you will return

to the black box menu
MODEl
From any screen concerning the database you can push the
following keys:
By pushing the enter key the MACHINE will
print the ticket concerning the selected welding
: PT 250
(emA2)
: 5.89
MATERIAl
: PE80 DVS
DIAMETER
: 160.0
ul-~I
32
: 2225
NUMBER
CYL. SECTION
12/12
1
~=~
(mm)
El =
ESC
By acting on thc Right and left arrow key [ ] you

can browse the data concerning each phasc of the welding
+1
Phase 1 (Bead formation phase)
CALC.
REAL
MOD.
ERR.
(bar)
21.3
21.2
(s)
21
NO
NO
NO
NO
('C)
-- -
PHASE N. 1
As you can easily note the display shows if sorne

pararneters has been modified (MOD.) or if the machine
has recorded sorne error (ERR.) concerning thc welding
n.8
Ul-ll
1.
BLACK-BOX
- --
---
[;l]=~ El =
12/12
--
ESC
By acting on the Right and left arrow key [ ] you
+1
can browse the data concerning each phase of the welding
REAL
MOD.
ERR.
(bar)
11.4
1.5
(s)
94
93
('C)
214
212
NO
NO
NO
NO
NO
NO
PHASE N. 2
Phase 2 (Heating phase)
P
ln this phase the MACHINE records data concerning the
pressure, time and temperature
1.
BLACK-BOX
n.8
.tl-ll
CALC.
11/12
~-~
-ESC
+1
CALC.
PHASE N. 3
Phase 3 (Changeover phase)
In this phase the MACHINE records data concerning the

time.
1.
BLACK-BOX
(bar)
(s)
n.8
U1-ll
('C)
--
REAL
MOD.
- --
- --
NO
- --
- --
~=~
12/12
ERR.
- -NO
--
-- -
B =
ESC
+1
CALC.
PHASE N. 4
Phase 4 (Ramp phase)

time.
n.8
Ul-ll
(bar)
(s)
('C)
12/12
--
- --
- --
NO
- --
- --
g=~
ERR.
- -NO
- -El_ESC
1.
(s)
n.8
U1-ll
REAL
MOD.
ERR.
21.3
21.5
773
773
NO
NO
NO
NO
- --
- --
-- -
CAle.
(bar)
('C)
MOD.
BLACK-BOX
PHASE N. 5
REAL
--
+1
P
1.
BLACK-BOX
12/1'2
g=~
-- -
8 =uc
Phase 5 (Cooling phase)

pressure and time.
33
20.
Deleting the black-box
From the MAIN MENU select the voice BLACK BOX

by acting on the appropriate soft keys [~
)
)
)
)
From the BLACK BOX menu select the voice DEL ETE
by acting on the appropriate soft key [~
BLACK-BOX
].
VIEW
DELETE
UPLOAD
TICKET HEADER
Ta delete the content of the black box you must digit the
SUPERVISOR password and push the enter key
INSERT CODE
[.-J]
IV
lfl
You can push the menu key to return ta the previous

screen
= ESC
[.-J] to confirm or push the Menu
DELETE BLACK-BOX
CONTINUE?
Il
key ta return to the BLACK BOX menu
El
~=OK
CD
The machine asks ta continue or not ta delete the black

box
Push the enter key
34
=E$C
Il
[Q]=OK
21. Header printed on the final report of the welding

BLACK-BOX
1
From the 1" screen select the BLACK

acting on the related soft key [~
From the BLACK
HEADER
BOX Menu select TICKET
by acting on the appropriate
BOX menu by
soft key [~]
)
)
)
)
VIEW
DELETE
UPLOAD
TICKET HEADER
TICKET HEADER
1
Thcre are 3 lines available for the tieked header.

Each line can contain maximum 16 characters
To insert data in the iine, push the appropriate soft key
[~]
)
)
)
)
TICKET HEADER UNE 1 :

TICKET HEADER UNE 2:
TICKET HEADER UNE 3 :
The upper row shows the actual stored value

TICKET HEADER UNE 1
You can insert data by acting on the keyboard.

UP and DOWN arrow
key [ .. / .
With the
1
] you can select
between the upper and lower case. The keyboard use the
sa me system used by the mobile phone SMS system.
Therefore ifyou want to select the letter C, you must
quickly push 3 times the key of the number 2. To cancel
you can use the backspace key. For a blank space use the
key of the number 0
= ESC
..
= ~a
g=OK
Confirm the inserted data by pushing the enter key

35
22.
Date and time set up
From the 1SI sereen push the menu key
~ G
07/04/06
10:36:13
REAL
2001
CALC.
2101
1 P(bar) ~lll.3
1fi:g ('C) ~
= OPEN MENU
referred to DATE/TIME
ln the menu DATEITIME/LANGUAGE
[~
CE>
CE>
CE>
CE>
acting on the appropriate soft key select SET

DATE/TIME
CE>
CE>
CE>
CE>
MANUFACTURERSETIINGS
DATE/TIME
BLACK BOX
DATE/TIME/LANGUAGE
INSERTCODE
VI
El
......
You can modify the date and time acting on the UP and
DOWN - RIGHT and LEFT arrow key
].
IV
= ESC
~=OK
SET DATE/TIME
(dd/mm/YY):
You can confirm pushing on the enter key [....]
!!!/04/06
(hh/mm/ ): 14:51:10

screen without saving the changes.
El
SET DATE/TIME
key [....]
SETIINGS
] by
= NEXT
MAIN MENU
Push the soft key [~]
36

= ESC
~=OK
23. Language set up
~ G
From the 1" screen push the LEFT arrow key [ .].
1 P (bar) 1 21.5
III
('C)
[3 =
Ill.8
OPEN Mf NU
07/04/06
10:36:13
1 REAL
2001
1 CAle.
2101
=NEXT
OPERATOR DATA
CE)
CE)
CE)
CE)
referred to LANGUAGE
OPERATOR
: DAVEl.
LANGUAGE
: ENGUSH
INSERT CODE
IV
VI

key
[.-J ]
El
~=OK
= ESC
LANGUAGE
By acting on the UP and DOWN key [ . / ... ] select

the required language
Confirm by pushing on the enter key
li
[.-J ]
El
You can push the menu key to retum to the previous

37
= ESC
ENGUSH
E$PANOL
g]=OK
24. Measurements unit set up
tm G
From the 1st screen push the menu key
1P
1
I~
(bar)
n ~,
('C)
= OPEN MENU
referred ta SETTINGS
CE>
CE>
CE>
CE>
1 REAL
2001
1 CALC.
2101
=NEXT
MA1N MENU
ln ~
07/04/06
10:36:13
SETTINGS
MANUFACTURER SETTINGS
DATE/TiME/LANGUAGE
BLACK BOX
SETTINGS
1
ln the menu SETTINGS [~
] by acting on the
CE>
CE>
CE>
CE>
appropriate soft key select SELECT MEAS. UNIT
SELECT MEAS. UNIT

[/0 SETTINGS
CONTROLS SEmNGS
CUENT WELD[NG CYCLE
[NSERT CODE

key
[.-J ]
VI
8
IV
= ESC
~=OK
Vou can modify the measurement unit by pushing on the

].
SELECT MEAS. UNIT

1
Length: mm, inch

Pressure: bar, psi, kN
Temperature:oC,oF
Ta confirm the changes push the enter key
CE>
CE>
CE>
CE>
[.-J ]
You can push the menu key ta retum ta the previous

screen without saving the changes.
38
l,
1
(mm)
(bar)
1
fi
El
('C)
1
= ESC
~=OK
25.
How to change
Printer
the roll paper
To change the paper roll, proceed as follows

o
Open the printer cover and press down the swinging support
o
o
o
of the print mechanism
at the point PUSH
fnsert thc cnd of the roll in the slit of the print mechanism;
Press the FEED key; a few ccntimetres ofpaper automatically feed out of the printer;
Rc-close the swinging support, tear off the paper and re-close the cover
WARNING
o
before inserting the paper ensure that it is cut evenly
WARNING
o
Do not print without paper and/or ink ribbon; this leads to the rapid deterioration
o
Do not pull the printer carriage manually when it is switched on,
o
o
Do not put objects inside the printer

A void blows to any part of the printer, both during and after installation
of the print needles
How to change the ink eartridge
Open the door and remove the cartridge by acting on the pointed marked as A on
the picture above
Put the new cartridge on the guidelines
You can stretch the ribbon by acting on the handle B
Close the door of the printer
39
26.
How to upload the content of the black box to a PC
Vou can upload
the content
of the black box to PC in three different
By seriaI cable with Ms HyperTenninal

By USB cable with Memoplan
By seriaI cable with Memoplan
By Pen drive with Memoplan
27.
ways:
Seriai Upload - Hyperterminal
You cao traosfer the data contained by the black box to a personal computer. Herewith below you will find
the procedure to download data to a PC \Vith Windows XP OS. In any case you can acquire data from the
LDU by using other operating systems (UNIX, LINUX, OS X and many others) \Vith a tenninal emulation
program able to read from the SeriaI port ofyou Pc.
\Vindows
procedure:
.,
[-b-
Step I. Load HyperTcnninal:
Click Start > Run
ln the box which appears type
in:
c:.
'"
.. _ ......
~'r':Q~~i'il
.'
~%
HYPERTRM
'l~",C~
Click OK.
Er'l<"~~"",_"""".,llXO'lor""'c<l"<'lOCl>on
"~
w"
!fyou are using a different version ofms Windows

OS (for example win 2000) maybe you might see the
error message 'Cannot find HYPERTRM'.
You will need to install HyperTenninal:
'ln ~~
~ ~ ~ ~
l~_~;. .
i..
__.L
---_.
-
'!,.-
._
.......... __ ..... _._ ...

.....
"
DQ~
Click Start > Settings > Control Panel>
1 Rcmove Programs.
ln Add 1 Remove Programs select Properties
Add
and then click the Windows Setup tab.

Double-click Communications
Check the box for HyperTerminal
Click OK, and then OK again to install.
Note: You may be asked for your Windows installation
...
..........
"'-todo<ect
.m",""
A,
_._ ..
,~
....
"l".'
.""
......
.;;;~~.
disk for this procedure.
Step 2. When HyperTerminal starts you will be presented with a

'Connection
Description' dialogue box:
Insert a name and click 'Ok' to continue.
Step 3. This dialog th en appears. Click the selection arrow on the

"Corrnect using" list box, and select thc COM port your modem is
connected to - Ilot the modem name.
When you select the COM port, the phone number to dial
boxes are greyed.
Click OK
Enler delails for lhe phone number thal you wanl to dial:
Counlry/region:
C."",d il)
Area code:
Phone number:
Connect using:
OK
Plastic welding
equipment
40
li
Cancel
('
Step 4, The COM port properties box cornes up. For the connection with
machine, make sure that you set the !lits per second to 57600,
Make sure that ail the parameters have been set as follows
Bits per second
57600
Data bits
8
Parity
None
Stop bits
1
Flow control
None
Clicks apply and after click OK.
RetlOloDe!auh
....
From the Hyper tenninal window click Transfer >

Capture Text
SendTextFile
...
! .--_ .._._-~ ..._--~_._._._._.-_
[;-
....
Capture to Printer
'._..:....J
:
/
Enter the file name and the folder where the data has to
be saved and click the button Start
Folder:
File:
C:\Documents and Setlings\drt3
,.--.-----.-----.------.-.1i
C\Documents and Setlings\welding~
S tart
1 [
Browse ...
Cancel
Remove the plastic cover by unscrewing the fixing screw.

Connect the machine using the seriai cable (can be supplied
as an accessory of the LDU) to the COM2 port as shown in
the picture
41
C("J
PIJ ~
~ G
07/04/06
10:315:1)
..-

P(b )
IBlH'ClI
:11.5
18
lU <\
= OPEN MENU
From the MAIN MENU select the voice BLACK

soft keys [~
UPLOAD
= N.EXT
MAIN MENU
CE>
CE>
CE>
CE>
SEmNGS
MANUFACTURER SEmNGS
DATE/TINE
BLACK BOX
BLACK-BOX
From the BLACK
2101
BOX
1
2001
1REAL
1 CALC.
BOX menu select the voiee
soft key [~
From the UPLOAD menu select the voice

PC_TERMINAL
].
CE>
CE>
CE>
CE>
VIEW
DElfTE
UPLOAD
nCKET HEADER
UPLOAD
soft key
[~ ].
CE>
CE>
CE>
CE>
PCTERNIN.AL
DArABASE (VIA usa PORT)
CATABASE {VIA COM PORT}
If the database is not empty (it must contain at least 1

record ofwelding). The LDU ask to insert the seriai
cable to UPLOAD the BLACK-BOX.
To confirm the changes push the enter key
CD
[+-1 ]
You can push thc menu key to retum to the previous screen
without saving the change.
INSERT CONNECTION
Il
THEM
PRESS
CABLE
ENTER
1
E] ='sc
g=OK
0111001 ................ 0010101
The machine starts to transfer the data.

UPLOADING
Il
L
As soon as the machine has finished to upload the data
the display shows the message aside
DATA
WAIT ...
Il
CD
You can push the enter key to delete the black box
content or the Menu bullon to return to the Main menu
screen .
Il
UPLOAD FINISHED
DELErE BLACK BOX?
g=OK
The file created before now con tains ail data stored in the black box. You can view the file contents by
opening with a common ASCII editor (for example you can use notepad.exe)
42
tl i
[1.>
h .'c'e S
T"'!CCS
:-'.'
28. USB CABLE Upload - Memoplan
~
G
uaE
From the 1st scrcen push the Menu key
1
P tb )
H} ('C)
21.'
"
G :::;
OPEN HENU

soft keys [~
BOX
.:::;
07/04/06
10:3&:13
HEXT
MAIN MENU
SEmN,GS
MANUFACTURER
SETTlNG$
SET DATE/TIME
BLACK BOX
BLACK-BOX
From the BLACK

UPLOAD
BOX menu select the voicc
soft key [~
].
CE>
CE>
CE>
CE>
VlEW
DElEn
UPLOAO
TICKET HEADER
UPLOAD
From the UPLOAD menu select the voice DA TABASE

(VIA USB CABLE) by acting on the appropriate soft
PC TERMINAL
DATABASE (VIA USB PORn
key [~].
DATABASE (VIA CON PORT)

PEN-DRIVE
1f the database is not empty (il must contain at least 1

record ofwelding). The LOU asks to insert the USB
cable.,
CD
INSERT CONNECTION CABLE
THEN S'TART UPLOAD
El =.st
0111001 ............... 0010101
, j
To start the downloading the data to a PC please refer to
MEMOPLAN
user's manual
Vou can push the menu key to retum to the previous screen
UPLOADING DATA
WAll ...
CD
UPLOAD FlNISHEO
DEI.fTE BLACKBOX?
As soon as the machine has finished to upload the data

Ql=OK
Vou can push the enter key to delete the black box
content or the Menu button to retum to the Main menu
screen .
43
, j'
L
29. PEN DRIVE - Memoplan
UEffi

1
P (bar)
iHlH'C)
21.S
18
8;
OPEN MENU

soft keys [~
v:::J
07/04/06
10:36:13
.::NEXT
BOX
MAIN MENU
CE>
CE>
CE>
CE>
SEmNGS
SET DATE/nME
BLACK BOX
BLACK-BOX
From the BLACK

UPLOAD
BOX menu select the voice
soft key [~
].
CE>
CE>
CE>
CE>
VIEW
DElfTE
UPLOAD
TICKET HEAD ER
UPLOAD
From the UPLOAD
menu select the voice PEN-DRIVE
soft key [~
CE>
CE>
CE>
CE>
].
If the database is not empty (it must contain atleast 1

record of welding). The LOU asks ta insert the PENDRIVE on the USBIH port. Attention: kindly check
that PEN-DRIVE
file system is FA T. Other file
systems are not supported!
PC TERMINAL
DATABASE (VIA US! PORT)
DATABASE (VIA COM PORT)
CD
-_~,.-~----.....
,~ Ir'
INSERT THE PEN DRIVE
El
Ta start the downloading the data ta a PC please refer ta

MEMOPLAN
user's manual
You can rush the menu key to retum to the previous sereen
without saving the change
~=OK
0111001. .............. 0010101
UPLOADING DATA
1:
WAIT ..
1:
CD
The machine starts ta transfer the data.
UPLQAD FINISHED
As saon as the machine has finished ta upload the data

DELfTE BLACK BOX?
~=OK
You can push the enter key ta deI ete the black box
content or the Menu bulton ta rerum ta the Main menu
screen .
= ESC
44
http://www .its-tecnadue .cam
C'l
30.
~l ~\I'l. !In 1L.I
SERIAL Upload - Memoplan
~
ua:E

1
P Cb")
fi
[3
07/04/06
10:36:13
1 21.S
('C) 1
1.
=OPENt4ENU
=NEXT
BOX
MAIN MENU
soft keys [~
]
SEITINGS
MANUFACTURER SI;TIXNGS
DATE/n E
BLACK BOX
BLACK-BOX
From the BLACK

UPLOAD
BOX menu select the voice
soft key [~
].
From the UPLOAD menu select the voice DA T ABASE

(VIA COM PORT) by acting on the appropriate soft
CE)
CE)
CE)
CE)
VIEW
DELETE
UPLOAD
TICKET HEADER
UPLDAD
PCTERt4INAL
OATABASE (VIA USB PORT)
key [~].
DATABASE (VIA COM PORT)
If the database is not empty (it must contain at least 1

record ofwclding). The Machine asks to inscrt the
Seriai cable.
CD
INSERT CONNECTION CABLE
THEN START UPLOAD
8
J
1
To start downloading the data to a PC please refer to
MEMOPLAN
user's manual
You can push the menu key to retum to the previous sereen
~=OK
= ES<
0111001. .............0010101
"PLOADING
Il
DATA
WAIT .
CD
UPLOAD FINlSHED
DELETE BLACK BOX?
As soon as the machine has finishcd to upload the data

the display shows the message asidc
Q)=OK
You can push the enter key to delcte the black box
content or the Menu button to rctum to the Main menu
screen.
45
,1
Addendum A Heating mirror automatic disconnecting device

(MDD) for PT315
Together with CSE we can supply as optional the MDD system (accessory for the automatic
disconnecting device for heating mirror).
Place the MDD on the frame of the basic

machine as per figure aside.
The [eft part of the MDD must be placed

between the side support and the bar of the
frame as per picture aside.
Fix the holdfast by screwing the supplied
screws
46
Set up of the MDD arm

Vou must fix the heating mirror on the appropriate holes
by the 4 screws (a,b,c,d) as per figure aside
Fix the MDD arm on the same side of the heating mirror
cable
How to insert the heating mirror
47
At the beginning of the welding cycle push down until

you hear a sort of click.
Once the heating mirror has been hooked between the
clamps you can proceed with the wei ding cycle.
Warning!
Kindly check that the trolleys are not completely
open (you can close the trolley for 2-3 cm) otherwise
the heating mirror will be not hooked in.
When the basic machine has a configuration with 3 moveable clamps you must change the MDD
position.
To change the MDD position, follow the procedure here below:
I.Pull the knob as per side figure
2. While pulling the knob lift the double

hooking lever
48
3. Complete the lifting of the double hooking

lever
4. Move the frame to left and hook the double

hooking lever
49
Addendum B How ta adapt the heating mirror and facing tool

for the new CSE control
(models PTl60-200-250-315-355-500)
How to adapt the heating mirror and facing tool with the new CSE control (models PTI60-200250-315-355-500)
To use the facing tool and heating mirror with the CSE unit it is necessary modify the following
parts:
The facing tool cable
The heating mirror cable
Warning!!! Proceed with the following operations only with the machine switehed off and
unplugged!
a.1 Facing tool cable

The facing tool must be connected to the CSE control unit by
using a 3 poles plug like the one shown in picture.
Connect the Y/G cable to the connector marked by

~
the symbol -;;;:;;-;the other two wires must be
connected indifferently to the other two connectors.
50
est
tT.S. Hn! Tradc Services S.r.L
PLUS
a.2 Heating mirror cable
Cut the cable close to the thermostat.

Connect the cables to the 10 pins connector as per scheme below
RED
V/HITE
w
u
z
<[
t-
PROBE
PTlOO
RED
PROBE
PTlOO
V/HITE
BRIDGE
Il
(/)
(/)
W
0<
51
1.l'X
t:ll 'l'rade
S(;fVlCC8
S.r.1.
Addendum C I-button
I-button: Hardware device to identify the users of LOU /CSE.
The I-button must to be connected to the I-button probe ofyour
LOU or CSE to immediately identify the user of the unit.
If the LOU or CSE unit has been configured for the use ofI-button,
only operator or users provided by an I-button can acccss to the
unit
Each I-button must be programmed with the name of the user.
I-button
52
1.
t.
Configuring CSE KIT for I-button use

Vou can configure your CSE unit for an access with or without the I-butlon.
To login by I-button you must select the appropriatc parameter in configuration menu. Check the following procedure.
From the main screen push the button MENU
~ G
-
1 P (b") 1 21.5 1 III (\

lfi*
1 10 1
('C)
G
The scrcen shows the main menu. Push the soft key [~
+1
corresponding to SETTINGS
CE>
CE>
CE>
CE>
In the setlings menu push the key [~
] corresponding to
CE>
CE>
CE>
CE>
REAL
CALC.
10:36:13
"'01
2101
=NEXT
1.
MAIN MENU
SEmNGS
MANUFACTURERSETI1NGS
SET DATE/TINE
BLACKBOX
CONTROLS SETTINGS
By acting on the soft key[~
=OPENNENU
07/04/06
SETIINGS
SELECTMfAS,. UNIT
I/OSEmNGS
CONTROLSSEnlNGS
CUENT WELDING CYCLE
] select
CE>
CE>
CE>
CE>
CONTROLS SfmNGS
I-BUTTON LOGIN
l-aunON
LOGIN
: NO
MIRROR T. CONTROL : YES
The CSE ask to enter a code. Digit the supervisor

password (6) and push the ENTER key
[.-J ]
INSERTCODE
IV
VI
El
Push the up and down arrow key [ -
/ .. ] to select the
value YES and push the ENTER key
[.-J ].
~=Ok
I-BUTTON LOGIN
Push
:1
El
53
NO
repeatedly the ESC key to reach the main menu.
= ESC
YES
1
= ESC
~=Ok
"
Pl,
How to program the I-button

To Program an I-BUTTON means to savc thc opcrator/user name on the I-button memory, ln ease you need to change
the stored name you can use the same procedure below, Vou can write and rewrite the I-button memory each time you
need without any problem.
From the main screen push the button MENU
1::3
= OPEN
The screen shows the MAIN MENU. By acting on the

soft key [~
CE>
CE>
CE>
CE>
$ETTlNGS
SET DATE/TlME
BLACK BOX
SETTINGS
referred to 1/0 SETTINGS
CE>
CE>
CE>
CE>
SELECT MEAS.UNIT
l/osmlNGS
CONTROLS SETTINGS
CUENT WELDING CYCLE
] referred to
I-BUTTON PROGRAMMING
= NEXT
MAIN MENU
] select SETTINGS
ln the SETTINGS MENU act on the soft key [~
MENU
1/0 SETTINGS
CE>
CE>
CE>
CE>
COMSEmNGS
CAUBRATlONS
TEST IN/OUT
I~BunON PROGRAMMING
INSERT CODE
The CSE ask to enter a code. Digit the supervisor

password (6) and push the ENTER key
[.-J ]
El
54
= ESC
~=OK
1 ! ,; Ira i 'Tnwe ')crvices S.r L
HunON
Push the up and down arrow key [ -
/ ,.
] to select the
PROGRAMMING
: DAVEJ
Repeat the procedure for each parameter to be changed
.OPERATOR
o BADGEEXPIRY DATE
o COUNTRYCODE
o COMP.ORGANIZATION
: 08
Push the right arrow key [. ].
o SKILL
o LANGUAGE
value to change and push the ENTER key
[..-1 l
: 01.01.10
: 380
: Il
: ENGLISH
8=ESC
=NEXT
CD
If the I-button is still not eonneeted to the unit, the CSE

asks to insert the I-button on the I-button probe.
INSERT I.BunON
KEY
Il
Il
8=
ESC
CD
Now the LDU confirms that the I-button has been

suceessfully programmed.
Push the ENTER key
[..-1]
to proceed.
I-BunON
PROGRAMMING OK
Il
Il
g=OK
I.BunON
You ean push the Menu key to return to the Main menu
screen.
PROGRAMMING
OPERATOR
BADGEEXPIRY DATE
COUNTRYCODE
caMP. ORGANIZATION
55
:DAVEJ
: 01.01.10
3BO
:1I
SKILL
LANGUAGE
: 08
8=ESC
: ENGLISH
=NEXT
How to use the I-button

After configuring the LDUICSE for the I-button use, you must al ways switch on the LDU with the I-button inserted in
the I-button probe.
Switch on the CSE
WELDING
Select the welding standard to be used

And push the enter key
[.-J ]
STANDARD
DVS
DVS
BI=ESC
[g =OK
CD
Insert the I-button
KEY on the I-button probe
The operator and the language

recognized.
Push the enter key
)
)
)
)
to use the machine.
OPERATDR
DATA
QPERATOR
: DAVE).
LANGUAGE
: ENGLlSH
+1
1f the selected welding standard is ISO, each time you

switch on the CSE do not forget the compulsory 1BUTTON. The machine will show ail the parameters
contained inside the I-BUTTON memory.
KEY
+1
will be immediately
[.-J ] to proceed
INSERT I-BunON
)
)
)
)
56
OPERATOR
OPERATOR
BADGE EXPIRY DATE
COUNTRY CODE
DATA
1.
1.
: DAVEJ
: 01.10.10
COMP. ORGANlZATION
: 380
: 11
SKlLL
: 08
LANGUAGE
: ENGUSH
1\
Addendum 0 GPS module

A GPS module is an available accessory for CSE plus model. This module can be supplied together with a
front panel or as a separate board but in this case only qualified personnel must achieve the operation related
to the installation of this board.
In case you have installed a GPS module on your CSE, the GPS icon will be displayed on the main screen.
This icon can change depending on the status of the GPS board:
o Crossed
icon:
The
GPS
module
is not
communicating
with front panel. If this status
persist for more than few seconds means that the
GPS board is not working properly or is not
connected. At the end of each welding display
will show: GPS position undetectable. By pushing
the enter key you will proceed but on the print
report will be printed the same message.
~
G
Ul:f::I::I ~
P(bar)
Ino~
o Blinking crossed icon: The GPS module is

looking for available GPS satellites. Usually this
phase do es not last for a long time but it is
possible, that at the first use of the GPS board, the
system needs several minutes for fixing the
satellites positions. If, at the end of the welding
the GPS has not still captured any satellite signal,
the display will show: GPS position undetectable.
By pushing the enter key you will proceed but on
the print report will be printed the sa me message.
('C)
I~
= OPEN
MENU
=NEXT
~
f""..
Ul:f::I::I V
IP(bar)
07/04/06
10:36:13
07/04/06
10:36:13
Ino~ ('C) ~
16
= OPEN MENU
P(bar)
=NEXT
= NEXT
In~('C)~
o Normal icon: The GPS is working perfectly and is

communicating the position to the front panel. In
this case on the print report will be available the
following parameters with the value get from
GPS board: LONGITUDE, LATITUDE, and
ALTITUDE.
18
= OPEN MENU
You can always survey the GPS status and the value of each parame ter by selecting GPS data from Test
In/Out menu (please check the previous Appendix on how to reach TEST IN/OUT menu)
With the supervisor password you can disable the GPS module by disabling the COM4 port: from the main
menu select SETTINGS->I10
SETTINGS->COM
SETTINGS-> GPS COM after entering the supervisor
password you must select the value ---.
57
If the CSE is equipped with a GPS module you ean start

using GPS only by eonneeting the supplied antenna.
Conneet the antenna to the eonneetor
on the baek panel.
Plaee the Antenna on the upper part of CSE. The

Antenna is equipped with a magnet to let it be finnly
fixed
Now you ean start your CSE
58
1 l' S 1u 1 Tmc'e Sen
C;-,L FI l ')
ICCS
S.l
Addendum E Battery kit

If the LDUICSE is equipped with a battery kit, in case of
power failure, beside the advise on the warning area of
the display, the machine will emit loud wobbling sound
to advise the operator about the current supply problem.
A71 - POWER SUPPLY FA1LURE!
181558
The operator must immediately take aIl necessary actions

to restore the appropriate current supply conditions of the
machine.
1l2~
n.8
('C)
ln case of power supply failure the CSE KIT is not able

to supply power to the hydraulic engine and heating
mirror but can only survey the data related to the welding
cycle.
1 REAL
1 CALC.
D---m---J
212
212
1
1
P 1 REAL
1 CALe.
(bar)
17.5
21.3
COOLING
WARNING - ONLY FOR CSE KIT

Ifbefore the power supply restoration, the pressure and/
or heating mirror temperature will decrease to a value
under the threshold indicated by the welding norm, the
welding cycle will be interrupted!
W ARNING - ONL Y FOR LDU
If before the power supply restoration, the pressure and/
or hcating mirror temperature will dccrease to a value
under the threshold indicated by the welding norm, the
printing report will show the error!
59
j.
Addendum F Alarm codes and possible remedies

CODE
Possible remedies
Description
AOI
Alann Reseted
A02
Black-Box Deleted
A03
Tcu-l Failure
A04
Tcu-2 Failure
A05
Phase 1 Pressure Error
A06
- Check the oil level

- Change the proportional solenoid valve
A07

A08

- Change the proportion al solenoid valve
A09
Average Pressure 1 Error

- Bead fonnation phase too short
AIO
- Check the oillevel

AIl

AI2

AI3
Phase 1 Time Error
Not related to PL machines or CSE kits
AI4
Phase 2 Time Error
AI5
Phase 3 Time Error
AI6
Phase 4 Time Error
AI7
Phase 5 Time Error
AI8
Phase 6 Time Error
AI9
Heating Mirror Temp. Error
- Check the power supply ofheating mirror

- Check the connections of the heating mirror probe
- Change the probe ofheating mirror
Average H. Mirror Temp. Error
- Check the power supply ofheating mirror

- Protect the heating mirror against the atmospheric
agents (wind)
A20
- The black box has been deleted

- Restart the machine
- Check the fuse of the TCU feeder
- Check the TCU-CAN connections to the front panel
- Change the TCU
- Check the CAN connections between TCU 1 and TCU2
- Change the TCU
60
CODE
A2l
A22
A23
A24
A25
A26
Possible remedies
Description
Pressure Undetectable
- Check the connections of the pressure transducer

- Change the pressure transducer
- Change the front panel
Ambient Temp. Undetectable
- Check the connections of the ambient temperature

probe connected on the back panel
- Change the ambient temperature
- Change the back panel

- Change the probe ofheating mirror
Heating Mirror Temp. Undetect.
- Proceed with the pressure sens or (transducer)
Pressure Sensor Not Calib.
calibration
- Proceed with the heating mirror temperature probe
Mirror Temp. Sensor Not Calib.
calibration
- Proceed with the ambient temperature probe
Ambient Temp. Sensor Not Calib.
calibration
A27
Ambient Temp. Out Of Range
- Proceed with the ambient temperature probe

calibration
A28
Proportional Valve Not Calib.
- Proceed with proportional sol. valve calibration
Emergency Stop
- Reset the emergency push button

- Check the reset button
- Check the fuse of the feeder
- Check ail the connections related to the emergency
push button
- Check ail the connections related to the reset button
- Check ail the connections related to the emergency
circuit
A30
Motor Overloading
- Reset the temperature relay (PL)

- Wait until the cooling offperiod of the engine is end
(PT)
- Use less pressure during the facing phase
- Change the engine
A3l
Checkout Suggested
- Periodical overhaul must be achieved
A32
Trolleys Open Sensor Failure

(during closing phase)
- Check if the trolleys open sensor is working properly

by testing VO
- During a working phase the trolleys do not close
enough to go out from the trolleys open position (for
example during the facing phase the pipes are leaning
too much from the clamps)
- Change the sensor
A33
Trolleys Open Sensor Failure

(during opening phase)
A29
- Check if the open trolleys open sensor is working

properly by testing 1/0
- Check the connections of the trolleys open sensor
- Check the position of the trolleys open sensor
- Change the sensor
61
CODE
Possible remedies
Description
- Check if the mirror high position sensor is working

- Check the connections of the mirror high position
sensor
- Check the position of the mirror high position sensor
- Change the sensor
- Message advising that the system will be restart shown
after deleting the Black Box
A34
MlTor High Switch Failure
A35
Restart System
A36
Operator Badge Expired
A37
Invalid Ski Il
A38
Black-Box Nearly Full
A39
Black-Box Full
- Delete the Black Box
MO
Trolleys Pos. Sensor Not Calib.
- Achieve the trolleys position sensor calibration
A4I
Mirror Pos. Sensor Not Calib.
M2
Trolleys Pos. Sensor Failure
- Check the connections of the digital encoder

- Change the digital encoder
A43
Mirror Pos. Sensor Failure
Slipping Error
- Check that pipes are properly clamped

- Check ifthere are oilleakage from the clamps
cylinders
- Check the pressure level of the clamps cylinders
Mirror-In Sensor Failure
- Check if the mirror in sensor is working properly by

testing 1/0
- Check the connections of the mirror in sensor
- Check the position of the mirror in sensor
- Change the sensor
Facing- Tool Out Sensor Failure
- Check if the facing tool out sensor is working properly

by testing 1/0
- Check the connections of the facing tool out sensor
- Check the position of the facing tool out sensor
- Change the sensor
Facing- Too! ln Sensor Failure
- Check if the facing tool in sensor is working properly

by testing 1/0
- Check the connections of the facing tool in sensor
- Check the position of the facing tool in sensor
- Change the sensor
Bench Left Sensor Failure
- Check if the left bench sensor is working properly by

testing 1/0
- Check the connections of the left bench sensor
- Check the position of the left bench sensor
- Change the sensor
Bench Right Sensor Failure
- Check if the right bench sensor is working properly by

testing 1/0
- Check the connections of the right bench sensor
- Check the position of the right bench sensor
- Change the sensor
A44
A45
M6
M7
M8
M9
- The expiring date of the I-button has passed, renew the

expiring date
- The skill of the operator are not valid or recognized,
check the operator skill
- Delete the black box or wait until the black box is full
and after delete the Black Box content
62
CODE
ASO
ASI
AS2
AS3
Possible remedies
- Check if the mirror lock out sensor is working properly
by testing UO
Mirror Lock.Cyl.Out Sensor Fail. - Check the connections of the the mirror lock out sensor
- Check the position of the the mirror lock out sensor
- Change the sensor
- Check if the mirror lock in sensor is working properly
by testing 1/0
- Check the connections of the the mirror lock in sensor
Mirror Lock.Cyl.In Sensor Fail.
- Check the position of the the mirror lock in sensor
- Change the sensor
- Check if the top cylinder lock sensor is working
properly by testing lIO
- Check the connections of the the top cylinder lock
Top Cyl. Lock Sensor Failure
sensor
- Check the position of the the top cylinder lock sensor
- Change the sensor
- Check if the top cylinder idle sensor is working
- Check the connections of the top cylinder idle sensor
Top Cyl. ldle Sensor Failure
- Check the position of the top cylinder idle sensor
- Change the sensor
Description
AS4
OPS Position Undetectable
- Wait a couple of minutes after switching the machine

to let the machine detects the OPS signal
- Check the antenna connections
- No OPS signal
- Change antenna
- Change the OPS module
ASS
Overpressure
- The machine has not been designed to weld this kind

of pipe, contact our distributor
AS6
l-Bulton Port Error
- Check which port has been set up for I-Button use
AS7
Unknown I-Button Key
- Damaged or incompatible
I-Button Reading Error
I-Button Writing Error
- Try to write once more the I-Button

- Check the [-button probe connections
- Change the I-button probe
A60
[-Bulton Programming
A6[
Unsupported Language
- Check the language set in the I-button
A62
Pen-Drive Full
- Use a new USB drive

- Remove old and/or unused files on USB drive for free
space
A63
No Response From Pen-Drive
- Use an other USB drive
A64
Pen-Drive Error
AS8
AS9
Plastic wei ding equipment
Error
l-Button
Try to read once more the I-Button

Damaged I-button probe
Check the [-button probe connections
Change the front panel
Try to write once more the I-Button

Check the I-button probe connections
Change the [-button probe
Change the front panel
- Use an other USB drive
63
Possible remedies
Description
CODE
A65
Calibration Failed
A66
Pressure Too Low!
- Proceed again with the same calibration

- Check the pressure of the max pressure valve
A67
TCU-I Failure
A68
TCU-2 Failure
A69
No Response From USB
A70
USB Error
A7l
Power suppl y failure!
- Restart the machine

- Check the fuse of the TCU feeder
- Check the TCU-CAN connections to the front panel
- Change the TCU
- Check the CAN connections between TCU 1 and TCU2
- Change the TCU
- Check that the USB cable between the CNC control
and computer are properly connected
- The correct drivers have not been installed in your PC
- The instructions related the connection to a PC have
not been followed
- Try with an other PC
- Check that the USB cable between the CNC control
and computer are properly connected
- The correct drivers have not been installed in your PC
- The instructions related the connection to a PC have
not been followed
- Check the power source
This manual has been printed on January 2012

The technical data and information contained in this manual can be changed without any notice
64

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J.T.S.ITAL TRADE SERVICES SRL

data and infonnation

Plastic wcJdillg t'quipmcnt

on this manual can be changed

without any notice

LT.S. Hal Trad.: Services S.LI.

Plastrc wc!ding equipmcnt

LT.S. Ital Trade Services S.LI.

1. Safety rules according to Directives CEE

to utilize the supplied handles

Store the machine in a dry and safe

The working area must be clean and duly lighted.

It's very dangerous

to utilize the machine

in case of rain or in wheat

data are available:

I.T5. hal Trad~ Services S.LI.

Survey the heating mirror temperature

machines from the model PTI60 to PT500 with small

Survey and control step by step the welding cycle

Store 2000 records conceming

Access to weI ding cycle database

Upload the welding cycle database to a pc

2000 different wei ding cycles

2. Hydraulic unit main parts

Plastic weJding cquipment

LT.S. Ital Trad.: Services S.Ll.

Front panel description

Keys description and symbol used in this manual

Brightness display control

Key 0 or SPACE (during characters insert)

BACKSPACE (to delete the last digit)

Right arrow = [.]

Plastic wclding cqllipmclJt

Back panel description

Plastic co ver protecting the USB host/seriai ports

Plastic welding equipment

Plastic weI ding equipment

Facing tool and heating mirror connections

Basic machine connection

Quick couplings connection

Plastic welding equipment

LI' S. Hal Trude

How to install the micro switch on the basic machine

Fix the microswitch support

Back view of basic machine

With the appropriate screws fix the microswitch

By screwing the 2 M5 screws

Select the appropriate striker

Plastic welding equipment

Insert the striker in the basic machine hollow cave.

Fix the striker with the appropriate screw

Use an Allen key

Now the machine is ready to be used with the CSE

Plastic welding equipment

Installing the brass striker on the basic machine

Place the striker on the PT500 basic machine

Fix the striker with the supplied screws by an

Adjust the projection of the striker by acting on

Plastic welding equipment

If date and time does not correspond to your

7. What the icons mean