PRESS TOOLS

SHEARING FORCE
Shearing force

L * S * Tmax * FS

Total cutting perimeter

Sheet thickness
Shear strength of the material
Factor of safety

L
S
T
FS

SHEARING FORCE
NOTE :
Factor of safety with 20% Fs = 1.2
Factor of safety with 30% Fs = 1.3

717.2324
6
32
1.3

179.021207 Tonne

BENDING FORCE
Bending force
Inside radius
Constant
Sheet thickness

/180 (IR * kT)

IR
k
T
BENDING FORCE

0 Tonne

875

SS TOOLS
DRAWING PRESSURE
dts(D/d-C)

Shearing force P =
Shell diameter
Sheet thickness
Yield strength
Blank diameter
Constant to cover friction

d
t
s
D
C

DRAWING PRESSURE

0
0
0 Tonne

STRIPPING FORCE

Stripping force
Stripping constant(psi)
Area of cut surface

k
A

BENDING FORCE
NOTE :

NOTE :

All datas to be
enterd in yellow
cells only

0 Tonne

GAUGE PIN (CD) 2 PINS

Gauge pin dia

Min. dia of hole-(Total tol. Cd * 75%)

Dia of hole
Lower tol of the hole
Difference Between Upper & lower tol. for cd
Gauge pin

NOTE :

All datas to be
enterd in yellow
cells only

GAUGE PIN (CD) 2 PINS

No. pieces produced
a year

N =

C(I+u+t+1/a)Si
s(1+L)

No. of pieces produced per year

Cost of the fixture
Difference between unamortized and scrap value of old fixture
Yearly intrest on capital invested

Lower tol of the hole

Difference Between Upper & lower tol. for cd
Gauge pin

PRELOAD
Preload = Free length - Compressed spring length
Free length
Compressed length
Preload =

DEFLECTION
Deflection

= Preload + Travel
Preload
Travel
Deflection =

NOTE :

All datas to be
enterd in yellow
cells only

SURFACE AREA OF THE TUBE ( ONLY OUTER SURFAC

SURFACE AREA =

OD of the Tube x 3.14 x Length

O D OF THE TUBE
LENGTH OF THE TUBE
QUANTITY

OUTER AREA OF THE TUBE

Mm2 / 10000
Dm2 / 9.3

SURFACE AREA OF THE ROD

SURFACE AREA =

(OD x 3.14 x Length)+OD x OD x 3.14 / 4

O D OF THE ROD
LENGTH OF THE ROD
QUANTITY

AREA OF THE ROD (FULL LENGTH & 2 FACES)

Mm2 / 10000
Dm2 / 9.3

WEIGHT OF THE TUBE

WEIGHT OF THE TUBE=

(Out Rad2 x 3.14)-(Inner Rad2 x 3.14)} x L x 7.85 / 1000000

OD OF THE TUBE ( IN MM )
THICKNESS OF THE TUBE ( IN MM )
LENGTH OF THE TUBE ( IN MM )
QUANTITY
DENSITY OF MATERIAL ( IN GM / CM3 )

FULL LENGTH OF THE TUBE

RADIUS OF THE TUBE ( IN MM )
INNER DIA OF THE TUBE ( IN MM )
INNER RADIUS OF THE TUBE ( IN MM )
WEIGHT AS PER THE OUTER DIA OF TUBE
WEIGHT AS PER INNER DIA OF TUBE
WEIGHT OF THE TUBE
Kg X 1000
NO.OF PCS IN ONE LENGTH OF 3500 MM
WT. OF ONE FULL LENGTH
FILL 2 DIGIT VALUE FROM NO. OF PIECES
INPUT WT. PER COMP.

WEIGHT OF THE ROD

WEIGHT OF THE ROD=

(Out Rad2 x 3.14) x L x 7.85 / 1000000

OD OF THE ROD ( IN MM )
LENGTH OF THE ROD ( IN MM )
QUANTITY
DENSITY OF MATERIAL ( IN GM / CM3 )
RADIUS OF THE ROD ( IN MM )

WEIGHT OF THE ROD

Kg X 1000
NO.OF PCS IN ONE LENGTH OF 3500 MM
WT. OF ONE FULL LENGTH
FILL 2 DIGIT VALUE FROM NO. OF PIECES
INPUT WT. PER COMP.

SURFACE AREA OF THE BRACKET

SURFACE AREA 2 FACES =

{ ( MASS X DENSITY) / THICKNESS } X 2

MASS ( IN GRAMS )
THICKNESS OF SHEET ( IN CM )

QUANTITY
DENSITY OF MATERIAL ( IN GM / CM3 )
VOLUME OF THE PART
AREA OF 2 FACES
Cm2 / 100
Dm2 / 9.3

( ONLY OUTER SURFACE)

Rad

20
20
1

1482.080
0.148
0.016

10
8

Mm2
Dm2
Foot2

OF THE ROD
OD x 3.14 / 4

S)

50
20
1

7065.000
0.707
0.076

HE TUBE

d2 x 3.14)} x L x 7.85 / 1000000

20
2
20
1
7.85

Mm2
Dm2
Foot2

0
0

1000
10
16
8
0.049
0.032
0.018
17.747
50.0
0.000
25
0.000

0.000024649

Kg
Kg
Kg
Gm
Nos
Kg
Kg

THE ROD
/ 1000000
32
1000
1

3500

7.85
16

6.310
6310.144
3.5
22.086
15
1.472

THE BRACKET

CKNESS } X 2
1000
0.16

Kg
Gm
Nos
Kg
Kg

1
7.85
7850
98125

CM 2

981.25
DM 2
105.510752688 FOOT 2

SURFACE AREA OF THE TUBE ( ONLY OUTER SU

SURFACE AREA =

OD of the Tube x 3.14 x Length

O D OF THE TUBE
LENGTH OF THE TUBE
QUANTITY

OUTER AREA OF THE TUBE

Mm2 / 10000
Dm2 / 9.3

SURFACE AREA OF THE ROD

SURFACE AREA =

(OD x 3.14 x Length)+OD x OD x 3.14 / 4

O D OF THE ROD
LENGTH OF THE ROD
QUANTITY

AREA OF THE ROD (FULL LENGTH & 2 FACES)

Mm2 / 10000
Dm2 / 9.3

WEIGHT OF THE TUBE

WEIGHT OF THE TUBE=

(Out Rad2 x 3.14)-(Inner Rad2 x 3.14)} x L x 7.85 / 1

OD OF THE TUBE ( IN MM )
THICKNESS OF THE TUBE ( IN MM )
LENGTH OF THE TUBE ( IN MM )
QUANTITY
DENSITY OF MATERIAL ( IN GM / CM3 )

FULL LENGTH OF THE TUBE

RADIUS OF THE TUBE ( IN MM )
INNER DIA OF THE TUBE ( IN MM )
INNER RADIUS OF THE TUBE ( IN MM )
WEIGHT AS PER THE OUTER DIA OF TUBE
WEIGHT AS PER INNER DIA OF TUBE
WEIGHT OF THE TUBE
Kg X 1000
NO.OF PCS IN ONE LENGTH OF 3500 MM
WT. OF ONE FULL LENGTH
FILL 2 DIGIT VALUE FROM NO. OF PIECES
INPUT WT. PER COMP.

WEIGHT OF THE ROD

WEIGHT OF THE ROD=

(Out Rad2 x 3.14) x L x 7.85 / 1000000

OD OF THE ROD ( IN MM )
LENGTH OF THE ROD ( IN MM )
QUANTITY
DENSITY OF MATERIAL ( IN GM / CM3 )
RADIUS OF THE ROD ( IN MM )

WEIGHT OF THE ROD

Kg X 1000
NO.OF PCS IN ONE LENGTH OF 3500 MM
WT. OF ONE FULL LENGTH
FILL 2 DIGIT VALUE FROM NO. OF PIECES
INPUT WT. PER COMP.

SURFACE AREA OF THE BRACKET

SURFACE AREA 2 FACES =

{ ( MASS X DENSITY) / THICKNESS } X 2

MASS ( IN GRAMS )
THICKNESS OF SHEET ( IN CM )

QUANTITY
DENSITY OF MATERIAL ( IN GM / CM3 )
VOLUME OF THE PART
AREA OF 2 FACES
Cm2 / 100
Dm2 / 9.3

( ONLY OUTER SURFACE)

22.23
1430
1

99817.146
9.982
1.073

Mm2
Dm2
Foot2

OF THE ROD
OD x 3.14 / 4

S)

6
210
1

3984.660
0.398
0.043

Mm2
Dm2
Foot2

HE TUBE

d2 x 3.14)} x L x 7.85 / 1000000

16
1.2
50
1
8.02

3500

ss

5.6409472
4.075584352

3500
8
13.6
6.8
0.081
0.058
0.0224
22.362
70.0
1.565
3
0.522

Kg
Kg
Kg
Gm
Nos
Kg
Kg

THE ROD
/ 1000000
12
9
1

3500

8.02
6

ss

0.008
8.159
388.9
3.173
15
0.212

Kg
Gm
Nos
Kg

THE BRACKET

CKNESS } X 2
177
4.5

Kg

1
7.85
22.5477707006
10.0212314225 CM 2
0.1002123142 DM 2
0.0107755177 FOOT 2

CLAMPING CYL MOMENT

PRESSURE(BAR)

DIA (mm)

STROKE(mm)

CLAMPING FORCE(N)

MOMENT(Nmm)

100

125

3532.5

490625

POWER
N(rpm)

T(Nm)

P(KW)

1500

25

3.925

MASS OF CYLINDERICAL OBJECTS (MS)

DIA(mm)

LENGTH(mm)

DENSITY

MASS(Kg)

125

60

0.00000785

5.777109375

MASS OF RECTANGULAR OBJECTS (MS)

LENGTH(mm)

WIDTH

DEPTH

DENSITY

MASS(Kg)

100

170

20

0.00000785

2.669

CUTTING SPEED
rpm(n)

V(m/min)

V(m/sec)

8.5

6000

160.14

2.669

259

90

894.2344710425

6000

0.33

21.0660644531

D(big)

d(small)

265.5

93

805.8639359699

82

for DRILLING

Dia(mm)

Power at spindle

TOTAL

PIPE DIA.
(mm)

PIPE
LENGTH
(m)

AC
(l/Cycle)

CYCLES/
MIN

TOTAL
l/MIN

9.61625

0.5652

50.9073

AIR CONSUMPTION (l/Cycle)

PISTON ROD
DIA.(mm)

FWD

RETURN

20

4.90625

4.71

NOTE :

Feed rate
Feed per revolution
Material Factor
Power at spindle
Transmission efficiency
Power of the motor
Torque
Thrust
Moment arm
Bending Moment
FOS
Cylinder stroke
Fluid Pressure
Cylinder diameter

F (m/min)
S (mm/rev)
K (For AL)
N (KW)
E (%)
Pm (KW)
T (Kgf.m)
Th (kgf)
r (mm)
M (N/mm)
mm
bar
mm

All datas to be
enterd in yellow
cells only

2
0.333333333
0.55 From table (pg. 651)
1.65705375
99
1.6737916667
0.269271234
106.8283543
70
73359.03087
2
25
5
122.2790217

1. Get Bore Dia. by Operating Pressure, Load Factor & Mass to be moved (SMC 0-16)
2. Check - if any Lateral Load and/or Buckling force acts on the piston rod