Beruflich Dokumente
Kultur Dokumente
Abstract
The plane state of stress in an elastic-perfectly plastic isotropic
rotating annular disk mounted on a rigid shaft is studied. The
analysis of stresses, strains and displacements within the disk of
constant thickness and density is based on the Mises yield criterion and its associated flow rule. It is observed that the plastic
deformation is localized in the vicinity of the inner radius of the
disk, and the disk of a sufficiently large outer radius never becomes
fully plastic. The semi-analytical method of stress-strain analysis
developed is illustrated by some numerical examples.
Keywords: Rotating shaft-disk assembly, plane stress, strain distribution, Mises yield criterion, semi-analytical solution.
65
66
Notations:
A, B
a, b
c
E
k
q
u
r
s r , s
r ,
e , p
pr , p
er , e
E
E
r ,
e
q ,
1 , 2 , 3 ,
4 , 5 , 6
r ,
rp , p , re , e
e
, e , max
constants of integration;
inner and outer radii of the disk, respectively;
radius of elastic-plastic boundary;
modulus of elasticity;
shear yield stress;
ratio of inner to outer radius of the disk;
non-dimensional radial displacement;
plane polar coordinate system;
non-dimensional deviator components of the stress tensor;
non-dimensional polar radius;
non-dimensional radius of elastic-plastic boundary;
total strain tensor;
components of the total strain tensor;
elastic and plastic portions of the total strain tensor, respectively;
plastic components of the strain tensor in the plastic zone;
elastic components of the strain tensor in the plastic zone;
elastic components of the strain tensor in the elastic zone;
function of r ;
value of at = e and = q
values of at = q and = , respectively;
functions of ;
Poissons ratio;
density of the material;
non-dimensional components of the stress tensor;
derivatives of pr , p , er , e with respect to ;
angular velocity;
angular velocity at the initial yielding;
non-dimensional angular velocity parameters.
67
Introduction
68
(E/k) = r
(1)
(2)
69
= u/
(3)
(4)
(5)
[ ] = 0 at =
(6)
where square brackets denote the amount of jump in the quantity enclosed
in the brackets. Eq. (5) in the case of elastic solution and Eqs. (5)(6) in the case of elastic-plastic solution constitute the stress boundary
conditions which must be supplemented with the displacement boundary
conditions. Since the shaft is rigid,
u = 0 at = q
(7)
where q = a/b. The other condition, which is only applicable in the case
of elastic-plastic solution, is
[u] = 0 at =
(8)
Upon combining Eqs. (1) - (4), the radial displacement and stress
distributions in the elastic zone take the form
70
u=
A (1 + )
1 2 k
+ B
3
8 E
r =
(9)
A
B
3+ 2
,
+
2
1
8
(10)
B
1 + 3 2
A
+
1
8
2
2 (1 ) (1 + ) q (3 + )
A = q
,
8
(1 ) q 2 + (1 + )
B = (1 )
3+
+A
8
(11)
E
1+
1
u = A (1 ) +
+
3 + 2 (1 + )
k
(12)
E E
1
1+
r = A 1
+
[3 + 3 2 (1 + )] ,
k
2
8
1+
1
E E
= A 1 +
+
[3 + 2 (1 + )]
2
k
1
3+
r = A 1 2 +
1 2 ,
(13)
= A 1 +
1
2
3+
1 + 3 2
1
8
3+
71
(14)
Plastic loading
(15)
and Eq. (4). Assuming that yielding starts at the inner radius of the disk,
= q, the value of the non-dimensional angular velocity parameter at
which the plastic zone appears in the disk, e , is obtained by substitution
of Eqs. (10)-(11) into Eq. (15)
4 3 [q 2 (1 ) + 1 + ]
e =
(16)
(1 q 2 ) ( 2 + 1)1/2 [q 2 (1 ) + 3 + ]
To satisfy the yield criterion (15), the stresses can be represented in
the form
r =
3 cos sin ,
= 2 sin
(17)
This substitution is very similar to the standard substitution introduced in [15]. The equation for (, ) is determined upon substitution
of Eq. (17) into Eq. (4)
1
3 sin + cos
3 cos + sin
= 0
(18)
Using Eq. (11) it is possible to find from Eq. (10) and Eq. (16) that
.
.
r = 3
2 + 1, = 3
2 + 1
at = e and = q. Combining these values of the stresses and Eq.
(17) determines at = e and = q in the form
72
e = arcsin
.
i
2 2 + 1
(19)
3 cos + sin ,
4 () =
3 cos sin ,
(21)
5 () = 3 sin (2 ) cos ,
6 () = 3 cos + (2 ) sin
Substituting Eq. (14) and Eq. (17) into the boundary conditions (6)
yields
2 =
q
32 2 + 26 ( ) + 3 ( )2 23 ( ) (1 + )
(1 )
2
A=
1 + 2
2
(1 + 3) + (3 + ) 2 sin
8
(22)
(23)
and = e + p
(24)
The elastic part is obtained by substituting Eq. (17) into the Hookes
law (1)
73
(25)
(26)
The plastic portions of the strain rate tensor, pr and p , obey the
associated flow rule. A consequence of this rule is
pr /p =sr /s
(27)
where the components of the stress deviator tensor, sr and s , follow from
Eq. (17) with the use of plane-stress assumption z = 0
.
.
sr = 2 cos
3, s = 3 sin + cos
3
(28)
The incompressibility equation for plastic strains determines the strain
rate pz . Substituting Eq. (28) into Eq. (27) yields
.
pr = 2p cos
3 sin + cos
(29)
Eq. (2) and Eq. (24) are also applicable to strain rates. Combining
these equations gives
(p )/ = (e )/ + pr + er
(30)
Then, substituting Eq. (26) and Eq. (29) into Eq. (30) gives, with
the use of Eq. (21),
E
k
p p 3
+ 3
= (1 + ) 2 + 5
+ 6
(31)
74
D (, ) = / = 2 + 3 () [1 ()]
(32)
(33)
= ( 2 /) (d/dt)
Analogously, it is possible to introduce the quantities
= ( /d) (d/dt) = (d/dt) ,
r = (r /d) (d/dt) = r (d/dt) ,
pr = (pr /d) (d/dt) = rp (d/dt) ,
er = (er /d) (d/dt) = re (d/dt) ,
(34)
E
E
r = r /d (d/dt) = r (d/dt) ,
E
E
E
= /d (d/dt) = (d/dt)
Then, Eq. (31) becomes
p
+ 33 p =
2
k 2
2
5 3 3 6 1 2 (1 + ) 5
E 1
(35)
75
2
1
+ 4 2 + 3 + 1 2
2 1 = 0
(36)
It is now necessary to formulate the boundary conditions to Eqs. (35)(36). Denote the value of at = q and = by q and , respectively.
Obviously, q and are functions of . Since the surface = q is
motionless, the following equation is valid
(/)|=q = dq /d
(37)
d
d
=
d
d
(38)
d
d
D (, )
(39)
=
=
d
d
Differentiating Eq. (22) with respect to gives the following relation
between d /d and d/d
4 2 2 ( ) + 33 ( ) d /d [ 4 (1 ) + 2 2 (1 + ) 3 ]
d
=
d
4 [ 2 (1 ) + (1 + ) + 23 ( )]
(40)
Substituting Eq. (40) into Eq. (39) yields
"
D (, ) 2 2 ( ) + 33 ( )
d
= 1
+
2
=
[ (1 ) + (1 + ) + 23 ( )] d
(41)
4
2
D (, ) [ (1 ) + 2 (1 + ) 3 ]
4 [ 2 (1 ) + (1 + ) + 23 ( )]
Equation (36) should satisfy both Eq. (37) and Eq. (41).
76
(42)
at =
(43)
k
=
E
d
d
D (, )
d
d
5 ( )
(44)
where is defined by Eq. (22) and d/d by Eq. (40). The value of
E can be found by replacing A in Eq. (13)2 by means of Eq. (23) and
differentiating the resulting equation with respect to
k
d
d
E
=
G1 (, )
+ G2 (, )
+
2
2
d
d
4E (1 + )
(45)
4
2
1 3 + + (1 )
where
G1 (, ) = 8 [ 4 (1 ) + 2 2 + 1 + ] cos ,
G2 (, ) = 6 (3 2 2 1) + 4 (3 2 8 3)
2 [ (7 2 + 10 1) 16 (1 ) sin ] +
(1 + ) [ (3 + ) + 16 sin ]
Here and in Eq. (44), should be excluded by means of Eq. (22) and
d/d by means of Eq. (40). Hence, substituting Eqs. (44)-(45) into
Eq. (43) determines the value of p at = in terms of and d /d.
This value will be denoted by p |= .
77
k dq
5 (q )
E d
at = q
(46)
Numerical solution
Consider the generic line = (i) in the plastic zone (Fig.2) and assume
that q and dq /d at = (i1) are known. The derivative dq /d
within the interval (i1) (i) can be approximated as
dq
1 dq
dq
+
(47)
d i1, i 2 d i1
d i
On the other hand,
q |i q |i1
dq
d i1, i
(48)
2 q |i q |i1
dq
dq
=
(49)
d i
d i1
Consider point e (Fig.2) where = q = e , = e = (0) and
= q. The values of e and e are known due to Eq. (16) and Eq. (19).
Combining Eq. (37) and Eq. (39) at this point it is possible to arrive at
dq
d
d
=
D (q, e )
(50)
d
d
d
The boundary condition (7) requires that E = 0 at point ewhere E is
defined by Eq. (45). Combining this condition with Eq. (40) leads to the
system of two equations with respect to d /d and d/d at = e =
(0) , = c , = q. Substituting these derivatives into Eq. (50) gives the
value of dq /d at = (0) . Taking into account this value and following
78
79
80
81
Tresca yield criterion is that no plastic solution exits for a rotating solid
disk [22]. In other words, it means that no plastic zone develops. On the
other hand, under different sets of conditions the solution based on Tresca
criterion predicts a greater spread of plasticity at similar angular velocities, as compared with the solution based on Mises criterion [21]. Taking
into account a great variety of results on comparison of the two types
of solutions, it is important to find the exact solution for the problem
under consideration based on Tresca yield criterion and compare it with
the present solution. This will be the subject of further investigations.
Acknowledgment
N.Alexandrova gratefully acknowledges support of this work from the
Portuguese Science and Technology Foundation, grant SFRH / BPD/
6549/ 2001, and S.Alexandrov acknowledges support through grant NSH4472.2006.1 (Russia).
References
[1] A.N. Eraslan, Elastoplastic deformations of rotating parabolic solid
disks using Trescas yield criterion, Europ. J. Mech. A. Solids, 22,
(2003), 861-874.
[2] G. Ma, H. Hao and Y. Miyamoto, Limit angular velocity of rotating
disc with unified yield criterion, Int. J. Mech. Sci., 43, (2001), 11371153.
[3] M. Ghorashi and M. Daneshpazhooh, Limit analysis of variable
thickness circular plates, Comp. Struct., 79, (2001), 461-468.
[4] N. Alexandrova and S. Alexandrov, Elastic-plastic stress distribution
in a rotating annular disk, Mech. Based Design Struct. Machines, 32,
(2004), 1-15.
[5] M. Kleiber and P. Kowalczyk, Sensitivity analysis in plane stress
elasto-plasticity and elasto-viscoplasticity, Comp. Meth. Appl. Mech.
Engrg, 137, (1996), 395-409.
82
83
[17] N. Alexandrova and S. Alexandrov, Elastic-plastic stress distribution in a plastically anisotropic rotating disk, Trans. ASME:
J.Appl.Mech., 71, (2004), 427-429.
[18] D.W.A. Rees, Elastic-plastic stresses in rotating discs by von Mises
and Tresca, Z. Angew. Math. Mech, 79, (1999), 281-288.
[19] A.N. Eraslan, Elastic-plastic deformations of rotating variable thickness annular disks with free, pressurized and radially constraint
boundary conditions, Int. J. Mech. Sci., 45, (2003), 643-667.
[20] A.N. Eraslan, Stress distributions in elastic-plastic rotating disks with
elliptical thickness profiles using Tresca and von Mises criteria, Z.
Angew. Math. Mech., 85, (2005), 252-266.
[21] D.W.A. Rees, Basic Engineering Plasticity, Elsevier, Amsterdam,
2006.
[22] U. Gamer, Trescas yield condition and the rotating disk, Trans.
ASME J. Appl. Mech., 50, (1983), 676-678.
84
85
86
87
88
Figure 10: Full radial strain distribution at q = 0.6 and different values
of .
89
Figure 12: Plastic radial strain distribution at q = 0.6 and different values
of .
Figure 13: Plastic circumferential strain distribution at q = 0.6 and different values of .
90