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Output Summary

Xist E Ver. 6.00

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Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
No Data Check Messages.
See Runtime Message Report for Informative Messages.
Process Conditions

Hot Shellside

Fluid name
Flow rate
(kg/s)
Inlet/Outlet Y (Wt. frac vap.)
Inlet/Outlet T
(Deg C)
Inlet P/Avg
(kPa)
dP/Allow.
(kPa)
Fouling
(m2-K/W)

0.000
300.00
0.000
7.116

Cold Tubeside

12.5001
0.000
100.00
0.000
0.000
0.000000

0.000
32.00
0.000
3.737

25.0001
0.000
91.18
0.000
0.000
0.000000

(W/m2-K)
(W/m2-K)
(MegaWatts)
(m2)
(%)

724.01
521.01
6.1941
92.935
38.96

Exchanger Performance
Shell h
Tube h
Hot regime
Cold regime
EMTD

(W/m2-K)
(W/m2-K)
(--)
(--)
(Deg C)

1378.90
2023.81
Sens. Liquid
Sens. Liquid
127.9

Actual U
Required U
Duty
Area
Overdesign

Shell Geometry
TEMA type
Shell ID
Series
Parallel
Orientation

(--)
(mm)
(--)
(--)
(deg)

Baffle Geometry
BEM
570.000
1
1
0.00

Baffle type
Baffle cut
Baffle orientation
Central spacing
Crosspasses

Tube Geometry
Tube type
Tube OD
Length
Pitch ratio
Layout
Tubecount
Tube Pass

(--)
(mm)
(m)
(--)
(deg)
(--)
(--)

Thermal Resistance, %
Shell
Tube
Fouling
Metal

52.51
42.43
0.00
5.06

(--)
(Pct Dia.)
(--)
(mm)
(--)

Single-Seg.
23.33
Perpend.
350.000
7

Nozzles
Plain
15.875
2.720
1.2205
30
702
1

Shell inlet
Shell outlet
Inlet height
Outlet height
Tube inlet
Tube outlet

(mm)
(mm)
(mm)
(mm)
(mm)
(mm)

Velocities, m/s
Shellside
Tubeside
Crossflow
Window

128.194
128.194
21.774
12.194
128.194
128.194

Flow Fractions
0.22
0.26
0.44
0.74

A
B
C
E
F

0.383
0.416
0.044
0.157
0.000

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Run Log

Xist E Ver. 6.00

Released to the following HTRI Member Company:


Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Beginning Run
Running Xist Unit 1, 100
Run Completed. Solution Reached in 00:01.

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Page 2

SI Units

Runtime Messages

Xist E Ver. 6.00

Released to the following HTRI Member Company:


Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

Page 3

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Unit ID 100
There are no messages for the current message level setting.

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Final Results

Xist E Ver. 6.00

Page 4

Released to the following HTRI Member Company:


Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Process Data
Fluid name
Fluid condition
Total flow rate
Weight fraction vapor, In/Out
Temperature, In/Out
Temperature, Average/Skin
Wall temperature, Min/Max
Pressure, In/Average
Pressure drop, Total/Allowed
Velocity, Mid/Max allow
Mole fraction inert
Average film coef.
Heat transfer safety factor
Fouling resistance

(kg/s)
(--)
(Deg C)
(Deg C)
(Deg C)
(kPa)
(kPa)
(m/s)
(--)
(W/m2-K)
(--)
(m2-K/W)

0.000
300.00
200.00
67.86
0.000
7.116
0.22

Hot Shellside

Cold Tubeside

Sens. Liquid
12.5001
0.000
100.00
113.59
182.49
0.000

Sens. Liquid
25.0001
0.000
91.18
106.92
169.45
0.000

0.000
32.00
61.59
65.09
0.000
3.737
0.26

1378.90
1.000
0.000000

2023.81
1.000
0.000000

Overall Performance Data


Overall coef., Reqd/Clean/Actual
Heat duty, Calculated/Specified
Effective overall temperature difference
EMTD = (MTD) * (DELTA) * (F/G/H)

(W/m2-K)
(MegaWatts)
(Deg C)
(Deg C)

521.01 /
6.1941 /
127.9
130.88 *

724.01 /

0.9774

724.01

* 1.0000

570
mm

Exchanger Fluid Volumes


Approximate shellside (L)
312.7
Approximate tubeside (L)
577.7

2.72
m

Shell Construction Information


TEMA shell type
BEM
Shells Series
1 Parallel
Passes Shell
1 Tube
Shell orientation angle (deg)
0.00
Impingement present
No
Pairs seal strips
3
Shell expansion joint
No
Weight estimation Wet/Dry/Bundle

1
1

Shell ID
Total area
Eff. area

(mm)
(m2)
(m2/shell)

570.000
95.228
92.935

Passlane seal rods (mm) 0.000 No. 0


Rear head support plate
No
2894.2 /
2004.4 /
955.08 (kg/shell)

Baffle Information
Type
Perpend. Single-Seg.
Crosspasses/shellpass
7
Central spacing
(mm) 350.000
Inlet spacing
(mm) 452.245
Outlet spacing
(mm) 452.245
Baffle thickness
(mm)
6.350

Baffle cut (% dia) 23.33


No. (Pct Area) (mm) to C.L
1
19.55
152.043
2
0.00
0.000

Tube Information
Tube type
Plain
Overall length
(m)
2.720
Effective length
(m)
2.654
Total tubesheet
(mm)
65.482
Area ratio
(out/in)
1.1860
Tube metal
Stainless steel (18 Cr, 8 Ni)

Tubecount per shell


Pct tubes removed (both)
Outside diameter
(mm)
Wall thickness
(mm)
Pitch (mm)
19.3750 Ratio
Tube pattern (deg)

702
0.85
15.875
1.245
1.2205
30

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Final Results

Xist E Ver. 6.00

Page 5

Released to the following HTRI Member Company:


Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Shellside Performance
Nom vel, X-flow/window

0.44 / 0.74

Flow fractions for heat transfer


0.544
A=0.3833 B=0.4158 C=0.0438 E=0.1571

F=0.0000

Shellside Heat Transfer Corrections


Total
0.977

Beta
0.915

Gamma
1.068

End
0.952

Fin
1.000

Pressure Drops (Percent of Total)


Cross
12.68
MOMENTUM

Window
8.52

Method

Inlet

Ends
13.39
0.00

Nozzle
Inlet
Outlet

Shell
28.36
37.05

Tube
55.49
36.43

Two-Phase Parameters
Center

Outlet

Mix F

H. T. Parameters

Shell

Tube

Overall wall correction


Midpoint
Prandtl no.
Midpoint
Reynolds no.
Bundle inlet
Reynolds no.
Bundle outlet
Reynolds no.
Fouling layer
(mm)

0.904
3.57
19831
23905
8184

1.090
3.59
6167
4575
9541

Thermal Resistance
Shell
Tube
52.51
42.43
Total fouling resistance
Differential resistance
Shell Nozzles
Inlet at channel end-No
Number at each position
Diameter
Velocity
Pressure drop
Height under nozzle
Nozzle R-V-SQ
Shell ent.

Fouling
0.00

Metal
5.06

Over Des
38.96
0
5.382e-4

(mm)
(m/s)
(kPa)
(mm)
(kg/m-s2)
(kg/m-s2)

Inlet
1
128.194
1.63
2.018
21.774
1581.96
2843.69

Outlet
1
128.194
1.21
2.636
12.194
1170.45
5152.38

(mm)
(m/s)
(kPa)
(kg/m-s2)

Inlet
RADIAL
128.194
1.95
2.074
3770.42

Outlet
RADIAL
128.194
2.01
1.362
3889.70

Inlet

Outlet

Tube Nozzle
Diameter
Velocity
Pressure drop
Nozzle R-V-SQ
Annular Distributor
Length
Height
Slot area

Liquid
Outlet
0

Liquid
Outlet

(mm)
(mm)
(mm2)
Diametral Clearances (mm)
Baffle-to-shell
Bundle-to-shell
Tube-to-baffle
4.7625
13.2164
0.7938
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Supplementary Results

Xist E Ver. 6.00

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Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Externally Enhanced Tube Geometry
Type
Fin density
Fin height
Fin thickness
Root diameter
Area/length

Plain

Internally Enhanced Tube Geometry


Type
Thickness
Pitch

(fin/meter)
(mm)
(mm)
(mm)
(m2/m)

None
(mm)
(L/D)

Mean Metal Temperatures


Mean shell temperature

183.94 (C)
Mean tube metal temperature in each tubepass, (C)

Tube Pass
1

Inside
106.92

Outside
113.29

Radial
110.28

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Shellside Incremental Monitor

Xist E Ver. 6.00

Page 7

Released to the following HTRI Member Company:


Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Shellside Flow Region

Point number
(--)
Shell pass
(--)
Length from tube inlet
(mm)
Mass fraction vapor
(--)
Bulk temperature
(C)
Skin temperature
(C)
MTD
(C)
Delta MTD correction
(--)
Pressure
(kPa)
Pressure drop
(kPa)
Friction loss
(kPa)
Static head loss
(kPa)
Momentum loss
(kPa)
Shear stress at tube wall
Crossflow
(Pa)
Longitudinal flow
(Pa)
Area
(m2)
Cumulative area
(m2)
Duty
(MegaWatts)
Cumulative duty
(MegaWatts)
Heat flux
(W/m2)
Calculated heat flux
(W/m2)
Critical heat flux
(W/m2)
Overall U
(W/m2-K)
Shellside h
(W/m2-K)
Sensible liquid h
(W/m2-K)
Sensible vapor h
(W/m2-K)
Condensate film h
(W/m2-K)
Vapor phase h
(W/m2-K)
Nucleate boiling h
(W/m2-K)
Conv. boiling h
(W/m2-K)
Film boiling h
(W/m2-K)
Boiling thin film h
(W/m2-K)
Natural convective h
(W/m2-K)
Local Reynolds
(--)
Vapor Reynolds
(--)
Liquid Reynolds
(--)
Vapor Prandtl
(--)
Liquid Prandtl
(--)
Flow regime param.
(--)
Condensate regime
(--)
Boiling regime
(--)
Boiling mechanism
(--)

12.5001 kg/s
1
1
2654.49
0.0000
300.00

0.000
2.018

23905
0
23905
0.00
2.99

2
1
2428.37
0.0000
274.74
165.57
190.8
0.998
0.000
0.513
0.513
0.000
0.000

3
1
2027.24
0.0000
231.08
143.50
161.8
0.992
0.000
0.317
0.317
0.000
0.000

4
1
1677.24
0.0000
198.52
124.65
139.2
0.986
0.000
0.306
0.306
0.000
0.000

5
1
1327.24
0.0000
170.79
108.48
119.5
0.980
0.000
0.299
0.299
0.000
0.000

0.00
0.48
15.833
15.833
1.8017
1.8017
113789
162827

0.57
0.46
12.254
28.087
1.1339
2.9356
92539.2
131426

0.58
0.45
12.254
40.341
0.9220
3.8576
75238.9
106086

0.60
0.45
12.254
52.594
0.7451
4.6027
60807.1
85067.9

856.24
1514.01
1514.01
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
32421
0
32421
0.00
2.98
0.0000
Sens Liq

814.14
1516.05
1516.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
26742
0
26742
0.00
3.07
0.0000
Sens Liq

765.12
1456.69
1456.69
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
23145
0
23145
0.00
3.27
0.0000
Sens Liq

717.96
1394.33
1394.33
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
19831
0
19831
0.00
3.57
0.0000
Sens Liq

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Shellside Incremental Monitor

Xist E Ver. 6.00

Page 8

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Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Shellside Flow Region

Point number
(--)
Shell pass
(--)
Length from tube inlet
(mm)
Mass fraction vapor
(--)
Bulk temperature
(C)
Skin temperature
(C)
MTD
(C)
Delta MTD correction
(--)
Pressure
(kPa)
Pressure drop
(kPa)
Friction loss
(kPa)
Static head loss
(kPa)
Momentum loss
(kPa)
Shear stress at tube wall
Crossflow
(Pa)
Longitudinal flow
(Pa)
Area
(m2)
Cumulative area
(m2)
Duty
(MegaWatts)
Cumulative duty
(MegaWatts)
Heat flux
(W/m2)
Calculated heat flux
(W/m2)
Critical heat flux
(W/m2)
Overall U
(W/m2-K)
Shellside h
(W/m2-K)
Sensible liquid h
(W/m2-K)
Sensible vapor h
(W/m2-K)
Condensate film h
(W/m2-K)
Vapor phase h
(W/m2-K)
Nucleate boiling h
(W/m2-K)
Conv. boiling h
(W/m2-K)
Film boiling h
(W/m2-K)
Boiling thin film h
(W/m2-K)
Natural convective h
(W/m2-K)
Local Reynolds
(--)
Vapor Reynolds
(--)
Liquid Reynolds
(--)
Vapor Prandtl
(--)
Liquid Prandtl
(--)
Flow regime param.
(--)
Condensate regime
(--)
Boiling regime
(--)
Boiling mechanism
(--)

6
1
977.245
0.0000
147.42
94.71
102.7
0.971
0.000
0.295
0.295
0.000
0.000

7
1
627.245
0.0000
127.79
82.79
88.3
0.962
0.000
0.292
0.292
0.000
0.000

8
1
226.123
0.0000
109.46
70.53
74.7
0.954
0.000
0.439
0.439
0.000
0.000

0.62
0.45
12.254
64.848
0.6023
5.2050
49150.9
68180.9

0.65
0.46
12.254
77.102
0.4905
5.6955
40028.8
55003.9

0.00
0.47
15.833
92.935
0.4986
6.1941
31491.1
42957.9

674.94
1333.01
1333.01
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
16945
0
16945
0.00
3.96
0.0000
Sens Liq

640.08
1275.14
1275.14
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
14515
0
14515
0.00
4.41
0.0000
Sens Liq

597.83
1169.69
1169.69
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
12921
0
12921
0.00
4.99
0.0000
Sens Liq

9
1
0.000
0.0000
100.00

0.000
2.636

8184
0
8184
0.00
5.37

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Tubeside Incremental Monitor

Xist E Ver. 6.00

Released to the following HTRI Member Company:


Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
3
Point number
(--)
1
2
4
Tube Pass
(--)
1
1
1
1
226.123
627.245
977.245
Length from tube inlet
(mm)
0.000
Mass fraction vapor
(--)
0.0000
0.0000
0.0000
0.0000
Bulk temperature
(C)
32.00
34.39
39.12
44.35
Skin temperature
(C)
67.52
78.96
90.02
MTD
(C)
74.7
88.3
102.7
Pressure
(kPa)
0.000
0.000
0.000
0.000
Pressure drop
(kPa)
2.090
0.050
0.036
0.034
Enhanced pressure drop mult
(--)
Friction loss
(kPa)
0.050
0.036
0.034
Static head loss
(kPa)
0.000
0.000
0.000
Momentum loss
(kPa)
0.000
0.000
0.000
Maximum velocity
(m/s)
0.25
0.25
0.26
Average velocity
(m/s)
0.25
0.25
0.26
Shear stress at tube wall
(Pa)
0.35
0.34
0.33
Area
(m2)
15.833
12.254
12.254
Cumulative area
(m2)
15.833
28.087
40.341
Duty
(MegaWatts)
0.4986
0.4905
0.6023
Cumulative duty
(MegaWatts)
0.4986
0.9891
1.5914
Heat flux
(W/m2)
31491.1
40028.8
49150.9
Calculated heat flux
(W/m2)
45029.7
57187.1
70189.8
Critical heat flux
(W/m2)
0.00
0.00
0.00
Overall U
(W/m2-K)
597.83
640.08
674.94
Tubeside h
(W/m2-K)
1590.29
1676.53
1794.62
Enhanced heat transfer mult
(--)
Sensible liquid h
(W/m2-K)
1590.29
1676.53
1794.62
Sensible vapor h
(W/m2-K)
0.00
0.00
0.00
Condensate film h
(W/m2-K)
0.00
0.00
0.00
Vapor phase h
(W/m2-K)
0.00
0.00
0.00
Nucleate boiling h
(W/m2-K)
0.00
0.00
0.00
Conv. boiling h
(W/m2-K)
0.00
0.00
0.00
Film boiling h
(W/m2-K)
0.00
0.00
0.00
Boiling thin film h
(W/m2-K)
0.00
0.00
0.00
Natural convective h
(W/m2-K)
0.00
0.00
0.00
Local Reynolds
(--)
4575
4577
5033
5531
Vapor Reynolds
(--)
0
0
0
0
Liquid Reynolds
(--)
4430
4577
5033
5531
Vapor Prandtl
(--)
0.00
0.00
0.00
0.00
Liquid Prandtl
(--)
5.17
4.99
4.49
4.05
Flow regime param.
(--)
0.0000
0.0000
0.0000
Condensate regime
(--)
Boiling regime
(--)
Sens Liq
Sens Liq
Sens Liq
Boiling mechanism
(--)
Sens Liq
Sens Liq
Sens Liq

Page 9

SI Units

5
1
1327.24
0.0000
50.80
102.69
119.5
0.000
0.032
0.032
0.000
0.000
0.26
0.26
0.30
12.254
52.594
0.7451
2.3365
60807.1
86847.3
0.00
717.96
1959.91
1959.91
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6167
0
6167
0.00
3.59
0.0000
Sens Liq
Sens Liq

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Tubeside Incremental Monitor

Xist E Ver. 6.00

Released to the following HTRI Member Company:


Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

Page 10

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
8
Point number
(--)
6
7
9
Tube Pass
(--)
1
1
1
1
2027.24
2428.37
2654.49
Length from tube inlet
(mm)
1677.24
Mass fraction vapor
(--)
0.0000
0.0000
0.0000
0.0000
Bulk temperature
(C)
58.77
68.60
82.60
91.18
Skin temperature
(C)
117.48
134.63
154.67
MTD
(C)
139.2
161.8
190.8
Pressure
(kPa)
0.000
0.000
0.000
0.000
Pressure drop
(kPa)
0.030
0.029
0.041
1.395
Enhanced pressure drop mult
(--)
Friction loss
(kPa)
0.030
0.029
0.041
Static head loss
(kPa)
0.000
0.000
0.000
Momentum loss
(kPa)
0.000
0.000
0.000
Maximum velocity
(m/s)
0.26
0.26
0.26
Average velocity
(m/s)
0.26
0.26
0.26
Shear stress at tube wall
(Pa)
0.29
0.28
0.28
Area
(m2)
12.254
12.254
15.833
Cumulative area
(m2)
64.848
77.102
92.935
Duty
(MegaWatts)
0.9220
1.1339
1.8017
Cumulative duty
(MegaWatts)
3.2585
4.3924
6.1941
Heat flux
(W/m2)
75238.9
92539.2
113789
Calculated heat flux
(W/m2)
107543
132455
163233
Critical heat flux
(W/m2)
0.00
0.00
0.00
Overall U
(W/m2-K)
765.12
814.14
856.24
Tubeside h
(W/m2-K)
2156.19
2380.21
2718.87
Enhanced heat transfer mult
(--)
Sensible liquid h
(W/m2-K)
2156.19
2380.21
2718.87
Sensible vapor h
(W/m2-K)
0.00
0.00
0.00
Condensate film h
(W/m2-K)
0.00
0.00
0.00
Vapor phase h
(W/m2-K)
0.00
0.00
0.00
Nucleate boiling h
(W/m2-K)
0.00
0.00
0.00
Conv. boiling h
(W/m2-K)
0.00
0.00
0.00
Film boiling h
(W/m2-K)
0.00
0.00
0.00
Boiling thin film h
(W/m2-K)
0.00
0.00
0.00
Natural convective h
(W/m2-K)
0.00
0.00
0.00
Local Reynolds
(--)
6986
8043
9545
9541
Vapor Reynolds
(--)
0
0
0
0
Liquid Reynolds
(--)
6986
8043
9545
10287
Vapor Prandtl
(--)
0.00
0.00
0.00
0.00
Liquid Prandtl
(--)
3.13
2.68
2.23
1.94
Flow regime param.
(--)
0.0000
0.0000
0.0000
Condensate regime
(--)
Boiling regime
(--)
Sens Liq
Sens Liq
Sens Liq
Boiling mechanism
(--)
Sens Liq
Sens Liq
Sens Liq

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Vibration Analysis

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Page 11

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Shellside condition
Sens. Liquid
(Level 2.3)
Axial stress loading
(MPa)
0.000
Added mass factor
1.919
Beta
3.646
Position In The Bundle
Inlet
Center
Outlet
Length for natural frequency
(m)
0.802
0.700
0.802
Length/TEMA maximum span
(--)
0.596
0.520
0.596
Number of spans
(--)
4
4
4
Tube natural frequency
(Hz)
68.1
66.0
65.0 +
Shell acoustic frequency
(Hz)
Flow Velocities
Inlet
Center
Outlet
Window parallel velocity
(m/s)
0.57
0.46
0.42
Bundle crossflow velocity
(m/s)
0.21
0.22
0.16
Bundle/shell velocity
(m/s)
0.15
0.16
0.11
Fluidelastic Instability Check
Inlet
Center
Outlet
Log decrement
HTRI
0.040
0.051
0.055
Critical velocity
(m/s)
1.75
2.43
1.86
Baffle tip cross velocity ratio
(--)
0.1313
0.1010
0.0915
Average crossflow velocity ratio
(--)
0.1196
0.0921
0.0834
Acoustic Vibration Check
Inlet
Center
Outlet
Vortex shedding ratio
(--)
Chen number
(--)
Turbulent buffeting ratio
(--)
Tube Vibration Check
Inlet
Center
Outlet
Vortex shedding ratio
(--)
0.034
0.036
0.025
Parallel flow amplitude
(mm)
0.000
0.000
0.000
Crossflow amplitude
(mm)
0.004
0.003
0.003
Tube gap
(mm)
3.500
3.500
3.500
Crossflow RHO-V-SQ
(kg/m-s2)
26.06
36.57
19.28
Bundle Entrance/Exit
(analysis at first tube row)
Entrance
Exit
Fluidelastic instability ratio
(--)
0.184
0.162
Vortex shedding ratio
(--)
0.163
0.153
Crossflow amplitude
(mm)
0.00999
0.01176
Crossflow velocity
(m/s)
1.01
0.95
Tubesheet to inlet/outlet support
(mm)
None
None
Shell Entrance/Exit Parameters
Entrance
Exit
Impingement plate
No
Flow area
(m2)
9.627e-3
6.152e-3
Velocity
(m/s)
2.19
2.54
RHO-V-SQ
(kg/m-s2)
2843.69
5152.38
Shell type
BEM
Baffle type
Single-Seg.
Tube type
Plain
Baffle layout
Perpend.
Pitch ratio
1.2205
Tube diameter, (mm)
15.875
Layout angle
30
Tube material
304 Stainless steel (18 Cr, 8 Ni)
Supports/baffle space
Program Messages
+ Frequency ratios are based upon lowest natural or acoustic frequency
* Items with asterisk exceed a conservative lower limit for vibration-free design. Review your case
using the procedure described in Online Help; You may find that a vibration problem is unlikely.

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

HEAT EXCHANGER RATING DATA SHEET

Page 12
SI Units

Service of Unit
Type
BEM
Surf/Unit (Gross/Eff) 95.23 / 92.94 m2
Fluid Allocation
Fluid Name
Fluid Quantity, Total
Vapor (In/Out)
Liquid
Temperature (In/Out)
Density
Viscosity
Specific Heat
Thermal Conductivity
Critical Pressure
Inlet Pressure
Velocity
Pressure Drop, Allow/Calc
Average Film Coefficient
Fouling Resistance (min)
Heat Exchanged
Transfer Rate, Service

Item No.
Orientation Horizontal
Connected In 1 Parallel 1 Series
Shell/Unit 1
Surf/Shell (Gross/Eff) 95.23 / 92.94 m2
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side

kg/s
12.5001
25.0001
wt%
0.0
0.0
0.0
0.0
wt%
100.0
100.0
100.0
100.0
C
300.00
100.00
32.00
91.18
kg/m3
592.89
801.33
995.03
964.51
mN-s/m2
0.1095
0.3228
0.7644
0.3102
kJ/kg-C
2.9189
2.0928
4.1796
4.2064
W/m-C
0.1069
0.1259
0.6180
0.6738
kPa
kPa
m/s
0.22
0.26
kPa
7.116
3.737
W/m2-K
1378.90
2023.81
m2-K/W
6.1941 MegaWatts MTD (Corrected) 127.9 C
Overdesign 38.96 %
521.01 W/m2-K
Calculated 724.01 W/m2-K
Clean 724.01 W/m2-K
CONSTRUCTION OF ONE SHELL
Sketch (Bundle/Nozzle Orientation)
Shell Side
Tube Side
Design Pressure
kPaG
1034.21
1034.21
Design Temperature
C
300.00
300.00
No Passes per Shell
1
1
Flow Direction
Downward
Connections
In
mm
1 @ 128.194
1 @ 128.194
Size &
Out
mm
1 @ 128.194
1 @ 128.194
Rating
Liq. Out mm
@
@
Tube No.
702 OD 15.875 mm
Thk(Avg) 1.245 mm
Length 2.720 m
Pitch 19.375 mm
Layout 30
Tube Type Plain
Material 304 STAINLESS STEEL (18 CR, 8 NI) Pairs seal strips
3
Shell ID
570.000 mm
Kettle ID
mm
Passlane Seal Rod No.0
Cross Baffle Type PERPEND. SINGLE-SEG.
%Cut (Diam) 23.33
Impingement Plate
None
mm
Spacing(c/c) 350.000
mm
Inlet 452.245
No. of Crosspasses
7
Rho-V2-Inlet Nozzle 1581.96 kg/m-s2
Shell Entrance
2843.69
Shell Exit
5152.38 kg/m-s2
Bundle Entrance 609.99
Bundle Exit 720.57 kg/m-s2
Weight/Shell
2004.41
Filled with Water
2894.20
Bundle
955.08 kg
Notes:
Thermal Resistance, % Velocities, m/s
Flow Fractions
Shell
52.51 Shellside
0.22 A
0.383
Tube
42.43 Tubeside
0.26 B
0.416
570
mm

2.72
m

Fouling

0.00

Crossflow

0.44

0.044

Metal

5.06

Window

0.74

E
F

0.157
0.000

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

HEAT EXCHANGER SPECIFICATION SHEET

Customer
Address
Plant Location
Service of Unit
Size
570.000 x 2719.97 mm
Surf/Unit (Gross/Eff) 95.23 / 92.94 m2
Fluid Allocation
Fluid Name
Fluid Quantity, Total
kg/hr
Vapor (In/Out)
Liquid
Steam
Water
Noncondensables
Temperature (In/Out)
C
Specific Gravity
Viscosity
mN-s/m2
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat
kJ/kg-C
Thermal Conductivity
W/m-C
Latent Heat
kJ/kg
Inlet Pressure
kPa
Velocity
m/s
Pressure Drop, Allow/Calc kPa
Fouling Resistance (min) m2-K/W
6194062
Heat Exchanged W

Page 13
SI Units

Job No.
Reference No.
Proposal No.
Date
6/9/2016
Rev
Item No.
Type BEM
Horz. Connected In
1 Parallel
1 Series
Shell/Unit
1
Surf/Shell (Gross/Eff) 95.23 / 92.94 m2
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
45000.2
45000.2

90000.5
45000.2

90000.5

90000.5

90000.5

90000.5

300.00

100.00

32.00

91.18

0.5932
0.1095

0.8017
0.3228

0.9955
0.7644

0.9649
0.3102

2.9189
0.1069

2.0928
0.1259

4.1796
0.6180

4.2064
0.6738

0.22

0.26
7.116

3.737

MTD (Corrected)
127.9 C
Actual
521.01 W/m2-K
Clean
724.01 W/m2-K
724.01 W/m2-K
CONSTRUCTION OF ONE SHELL
Sketch (Bundle/Nozzle Orientation)
Shell Side
Tube Side
Design/Test Pressure
kPaG
1034.21 /
1034.21 /
Design Temperature
C
300.00
300.00
No Passes per Shell
1
1
Corrosion Allowance
mm
Connections
In
mm
1 @ 128.194
1 @ 128.194
Size &
Out
mm
1 @ 128.194
1 @ 128.194
Rating
Intermediate
@
@
702 OD 15.875 mm
Tube No.
Thk(Avg) 1.245 mm
Length 2.720 m
Pitch 19.375 mm
Layout 30
Tube Type
Plain
Material 304 STAINLESS STEEL (18 CR, 8 NI)
Shell
ID 570.000 mm
OD
mm
Shell Cover
Channel or Bonnet
Channel Cover
Tubesheet-Stationary
Tubesheet-Floating
Floating Head Cover
Impingement Plate
None
Baffles-Cross
Type SINGLE-SEG.
%Cut (Diam) 23.33
Spacing(c/c) 350.000
Inlet 452.245 mm
Baffles-Long
Seal Type
Supports-Tube
U-Bend
Type
Bypass Seal Arrangement
Tube-Tubesheet Joint
Expansion Joint
Type
Rho-V2-Inlet Nozzle
1581.96 kg/m-s2
Bundle Entrance 609.99
Bundle Exit 720.57 kg/m-s2
Gaskets-Shell Side
Tube Side
-Floating Head
Code Requirements
TEMA Class
Weight/Shell 2004.41
Filled with Water 2894.20
Bundle 955.08
kg
Remarks:
Transfer Rate, Service

570
mm

2.72
m

Reprinted with Permission (v6 )

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Properties Profile Monitor

Xist E Ver. 6.00

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Process Design
Design_Pc
6/9/2016 11:11 SN: Vals100+

Page 14

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Physical Properties Profile: Hot Shellside
Reference pressure, (kPa)
(P1= 0.000)
(P)
1
2
3
4
5
6
7
8
9
10
Temperature, (C)
1
300.00 293.10 286.21 279.31 272.41 265.52 258.62 251.73 244.83 237.93
Heat duty/flow rate, (kJ/kg)
1
0.0000 20.0156 39.7811 59.3054 78.5960 97.6592 116.501 135.125 153.536 171.738
Weight fraction vapor
1
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Liquid Properties
Density, (kg/m3)
Viscosity, (mN-s/m2)
Thermal conductivity, (W/m-C)
Enthalpy, (kJ/kg)
Specific heat, (kJ/kg-C)
Surface tension, (mN/m)
Critical temperature, (C)
Critical pressure, (kPa)
Latent heat, (kJ/kg)

1
1
1
1
1
1
1
1
1

592.886 602.928 612.528 621.746 630.632 639.227 647.562 655.668 663.566 671.276
0.1095
0.1112 0.1132 0.1152 0.1174 0.1198 0.1224 0.1252 0.1282 0.1314
0.1069 0.1077 0.1085 0.1093 0.1100 0.1108
0.1115 0.1123 0.1130 0.1137
0.0000 -20.016 -39.781 -59.305 -78.596 -97.659 -116.50 -135.12 -153.54 -171.74
2.9189 2.8820 2.8464 2.8121 2.7787 2.7462 2.7144 2.6832 2.6527 2.6226
9.1969 9.4274 9.6460 9.8542 10.0529 10.2433 10.4262 10.6021 10.7718 10.9357
382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95
2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Properties Profile Monitor

Xist E Ver. 6.00

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Process Design
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Page 15

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Physical Properties Profile: Hot Shellside
Reference pressure, (kPa)
(P1= 0.000)
(P)
11
12
13
14
15
16
17
18
19
20
Temperature, (C)
1
231.04 224.14 217.24 210.35 203.45 196.55 189.66 182.76 175.86 168.97
Heat duty/flow rate, (kJ/kg)
1 189.734 207.528 225.122 242.519 259.722 276.732 293.553 310.187 326.634 342.898
Weight fraction vapor
1
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Liquid Properties
Density, (kg/m3)
Viscosity, (mN-s/m2)
Thermal conductivity, (W/m-C)
Enthalpy, (kJ/kg)
Specific heat, (kJ/kg-C)
Surface tension, (mN/m)
Critical temperature, (C)
Critical pressure, (kPa)
Latent heat, (kJ/kg)

1
1
1
1
1
1
1
1
1

678.816 686.200 693.439 700.546 707.529 714.397 721.157 727.815 734.376 740.847
0.1350 0.1388 0.1429 0.1474 0.1522 0.1576 0.1634 0.1697 0.1766 0.1842
0.1144 0.1150 0.1157 0.1164 0.1170 0.1176 0.1183 0.1189 0.1195 0.1201
-189.73 -207.53 -225.12 -242.52 -259.72 -276.73 -293.55 -310.19 -326.63 -342.90
2.5930 2.5639 2.5352 2.5068 2.4788 2.4512 2.4238 2.3968 2.3700 2.3436
11.0944 11.2481 11.3973 11.5423 11.6834 11.8207 11.9546 12.0852 12.2128 12.3374
382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95
2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Properties Profile Monitor

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Process Design
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Page 16

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Physical Properties Profile: Hot Shellside
Reference pressure, (kPa)
(P1= 0.000)
(P)
21
22
23
24
25
26
27
28
29
30
Temperature, (C)
1
162.07 155.17 148.28 141.38 134.48 127.59 120.69 113.79 106.90 100.00
Heat duty/flow rate, (kJ/kg)
1 358.980 374.883 390.607 406.156 421.529 436.730 451.759 466.619 481.311 495.835
Weight fraction vapor
1
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Liquid Properties
Density, (kg/m3)
Viscosity, (mN-s/m2)
Thermal conductivity, (W/m-C)
Enthalpy, (kJ/kg)
Specific heat, (kJ/kg-C)
Surface tension, (mN/m)
Critical temperature, (C)
Critical pressure, (kPa)
Latent heat, (kJ/kg)

1
1
1
1
1
1
1
1
1

747.231 753.532 759.755 765.901 771.975 777.978 783.914 789.784 795.590 801.334
0.1926 0.2018 0.2119 0.2232 0.2356 0.2494 0.2648 0.2820 0.3012 0.3228
0.1207 0.1213 0.1219 0.1225 0.1231 0.1237 0.1243 0.1248 0.1254 0.1259
-358.98 -374.88 -390.61 -406.16 -421.53 -436.73 -451.76 -466.62 -481.31 -495.83
2.3174 2.2915 2.2658 2.2404 2.2152 2.1902 2.1655 2.1411 2.1168 2.0928
12.4594 12.5787 12.6955 12.8100 12.9223 13.0324 13.1405 13.2467 13.3510 13.4535
382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95 382.95
2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88 2837.88
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Properties Profile Monitor

Xist E Ver. 6.00

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Process Design
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Page 17

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Physical Properties Profile: Cold Tubeside
Reference pressure, (kPa)
(P1= 0.000)
(P)
1
2
3
4
5
6
7
8
9
10
Temperature, (C)
1
91.18
89.14
87.10
85.06
83.02
80.98
78.94
76.90
74.85
72.81
Heat duty/flow rate, (kJ/kg)
1 247.917 239.331 230.748 222.170 213.595 205.024 196.458 187.894 179.334 170.776
Weight fraction vapor
1
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Liquid Properties
Density, (kg/m3)
Viscosity, (mN-s/m2)
Thermal conductivity, (W/m-C)
Enthalpy, (kJ/kg)
Specific heat, (kJ/kg-C)
Surface tension, (mN/m)
Critical temperature, (C)
Critical pressure, (kPa)
Latent heat, (kJ/kg)

1
1
1
1
1
1
1
1
1

964.515 965.889 967.244 968.578 969.892 971.185 972.457 973.708 974.937 976.145
0.3102 0.3175 0.3251 0.3331 0.3414 0.3500 0.3591 0.3685 0.3784 0.3888
0.6738 0.6727 0.6716 0.6704 0.6691 0.6678 0.6664 0.6650 0.6635 0.6620
0.0000 -8.5869 -17.169 -25.748 -34.322 -42.893 -51.460 -60.023 -68.584 -77.141
4.2064 4.2042 4.2021 4.2001 4.1982 4.1964 4.1947 4.1931 4.1915 4.1901
60.5919 60.9759 61.3578 61.7378 62.1158 62.4918 62.8657 63.2376 63.6075 63.9752
373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93
22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Properties Profile Monitor

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Process Design
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Page 18

SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Physical Properties Profile: Cold Tubeside
Reference pressure, (kPa)
(P1= 0.000)
(P)
11
12
13
14
15
16
17
18
19
20
Temperature, (C)
1
70.77
68.73
66.69
64.65
62.61
60.57
58.53
56.49
54.45
52.41
Heat duty/flow rate, (kJ/kg)
1 162.222 153.670 145.121 136.575 128.030 119.488 110.947 102.408 93.8703 85.3340
Weight fraction vapor
1
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Liquid Properties
Density, (kg/m3)
Viscosity, (mN-s/m2)
Thermal conductivity, (W/m-C)
Enthalpy, (kJ/kg)
Specific heat, (kJ/kg-C)
Surface tension, (mN/m)
Critical temperature, (C)
Critical pressure, (kPa)
Latent heat, (kJ/kg)

1
1
1
1
1
1
1
1
1

977.330 978.493 979.633 980.749 981.842 982.911 983.955 984.974 985.968 986.936
0.3996 0.4110 0.4229 0.4354 0.4485 0.4623 0.4769 0.4922 0.5084 0.5254
0.6604 0.6587 0.6570 0.6553 0.6534 0.6515 0.6496 0.6475 0.6455 0.6433
-85.695 -94.247 -102.80 -111.34 -119.89 -128.43 -136.97 -145.51 -154.05 -162.58
4.1887 4.1874 4.1862 4.1851 4.1840 4.1831 4.1822 4.1815 4.1808 4.1802
64.3409 64.7045 65.0660 65.4254 65.7826 66.1377 66.4906 66.8414 67.1900 67.5364
373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93
22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Properties Profile Monitor

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Process Design
Design_Pc
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Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Physical Properties Profile: Cold Tubeside
Reference pressure, (kPa)
(P1= 0.000)
(P)
21
22
23
24
25
26
27
28
Temperature, (C)
1
50.37
48.33
46.29
44.25
42.20
40.16
38.12
36.08
Heat duty/flow rate, (kJ/kg)
1 76.7989 68.2647 59.7312 51.1982 42.6656 34.1332 25.6007 17.0679
Weight fraction vapor
1
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

SI Units

29
34.04
8.5347
0.0000

30
32.00
0.0000
0.0000

Liquid Properties
Density, (kg/m3)
Viscosity, (mN-s/m2)
Thermal conductivity, (W/m-C)
Enthalpy, (kJ/kg)
Specific heat, (kJ/kg-C)
Surface tension, (mN/m)
Critical temperature, (C)
Critical pressure, (kPa)
Latent heat, (kJ/kg)

1
1
1
1
1
1
1
1
1

987.876 988.790 989.676 990.533 991.360 992.158 992.924 993.659 994.360 995.028
0.5434 0.5625 0.5826 0.6040 0.6267 0.6509 0.6765 0.7039 0.7331 0.7644
0.6411 0.6388 0.6365 0.6340 0.6315 0.6290 0.6264 0.6237 0.6209 0.6180
-171.12 -179.65 -188.19 -196.72 -205.25 -213.78 -222.32 -230.85 -239.38 -247.92
4.1797 4.1793 4.1790 4.1788 4.1787 4.1786 4.1787 4.1789 4.1792 4.1796
67.8805 68.2225 68.5623 68.8998 69.2350 69.5680 69.8988 70.2272 70.5534 70.8773
373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93 373.93
22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0 22064.0
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri

Stream Properties

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SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Hot Shellside Fluid

Inlet

Outlet

(C)
(kPa)
(--)

300.00
0.000
0.0000

100.00
0.000
0.0000

(kg/m3)
(mN-s/m2)
(W/m-C)
(kJ/kg-C)
(--)

------

------

592.886
0.1095
0.1069
2.9189
134
-9.1969

801.334
0.3228
0.1259
2.0928
134
-13.4535

Fluid name
Temperature
Pressure
Weight fraction vapor
Vapor Properties
Density
Viscosity
Conductivity
Heat capacity
Molecular weight

Liquid Properties
Density
Viscosity
Conductivity
Heat capacity
Molecular weight
Latent heat
Surface tension

(kg/m3)
(mN-s/m2)
(W/m-C)
(kJ/kg-C)
(--)
(kJ/kg)
(mN/m)

Molar Composition
1

Dowtherm J (TM)

Vapor

Liquid

K-Value

Vapor

Liquid

K-Value

--

--

--

--

--

--

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Stream Properties

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Process Design
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SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Cold Tubeside Fluid

Inlet

Outlet

(C)
(kPa)
(--)

32.00
0.000
0.0000

91.18
0.000
0.0000

(kg/m3)
(mN-s/m2)
(W/m-C)
(kJ/kg-C)
(--)

------

------

995.028
0.7644
0.6180
4.1796
18.02
-70.8773

964.515
0.3102
0.6738
4.2064
18.02
-60.5919

Fluid name
Temperature
Pressure
Weight fraction vapor
Vapor Properties
Density
Viscosity
Conductivity
Heat capacity
Molecular weight

Liquid Properties
Density
Viscosity
Conductivity
Heat capacity
Molecular weight
Latent heat
Surface tension

(kg/m3)
(mN-s/m2)
(W/m-C)
(kJ/kg-C)
(--)
(kJ/kg)
(mN/m)

Molar Composition
1

Water (IAPWS 1997)

Vapor

Liquid

K-Value

Vapor

Liquid

K-Value

--

--

--

--

--

--

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Process Design
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SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Shell Data
Service type
TEMA type
Run mode
Hot fluid location
Number of shells in series
Number of shells in parallel
Shell inside diameter
Flow in 1st tubepass
Train flow direction

Generic Shell and Tube


BEM
Rating
Shellside
1
1
570.000 mm
Countercurrent
Countercurrent

Reboiler Data
Reboiler type
Inlet pressure location

No piping specified
Inlet nozzle

Tube Data
Tube type
Tube outside diameter
Tube wall thickness
Tube pitch
Tube pitch ratio
Tubepasses per shell
Tube pattern
Tube count method
Tube length
Tube material

Plain
15.875
1.245
19.375
1.220
1
30
Rigorous
2.720
304 Stainless steel (18 Cr, 8 Ni)

mm
mm
mm

degrees
m

Tubepass Arrangement Data


Force symmetric layout
Force cleaning lanes
Tubes to remove for tie rods

No
No
Calculated

Baffle Data
Baffle type
Baffle orientation
Central baffle spacing
Variable baffle spacing
Window cut from baffles

Single segmental
Program sets
350.000 mm
No
No

Clearance Data
Number of seal strip pairs
Baffle clearance type
Block A stream
Block E stream
Block F stream
Number of passlane seal rods

Calculated
TEMA
No
No
No
Calculated

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SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Nozzle Data
Number of shellside inlet nozzles
Number of shellside outlet nozzles
Number of tubeside inlet nozzles
Number of tubeside outlet nozzles
Radial position on shell inlet nozzle
Longitudinal position on shell of inlet nozzle
Radial position on shell outlet nozzle
Tubeside entry type
Tubeside inlet position
Tubeside exit type
Front head location

1
1
1
1
Program decides
At rear head
Program decides
Radial
Front head
Same as inlet
Left

Impingement Data
Impingement device present
Impingement type

If required by TEMA
Circular plate

Optional Geometry Data


Small exchanger
Tubesheet type
Shell expansion joint
Floating head support type
Insulated longitudinal baffle

No
Single
No
None
No

Process Conditions Data


Phase condition
Flow rate
Inlet vapor fraction
Outlet vapor fraction
Inlet temperature
Outlet temperature
Duty multiplier

Hot Fluid
Sensible liquid
12.5000
0
0
300.00
100.00

Cold Fluid
Sensible liquid
25.0000 kg/s
0
0
32.00 C
-- C
1

Hot Fluid Property Data


Physical property method
Heat release method
Flash type
Quantity units
Temperature interpolation option
Number of components
Property package

Component by component properties


Program calculated
Integral
Moles
Program
1
HTRI

Hot Fluid Component Data


Component number
Component name
Comp. bank name
Component bank
Component code
Component phase

1
Dowtherm J (TM)
Dowtherm J (TM)
HTRI
139
Liquid
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Process Design
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SI Units

Rating - Horizontal Countercurrent Flow TEMA BEM Shell With Single-Segmental Baffles
Cold Fluid Property Data
Physical property method
Heat release method
Flash type
Quantity units
Temperature interpolation option
Number of components
Property package

Component by component properties


Program calculated
Integral
Moles
Program
1
HTRI

Cold Fluid Component Data


Component number
Component name
Comp. bank name
Component bank
Component code
Component phase

1
Water (IAPWS 1997)
Water (IAPWS 1997)
HTRI
1
Liquid

Control Methods Data


Shellside friction factor method
Tubeside friction factor method
Pure longitudinal flow
Pure component condensation
Condensing correlation
Mole fraction inerts
Momentum exclusion
Pure component boiling
Check film boiling
Nucleate boiling method
Component boiling method

Commercial
Commercial
No
No
HTRI Proration
0
0 %
No
Yes
Physical property/theoretical boiling range
Nucleate and convective

Control Safety Data


Hot fluid/shellside film coefficient multiplier
Cold fluid/tubeside film coefficient multiplier

1
1

Control User-Defined Methods Data


Add non-nucleate boiling

Yes

Control Vibration Data


Damping factor method
Include inlet vibration support
Include outlet vibration support

HTRI Method
No
No

D:\Design_Pc\Desktop\sridharan personal\2016\2016\june\mundra\htri file.htri