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est::

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LT.S. ltal Trade Services S.Ll.

CSEPLUS
SW: V 5.0.12

J.T.S.ITAL TRADE SERVICES SRL


Via Scarsellini 77
16149 GENOVA (GE)
Ph. +39 0106423396 - Fax +39 0106423513

CE

Web http://www.its-tecnodue.com
E-mail info@its-tecnodue.com

The technical

data and infonnation

Plastic wcJdillg t'quipmcnt

contained

on this manual can be changed

without any notice

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Table of contents
1.
Safety rules according to Directives CEE
2.
Hydra ulic unit main parts
3.
Tech nical data
4.
Cab 1es connecti 0 n
5.
Pas sw0 rd s
6.
Sta rt up
7.
Wh at the icons mean
8.
Pa ra meters setu p
9.
WeIding cycle
10.
Weldin g cycle erro rs
II.
Welding mach ine data
12.
Pipe data PIECE 1 - PIECE 2
13.
Ad diti 0 na1Data
14.
WeIding data
15.
Calibrating the heating mirror temperature probe
16.
Calibrating the ambient temperature probe
17.
Calibrating the pressure transducer
18.
Heating mirror temperature survey during the welding cycle
19.
Black box (Welds database)
2O.
Deletin g the b1ack-box
21.
Header printed on the final report of the welding
22.
Date an d time set up
23.
Lan guage set up
24.
Measu rements unit set up
25.
Pri nter
26.
How to upload the content of the black box to a PC
27.
SeriaI Up load - Hyperterminal
28.
USB CABLE Upload - Memoplan
29.
PEN DRI VE - Memo plan
30.
SERI AL Upload - Memoplan
Addendum A Heating mirror automatic disconnecting device (MDD) for PT315
Addendum B How to adapt the heating mirror and facing tool for the new CSE controL
Ad den dum C 1-butto n
Adden dum D G PS mod ule
AddendumE Battery kit
Addendum F Alarm codes and possible remedies

Plastrc wc!ding equipmcnt

3
4
7
8
12
12
12
13
20
23
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
40
43
44
45
.46
50
52
57
59
60

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operating

CSE PLUS

LT.S. Ital Trade Services S.LI.

mamwl

1. Safety rules according to Directives CEE


IMPORT ANT - Keep the maximum care reading and following the above Waming - Rules -Obligations
the I.T.S. S.r.l. declines aIl responsibilities if are not followed totally
Warning

- Rules - Obligations

The use of machines composed by electrical components and movable parts, it is always a potential danger. ln order to avoid
any kind of accident caused by electrical or mechanical sources it' strongly suggested to read and follow carefully the
following safety rules before operating the machine.

The wei ding machine must be supervised by an operator during the welding cycle

Carefully check the welding machine before use, if some parts are broken or defective and must be substituted, use only
original spare parts.

Without any previous written authorization by the producer any modification can be effectcd on the machine.

TRANSPORT

/ STORAGE

/ SHIPMENT

Weight Kg.52. Keep the maximum care while moving the machine. !l's strongly suggested
frame. The machine can be supplied with an apposite wooden transport box (optional).
place avoiding squashing the hydraulic ho ses

ELECTRIC

to utilize the supplied handles

Store the machine in a dry and safe

CONNECTIONS

The machine is operated by 230 Volts therefore be sure that the power supply plug is supplied with the safety devices
according to the standard requirements, also check that the power supply will be on the range of maximum 20% of the
machine's nominal tension.
Protect the eables from sharp blades or any sharpened body that can eut or damage them.
In case of damage immediately contact I.T.S. Ital trade services sri to purchase original spare parts.
Before connecting the CSE to the Heating Mirror carefully check that the heating mirror plug is disconnected.
Check regularly the cables and the plug and in case substitute by qualify personnel.
Before carry out a reparation or maintenance ail the plugs must with plug out from the power supply

ENVIRONMENT

AL CONDITIONS

The working area must be clean and duly lighted.


conditions or even close to flammable liquids.

CORRECT
Remember

MACHINE'S

It's very dangerous

to utilize the machine

in case of rain or in wheat

OPERATION

to check and read carefully the operating manual before utilizing the machine and the accessories.

Danger

Danger

fJ~
Danger

Danger

'Danger

()
Info

Plastic wdding

Facing tool
The facing phase can start only after the correct insertion of the facing tool in the machine. Move the facing
tool only using the supplied handles and do not move the facing tool by pulling the electrical cable. Do not
remove the scraps while the facing tool is rotating. Carefully check that any person is too closet 0 the
machine during the welding cycle.
Heating mirror
Due to the high temperature of the heating mirror (over 200C) avoid any contact with the metallic part.
Grasp the heating mirror only by the rubber handles! Il is compulsory the use ofprotective gloves. After
switching off the heating mirror is still hot for some minutes.
Squashing danger
To avoid any injury or squashing to operator's limb take the maximum care in opening or closing the
machine clamps as weil as during the pipe's loading.
MDD
The automation of the MDD (automatic disconnecting device of the heating mirror) il is generated by a
gas spring. The movement could be sudden and unexpected, therefore take the maximum care to avoid the
work area of the MDD.
ID number
A label in the back part of the unit identifies each welder. On the label the following
model, series number and producer.

cquipmcnt

data are available:

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op~r<lting lTI:lll<lul

eSE PLUS

I.T5. hal Trad~ Services S.LI.

CSE PLUS
The CSE unit has been designed and constmcted for controlling the Tecnodue field machine up to d. 500mm. The
CSE unit can measure and record the data of welding cycle of PE SO,PE 100 and pp pipes and fittings.
Beside the control function, the printing data machine give a help to the operator during ail the working phases
showing on the display and advising by acoustic signal the pressure and time to be achieved during ail the cycle
welding phases.
The computer according to the mate rial and the wall thickness, once the operator has set up ail the pipe's
parameters, con trois the heating mirror temperature, the welding pressure and times.
At the end of the welding the printing of a final report of the welding cycle will allow the operator to check if the
welding cycle has been do ne correctly.
CSEcan:
Can be connected to the new ITS-Tecnodue
modifications

Survey the heating mirror temperature

machines from the model PTI60 to PT500 with small

Survey and control step by step the welding cycle

Calculate the welding parameters accordingly with a welding norm (pressure, times and temperatures)
Print the final report of the welding cycle

Store 2000 records conceming

Access to weI ding cycle database

Upload the welding cycle database to a pc

2000 different wei ding cycles

2. Hydraulic unit main parts

Front panel

Back panel

1. Control

panel

.- 2. Printer
3. Frame of the hydraulic

unit

4. Quick couplings

--

...

Plastic weJding cquipment

5. I-button

probe

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Front panel description

Keys description and symbol used in this manual

a.

Soft Keys

b.

Left arrow

= [~

f.

Up arrow

g.

Brightness display control

h.

Key 0 or SPACE (during characters insert)

1.

Enter

j.

BACKSPACE (to delete the last digit)

= [-

= [ .]

1.1

c.

Down arrow

d.

MENU key

e.

Right arrow = [.]

Plastic wclding cqllipmclJt

I.-JI

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Back panel description

"-..

"'-"'.

\
a

a.
b.
c.
d.
e.
f.
g.
h.

Plastic co ver protecting the USB host/seriai ports


Ambient temperature probe
Basic machine connector
Facing tool connector
Fuses
Heating mirror connector
Supply cable
Oil tank
1.
Buzzer
J. Main switch
k. GPS / GSM antennas connector

Plastic welding equipment

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3. Technical data
230+20% V
Max 7,7 KW 32 A
50/60:t 10% Hz

Power
Frequency
Consumption
PT500 CSE
PT355 CSE
PT315 CSE
PT250 CSE
PT200 CSE
PTl60 CSE
Weight
Dimensions
Maximum working pressure
Pump's Capacity
Oil Tank
Hydraulic Oil
Operating temperature range
Storage temperature range
Humidity (without condensation)

Plastic weI ding equipment

7,7 KW 32 A
5,1 KW 23 A
5,1 KW 23 A
3,7 KW 16A
2,8 KW 12 A
2,4 KW 10 A
52 Kg
630 x 310 x 435
120 bar
3,4 l/min 2800 rom
II
ISO 46
-20 ... +60C
-40 ... +85C
95%

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'l'

i ~.

4. Cables connection

Facing tool and heating mirror connections

Basic machine connection

Quick couplings connection

Plastic welding equipment

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('l'cruting manmll

LI' S. Hal Trude

SCI"VIClS

S.d.

How to install the micro switch on the basic machine


Place the cable with the micro switch by fixing the miero switch support on the basie machine with the supplied screws
as shawn in pictures below

Fix the microswitch support

Back view of basic machine

With the appropriate screws fix the microswitch

By screwing the 2 M5 screws

Select the appropriate striker

Plastic welding equipment

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>

Warning!!!
Take the maximum care when you insert the striker in the hollow cave of the basic machine. The cave
must be c1ean and the striker must be inserted at the bottom of the cave!!!
If, by chance, the striker is not properly inserted the microswitch could be damaged when completely
open the trolleys because the button could be pushed more th an its nominal resistance.

Insert the striker in the basic machine hollow cave.


The trolleys must be not completely open

Fix the striker with the appropriate screw

Use an Allen key

Now the machine is ready to be used with the CSE


control unit

Plastic welding equipment

10

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\,.

<:",

LI"'"

Installing the brass striker on the basic machine


(Models 160-200-250-315-355-500)

On the striker has been punched the model of the machine for which has been built.

Each PT machine has its striker, except PTl60 and PT250 that use the same striker (shown in
picture)
For the PT500 the striker is totally different and must be assembled and adjusted on the machine as
follows

PT 500 striker

Place the striker on the PT500 basic machine


considering the position of the microswitch

Fix the striker with the supplied screws by an


Allen key

Adjust the projection of the striker by acting on


the nut shown above

Plastic welding equipment

11

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5. Passwords
There are 7 passwords that let the operator acccss to seven levcls of set up.
The password for level 1st to level 4'h are available only for the programmer of the machine and will be not supplied to
the users. The low level (7'h) is 4321.
You will find the other password in a separate file. Keep the password with the maximum care.

6. Start up
To switch on the machine conncct the power supply cable and
act on the main switch.
Vou can control the brightness of the display acting on the
appropriate key on the front panel of the CSE.
To start to operate with the machine you must enter 7'h level
password (432t) and push the Enter key 1...,1.

If date and time does not correspond to your


local datetime, you can simply update this data
following the procedure shown in chapter .
Sometimes the battery could be low, in this case
the display show date and time equal to O. To
charge the battery plug and switch on the CSE
unit. For a complete charge the machine takes at
least 8 hours.
Once connected the welding machine to CSE unit you can, if you nccd, calibrate the heating mirror
(please check the rcfcrence paragraph)

7. What the icons mean


During the welding cycle on the left side of the screen some icons will be displayed.
By pushing the related key [~

] you can obtain the results shown by the following table:

Icon

Results obtained

[88

The machine closes the trolleys

B8

The machine opens the trolleys

The machine starts the facing tool

The machine stops the facing tool

starts the procedure to check the


[C!()()~lThe machine
pipe's alignment and sliding

[OtIO]
Plastic welding equipment

The machine stop the procedure to check the


pipe's alignment and sliding

12

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8. Parameters setup

CD

As soon as the machine has been switehed on, wait for few
second

INmAUZlNG

SYSTEM

Il

[1

For 2 seconds you can see, on the display, the software


release number.

WAIT ..

Sotlw V.4.0.0

HRT3 1.5

ENGUSH

Select the wclding standard to be used


WElDING STANDARD

Ifby chance, you have selccted the ISO standard it is


compulsory the use of I-BUTTON (containing the
operator's data).

:1
B

And push the enter key [...]

Language

~=DK

INSERT CODE

B
.1

Ifrequired, you can modify the following parameters:

= ESC

)
)
)
)

IV

VI

And push the enter key [...]

Operator's Name

DVS

After fcw seconds the MACHINE asks for the level 7


password
Vou must Digit the 7th level password (4321)

DVS

=ESC

~=OK

OPERATOR

DATA

OPERATOR

: DAVEJ.

LANGUAGE

: ENGUSH

1.

And push the enter key [...]

Plastic welding equipment

13

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Ol'cratin g m:mua l

('SI.. VLl.JS

Now the display shows the following values:

Pressure and relative measurement unit


Ambient temperature and relative measurement unit
Real heating mirror temperature and the temperature
calculated from the welding norrn

date and time

tmG

The upper field has used by the MACHINE to


show message or alarrn notification to the
operator
The right arrow key [.]

1 P Cbor)
1n~

let the operator to

('C)

Ill.8

~
~

= OPEN

MENU

07/04/06
10:36:13

1 REAL

2001

iCALe.

2lol

+=NElIT

insert the data conceming the welding cycle and


following the star! of the welding cycle
With the MENU key you can access to the set up
menu of the MACHINE

Plastic welding equipment

14

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Welding machine data


If necessary you can set up the following parameters:

SeriaI number
Cylinder section

To modify a parameter
soft key [~

+1

you must push the correspondent

CE)
CE)
CE)
CE)

] and you must digit the new value. To

confirm the new value push the key enter

[.-J ]. (For

more details check the chapter: modifying

the parameters)

Push the right arrow

: PT250

MODEl
SERIAl

1.

MACHINE DATA

: 12074B6B

NUMBER

LAST REV. DATE

: 01.12.07

CYL. SECTION

: 5.89 (cm)

key [. ] to proceed

Pipe data
If required you can modify the parameters
piece no. 1 and piece no. 2 to be welded:

Piece 1 type

Diameter

SDR

Material and welding standard

concerning

the

+1

1.

PIECE 1 DATA

CE)
CE)

PIECE 1 TYPE

:STRAIGHT

PIPE

DIAMETER 1

: 200 (mm)

CE)
CE)

SOR 1

: 17.00

PIECE 1 MATERIAl

: PE80 DVS 2207-1

Note: the MACHINE caleulates the welding parameters


on the date related ta piece no. 1

To continue push the right arrow

+1

key [. ]

CE)
CE)
CE)
CE)

Plastic welding equipment

15

1.

PIECE 1 DATA

PIECE 2 TYPE

:STRAIGHT

PIPE

DIAMETER 2

: 200 (mm)

SDR 2

: 17.00

PIECE 2 MATERIAl

: PESO DVS 2207-1

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!tal 'In,leic ScnlCcs S.u.

Additional Data
If required you can modii)' the following parameter:

Job number

+1

To continue push the right arrow key [. ]

CE)
CE)
CE)
CE)

JOB NUMBER

ADDITIONAL

DATA

1.

:1

Welding data
The operator could change each parameter.
You can select ail the parame ter shown in the right figure
by using the Up and down arrow key. [ -

+1
g.8 ('C)

/ . ]

212

The parameter selected shown a little black circle on his


left. (To change thesc parameters check the chapter
welding data)

1.

WELDING DATA

(bar)

(s)

1: ..

2: 118
3: 8

1: 17.7

o
o
o

2: 2.4

4: 8

5: 17.7

5: 942

6:0

6:0

To continue push the right arrow key [. ]


The machine will enter into the movements control screen

Plastic welding equipment

16

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Facing phase
FAONG OPERATIONS
1

] corresponding

to the icon 1

icon starts blinking


The trolleys will be completely opened
The trolleys will be c10set and the pipe's end will
be in contact with the facing tool with a pressure
equal to the drag pressure more 5 bars

('C) I~

P (bar)

El

~
= ESC

FAONG OPERATIONS

Push the arrow key [~]

CE>
CE>
CE>
CE>

You can increase or decrease the facing pressure

icon

lfiS
1

('C)I~

I~;

P (bar)

El

= ose

].

corresponding

to the

to end the facing phase

The machine opens the trolleys

Remove the facing tool


Remove the scraps

If the results of the facing phase is satisfactory

FAONG OPERATIONS
1

you can push the Enter key [

...-J]

CE>
CE>
CE>
CE>

to proceed with

the next phase

lfi S

(@ 1. The

by acting on the arrow keys [ .. / .

Push the arrow key on the left side of screen


[~

CE>
CE>
CE>
CE>

Insert the facing tool between the trolleys taking


care to eorrectly hook the facing tool safety
microswitch

I~I

lfi S
1

('C)~

~;

P (bar)

El

= OSt

g=OK

To repeat again the facing phase push the arrow


key on the left side of screen [~
corresDondim!

to the icon

Plastic welding equipment

[(@ 1

17

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Pipe's alignment and sliding phase

SUPPING

Push the arrow key on the left side of screen


[~

] corresponding

icon starts blinking

to the icon

[Dlilll, the

)
)
)
)

Ifi.8

The machine completely opens trolleys


When the trolley starts closing the machine notes
the drag pressure
When the pipe's end will be in contact the
pressure inerease for 5 seconds to reach a
pressure just a little bit over the welding pressure

P (bar)

8=ESC

)
)
)
)

Gill:]

SUPPING

AND AUGNAMENT
1

Ifi.8
1

('C)~

P (bar)

El

~
0

'sc

a bar

A fter 5 seconds to pressure deerease to

The operator must check if the pipes are slid and he


must execute the alignment operation by acting on
the nut of the tie rods.

Executed the verifications

CD

push the Enter key

[~].

CHECK AUGNAMENT
PRESS ENTER TO CONTINUE

The machine completely opens the trolleys and


after closes the trolleys for few centimetres (this is
neeessary for the use ofMDD)

Push the Enter key [ ~]

~=a,

to proceed with the next


SUPPING

phase

AND AUGNAM ENT

To repeat again this phase push the arrow key on


the left side of screen [~
icon

('C)~

AND AUGNAMENT

] corresponding

)
)
)
)

to the

iDlilli

Plastic welding equipment

18

Ifi.8
1

('C)

P (bar)

El

~
0

ESC

goa,

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rS

H:1 Tmde

SC.f\lCl'S

S.r.1.

Welding temperature achievement

Il is compulsory wait until the heating mirror


reaches the required temperature

At this moment you can only move the trolleys


by acting on the keys on left of the screen [~

W_AI_T_FO_R_H_,_M_IR_R_O_R_TE_M_P_,
__

[~(81
18)(81
El

= ESC

corresponding to the required movement

When the heating mirror reaches the required


temperature on the screen it is visible the symbol

[~(81
[8)(81

of Enter key [ ...-J]

W_AI_T_F_O_R_H_,M_I_R_RO_R_T_E_M_P,

P (bar)

0.0

('C)

El =

Push the enter key to proceed with the next phase

ESC

Qj=OK

tL ,1_ _0
11

Now, the machine enters in the starting screen of


the welding cycle.

Itl ~ 1REAL
('C)

CALC,

212

IIIP

212

(bar)

IREAL

CALC,

1
21.0
21.3

INSERT HEATING MIRROR


1

Plastic we1ding equipment

19

PRESS ENTER TO CONTINUE

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9. Welding cycle

Welding cvcle screen


During the welding cycle the display will show:
A.
B.
C.
D.
E.
F.
G.
H.

Welding cycle graph


Heating mirror temperature
Calculated temperature
Warning/alarm field
Chronometer
Real pressure
Pressure calculated
Messages

o
p
E

B
F
G

The menu key let the operator suspend or end the record
of welding cycle

Start of the welding cycle

Insertthe

heating mirror between the trolleys

Push the key Enter

The machine close the trolley and when the pipes


get in touch with the heating mirror, the pressure
reach the calculated value

After 30 seconds the CSE switch off the engine


of the hydraulic unit engine

.-J]

Head formation phase

On the welding graph the number 1 is now


blinking

The chronometer

On the upper left corner of the screen you can see


the value of the bead height

Once the bead height has been achieved,


immediately

starts

Push the Enter

Plastic welding equipment

key [

21.0

21.3

.-J]

20

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Heating phase

The pressure deerease under the maximum


calculated value, the CSE switch off the
hydraulic unit engine after 10 seconds

The chronometer

The lower row show that we are in the heating


phase

[fI1-usl
PtLn 3V---/;---J

start the countdown

III .8 1ReAL
('C) 1CALC.

212

212

4.0

ReAL

(bar) 1 CALe.

> 5.9

HeATING

Change over phase


Within 4 seconds from the end of the phase 2 the machine
emits a acoustic warning

The changeover
chronometer

The CSE unit opens the trolley

If the machine has not any MDD device,


manually remove the heating mirror in the
fastest way possible

time countdown

The machine completely


close it a ain

begin on the

.8
('C)

212

ReAL

2.0

CALC.

212

CALe.

21.3

ReMove HeATING MIRROR

opens the trolley and

Ramp phase

h,~D---/;---J
181

As soon as the changeover phase ends, the machine


immediately begins the ramp phase countdown. On the
welding graph the number 4 starts blinking

REAL

III .8 1ReAL
('C)

The pressure increases to the calculated value

CALC.

212

212

(bar)

-s

1
t

ReAL

6.0

CALC.

21.3

BRING UP PRESSURe
1

Coolim: phase

[B] -6991

At the end of the ramp phase automatically start the


countdown for the cooling phase (phase 5)
After 10 seconds the CSE unit switch off the hydraulic
unit engine maintaining the welding pressure and
eventually restoring in case of pressure decrease

Plastic welding equipment

ReAL

21.0

CALe.

21.3

COOUNG

21

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tT.S. Ital 'T'rade Scrncl's

(SI PLI::>

11

le 1-6001

~2---,

Ig.8 1REAL

Welding cycle and printing

('C)

S.1'.i.

D--m---l
It
212
212

CALC.

1
1

(bar)

REAL
CALe.

t
21.0
21.3

COOUNG

At the end of the eycle the CSE ask for printing the final
report of the welding cycle.
Push the Menu key (Esc) to cancel the printing

Push Enter

[.-J]

CD

to confirm the printing

WELOING CYCLE CORRECT


PRlNT WELOING DATA

Il
a=ESC

Il

~=OK

CD
If you confirm the display advise that the machine is
printing.

PRlNTING DATA

Il

Il

[+-1]

to begin a new welding cycle.

(the display will show again the first screen containing


the values relieved by the machine)

Plastic welding equipment

CD

At the end of the printing phase the display show a


message asking if you want to continue.
Push the enter key

WAtT ....

Il

ail

END PRINTING
PRESS ENTER TO CONTINUE

li

g=OK

22

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10.

Welding cycle errors

During the welding cycle ail welding cycle errors will be


shown in the upper row of the screen. The CSE emits an
acoustic warning!

CD
WELDING CYCLE ERROR
PRINT WELDING DATA?

Il
The errors compromise thc rccording of the welding cycle
only in the case that the warning messagcs last over the
allowed limit. ln this case the welding cycle will be
immediately stopped

El

Il

g=OK

= ESC

The CSE records thc following errors:


Errors concerning the pressure value. Ifthese
errors last more than 20 seconds.

Errors concerning the temperature of the


heating mirror. If these errors last more than 20
seconds.
Errors concerning the time of the different
phases. The limit of these errors depends on
welding nonn chosen for the welding cycle

STOP WELDING CYCLE?

El

If you want to suspend or end the recording activity on the


welding cycle you must tirst push the menu key and after
the enter key

[+-J]

to contirm. If you push the menu key

twice the recording is suspended between the tirst and the


second pushing

Plastic weI ding equipment

~=OK

= ESC

~.g

REAL

212

('C)

CALC.

212

I, P
(bar)

REAL

21.5

CALC.

21.3

COOUNG
1

23

http://www.its-tecnodue.com

11.

Welding machine data

From the 1st screen push twice the right arrow


display will show the scrcen concerning
per figure aside)
Ta modify a parameter

[~]

key [.]

The

the machine data (as

CV
CV
CV
CV

you must push the relative soft key

and insert the desired parameter.


Model

Ifyou push the first upper sofl key [~],

+1
MDDEL

: PT250

SERIAL NUMBER

: 41163556

LAST REVISION DATE

: 01.12.07

CYL. SECTION

: 5,89 (cm)

you can select

between the different presct model ofwelding machine


This parameter has been protccted, therefore you must digit the
SUPERVISOR

password

and push the enter key [

You must select thc appropriate

Oncc sclected the appropriated

INSERTCODE

key [ -

.-1]

IV

VI
B

/ .. ].

model push the key enter [

model of thc machine by

acting on the up and down arrow

.-1].

= ESC

Q)=OK

MODEL

The display will show again thc previous sereen


Seriai number

of the machine

1f you push the second upper sofl key [~

:1

], you ean acccss to

the serecn for entering the seriai number of the machine.


The upper row shows the actual seriai numbcr stored by the
CSE.
Digit the seriaI number of the machine by acting on the
numerie keyboard. The second row shows the number that you
are entering.
To store the new seriai number push th ce enter key [

.-1]

= OPEN MENU

can be modified

PT 250

PT 200

~=OK

SERIAL NUMBER

56453423

or

push the Menu key ta return to the orevious sercen


Last revision date
Shows the last revision date. This parameter
only by the distributor

1.

MACHINE DATA

~I

8=ESC

Q)=DK

INSERT CODE
1

Afler acting on the appropriate soft key, you ean modify the
eylinder section. This parameter has been protected, therefore
you must digit the SUPERVISOR
password and push the
enter key [

EJ

.-1]
.-1].

CYL SECTION

You ean push the menu key ta


l(cmA2

5,89

return ta the previous screen without saving the change.


The key +/- do cs not affect the entered data.

~I

Plastic welding equipment

~=OK

= ESC

Enter the new section by acting on the keyboard and confirm


the data pushing enter [

IV

24

l(cmA2)

B=ESC

~=OK

http://www.its-tecnodue.com

12.

Pipe data PIECE 1 - PIECE 2

From the 1st screen push three times the right arrow
To modify one of the shown parameters
appropriate

soft key.

key [. ]

you must push the

[~]
Piece 1 Type

To modify the piece 1 type

you must push the appropriate

soft
PIECE 1 DATA

key.

To modify the piece use the UP and DaWN arrow


[ .

[~]
key

/ .. ]. Once you reach the required value please confirm

by pushing the enter key

[.-J ].

CE>
CE>
CE>
CE>

PIECf 1 TYPE

: STRAIGHT

DlAMETER

: 1200

PIPE

(mm)
(mm)

SOR 1

: 33,00

PIECf 1 MATERIAL

: PElOO DV$ 2207-1

Piece 1 Diameter
To modify the Piece 1 Oiameter you must push the appropriate
softkey

P1ECE 1 TYPE

[~]

$TRAIGHT PIPE

Thc upper row shows the actual stored value.

11

Enter the new Piece 1 diameter by acting on the keyboard and


confirm the data pushing enter

[.-J].

fL.ANGE ADAPTER

G=ESC

Vou can push the menu

1
1

~;OK

key to return to the previous screen without saving the change.


DIAMETER

Sdr 1
To modify the PIECE 1 SOR you must push the appropriate
soft key

~I

[~]

The upper row shows the actual stored value.


Enter the new Piece 1 Sdr by acting on the keyboard and
confirm the data pushing enter

[.-J ].

I(mm)

El;

I(mm)

1200

Vou can push the menu

g);OK

ESC

SOR 1

key to return to the previous screen without saving the change.


1

Piece 1 Material

~I

To modify the Piece 1 Material you must push the appropriate


soft key.

I(mm)

I(mm)

[~]
E];ESC

~
To modify the Piece 1 Materialuse
key [ .

33

the UP and DaWN arrow


PIECE 1 MATERlAL

/ .. ]. Once you reach the required value please

confirm by pushing the enter key

[.-J ].

11
8;ESC

Plastic welding equipment

~;OK

25

PElOO DVS 2207.1

PElOO OVS 2207-1

~;OK

http://www.its-tecnodue.com

13.

tT.S. Ha1Tradc S(Tviccs S.LI.

('pen.Hing mamml

Cf>L PLUS

Additional Data

From the 1st sereen push four times the right arrow key [.]

+1
CE>
CE>
CE>
CE>

In this sereen you ean modify the data eoncerning the job
number

ADDmONAL

JOB NUr-IBER

1+

DATA

:1

Job number
JOB NUMBER

To modify the operator's name you must push the appropriate

soft key [~]


The upper row shows the aetual stored value.
Digit the number of the job and push the enter key

~I
[.-J ]

You ean push the menu key to retum to the previous sereen
without saving the ehange.

Plastic welding equipment

26

EJ

1
EJ=ESC

~=OK

http://www.its-tecnodue.com

14. Welding data


From the 1st sereen push five times the right arrow

key

[.]

.1

In this sereen you ean modify the welding parameter


ealeulated by the CSE (ail the values arc proteeted by a
password):

Move the selector (black dot) on the parameter


to modify by acting on the keys [ -

Push the enter key [

o 1:

(b)

o 2: 118

1: 17.7

2: 1.4

5: 17.7

o
o
o

6: 0

a 6:0

]:8
4:8
5: 941

]
INSERT

V
TOR

for the and push enter key [

(s)

.-1]

The CSE ask ta digit the password:


Digit the SUPERVISOR
-OPERA
password

/ .

1.

DATA

212

Ta modify a parameter:

WELDING

g.8 t'C)

CODE

IV

[3 =ESC

.-1]

~=OK

HEATING MIRROR TEMP.

The upper row shows the actual stored value.

If, for example, you have ehosen ta modify the


temperature, you must digit the new value by
acting on the keyboard
Push the enter key

~I
EJ

[o-l ] to eonfirm

~I
EJ

Push the enter key [

~I
EJ

I(bar)

118

les)

150

I(s)

8=ESC

.1

.-1] to eonfirm

Q)=OK

210

P
o

27

tt

1: 25,0

1: .

tt

tt

o 3:8

o 5: 17.7

o
o

o 6:0

6:0

(s)

o 2: uo

(bar)

o 1:1.4

Ali the modified data will be marked with the symbol #.


ln the next welding, if the data related ta the pipe will be
not modified again, the CSE will ask to confirm if you
want to maintain the modifications

1.

WELOING DATA

g.8 ('C)

You ean push the menu key to return ta the previous


screen without saving the change.

Plastic welding equipment

25,0

Qj=OK

The upper row shows the aenml stored value.

l(b")

PHASE 2 TIME

Vou ean push the menu key to return to the previous


sereen without saving the change.

If. for example, you have chosen to modify one


of the phase time, you must digit the new value
by acting on the keyboard

17.7

8=ESC

.-1] to eonfirm

I('C)

Qj=OK

If, for example, you have chosen to modify one


of the pressure, you must digit the ncw value by
acting on the keyboard
Push the enter key [

220

PHASE 1 PRESS

The upper row shows the actual stored value.

!toC)

6=ESC

You ean push the menu key ta return ta the previous


sereen without saving the change.

212

4:8
5: 942

http://www.its-tecnodue.com

L!

Li"

"

II

15. Calibrating the heating mirror temperature probe


To operatc this operation kindly follows the below steps:
1. When the heating mirror reaches the welding temperature wait even 10 minuts
2. Follow the procedure here below

From the 1st sereen push the menu key to acecss to the
MAIN MENU sercen. From the main menu sereen push
the soft key [~

>
>
>
>

] related to the SETTINGS voice.

Now push the soft key [~

MAIN MENU

] related to the 110

SEmNGS
MANUFACTURERSEmNGS
DATE/TI"4f/LANGUAGf
BLACKBOX

SETTINGS voiee
SETTINGS

>
>
>
>

Select the voiee CALIBRA TIaNS by acting on the


appropriate soft key [~

SElf CT Mf AS. UNIT


1/0 SmING.s
CONTROLS sfTTINGS
CUENT WELDING CYCLE

I/OSETTINGS

>
>
>
>

Select the voiee TEMP. TRANSDUCERS CALIB. by


acting on the appropriate soft key [~

COM SEmNGS
CAUBRATIONS
TEST IN/OUT
I-BUTTON PROG.RAMMING.

CAUBRATION5

>
>
>
>

TEMP. TRANSDUCER$ CAUS.


PRESS.TRANSDUCfRS CAUB.
VALVES CAUBRATION
POS. TRAN,SDUCERCAUB.

Select the voice MIRROR TEMP. TRANSDUCERS


TEMP. TRANSDUCER CAUB,

CAL lB. by acting on the appropriate soft key [~

>
>
>
>

key

NIRROR TEMP. TRANSDUCERS CAUS.


AMBlENT TEMP TRANSDUCERS CAUB.

IN5ERT CODE

Digit the SUPERVISOR password and push the enter

[.-J]

VI
a

By acting on the UP and Down arrow key [ . / .. ]


You can inerease or deerease the value.

Il?
= ESC

~:OK

Once you reach the desired value push the enter key

[.-J]

MIRROR TEMP, TRANSD. CAUB,

to confirm
You can push the menu key to return to the previous
sereen without saving the change.

TRANSD, SIGNAL (0 .. 1013) :


MEA$URED TEMP. (OC):
NEW VALUE (oC) :

a:

ESC

Plastic welding equipment

28

~
~

c:EO ....
~:OK

http://www.its-tecnodue.com

l.

16.

Calibrating the ambient temperature probe

To operate this operation kindly follows the below procedure:

From the 1st screen push the menu key to access to the
MAIN MENU screen. From the main menu screen push
the soft key [~]

>
>
>
>

related to the SETTINGS voice.

Now push the soft key [~

MA!N MENU

] related to the IIO

SETTINGS voice

$ETTINGS
MANUFACTURER SEmNGS
DATE/TIME/LANGUAGE
BLACK BOX

SETTINGS

Select the voice CALIBRATIONS


appropriate soft key [~

>
>
>
>

by acting on the

SEUcr

Select the voice TEMP. TRANSDUCERS CAUB.


acting on the appropriate soft key [~

by

UNIT

NEA$,

1/0 SETTINGS
CONTROL5 SETTlNGS
CUENT WElDING CYClf

1/0 SETTlNGS

>
>
>
>

COM SETTINGS
CAUBRAnoNS

TEST IN/OUT
I-BUTTON

PROGRAMMING

]
CAUBRATION.$

>
>
>
>

TEMP, TRAN.$DUCERS CAUS.


PRESS. TRANSDUCERS CALlB.
VALVES CAUBRAnONS
POS. TRANSDUCER CAUS,

Select the voice AMBIENT TEMP. TRANSDUCERS


CALIB. by acting on the appropriate soft key [~

TEMP. TRANSDUCER

>
>
>
>
Digit the SUPERVISOR
key

CAUS.

NIRROR TEMP. TRANSDUCER5 CAUS.


AMBlENT TEMP TRANSDUCERS CAua.

password and push the enter

[+-l]

INSERT CODE

V
By acting on the UP and Down arrow key [ . / .
You can increase or decrease the value.

EJ

17

g=OK

=ESC

AMBlENT TEMP. TRANSD. CAUS.

Once you reach the desired value push the enter key

TRANse. SIGNAL (0 .. 1023) :

[+-l]

MEASURED TEMP. (OC) :

to confirm
You can push the menu key to return to the previous
screen without saving the change.

Plastic welding equipment

NEW VALUE (OC) :

E!

29

= ESC

Del

OCJN
g=OK

http://www.its-tecnodue.com

/"

PLt;')

17. Calibrating the pressure transducer


When change the pressure transducer might be necessary calibrate the pressure value. To operate this operation kindly
follows the below procedure:
From the 1st screen push the menu key to access 10 the
MAIN MENU screen. From the main menu screen push
the soft key [~

CE>
CE>
CE>
CE>

] related to the SETTINGS voice.

Now push the soft key [~

+1

] related to the 1/0

SETTINGS voice

SETTlNGS
MANUFACTURER SEmNGS
DATE/TINE
BLACK BOX

$EmNGS

Select the voiec CALIBRATIONS


appropriate soft key [~

by acting on the

CE>
CE>
CE>
CE>

acting on the appropriate soft key [~

CE>
CE>
CE>
CE>

I/OSEmNGS
(OHTROLS $ETTINGS
eUENT WELDING CYQ.f

key

TEMP. TRANSDUCER5 CAUiS.


PRESS. TRAN5DUCERS CAUB.
VALVES CAU8RATION
POS, TRANSDUCERS CAUS.

lNSERTCQCE

[.-J]

CAUBRATIONS

1
Digit the SUPERVISOR password and push the enter

SELECT MEAS. UNIT

Select the voice PRESS. TRANSDUCERS CALIB. by

1.

rotAIN MENU

El

IV

=ESC

g=OK

PRESS. TRANSO. CAllB.

Now push the soft key [~

] related to the close trolleys

18lt8]
[(B)(E)i

icon.
The machine closes the trolleys and the pressure
increases to the maximum value

El =

o:==J

TRANSD. SIGNAL

MEASURED PRESS. ~

ESC

PRESS. TRANSD. CAU8.

By acting on the UP and Down arrow key [ . / .


You can increase or decrease the value.

GIEl

[(B)(E)i

Once you reach the desired value push the enter key

Plastic welding equipment

10

MEA$URED PRESS.

c=:!!IT]

NEW VALUE

El =.se

[.-J]

to conftrm
You can push the menu key to return
screen without saving the change.

TRANse. SIGNAL

..

g=OK

the previous

30

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18. Heating mirror temperature survey during the welding cycle


From the 1st screen push the menu key you will acccss
ta the main menu sereen
MAIN MENU

11is possible ta switch off the heating mirror temperature


survey during the welding cycle. In this case the value
concerning the heating mirror will be not saved in the
weld database
From the main menu select the SETTINGS
acting on the appropria te soft key [~

CE>
CE>
CE>
CE>

voice by

SETIINGS
MANUFACTURER SEnINGS
DATE/TIME
BLACK BOX

SETTINGS

Select the voice CO;'o/TROLS


the appropriate

soft key [~

SETTINGS

>
>
>
>

by acting on

SELECT MEAS. UNIT


1/0 SETIINGS

CONTROLS SETIINGS
CUENT WELDING CYCLE

CONTROLS SEmNGS

Push the key [~

] rclated ta the voice MIRROR

CE>
>
CE>
CE>

T.

CONTROL

Digit the SUPERVISOR


key

password and push the enter

I-BUTION LOGIN

:ND

MIRROR T. CONTROL

:YES

TROLLEYS MOV. P.

:60.0 (bar)

MIRROR MOV. PRESS.

:90.0 (bar)

INSERT CODE

[+-1]

VI
By acting on the UP and Dawn arrow

key [ .

El

/ .. ]

IV

You can include or not the heating mirror survey during


the welding cycle.
Push the enter key

Qj=OK

= ESC

MIRROR T. CONTROL

[.-J ] ta confirm
1

You can push the menu key ta return ta the previous


screen without saving the change.

:1
t!J lEI

Plastic welding equipment

31

= ESC

YES

NO

1
~=OK

http://www.its-tecnodue.com

1T S

19.

Ita

1n1(.I(, SIYlC(,'S

Black box (Welds database)

~G
1P
In*

From the 1st screen push the Menu key

The display shows the MAIN MENU. From the main


menu you can access ta the following parameters:

SETTINGS
MANUFACTURER

DATE/TIME/LANGUAGE
BLACK BOX

SETTINGS

By Acting on the related soft key [~

I~

(bar)

S.i.i.

] you can access

In.81

REAL

('c) ~
= OPEN

ICAlC.

MENU

2001
2101

NEXT

MA1N I>4ENU

CE>
CE>
CE>
CE>

07/04/06
10:36:13

SEmNGS
MANUFACTURER

SETIINGS

DATE/lIME
BLACK BOX

ta the BLACK BOX menu


The BLACK BOX menu shows the following voices:

BLACK-BOX
1

VIEW

CE>
CE>
CE>
CE>

DELETE
UPLOAD
TICKET HEADER

Ta check the welds contained in the database act on


the soft key [~

VIEW
DELETE
UPLOAD
TICKET HEAD ER

] related ta VIEW

You can view ail the data concerning a single weiding by


acting on the Right arrow key [~]

WElDING

You can select the

other welds by acting on the Up and Down arrow key

: 10/04/06

DATE

WElDING

TIME

: 10:0B:30

AMBlENT

TEMP.

: 15('C)

INERlIAl

[ . / . ]. In the right lower corner of the screen you


can find the total numbers of records/welding stored at the
moment by thc MACHINE. As weil as the reference
number of the welding record selected.

1.

BLACK-BOX

PRESS.

uml

: 9.9 (bar)

12/12
1

El =.sc

g=~
BLACK-BOX

SERIAl

By pushing the menu key (ESC) you will return


to the black box menu

Plastic welding equipment

MODEl

From any screen concerning the database you can push the
following keys:
By pushing the enter key the MACHINE will
print the ticket concerning the selected welding

: PT 250

(emA2)

: 5.89

MATERIAl

: PE80 DVS

DIAMETER

: 160.0

ul-~I

32

: 2225

NUMBER

CYL. SECTION

12/12
1

~=~

(mm)

El =

ESC

http://www.its-tecnodue.com

By acting on thc Right and left arrow key [ ] you


can browse the data concerning each phasc of the welding

+1

Phase 1 (Bead formation phase)

CALC.

REAL

MOD.

ERR.

(bar)

21.3

21.2

(s)

21

NO
NO

NO
NO

('C)

-- -

PHASE N. 1

As you can easily note the display shows if sorne


pararneters has been modified (MOD.) or if the machine
has recorded sorne error (ERR.) concerning thc welding

n.8
Ul-ll

1.

BLACK-BOX

- --

---

[;l]=~ El =

12/12

--

ESC

By acting on the Right and left arrow key [ ] you

+1

can browse the data concerning each phase of the welding

REAL

MOD.

ERR.

(bar)

11.4

1.5

(s)

94

93

('C)

214

212

NO
NO
NO

NO
NO
NO

PHASE N. 2

Phase 2 (Heating phase)

P
ln this phase the MACHINE records data concerning the
pressure, time and temperature

1.

BLACK-BOX

n.8
.tl-ll

CALC.

11/12

~-~

-ESC

By acting on the Right and left arrow key [ ] you

+1

can browse the data concerning each phase of the welding

CALC.

PHASE N. 3

Phase 3 (Changeover phase)

In this phase the MACHINE records data concerning the


time.

1.

BLACK-BOX

(bar)
(s)

n.8
U1-ll

('C)

--

REAL

MOD.

- --

- --

NO

- --

- --

~=~

12/12

ERR.

- -NO

--

-- -

B =

ESC

By acting on the Right and left arrow key [ ] you

+1

can browse the data concerning each phase of the welding

CALC.

PHASE N. 4

Phase 4 (Ramp phase)

ln this phase the MACHINE records data concerning the


time.

n.8
Ul-ll

(bar)

(s)

('C)

12/12

--

- --

- --

NO

- --

- --

g=~

ERR.

- -NO

- -El_ESC

1.

(s)

n.8
U1-ll

REAL

MOD.

ERR.

21.3

21.5

773

773

NO
NO

NO
NO

- --

- --

-- -

CAle.

(bar)

('C)

can browse the data concerning each phase of the welding

MOD.

BLACK-BOX

PHASE N. 5

By acting on the Right and left arrow key [ ] you

REAL

--

+1
P

1.

BLACK-BOX

12/1'2

g=~

-- -

8 =uc

Phase 5 (Cooling phase)


ln this phase the MACHINE records data concerning the
pressure and time.

Plastic welding equipment

33

http://www.its-tecnodue.com

20.

Deleting the black-box

From the MAIN MENU select the voice BLACK BOX


by acting on the appropriate soft keys [~

)
)
)
)

From the BLACK BOX menu select the voice DEL ETE
by acting on the appropriate soft key [~

BLACK-BOX

].

VIEW
DELETE
UPLOAD
TICKET HEADER

Ta delete the content of the black box you must digit the
SUPERVISOR password and push the enter key

INSERT CODE

[.-J]

IV

lfl

You can push the menu key to return ta the previous


screen

= ESC

[.-J] to confirm or push the Menu

DELETE BLACK-BOX
CONTINUE?

Il

key ta return to the BLACK BOX menu

El

Plastic welding equipment

~=OK

CD

The machine asks ta continue or not ta delete the black


box
Push the enter key

34

=E$C

Il

[Q]=OK

http://www.its-tecnodue.com

21. Header printed on the final report of the welding


BLACK-BOX
1

From the 1" screen select the BLACK


acting on the related soft key [~
From the BLACK
HEADER

BOX Menu select TICKET

by acting on the appropriate

BOX menu by

soft key [~]

)
)
)
)

VIEW
DELETE
UPLOAD
TICKET HEADER

TICKET HEADER
1

Thcre are 3 lines available for the tieked header.


Each line can contain maximum 16 characters
To insert data in the iine, push the appropriate soft key

[~]

)
)
)
)

TICKET HEADER UNE 1 :


TICKET HEADER UNE 2:
TICKET HEADER UNE 3 :

The upper row shows the actual stored value


TICKET HEADER UNE 1

You can insert data by acting on the keyboard.


UP and DOWN arrow

key [ .. / .

With the
1

] you can select

between the upper and lower case. The keyboard use the
sa me system used by the mobile phone SMS system.
Therefore ifyou want to select the letter C, you must
quickly push 3 times the key of the number 2. To cancel
you can use the backspace key. For a blank space use the
key of the number 0

= ESC

..

= ~a

g=OK

Confirm the inserted data by pushing the enter key


You can push the menu key to return to the previous
screen without saving the change.

Plastic welding equipment

35

http://www.its-tecnodue.com

22.

Date and time set up

From the 1SI sereen push the menu key

~ G

07/04/06
10:36:13

REAL

2001

CALC.

2101

1 P(bar) ~lll.3
1fi:g ('C) ~

= OPEN MENU

referred to DATE/TIME

ln the menu DATEITIME/LANGUAGE

[~

CE>
CE>
CE>
CE>

acting on the appropriate soft key select SET


DATE/TIME

CE>
CE>
CE>
CE>

Digit the SUPERVISOR password and push the enter

MANUFACTURERSETIINGS
DATE/TIME
BLACK BOX

DATE/TIME/LANGUAGE

INSERTCODE

VI
El

......

You can modify the date and time acting on the UP and
DOWN - RIGHT and LEFT arrow key

].

IV
= ESC

~=OK

SET DATE/TIME

(dd/mm/YY):

You can confirm pushing on the enter key [....]

!!!/04/06

(hh/mm/ ): 14:51:10

You can push the menu key to return to the previous


screen without saving the changes.

El

Plastic welding equipment

SET DATE/TIME

key [....]

SETIINGS

] by

= NEXT

MAIN MENU

Push the soft key [~]

36


= ESC

~=OK

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23. Language set up

~ G

From the 1" screen push the LEFT arrow key [ .].

1 P (bar) 1 21.5
III

('C)

[3 =

Ill.8

OPEN Mf NU

07/04/06
10:36:13

1 REAL

2001

1 CAle.

2101

=NEXT

OPERATOR DATA

Push the soft key [~]

CE)
CE)
CE)
CE)

referred to LANGUAGE

OPERATOR

: DAVEl.

LANGUAGE

: ENGUSH

INSERT CODE

IV

VI

Digit the SUPERVISOR password and push the enter


key

[.-J ]

El

~=OK

= ESC

LANGUAGE

By acting on the UP and DOWN key [ . / ... ] select


the required language
Confirm by pushing on the enter key

li

[.-J ]

El

You can push the menu key to retum to the previous


sereen without saving the change.

Plastic welding equipment

37

= ESC

ENGUSH

E$PANOL

g]=OK

http://www.its-tecnodue.com

24. Measurements unit set up

tm G

From the 1st screen push the menu key

1P
1

I~

(bar)

n ~,

('C)

= OPEN MENU

referred ta SETTINGS

CE>
CE>
CE>
CE>

1 REAL

2001

1 CALC.

2101

=NEXT

MA1N MENU

Push the soft key [~]

ln ~

07/04/06
10:36:13

SETTINGS
MANUFACTURER SETTINGS
DATE/TiME/LANGUAGE
BLACK BOX

SETTINGS
1

ln the menu SETTINGS [~

] by acting on the

CE>
CE>
CE>
CE>

appropriate soft key select SELECT MEAS. UNIT

SELECT MEAS. UNIT


[/0 SETTINGS
CONTROLS SEmNGS
CUENT WELD[NG CYCLE

[NSERT CODE

Digit the SUPERVISOR password and push the enter


key

[.-J ]

VI
8

IV
= ESC

~=OK

Vou can modify the measurement unit by pushing on the


appropriate soft key [~

].

SELECT MEAS. UNIT


1

Length: mm, inch


Pressure: bar, psi, kN
Temperature:oC,oF
Ta confirm the changes push the enter key

CE>
CE>
CE>
CE>

[.-J ]

You can push the menu key ta retum ta the previous


screen without saving the changes.

Plastic welding equipment

38

l,
1

(mm)

(bar)
1

fi

El

('C)
1

= ESC

~=OK

http://www.its-tecnodue.com

25.
How to change

Printer
the roll paper

To change the paper roll, proceed as follows


o
Open the printer cover and press down the swinging support
o
o
o

of the print mechanism

at the point PUSH

fnsert thc cnd of the roll in the slit of the print mechanism;
Press the FEED key; a few ccntimetres ofpaper automatically feed out of the printer;
Rc-close the swinging support, tear off the paper and re-close the cover

WARNING
o
before inserting the paper ensure that it is cut evenly

WARNING
o
Do not print without paper and/or ink ribbon; this leads to the rapid deterioration
o

Do not pull the printer carriage manually when it is switched on,

o
o

Do not put objects inside the printer


A void blows to any part of the printer, both during and after installation

of the print needles

How to change the ink eartridge

Open the door and remove the cartridge by acting on the pointed marked as A on
the picture above
Put the new cartridge on the guidelines
You can stretch the ribbon by acting on the handle B

Close the door of the printer

Plastic welding equipment

39

http://www.its-tecnodue.com

26.

How to upload the content of the black box to a PC

Vou can upload

the content

of the black box to PC in three different

By seriaI cable with Ms HyperTenninal


By USB cable with Memoplan

By seriaI cable with Memoplan

By Pen drive with Memoplan

27.

ways:

Seriai Upload - Hyperterminal

You cao traosfer the data contained by the black box to a personal computer. Herewith below you will find
the procedure to download data to a PC \Vith Windows XP OS. In any case you can acquire data from the
LDU by using other operating systems (UNIX, LINUX, OS X and many others) \Vith a tenninal emulation
program able to read from the SeriaI port ofyou Pc.
\Vindows

procedure:

.,

[-b-

Step I. Load HyperTcnninal:

Click Start > Run

ln the box which appears type

in:

c:.

'"

.. _ ......

~'r':Q~~i'il

.'

~%

HYPERTRM

'l~",C~

Click OK.

Er'l<"~~"",_"""".,llXO'lor""'c<l"<'lOCl>on

"~

w"

!fyou are using a different version ofms Windows


OS (for example win 2000) maybe you might see the
error message 'Cannot find HYPERTRM'.
You will need to install HyperTenninal:

'ln ~~

~ ~ ~ ~

l~_~;. .
i..
__.L

---_.
-

'!,.-

._

.......... __ ..... _._ ...


.....

"

DQ~

Click Start > Settings > Control Panel>

1 Rcmove Programs.
ln Add 1 Remove Programs select Properties

Add

and then click the Windows Setup tab.


Double-click Communications
Check the box for HyperTerminal
Click OK, and then OK again to install.

Note: You may be asked for your Windows installation

...

..........

"'-todo<ect

.m",""

A,

_._ ..
,~

....

"l".'

.""

......

.;;;~~.

disk for this procedure.

Step 2. When HyperTerminal starts you will be presented with a


'Connection
Description' dialogue box:

Insert a name and click 'Ok' to continue.

Step 3. This dialog th en appears. Click the selection arrow on the


"Corrnect using" list box, and select thc COM port your modem is
connected to - Ilot the modem name.

When you select the COM port, the phone number to dial
boxes are greyed.
Click OK

Enler delails for lhe phone number thal you wanl to dial:
Counlry/region:

C."",d il)

Area code:
Phone number:
Connect using:

OK

Plastic welding

equipment

40

li

http://www.its-tecnodue.com

Cancel

('

Step 4, The COM port properties box cornes up. For the connection with
machine, make sure that you set the !lits per second to 57600,

Make sure that ail the parameters have been set as follows
Bits per second
57600
Data bits
8
Parity
None
Stop bits
1
Flow control
None
Clicks apply and after click OK.
RetlOloDe!auh

....

From the Hyper tenninal window click Transfer >


Capture Text
SendTextFile

...

! .--_ .._._-~ ..._--~_._._._._.-_

[;-

....

Capture to Printer
'._..:....J
:
/

Enter the file name and the folder where the data has to
be saved and click the button Start

Folder:
File:

C:\Documents and Setlings\drt3

,.--.-----.-----.------.-.1i
C\Documents and Setlings\welding~

S tart

1 [

Browse ...

Cancel

Remove the plastic cover by unscrewing the fixing screw.


Connect the machine using the seriai cable (can be supplied
as an accessory of the LDU) to the COM2 port as shown in
the picture

Plastic welding equipment

41

http://www.its-tecnodue.com

C("J

PIJ ~

~ G

07/04/06
10:315:1)

..-

From the 1st screen push the Menu key


P(b )

IBlH'ClI

:11.5

18

lU <\

= OPEN MENU

From the MAIN MENU select the voice BLACK


soft keys [~

UPLOAD

= N.EXT

MAIN MENU

CE>
CE>
CE>
CE>

SEmNGS
MANUFACTURER SEmNGS
DATE/TINE
BLACK BOX

BLACK-BOX

From the BLACK

2101

BOX
1

by acting on the appropriate

2001

1REAL
1 CALC.

BOX menu select the voiee

by acting on the appropriate

soft key [~

From the UPLOAD menu select the voice


PC_TERMINAL
by acting on the appropriate

].

CE>
CE>
CE>
CE>

VIEW
DElfTE
UPLOAD

nCKET HEADER

UPLOAD

soft key

[~ ].

CE>
CE>
CE>
CE>

PCTERNIN.AL
DArABASE (VIA usa PORT)
CATABASE {VIA COM PORT}

If the database is not empty (it must contain at least 1


record ofwelding). The LDU ask to insert the seriai
cable to UPLOAD the BLACK-BOX.
To confirm the changes push the enter key

CD

[+-1 ]

You can push thc menu key to retum to the previous screen
without saving the change.

INSERT CONNECTION

Il

THEM

PRESS

CABLE

ENTER
1

E] ='sc

g=OK

0111001 ................ 0010101

The machine starts to transfer the data.


UPLOADING

Il

L
As soon as the machine has finished to upload the data
the display shows the message aside

DATA

WAIT ...

Il

CD

You can push the enter key to delete the black box
content or the Menu bullon to return to the Main menu
screen .

Il

UPLOAD FINISHED
DELErE BLACK BOX?

g=OK
The file created before now con tains ail data stored in the black box. You can view the file contents by
opening with a common ASCII editor (for example you can use notepad.exe)

Plastic welding equipment

42

http://www.its-tecnodue.com

tl i

[1.>

h .'c'e S

T"'!CCS

:-'.'

28. USB CABLE Upload - Memoplan

~
G
uaE
From the 1st scrcen push the Menu key
1

P tb )
H} ('C)

21.'

"

G :::;

OPEN HENU

From the MAIN MENU select the voice BLACK


by acting on the appropriate

soft keys [~

BOX

.:::;

07/04/06
10:3&:13

HEXT

MAIN MENU

SEmN,GS
MANUFACTURER

SETTlNG$

SET DATE/TIME
BLACK BOX

BLACK-BOX

From the BLACK


UPLOAD

BOX menu select the voicc

by acting on the appropriate

soft key [~

].

CE>
CE>
CE>
CE>

VlEW
DElEn
UPLOAO
TICKET HEADER

UPLOAD

From the UPLOAD menu select the voice DA TABASE


(VIA USB CABLE) by acting on the appropriate soft

PC TERMINAL
DATABASE (VIA USB PORn

key [~].

DATABASE (VIA CON PORT)


PEN-DRIVE

1f the database is not empty (il must contain at least 1


record ofwelding). The LOU asks to insert the USB
cable.,

CD
INSERT CONNECTION CABLE
THEN S'TART UPLOAD

El =.st

0111001 ............... 0010101

, j
To start the downloading the data to a PC please refer to
MEMOPLAN
user's manual
Vou can push the menu key to retum to the previous screen
without saving the change.

UPLOADING DATA

WAll ...

CD

The machine starts to transfer the data.

UPLOAD FlNISHEO
DEI.fTE BLACKBOX?

As soon as the machine has finished to upload the data


the display shows the message aside

Ql=OK

Vou can push the enter key to delete the black box
content or the Menu button to retum to the Main menu
screen .

Plastic welding equipment

43

http://www.its-tecnodue.com

, j'
L

29. PEN DRIVE - Memoplan

UEffi

From the 1st screen push the Menu key


1

P (bar)

iHlH'C)

21.S

18

8;

OPEN MENU

From the MAIN MENU select the voice BLACK


by acting on the appropriate

soft keys [~

v:::J

07/04/06
10:36:13

.::NEXT

BOX

MAIN MENU

CE>
CE>
CE>
CE>

SEmNGS
MANUFACTURER SETTINGS
SET DATE/nME
BLACK BOX

BLACK-BOX

From the BLACK


UPLOAD

BOX menu select the voice

by acting on the appropriate

soft key [~

].

CE>
CE>
CE>
CE>

VIEW
DElfTE
UPLOAD
TICKET HEAD ER

UPLOAD

From the UPLOAD

menu select the voice PEN-DRIVE

by acting on the appropriate

soft key [~

CE>
CE>
CE>
CE>

].

If the database is not empty (it must contain atleast 1


record of welding). The LOU asks ta insert the PENDRIVE on the USBIH port. Attention: kindly check
that PEN-DRIVE
file system is FA T. Other file
systems are not supported!

PC TERMINAL
DATABASE (VIA US! PORT)
DATABASE (VIA COM PORT)

CD

-_~,.-~----.....
,~ Ir'

INSERT THE PEN DRIVE

El

Ta start the downloading the data ta a PC please refer ta


MEMOPLAN
user's manual
You can rush the menu key to retum to the previous sereen
without saving the change

~=OK

0111001. .............. 0010101

UPLOADING DATA

1:

WAIT ..

1:

CD

The machine starts ta transfer the data.

UPLQAD FINISHED

As saon as the machine has finished ta upload the data


the display shows the message aside

DELfTE BLACK BOX?

~=OK

You can push the enter key ta deI ete the black box
content or the Menu bulton ta rerum ta the Main menu
screen .

Plastic welding equipment

= ESC

44

http://www .its-tecnadue .cam

C'l

30.

~l ~\I'l. !In 1L.I

SERIAL Upload - Memoplan

~
ua:E

From the 1st screen push the Menu key


1

P Cb")

fi

[3
From the MAIN MENU select the voice BLACK

07/04/06
10:36:13

1 21.S

('C) 1

1.

=OPENt4ENU

=NEXT

BOX
MAIN MENU

by acting on the appropriate

soft keys [~

]
SEITINGS
MANUFACTURER SI;TIXNGS
DATE/n E
BLACK BOX

BLACK-BOX

From the BLACK


UPLOAD

BOX menu select the voice

by acting on the appropriate

soft key [~

].

From the UPLOAD menu select the voice DA T ABASE


(VIA COM PORT) by acting on the appropriate soft

CE)
CE)
CE)
CE)

VIEW
DELETE
UPLOAD

TICKET HEADER

UPLDAD

PCTERt4INAL
OATABASE (VIA USB PORT)

key [~].

DATABASE (VIA COM PORT)

If the database is not empty (it must contain at least 1


record ofwclding). The Machine asks to inscrt the
Seriai cable.

CD
INSERT CONNECTION CABLE
THEN START UPLOAD

8
J

1
To start downloading the data to a PC please refer to
MEMOPLAN
user's manual
You can push the menu key to retum to the previous sereen
without saving the change.

~=OK

= ES<

0111001. .............0010101

"PLOADING

Il

DATA

WAIT .

CD

The machine starts to transfer the data.

UPLOAD FINlSHED
DELETE BLACK BOX?

As soon as the machine has finishcd to upload the data


the display shows the message asidc

Q)=OK

You can push the enter key to delcte the black box
content or the Menu button to rctum to the Main menu
screen.

Plastic welding equipment

45

http://www.its-tecnodue.com

,1

Addendum A Heating mirror automatic disconnecting device


(MDD) for PT315
Together with CSE we can supply as optional the MDD system (accessory for the automatic
disconnecting device for heating mirror).

Place the MDD on the frame of the basic


machine as per figure aside.

The [eft part of the MDD must be placed


between the side support and the bar of the
frame as per picture aside.
Fix the holdfast by screwing the supplied
screws

Plastic welding equipment

46

http://www.its-tecnodue.com

Set up of the MDD arm


Vou must fix the heating mirror on the appropriate holes
by the 4 screws (a,b,c,d) as per figure aside
Fix the MDD arm on the same side of the heating mirror
cable

How to insert the heating mirror

Plastic welding equipment

47

http://www.its-tecnodue.com

At the beginning of the welding cycle push down until


you hear a sort of click.
Once the heating mirror has been hooked between the
clamps you can proceed with the wei ding cycle.
Warning!
Kindly check that the trolleys are not completely
open (you can close the trolley for 2-3 cm) otherwise
the heating mirror will be not hooked in.

When the basic machine has a configuration with 3 moveable clamps you must change the MDD
position.
To change the MDD position, follow the procedure here below:

I.Pull the knob as per side figure

2. While pulling the knob lift the double


hooking lever

Plastic welding equipment

48

http://www.its-tecnodue.com

3. Complete the lifting of the double hooking


lever

4. Move the frame to left and hook the double


hooking lever

Plastic welding equipment

49

http://www.its-tecnodue.com

Addendum B How ta adapt the heating mirror and facing tool


for the new CSE control
(models PTl60-200-250-315-355-500)
How to adapt the heating mirror and facing tool with the new CSE control (models PTI60-200250-315-355-500)
To use the facing tool and heating mirror with the CSE unit it is necessary modify the following
parts:
The facing tool cable
The heating mirror cable
Warning!!! Proceed with the following operations only with the machine switehed off and
unplugged!

a.1 Facing tool cable


The facing tool must be connected to the CSE control unit by
using a 3 poles plug like the one shown in picture.

Connect the Y/G cable to the connector marked by


~
the symbol -;;;:;;-;the other two wires must be
connected indifferently to the other two connectors.

Plastic welding equipment

50

http://www.its-tecnodue.com

est

tT.S. Hn! Tradc Services S.r.L

PLUS

a.2 Heating mirror cable

Cut the cable close to the thermostat.


Connect the cables to the 10 pins connector as per scheme below

RED
V/HITE

w
u
z
<[

t-

PROBE

PTlOO

RED

PROBE

PTlOO

V/HITE

BRIDGE

Il

(/)
(/)

W
0<

Plastic welding equipment

51

http://www.its-tecnodue.com

1.l'X

t:ll 'l'rade

S(;fVlCC8

S.r.1.

Addendum C I-button
I-button: Hardware device to identify the users of LOU /CSE.
The I-button must to be connected to the I-button probe ofyour
LOU or CSE to immediately identify the user of the unit.
If the LOU or CSE unit has been configured for the use ofI-button,
only operator or users provided by an I-button can acccss to the
unit
Each I-button must be programmed with the name of the user.

I-button

Plastic welding equipment

52

http://www.its-tecnodue.com

1.

t.

Configuring CSE KIT for I-button use


Vou can configure your CSE unit for an access with or without the I-butlon.
To login by I-button you must select the appropriatc parameter in configuration menu. Check the following procedure.

From the main screen push the button MENU

~ G
-

1 P (b") 1 21.5 1 III (\


lfi*
1 10 1
('C)

G
The scrcen shows the main menu. Push the soft key [~

+1

corresponding to SETTINGS

CE>
CE>
CE>
CE>

In the setlings menu push the key [~

] corresponding to

CE>
CE>
CE>
CE>

REAL

CALC.

10:36:13

"'01
2101

=NEXT

1.

MAIN MENU

SEmNGS
MANUFACTURERSETI1NGS
SET DATE/TINE
BLACKBOX

CONTROLS SETTINGS

By acting on the soft key[~

=OPENNENU

07/04/06

SETIINGS

SELECTMfAS,. UNIT
I/OSEmNGS
CONTROLSSEnlNGS
CUENT WELDING CYCLE

] select

CE>
CE>
CE>
CE>

CONTROLS SfmNGS

I-BUTTON LOGIN

l-aunON

LOGIN

: NO

MIRROR T. CONTROL : YES

The CSE ask to enter a code. Digit the supervisor


password (6) and push the ENTER key

[.-J ]

INSERTCODE

IV

VI
El
Push the up and down arrow key [ -

/ .. ] to select the

value YES and push the ENTER key

[.-J ].

~=Ok

I-BUTTON LOGIN

Push

:1
El

53

NO

repeatedly the ESC key to reach the main menu.

Plastic welding equipment

= ESC

YES
1

= ESC

~=Ok

http://www.its-tecnodue.com

"

Pl,

How to program the I-button


To Program an I-BUTTON means to savc thc opcrator/user name on the I-button memory, ln ease you need to change
the stored name you can use the same procedure below, Vou can write and rewrite the I-button memory each time you
need without any problem.

From the main screen push the button MENU

1::3

= OPEN

The screen shows the MAIN MENU. By acting on the


soft key [~

CE>
CE>
CE>
CE>

$ETTlNGS

MANUFACTURER SETTINGS
SET DATE/TlME
BLACK BOX

SETTINGS

referred to 1/0 SETTINGS

Now push the soft key [~

CE>
CE>
CE>
CE>

SELECT MEAS.UNIT
l/osmlNGS
CONTROLS SETTINGS
CUENT WELDING CYCLE

] referred to

I-BUTTON PROGRAMMING

= NEXT

MAIN MENU

] select SETTINGS

ln the SETTINGS MENU act on the soft key [~

MENU

1/0 SETTINGS

CE>
CE>
CE>
CE>

COMSEmNGS
CAUBRATlONS
TEST IN/OUT
I~BunON PROGRAMMING

INSERT CODE

The CSE ask to enter a code. Digit the supervisor


password (6) and push the ENTER key

[.-J ]

El

Plastic welding equipment

54

= ESC

~=OK

http://www.its-tecnodue.com

1 ! ,; Ira i 'Tnwe ')crvices S.r L

HunON

Push the up and down arrow key [ -

/ ,.

] to select the

PROGRAMMING
: DAVEJ

Repeat the procedure for each parameter to be changed

.OPERATOR
o BADGEEXPIRY DATE
o COUNTRYCODE
o COMP.ORGANIZATION

: 08

Push the right arrow key [. ].

o SKILL
o LANGUAGE

value to change and push the ENTER key

[..-1 l

: 01.01.10
: 380

: Il
: ENGLISH

8=ESC

=NEXT

CD

If the I-button is still not eonneeted to the unit, the CSE


asks to insert the I-button on the I-button probe.

INSERT I.BunON

KEY

Il

Il

8=

ESC

CD

Now the LDU confirms that the I-button has been


suceessfully programmed.
Push the ENTER key

[..-1]

to proceed.

I-BunON

PROGRAMMING OK

Il

Il
g=OK

I.BunON

You ean push the Menu key to return to the Main menu
screen.

Plastic welding equipment

PROGRAMMING

OPERATOR
BADGEEXPIRY DATE
COUNTRYCODE
caMP. ORGANIZATION

55

:DAVEJ
: 01.01.10

3BO
:1I

SKILL
LANGUAGE

: 08

8=ESC

: ENGLISH
=NEXT

http://www.its-tecnodue.com

How to use the I-button


After configuring the LDUICSE for the I-button use, you must al ways switch on the LDU with the I-button inserted in
the I-button probe.

Switch on the CSE

WELDING

Select the welding standard to be used


And push the enter key

[.-J ]

STANDARD

DVS

DVS

BI=ESC

[g =OK

CD
Insert the I-button

KEY on the I-button probe

The operator and the language


recognized.

Push the enter key

)
)
)
)

to use the machine.

OPERATDR

DATA

QPERATOR

: DAVE).

LANGUAGE

: ENGLlSH

+1

1f the selected welding standard is ISO, each time you


switch on the CSE do not forget the compulsory 1BUTTON. The machine will show ail the parameters
contained inside the I-BUTTON memory.

Plastic welding equipment

KEY

+1

will be immediately

[.-J ] to proceed

INSERT I-BunON

)
)
)
)

56

OPERATOR

OPERATOR
BADGE EXPIRY DATE
COUNTRY CODE

DATA

1.

1.

: DAVEJ
: 01.10.10

COMP. ORGANlZATION

: 380
: 11

SKlLL

: 08

LANGUAGE

: ENGUSH

http://www.its-tecnodue.com

1\

Addendum 0 GPS module


A GPS module is an available accessory for CSE plus model. This module can be supplied together with a
front panel or as a separate board but in this case only qualified personnel must achieve the operation related
to the installation of this board.
In case you have installed a GPS module on your CSE, the GPS icon will be displayed on the main screen.
This icon can change depending on the status of the GPS board:

o Crossed
icon:
The
GPS
module
is not
communicating
with front panel. If this status
persist for more than few seconds means that the
GPS board is not working properly or is not
connected. At the end of each welding display
will show: GPS position undetectable. By pushing
the enter key you will proceed but on the print
report will be printed the same message.

~
G
Ul:f::I::I ~
P(bar)

Ino~

o Blinking crossed icon: The GPS module is


looking for available GPS satellites. Usually this
phase do es not last for a long time but it is
possible, that at the first use of the GPS board, the
system needs several minutes for fixing the
satellites positions. If, at the end of the welding
the GPS has not still captured any satellite signal,
the display will show: GPS position undetectable.
By pushing the enter key you will proceed but on
the print report will be printed the sa me message.

('C)

I~

= OPEN

MENU

=NEXT

~
f""..
Ul:f::I::I V
IP(bar)

07/04/06
10:36:13

07/04/06
10:36:13

Ino~ ('C) ~

16

= OPEN MENU

P(bar)

=NEXT

= NEXT

In~('C)~

o Normal icon: The GPS is working perfectly and is


communicating the position to the front panel. In
this case on the print report will be available the
following parameters with the value get from
GPS board: LONGITUDE, LATITUDE, and
ALTITUDE.

18

= OPEN MENU

You can always survey the GPS status and the value of each parame ter by selecting GPS data from Test
In/Out menu (please check the previous Appendix on how to reach TEST IN/OUT menu)
With the supervisor password you can disable the GPS module by disabling the COM4 port: from the main
menu select SETTINGS->I10
SETTINGS->COM
SETTINGS-> GPS COM after entering the supervisor
password you must select the value ---.

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If the CSE is equipped with a GPS module you ean start


using GPS only by eonneeting the supplied antenna.

Conneet the antenna to the eonneetor

on the baek panel.

Plaee the Antenna on the upper part of CSE. The


Antenna is equipped with a magnet to let it be finnly
fixed

Now you ean start your CSE

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1 l' S 1u 1 Tmc'e Sen

C;-,L FI l ')

ICCS

S.l

Addendum E Battery kit


If the LDUICSE is equipped with a battery kit, in case of
power failure, beside the advise on the warning area of
the display, the machine will emit loud wobbling sound
to advise the operator about the current supply problem.

A71 - POWER SUPPLY FA1LURE!

181558

The operator must immediately take aIl necessary actions


to restore the appropriate current supply conditions of the
machine.

1l2~

n.8
('C)

ln case of power supply failure the CSE KIT is not able


to supply power to the hydraulic engine and heating
mirror but can only survey the data related to the welding
cycle.

1 REAL
1 CALC.

D---m---J
212

212

1
1

P 1 REAL
1 CALe.

(bar)

17.5
21.3

COOLING

WARNING - ONLY FOR CSE KIT


Ifbefore the power supply restoration, the pressure and/
or heating mirror temperature will decrease to a value
under the threshold indicated by the welding norm, the
welding cycle will be interrupted!
W ARNING - ONL Y FOR LDU
If before the power supply restoration, the pressure and/
or hcating mirror temperature will dccrease to a value
under the threshold indicated by the welding norm, the
printing report will show the error!

Plastic welding equipment

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j.

Addendum F Alarm codes and possible remedies


CODE

Possible remedies

Description

AOI

Alann Reseted

A02

Black-Box Deleted

A03

Tcu-l Failure

A04

Tcu-2 Failure

A05

Phase 1 Pressure Error

A06

Phase 2 Pressure Error

- Check the oil level


- Change the proportional solenoid valve

A07

Phase 5 Pressure Error

- Check the oil level


- Change the proportional solenoid valve

A08

Phase 6 Pressure Error

- Check the oil level


- Change the proportion al solenoid valve

A09

Average Pressure 1 Error

- Check the oil level


- Bead fonnation phase too short
- Change the proportional solenoid valve

AIO

Average Pressure 2 Error

- Check the oillevel


- Change the proportional solenoid valve

AIl

Average Pressure 5 Error

- Check the oil level


- Change the proportional solenoid valve

AI2

Average Pressure 6 Error

- Check the oil level


- Change the proportional solenoid valve

AI3

Phase 1 Time Error

Not related to PL machines or CSE kits

AI4

Phase 2 Time Error

Not related to PL machines or CSE kits

AI5

Phase 3 Time Error

Not related to PL machines or CSE kits

AI6

Phase 4 Time Error

Not related to PL machines or CSE kits

AI7

Phase 5 Time Error

Not related to PL machines or CSE kits

AI8

Phase 6 Time Error

Not related to PL machines or CSE kits

AI9

Heating Mirror Temp. Error

- Check the power supply ofheating mirror


- Check the connections of the heating mirror probe
- Change the probe ofheating mirror

Average H. Mirror Temp. Error

- Check the power supply ofheating mirror


- Check the connections of the heating mirror probe
- Protect the heating mirror against the atmospheric
agents (wind)

A20

Plastic welding equipment

- The black box has been deleted


- Restart the machine
- Check the fuse of the TCU feeder
- Check the TCU-CAN connections to the front panel
- Change the TCU
- Check the CAN connections between TCU 1 and TCU2
- Change the TCU
- Check the oil level
- Change the proportional solenoid valve

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CODE
A2l

A22

A23

A24
A25
A26

Possible remedies

Description
Pressure Undetectable

- Check the connections of the pressure transducer


- Change the pressure transducer
- Change the front panel

Ambient Temp. Undetectable

- Check the connections of the ambient temperature


probe connected on the back panel
- Change the ambient temperature
- Change the front panel
- Change the back panel

- Check the connections of the heating mirror probe


- Change the probe ofheating mirror
Heating Mirror Temp. Undetect.
- Change the front panel
- Proceed with the pressure sens or (transducer)
Pressure Sensor Not Calib.
calibration
- Proceed with the heating mirror temperature probe
Mirror Temp. Sensor Not Calib.
calibration
- Proceed with the ambient temperature probe
Ambient Temp. Sensor Not Calib.
calibration

A27

Ambient Temp. Out Of Range

- Proceed with the ambient temperature probe


calibration

A28

Proportional Valve Not Calib.

- Proceed with proportional sol. valve calibration

Emergency Stop

- Reset the emergency push button


- Check the reset button
- Check the fuse of the feeder
- Check ail the connections related to the emergency
push button
- Check ail the connections related to the reset button
- Check ail the connections related to the emergency
circuit

A30

Motor Overloading

- Reset the temperature relay (PL)


- Wait until the cooling offperiod of the engine is end
(PT)
- Use less pressure during the facing phase
- Change the engine

A3l

Checkout Suggested

- Periodical overhaul must be achieved

A32

Trolleys Open Sensor Failure


(during closing phase)

- Check if the trolleys open sensor is working properly


by testing VO
- During a working phase the trolleys do not close
enough to go out from the trolleys open position (for
example during the facing phase the pipes are leaning
too much from the clamps)
- Change the sensor

A33

Trolleys Open Sensor Failure


(during opening phase)

A29

Plastic welding equipment

- Check if the open trolleys open sensor is working


properly by testing 1/0
- Check the connections of the trolleys open sensor
- Check the position of the trolleys open sensor
- Change the sensor

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CODE

Possible remedies

Description

- Check if the mirror high position sensor is working


properly by testing 1/0
- Check the connections of the mirror high position
sensor
- Check the position of the mirror high position sensor
- Change the sensor
- Message advising that the system will be restart shown
after deleting the Black Box

A34

MlTor High Switch Failure

A35

Restart System

A36

Operator Badge Expired

A37

Invalid Ski Il

A38

Black-Box Nearly Full

A39

Black-Box Full

- Delete the Black Box

MO

Trolleys Pos. Sensor Not Calib.

- Achieve the trolleys position sensor calibration

A4I

Mirror Pos. Sensor Not Calib.

Not related to PL machines or CSE kits

M2

Trolleys Pos. Sensor Failure

- Check the connections of the digital encoder


- Change the digital encoder

A43

Mirror Pos. Sensor Failure

Not related to PL machines or CSE kits

Slipping Error

- Check that pipes are properly clamped


- Check ifthere are oilleakage from the clamps
cylinders
- Check the pressure level of the clamps cylinders

Mirror-In Sensor Failure

- Check if the mirror in sensor is working properly by


testing 1/0
- Check the connections of the mirror in sensor
- Check the position of the mirror in sensor
- Change the sensor

Facing- Tool Out Sensor Failure

- Check if the facing tool out sensor is working properly


by testing 1/0
- Check the connections of the facing tool out sensor
- Check the position of the facing tool out sensor
- Change the sensor

Facing- Too! ln Sensor Failure

- Check if the facing tool in sensor is working properly


by testing 1/0
- Check the connections of the facing tool in sensor
- Check the position of the facing tool in sensor
- Change the sensor

Bench Left Sensor Failure

- Check if the left bench sensor is working properly by


testing 1/0
- Check the connections of the left bench sensor
- Check the position of the left bench sensor
- Change the sensor

Bench Right Sensor Failure

- Check if the right bench sensor is working properly by


testing 1/0
- Check the connections of the right bench sensor
- Check the position of the right bench sensor
- Change the sensor

A44

A45

M6

M7

M8

M9

Plastic welding equipment

- The expiring date of the I-button has passed, renew the


expiring date
- The skill of the operator are not valid or recognized,
check the operator skill
- Delete the black box or wait until the black box is full
and after delete the Black Box content

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CODE

ASO

ASI

AS2

AS3

Possible remedies
- Check if the mirror lock out sensor is working properly
by testing UO
Mirror Lock.Cyl.Out Sensor Fail. - Check the connections of the the mirror lock out sensor
- Check the position of the the mirror lock out sensor
- Change the sensor
- Check if the mirror lock in sensor is working properly
by testing 1/0
- Check the connections of the the mirror lock in sensor
Mirror Lock.Cyl.In Sensor Fail.
- Check the position of the the mirror lock in sensor
- Change the sensor
- Check if the top cylinder lock sensor is working
properly by testing lIO
- Check the connections of the the top cylinder lock
Top Cyl. Lock Sensor Failure
sensor
- Check the position of the the top cylinder lock sensor
- Change the sensor
- Check if the top cylinder idle sensor is working
properly by testing 1/0
- Check the connections of the top cylinder idle sensor
Top Cyl. ldle Sensor Failure
- Check the position of the top cylinder idle sensor
- Change the sensor
Description

AS4

OPS Position Undetectable

- Wait a couple of minutes after switching the machine


to let the machine detects the OPS signal
- Check the antenna connections
- No OPS signal
- Change antenna
- Change the OPS module

ASS

Overpressure

- The machine has not been designed to weld this kind


of pipe, contact our distributor

AS6

l-Bulton Port Error

- Check which port has been set up for I-Button use

AS7

Unknown I-Button Key

- Damaged or incompatible

I-Button Reading Error

I-Button Writing Error

- Try to write once more the I-Button


- Check the [-button probe connections
- Change the I-button probe
- Change the front panel

A60

[-Bulton Programming

A6[

Unsupported Language

- Check the language set in the I-button

A62

Pen-Drive Full

- Use a new USB drive


- Remove old and/or unused files on USB drive for free
space

A63

No Response From Pen-Drive

- Use an other USB drive

A64

Pen-Drive Error

AS8

AS9

Plastic wei ding equipment

Error

l-Button

Try to read once more the I-Button


Damaged I-button probe
Check the [-button probe connections
Change the front panel

Try to write once more the I-Button


Check the I-button probe connections
Change the [-button probe
Change the front panel

- Use an other USB drive

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Possible remedies

Description

CODE
A65

Calibration Failed

A66

Pressure Too Low!

- Proceed again with the same calibration


- Check the pressure of the max pressure valve

A67

TCU-I Failure

A68

TCU-2 Failure

A69

No Response From USB

A70

USB Error

A7l

Power suppl y failure!

- Restart the machine


- Check the fuse of the TCU feeder
- Check the TCU-CAN connections to the front panel
- Change the TCU
- Check the CAN connections between TCU 1 and TCU2
- Change the TCU
- Check that the USB cable between the CNC control
and computer are properly connected
- The correct drivers have not been installed in your PC
- The instructions related the connection to a PC have
not been followed
- Try with an other PC
- Check that the USB cable between the CNC control
and computer are properly connected
- The correct drivers have not been installed in your PC
- The instructions related the connection to a PC have
not been followed
- Check the power source

This manual has been printed on January 2012


The technical data and information contained in this manual can be changed without any notice

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