Beruflich Dokumente
Kultur Dokumente
2004
SERVICE MANUAL
valid from software version V 1.10 onwards
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
HOME
HELP
START
CLEAR
ENTER
QUIT
PART 1: OPERATION
004.103.01-en
START SCREEN:
Control status
Oil cooler "On"
PTO Speed
Hydraulic oil temperature
OK System is running
Start
OK
Off?
STOP!
x1000 3
0
PTO 1350 rpm
62C
Modes of operation
Remote mode
Menu: [ENTER]=ON
Local mode
Concrete pump
delivery rate
Teach mode
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.103.00-en
PART 1
-1-
OPERATION
The present instructions are intended to serve as a 'memory aid'. They do not refer to any
particular type of machine and do not relieve the user of familiarizing himself with the operating manual of the machine in question.
CONTENTS
1.
COMMISSIONING
3.1
CONTROL CABINET
1.1
LOCAL CONTROL
3.1.1 DISPLAY
1.2
REMOTE CONTROL
1.3
3.2
LOCAL CONTROL
2.1
3.3
REMOTE CONTROL
2.2
EMERGENCY STOP
4.
2.3
BYPASS MODE
5.
3.
6.
DIAGNOSTIC SYSTEM
FAULT HANDLING
6.1
SUMMARY OF MESSAGES
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
-2-
1. COMMISSIONING
- signal horn on
- speed reduction
- engine off
Menu: [ENTER]=ON
Fig. 1
local control
1
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
x1000 3
0
PTO 1500 rpm
62C
remote control
OK
2
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
Fig. 2
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
-3-
OK
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
Fig. 1
HP
Fig. 2
8
1
Starting is confirmed by a brief
acoustic signal and the symbol on
the left is displayed in section 4 (Fig.
1).
6
1
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
2
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
Fig. 3
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
-4-
OK
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
Fig. 1
30356534 C
2
3
48
4
9
10
303623
Fig. 2
Set all switches toneutral.
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
-5-
OK
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
Fig. 1
8
1
Start up the control with pushbutton
4 (Fig. 2).
6
1
OK
Menu: [ENTER]=ON
OFF
x1000 3
0
PTO 1500 rpm
62C
2
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
Fig. 2
Fig. 3
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
-6-
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
-7-
ATTENTION:
RISK OF ACCIDENT AND DAMAGE
Perform all machine movements with
the lowest possible speed and under
permanent supervision.
Commands from electrical controls
will not be executed.
The emergency shut-off system and
all safety limit switches are not operational.
During the work, the key must not
be left in the key-switch. It must be
withdrawn and kept in a safe place.
8
1
6
1
OK
Menu: [ENTER]=ON
OFF
x1000 3
0
PTO 1500 rpm
62C
2
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
3.
-8-
8
1 - Display
6
1
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
5 - Switch:
Select EASy working range *
Fig. 1
3
2
OK
5
x1000 3
0
PTO 1500 rpm
62C
3.1.1 DISPLAY
Menu: [ENTER]=ON
1 - P.T.O. speed
6
Fig. 2
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
Important note:
After pressing the
key on the menu
control panel, further operational data can be
displayed:
-9-
Local control
2
2
OK
5
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
6
Fig. 1
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
- 10 -
6
1
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
2
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
Fig. 1
When a key pressed, the corresponding function is identified by a symbol in the upper left
corner of the display.
or
Execution of certain actions, e.g. resetting of the concrete pump's delivery rate counter.
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
- 11 -
(+)
= increase
(-)
= reduce
Agitator
P
RPM engine
(+)
(-)
Agitator
= up
= down
Vehicle engine
Concrete pump
(I)
= start
forwards (pumping)
(0)
= stop
Concrete pump
Work light
reverse (suction)
Water pump
(I) = locked (continuous)
(T)= momentary (special control)
Vibrator
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
- 12 -
Agitator in:
1
( ) = forward
( ) = reverse
30356534 C
2
3
303623
48
4
9
10
Compressor
RPM engine
(+)
= up
Concrete pump
(-)
= down
forwards (pumping)
Vehicle engine
Concrete pump
(I)
= on (starting
reverse (suction)
(0)
= off (stopping)
boom speed slow
(placing operations)
Control on
Diagnostic horn signal confirm
(shut-off)
(0)
LED:
charge condition of transmitter battery
LED:
tansmitter state of operation:
continuously on = transmitter ready
= increase
(-)
= reduce
flashing
= transmitting control
signals
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
- 13a -
OK
x1000 3
0
PTO 1500 rpm
Menu: [ENTER]=Ein
3
0
50
x1000 3
0
PTO 1500 rpm
CP Hydraulic
Engine
2
100
100
1
75
OK
E-Stop Chain
Dump Valve BOOM
Dump Valve CP
Dump Valve MPS
A: 0
C: 0
DW: 0
0
h
C
OK
Malfunction List
!
x1000 3
0
PTO 1500 rpm
OK
B: 0
D: 0
E: 0
Malfunct.List?
n/a
Start
!!
Malfunct.List!
0
h
C
Function:
Boom
Switch/Command
Hopper Grate
Stroke Limiter
Valve Output
OK
OK
0%
Function:
Radio Remote
Command
Valve
Valve
Valve
Pumped Volume?
0C
50
---%
x1000 3
0
PTO 1500 rpm
Active :Radio
Error :No CAN Data!
SigPTOl : =OK
4
0
0 bar ---%
OK
Function:
E-Stop
Status-Screen?
OK
OK
On
On
On
OFF
CLOSE
0%
OFF
0
OK
Valve Output
0
0
h
C
Switch/Command
Water Tank
0
OK
Valve Output
Oper.Data?
OK
Function:
Water Pump
x1000 3
0
PTO 1500 rpm
33
h
C
Function:
Concrete Pump
Switch/Command
Water Tank
OK
OK
Oil Pressure CP
Oil Temperature
Oil Tank Level
PTO Hours
CP Hours
Boom Hours
Oper. Data!
Water Pump
Hp-Water Pump
Compressor
Agitator
Oilcooler
Vibrator
Hrs
Hrs
Hrs
Hrs
Hrs
Hrs
Pumped Vol.
Pumped Vol.
Strokes CP
Stroke Rate
Job
Ttl
Ttl
CP
bar
C
%
h
h
h
C
0.00
0.00
0.00
0.05
33.51
0.00
Oper. Data!
OK
Function:
HP-Water Pump
69.8
64
---.33.84
0.09
0.10
h
h
h
h
h
h
C
2.4 cbm
3.0 cbm
40
00.0 st/m
0.00 h
Oper. Data!
0
No
Valve Output
OK
O
h
C
Function:
Compressor
Switch/Command
Output
Switch/Command
Output
0
0
0
0
33
h
C
84C
Off
Output
OK
33
h
C
Function:
Oilcooler
Outrigger Station
Brakes Lim-Sw right
Brakes Lim-Sw left
Valve Output
0
0
0
0
OK
0
h
C
Function:
Outrigger
Switch Command
Hopper Grate
Rever. Station
Valve Output
Oper. Data!
OK
Function:
Diesel Engine
OFF
close
No
OFF
OK
0
h
C
Function:
Agitator
Switch Command
Hopper Grate
0
close
Output
Function:
Vibrator
OK
0
h
C
Manufacturer/Type
KFZ.-TYP
OK
ID
SW
ID
SW
ID
:
:
:
:
:
:
System Data
Mach.-Nr.
Mach.Type
CP-Type
Hyd.-Type
Hotline
03.09.002
V01.10
03.09.002
V01.10
PROTOTYP
OX
OK
1-888-292-0262
Machine Data
interPTOl clock!!!
cond. batt. :OK
date
time
OK
:TEST SHE
:03.09.001
:LS
:.-.-.-.-.-.-
OK
d.m.y :
h.m.s :
System Clock
Boom
Slewing
Outrigger
0.00 h
0.00 h
0.00 h
C
PART 1
1
- 13b -
OK
x1000 3
NA 1350 U/min
I/O-Readout?
x1000 3
OK
x1000 3
NA 1350 U/min
Dig. Input?
OK
OK
x1000 3
NA 1350 U/min
NA 1350 U/min
Parameters?
Silent Diagn?
OK
NA 1350 U/min
Language MMI?
OK
Language MMI!
OK
x1000 3
OK
NA 1350 U/min
OK
Display cbm/cby?
Displ cbm/cby!
1
x1000 3
NA 1350 U/min
Password?
1
1
1
1
1
1
1
1
DI21
DI22
DI23
DI24
DI25
DI26
DI27
DI28
D+ Signal Diesel
PTO On
Overheating Diesel
Oil Press. Diesel LOW
Limit Sw Boom A<22
Limit Sw Outr. right
Limit Sw Outr. left
Prox Sw Stroke Counter
0
0
0
0
0
0
0
0
DI31
DI32
DI33
DI34
DI35
DI36
DI37
DI38
0
0
0
0
0
0
0
1
DI41
DI42
DI43
DI44
DI45
DI46
DI47
DI48
1
1
1
1
0
1
1
0
DI51
DI52
DI53
DI54
DI55
DI56
DI57
DI58
0
0
0
0
0
0
0
0
DO11
DO12
DO13
DO14
DO15
DO16
DO17
DO18
1
0
0
1
0
0
0
0
DO21
DO22
DO23
DO24
DO25
DI26
DI27
DI28
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Valve
0
0
0
0
0
0
0
0
DO31
DO32
DO33
DO34
DO35
DO36
DO37
DO38
engine Start
Engine Stop
rpm (+)
rpm (-)
Valve Boom Lub. Sys.
LED Slew Stowed Pos.
Air Cuff
Cleaning Ball Injector
Silent Diagn!
x1000 3
DI11
DI12
DI13
DI14
DI15
DI16
DI17
DI18
OK
OK
OK
x1000 3
NA 1350 U/min
[ ] [ ]
[ENTER]
Dig. Output?
Password!
OK
x1000 3
NA 1350 U/min
Analog Input?
OK
x1000 3
NA 1350 U/min
Prop. Output?
OK
x1000 3
NA 1350 U/min
MMI Input?
Agitator Forw.
Agitator Rev.
CP Forw.
CP Rev.
Outriggers
Water Pump
HP-Water Pump
Compressor
AI11
AI12
AI13
AI14
AI15
AI16
AI17
AI18
0
0
0
0
0
0
0
0
87
5100
9810
9790
4330
9800
06.8
06.4
mV
mV
mV
mV
mV
mV
mV
mV
PO41
PO42
PO43
PO44
PO45
PO46
PO47
PO48
Slew
Slew
Boom
Boom
Boom
Boom
Boom
Boom
right
left
A extend
A retract
B extend
B retract
C extend
C retract
0
0
0
0
0
0
0
0
mA
mA
mA
mA
mA
mA
mA
mA
PO51
PO52
PO53
PO54
Boom
Boom
Boom
Boom
D
D
E
E
0
0
0
0
mA
mA
mA
mA
PO55
PO56
StrokeLimiter CP
Outrigger Prop.
SI11
SI12
SI13
SI14
SI15
SI16
SI17
SI18
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Water Pump
CP Forw.
BP Rev
St. Limiter +
St. Limiter Agitator Forw.
Agitator Rev.
Compressor
0
0
0
0
0
0
0
0
SI21
SI22
SI23
SI24
SI25
SI26
SI27
SI28
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
HD-Water Pump
Engine Start
Engine Stop
Cl. Ball Inject
Vibrator On
rpm (+)
rpm (-)
Option
0
0
0
0
0
0
0
0
SI31
SI32
SI33
SI34
0
0
0
0
extend
retract
extend
retract
704 mA
2 mA
x1000 3
NA 1350 U/min
Remote Input?
OK
RI11
RI12
RI13
RI14
RI15
RI16
RI17
RI18
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Ctl. Start/Quit
Horn
CP Reverse
CP Forward
Vibrator Auto
Open Air Cuff
Rabbit
Snail
RI21
RI22
RI23
RI24
RI25
RI26
RI27
RI28
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
rpm (+)
0
rpm (-)
0
Engine Start
0
Engine Stop
0
Agitator Auto
0
C1. Ball Inject.0
Compressor
0
Water Pump
0
RI31
RI32
RI33
RI34
RI35
RI36
RI37
RI38
Prop
Prop
Prop
Prop
Prop
Prop
Prop
Prop
Boom A
Boom B
Boom C
Boom D
Boom E /Tel.
Slew
Str. Limiter
Option
+000
+000
+000
+000
+000
+000
+000
+000
0
0
0
0
0
0
0
0
%
%
%
%
%
%
%
%
PART 1
- 14 -
E-stop
remote control
Boom
concrete
pump
water pump
high-pressure
water pump
compressor
diesel engine
oil cooler
pumped
volume counter
Malf. list?
Oper. data?
I/O readout?
Parameters?
Malfunction list
oil parameters
digital input?
- DI11-DI58
silent
diagnostic
operating
hours:
- P.T.O
digital output
- DO11-DO38
language
MMI?
- CP
analog input?
- AI11-AI22
- boom
operating
hours:
- other
agitator
CP delivery
rate:
- day / total
vibrator
- strokes
outrigger
machine data
system data
moving
hours:
- boom
system clock
- slew drive
truck data
prop output?
- PO41-PO56
MMI input?
- SI11-SI34
display
- cbm / cby?
password:
- limit SR CP
- Efficiency
CP?
remote control?
- RI11-RI38
- stabilizers
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
- 15 -
RESULT:
Menu: [ENTER] = ON
Press:
Press:
Press:
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
- 16 -
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.104.01-en
PART 1
- 17 -
6. DIAGNOSTIC SYSTEM /
"FAULT HANDLING"
(from software version V 1.10 onwards)
The integrated diagnosis system informs the
operator about certain operating states, displays
faults and indicates the possible causes.
M = Machine
(general machine control)
MESSAGE
CODE
CODE
The four-digit code is composed as follows:
X xx X
X............: Origin of message
xx........: Number of message
X : Type of message
0 = Optional
(Optional control functions)
P = Pump (concrete pump)
R = Remote (remote control system)
S = System
The following types of message are existing:
M = Message
L = Low-level fault (minor fault
H = High-level fault (severe fault)
8
Example:
1
P01M
P............: Pump (concrete pump)
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
M.....: Message
Menu: [ENTER]=ON
2
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
Fig. 1
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
PART 1
- 18 -
DISPLAY LANGUAGE
Texts can be displayed in three languages.
The language of text displays can be selected in
the "Parameter?" menu under "Language
MMI?".
If "International" is selected, the messages are
displayed without text by means of symbols.
Chapter 6.1 contains a complete list of the text
messages together with the international symbols.
Proportional Output 41
The following additional information is possible:
P01M
Message:
Code:
PO
= Proportional Output
DO
= Digital Output
= Relay
= Fuse
P01M
Important:
Since the international display makes multiple
use of the various symbols, it is absolutely
essential to consult chapter 6.1 for a clear
identification of the message.
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
PART 1
- 19 -
ACKNOWLEDGING MESSAGES
Messages (M) are not a faults!
They are announced only visully on
display and can be acknowledged
with the "CLEAR" key.
ATTENTION:
RISK OF ACCIDENT AND DAMAGE
ACKNOWLEDGING FAULTS
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
PART 1
- 20 -
SILENT DIAGNOSTIC
In the "Parameter?" menu under "Silent diag?" the operator can select whether a fault is signalled in
the "REMOTE" mode of operation by the horn or the buzzer in the control cabinet.
MENU OVERVIEW Silent diagnostic
Display menu line / Key:
Menu: [ENTER] = EIN
[ENTER]
Status screen? E C
[]
Pumped Volume? E C
[]
Fault list? E
C
[]
Oper. data? E
C
[]
I/O display? E
C
[]
[ENTER] >
Parameter? E
C
Silent diagnostic? E C
[ENTER]
Current : No
Change?
[ENTER]
Select y/n
[][]
Store?
Silent Diagn?
[ENTER]
E C
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
Part 1
- 21 -
: LOCAL
Silent diagnostic
2. Mode of operation
: LOCAL
Silent diagnostic
: Yes or No
Severe fault
: Yes or No
Minor fault
In the LOCAL mode of operation, minor faults
are reported and acknowledged in the same
way and irrespective of whether Yes or No has
been selected for the silent diagnosis:
The fault is displayed on the screen and announced by the buzzer in the control cabinet.
ATTENTION:
RISK OF ACCIDENT AND DAMAGE
After shut-off by a severe fault, the
control system and, if applicable, also
the drive engine must be restarted.
It is absolutely vital to have a
severe fault rectified before restarting. There is otherwise the
risk of irreparable damage to the
machine.
8
1
6
1
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
2
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
Fig. 1
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
Part 1
3. Mode of operation
- 22 -
: LOCAL
Silent diagnostic
: No
Important:
Low level faults acknowledged
immediately with the "QUIT"
key on the control cabinet
in the REMOTE mode are not
reported again when switching
over from LOCAL to REMOTE.
30356534 C
2
3
303623
48
4
9
10
Fig. 1
8
1
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
2
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
Fig. 2
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
Part 1
4. Mode of operation
Quiet diagnosis
- 23 -
: REMOTE
: Yes
Low level
The fault is displayed on the screen and announced by the buzzer in the control cabinet.
- Activate "QUIT" on the remote
control box (Fig. 1) once.
The buzzer stops sounding (if not
switched off manually, the buzzer
will be stopped automatically after
60 seconds).
Important:
Low level faults acknowledged
immediately with the "QUIT"
key on the control cabinet
in the REMOTE mode are not
reported again when switching
over from LOCAL to REMOTE.
30356534 C
2
3
303623
48
4
9
10
Fig. 1
8
1
6
1
OK
Menu: [ENTER]=ON
OFF
x1000 3
0
PTO 1500 rpm
62C
HOME
HELP
START
CLEAR
ENTER
QUIT
4
3
Fig. 2
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
Part 1
5. Mode of operation
Quiet diagnosis
- 24 -
: REMOTE
: No
High level
The fault is displayed on the screen and announced by the horns.
In addition, the control system is switched off.
Optional shutdown of the engine is also possible.
Important:
High levelfaults can only be acknow ledged with the "QUIT" key on the
control cabinet irrespective of the
selected mode LOCAL or REMOTE.
30356534 C
2
3
303623
48
4
9
10
Fig. 1
6
ATTENTION:
RISK OF ACCIDENT AND DAMAGE
After shut-off by a high level fault,
the control system and, if applicable,
also the drive engine must be restarted.
It is absolutely vital to have a
severe fault rectified before restarting. There is otherwise the
risk of irreparable damage to the
machine.
OK
Menu: [ENTER]=ON
2
HOME
OFF
x1000 3
0
PTO 1500 rpm
62C
CLEAR
HELP
START
ENTER
QUIT
4
3
Fig. 2
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
Part 1
6. Mode of operation
Silent diagnostic
- 25 -
: REMOTE
: Yes
Important:
High levelfaults can only be acknow ledged with the "QUIT" key on the
control cabinet irrespective of the
selected mode LOCAL or REMOTE.
30356534 C
2
3
303623
48
4
9
10
Fig. 1
6
1
OK
Menu: [ENTER]=ON
2
HOME
CLEAR
OFF
x1000 3
0
PTO 1500 rpm
62C
ATTENTION:
RISK OF ACCIDENT AND DAMAGE
After shut-off by a high level fault,
the control system and, if applicable,
also the drive engine must be restarted.
It is absolutely vital to have a
severe fault rectified before restarting. There is otherwise the
risk of irreparable damage to the
machine.
HELP
START
ENTER
QUIT
4
3
Fig. 2
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
Part 1
- 26 -
All rights reserved. Reproduction - in whole or in part - only with the express written permission of the editor.
004.139.00-en
PART 1
- 27 -
Code
B = Boom
Limitation
Slewing Gear
Activated !
B01M
BOOM Limitation
Activated !
B02M
Disconnected / Overload
E-Stop Solenoid BOOM !
B04L
PO41
Disconnected / Overload
Solenoid Slewing Right
- PO41 !
PO42
Disconnected / Overload
Solenoid Slewing Left
- PO42 !
PO43
Disconnected / Overload
Solenoid BOOM A extend
- PO43 !
PO44
Disconnected / Overload
Solenoid BOOM A retract
- PO44 !
PO45
Disconnected / Overload
Solenoid BOOM B extend
- PO45 !
B05L
B06L
B07L
B08L
B09L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 28 -
PO46
Disconnected / Overload
Solenoid BOOM B retract
- PO46 !
PO47
Disconnected / Overload
Solenoid BOOM C extend
- PO47 !
PO48
Disconnected / Overload
Solenoid BOOM C retract
- PO48 !
PO51
Disconnected / Overload
Solenoid BOOM D extend
- PO51 !
PO52
Disconnected / Overload
Solenoid BOOM D retract
- PO52 !
PO53
Disconnected / Overload
Solenoid BOOM E extend
- PO53 !
PO54
Disconnected / Overload
Solenoid BOOM E retract
- PO54 !
B10L
B11L
B12L
B13L
B14L
B15L
B16L
D = Diesel Engine
Power Limitation
Diesel Engine
Activated !
D02M
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 29 -
Indicator-Switch
PTO = ON/OFF
Fault !
D05L
Indicator-Signal
Engine Load
Fault !
D06L
Indicator Lvel
Diesel-Reservoir
Fault !
D07L
DO31
Disconnected
Truck Interface
Diesel Start - D031 !
DO31
Overload
Truck Interface
Diesel Start - D031 !
DO32
Disconnected
Truck Interface
Diesel Stop - D032 !
DO32
Overload
Truck Interface
Diesel Stop - D032 !
DO33
Disconnected
Truck Interface
RPM (+) - D033 !
DO33
Overload
Truck Interface
RPM (+) - D033 !
DO34
Disconnected
Truck Interface
RPM (-) - D034 !
DO34
Overload
Truck Interface
RPM (-) - D034 !
D08L
D09L
D10L
D11L
D12L
D13L
D14L
D15L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 30 -
M = Machine
Ball Injector
Activated !
M01M
End-Hose Shut-Off
Activated !
M02M
Temperature Transmitter
Hydraulic Oil Fault !
M03L
Low Level
Hydraulic Oil
Reservoir !
M06L
High Temperature
Air Compressor !
M07L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 31 -
Level Transmitter
Hydraulic Reservoir
Fault !
M08L
Transmitter
Oil Pressure Service
Fault !
M09L
Transmitter
Cleaning Ball Detection
Fault !
M10L
DO13
Disconnected PowerOutput
Oil Cooler - DO13 !
DO13
Overload / Fuse
PowerOutput
Oil Cooler - DO13 !
DO12
Disconnected PowerOutput
Vibrator - DO12 !
DO12
Overload / Fuse
PowerOutput
Vibrator - DO12 !
DO16
Disconnected PowerOutput
Horn Boom C - DO16 !
DO16
Overload / Fuse
PowerOutput
Horn Boom C - DO16 !
DO17
Disconnected PowerOutput
Horn Slew - DO17 !
DO17
Overload / Fuse
PowerOutput
Horn Slew - DO17 !
DO38
Disconnected Solenoid
Ball-Injector
- DO38 !
M11L
M12L
M13L
M14L
M15L
M16L
M17L
M18L
M19L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 32 -
DO38
Overload Solenoid
Ball-Injector
- DO38 !
DO26
Disconnected Solenoid
Water Pump - DO26 !
DO26
Overload Solenoid
Water Pump - DO26 !
M20L
M21L
M22L
Kabelbruch Schaltventil
Kompressor - DO28 !
DO28
M23L
DO28
Disconnected Solenoid
Air-Compressor - DO28 !
DO21
Disconnected Solenoid
Agitator
Forward - DO21 !
DO21
Overload Solenoid
Agitator
Forward - DO21 !
DO22
Disconnected Solenoid
Agitator
Reverse - DO22 !
DO22
Overload Solenoid
Agitator
Reverse - DO22 !
DO25
Disconnected Solenoid
Hydraulic On Outriggers
- DO25 !
DO25
Overload Solenoid
Hydraulic On Outriggers
- DO25 !
DO27
Disconnected Solenoid
High Pressure
Water Pump - DO27 !
M24L
M25L
M26L
M27L
M28L
M29L
M30L
M31L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 33 -
DO27
Overload Solenoid
High Pressure
Water Pump - DO27 !
DO37
Disconnected Solenoid
End-Hose Shut-Off
- DO37 !
DO37
Overload Solenoid
End-Hose Shut-Off
- DO37 !
PO56
Disconnected / Overload
Solenoid Hydraulic On
Outrigger - PO56 !
M32L
M33L
M34L
M35L
O = Optional
DO15
Disconnected PowerOutput
Central Lubrication
CP active / Pump - DO15!
DO15
Overload PowerOutput
Central Lubrication
CP active / Pump - DO15!
DO35
Disconnected Output
Central Lubrication
BOOM active - DO35 !
DO35
Overload Output
Central Lubrication
BOOM active - DO35 !
DO36
Disconnected LED-Output
BOOM above rest - DO36 !
DO36
Overload LED-Output
BOOM above rest - DO36 !
O01L
O02L
O03L
O04L
O05L
O06L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 34 -
P = Pump
Pressure Limiter
Concrete Pump
Activated !
P01M
Low Level
Water Reservoir !
P04M
Transmitter
Oil Pressure Concrete
Pump Fault !
P06L
Prox-Switch Stroke
Counter Fault or
CP jammed !
P07L
Disconnected / Overload
E-Stop Solenoid CP !
P08L
Disconnected / Overload
E-Stop Solenoid MPS !
P09L
DO23
Disconnected Solenoid
Concrete Pump
Forward - DO23 !
DO23
Overload Solenoid
Concrete Pump
Forward - DO23 !
P10L
P11L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 35 -
DO24
Disconnected Solenoid
Concrete Pump
Reverse - DO24 !
DO24
Overload Solenoid
Concrete Pump
Reverse - DO24 !
PO55
Disconnected / Overload
Solenoid Stroke Limiter
- PO55 !
P12L
P13L
P14L
R = Remote
R01M
Emergency-Stop On
Radio Control Box
Activated !
R02M
R03M
CAN-FST /
Transmission With
Remote Control Fault !
R04M
No Radio Control
Transmission !
R05L
Joy-Stick 1 From
Remote Control Fault !
R06L
Joy-Stick 2 From
Remote Control Fault !
R07L
Joy-Stick 3 From
Remote Control Fault !
R08L
Emergency-Stop Switch
On Radio Control Box
Fault !
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 36 -
Disconnected
Boom Release
Solenoid !
R10L
Overload
Boom Release
Solenoid !
R11L
S = System
Disconnected
Rear Panel !
S01M
Power Supply
MAIN-Board
Fault !
S02L
Power Supply
MMI-Board
Fault !
S03L
CAN-Communication to MMI
or MMI-Board Fault !
S04L
K 13
Relay Contact
K 13
Override / Fault !
S05L
Fuse F 18 Fault !
F 18
S06L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 37 -
Fuse F 20 Fault !
F 20
S07L
Fuse F 16 Fault !
F 16
S08L
Fuse F 31 Fault !
F 31
S09L
Fuse F 32 Fault !
F 32
S10L
MF1
MF2
MF3
MF4
MF5
MF6
MF7
MF8
S11L
S12L
S13L
S14L
S15L
S16L
S17L
S18L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 1
- 38 -
Multi Fuse
MMI-Board
Fault !
S20L
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.138.00-en
PART 2
-1-
TEACH MODE
The present summarized instructions are intended to serve as a 'memory aid'. They do not
refer to any particular type of machine and do not relieve the user of familiarizing himself with
the operating manual of the machine in question.
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.105.01-en
PART 2
-2-
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
HOME
HELP
START
CLEAR
ENTER
QUIT
Fig. 2
Fig. 3
Fig. 1
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.105.01-en
PART 2
-3-
Start
Teach
mode!
x1000 3
0
PTO 1760 rpm
62C
Menu: [ENTER]=ON
Fig. 1
1760 rpm
A
62 C
C
OK
Teach
mode!
Teach Mode
Fig. 2
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.105.01-en
PART 2
-4-
Example 1:
Retracting boom section 1 (A), MIN value (snail)
1760 rpm
A
15
62 C
OK
Teach
mode!
25
46
25
Teach Mode
'Rabbit' = adjusts MAX value
Fig. 1
Depending on the value to be changed, the following screens are displayed:
Example 2:
Retracting boom section 1 (A), MAX value
(rabbit)
1760 rpm
A
60
62 C
OK
Teach
mode!
85
95
85
Teach Mode
Fig. 2
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.105.01-en
PART 2
-5-
(+) = up
local control or to
(-) = down
piston replacement
When either limit is reached, the
value can only be changed in opposite direction.
- Save the new value temporarily
by depressing the horn button.
Example:
Retracting boom section 1 (A), MAX value
Important:
The set value is transmitted to the boom control valve as long as the joystick is held in actuated position.
Moving the joystick to neutral position or actuating the 'Snail / Rabbit' switch discards the
new value.
1760 rpm
A
62 C
C
OK
Teach
mode!
Teach Mode
Fig. 1
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.105.01-en
PART 2
-6-
Restore parameters
to factory setting
ENTER = yes
CLEAR
no
[CLEAR]
OK
yes
[ENTER]
Teach Mode
E C
Fig. 2
= no
no
[CLEAR]
OK
yes
[ENTER]
Teach Mode
E C
Fig. 3
If YES (ENTER) is pressed, the newly programmed values will be overwritten by the factory-adjusted set of parameters.
If NO (CLEAR) is pressed, the last values permanently saved will be maintained.
- Withdraw the teach key (Fig. 4) and
restart the control unit.
8
1
6
1
OK
OFF
x1000 3
0
PTO 1500 rpm
62C
Menu: [ENTER]=ON
2
HOME
HELP
START
CLEAR
ENTER
QUIT
Fig. 4
4
3
Fig. 1
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.105.01-en
PART 2
-7-
SUMMARY:
- Change the value:
(+) = increase
or
(-) = decrease
local control or to
- Depress this button and hold
down.
piston replacement
- Select the function to be adjusted
by moving the corresponding
joystick to maximum position.
(With ramp control, select stage
3 and depress the button on the
respective joystick.)
All rights reserved. Reproduction - in whole or in part - only with the express written permission of SCHWING GmbH.
004.105.01-en