Beruflich Dokumente
Kultur Dokumente
United Composheets
(p) Ltd
This Gauge R and R Study is only Valid when number of samples per tr
Required Field
Specification
Part Number
Upper Tol.
21.50
AV0350/360
Unit of measure
Gauge Number
Lower Tol.
21.20
Tolerance
0.300
0.01
Rbar
Gauge Resolution
Sample Analysis
Trials
Constant K1
K1
0.00867
Appraiser Variation
A.V. = ((Xbar Diff * K2) - (E.V. / nr))
EV = equipment variation
Constant K2
0.5231
0.00387
0.0
Gauge Repeatability and Reproducibility
GRR = (E.V.) + (A.V.)
GRR =
0.00949
Rp =
Part Variation PV= Rp x K3
K3 =
PV =
0.5908
0.5908
r = Number of Trials
A.V. =
0.8862
0.0
0.236
0.3146
0.07411
Conditional 18.98%
For information on the theory and the constants used in this excel sheet, see AIAG MSA Manual, Thrid Edition.
United Composheets
(p) Ltd
Data
Appraiser
0
1
2
3
4
5
6
7
8
9
10
1
2
ASunil
Trial 1
Trial 2
21.420
21.440
21.450
21.440
21.350
21.350
21.410
21.420
21.280
21.270
21.480
21.470
21.340
21.360
21.250
21.250
21.320
21.340
21.350
21.380
213.650
213.720
3
Trial 3
21.430
21.440
21.370
21.420
21.280
21.480
21.350
21.260
21.320
21.360
213.710
4
Average
21.430
21.443
21.357
21.417
21.277
21.477
21.350
21.253
21.327
21.363
213.69
21.36933
Range
0.02000
0.01000
0.02000
0.01000
0.01000
0.01000
0.02000
0.01000
0.02000
0.03000
0.16
0.01600
5
BTrial 1
21.440
21.450
21.370
21.420
21.280
21.490
21.360
21.250
21.320
21.380
213.760
10
Samples measured
Ra bar
Xa bar
Ra bar
0.016
Rb bar
Rc bar
0.016
0.012
0.044
0.0147
Summation
Rbar
Samples Measures n=
Trials r =
Assessors
0.0160
21.3693
10
3
3
Comments:
Prtepared By:
Rb bar
Xb bar
Trials
2
3
D4 Constant
D4
3.27
2.58
2.580
UCLr =
Date
Compiled by Vargeshes
-300mm
14.04.06
Resolution
AL
Xbar Diff.
ALrel =
0.0080
Gauge
Resolution
AL rel =
Tolerance
AL rel =
AL rel
T
0.010
0.300
3.33%
10 % is acceptable
>10 20 % borderline acceptable
> 20 % not acceptable
Tolerance Analysis
% E.V. = 100( E.V. / TV)
% E.V. =
Appraisers
17.33 Constant K2
11.60
0.7071
0.5231
5.19
7.75
12.70
% PV = 100 (PV/TV)
%PV =
99.19
Number of distinct catagories
ndc
11.008
18.98
11
ndc ought to be 5
d on importance of application, cost of device, cost of repair. Here consider AV result and ndc.
eview opportunities to improve the measurement system.
Ajit
Trial 2
21.430
21.450
21.370
21.410
21.270
21.480
21.350
21.280
21.340
21.370
213.750
Trial 3
21.440
21.440
21.360
21.400
21.280
21.490
21.340
21.250
21.350
21.370
213.720
Average
21.437
21.447
21.367
21.410
21.277
21.487
21.350
21.260
21.337
21.373
213.74
21.37433
Range
0.01000
0.01000
0.01000
0.02000
0.01000
0.01000
0.02000
0.03000
0.03000
0.01000
0.16
0.01600
0.0160
21.3743
9
10
CMohan
Trial 1
Trial 2
21.420
21.420
21.440
21.450
21.380
21.390
21.420
21.430
21.280
21.290
21.500
21.510
21.350
21.360
21.250
21.240
21.340
21.320
21.370
21.380
213.750
213.790
Rc bar
Xc bar
Max Xbar
21.3773
Min Xbar
Xbar Diff.
21.3693
0.0080
11
Trial 3
21.430
21.450
21.390
21.420
21.270
21.500
21.360
21.250
21.330
21.380
213.780
0.0120
21.3773
0.0378
e individuals R's.
this limit. Identify the cause and correct.
he same appraiser and unit as originally used.
recompute the averages and complete the Gauge R and R manually and attach the results to this form.
Approved By
Page
1 of 2
Page
2 of 2
12
Average
21.423
21.447
21.387
21.423
21.280
21.503
21.357
21.247
21.330
21.377
213.77
21.37733
Range
0.01000
0.01000
0.01000
0.01000
0.02000
0.01000
0.01000
0.01000
0.02000
0.01000
0.12
0.01200
Xp
Rp
21.374
0.236
21.430
21.446
21.370
21.417
21.278
21.489
21.352
21.253
21.331
21.371
0.02
0.01
0.04
0.03
0.02
0.04
0.02
0.04
0.03
0.03
2
3
4
5
6
7
8
9
10
K3 Faktor
0.31460
0.7071
0.5231
0.4467
0.403
0.3742
0.3534
0.3375
0.3249
0.3146
0
0
0
0
0
0
0
0
0.3146
Sona
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
OBSERVATION
0.0180
0.0180
0.0180
0.0200
0.0180
0.0180
0.0180
0.0190
0.0180
0.0180
0.0180
0.0180
0.0190
0.0180
0.0180
HISTOGRAM
12
10
FREQUENCY
TRIALS (n)
8
6
4
2
0
MEASURED VALUE
0.2740
MAX (X) =
AVG (X) =
0.0183
0.0020
REF. VALUE =
0.0180
b =r /n = 0.000145328
t = b/b =
10.8 TM =
L = b - TM =
0.0003
0.02
MIN (X) =
0.02 r = D/ d2 =
SUM (X)
0.05
DATE : 6-11-2003
AIR PLUG GAUGE
AP 167
SH.KRISHAN
Gauge Name
Gauge No.
Appraiser
PART NO.:
A020-2111
PART NAME:
RBS OMNI
SPECIFICATION: DIA 50.0+0.03
M = d2 b /d2* =
d2* =
0.0001
0.0003
-0.000036
U = b +TM =
0.000569
0.0006
3.5533
1.8349
d2 =
T = t(v, 1 - a/2) =
3.47
2.131
REMARKS:-
CHECKED BY :-
APPROVED BY :-
#VALUE!
#VALUE!
0.0180
0.0180
0.0180
0.0200
0.0180
0.0180
0.0180
0.0190
0.0180
0.0180
0.0180
0.0180
0.0190
0.0180
-0.0320
-0.0065
0.019
0.0445
0.07
0.0700
0.0180
0.0180
0.1020
0.0200
-0.0320
-0.0065
0.019
0.0445
0.07
0.0700
0
0
14
1
0
0
Sona
PART NO.:
A020-2111
PART NAME:
RBS OMNI
SPECIFICATION: DIA 50.0+0.03
PARTS
3
0.018
0.026
0.021
0.025
0.018
0.018
0.026
0.021
0.025
0.018
0.018
0.025
0.021
0.025
0.017
0.018
0.026
0.022
0.025
0.018
0.020
0.026
0.021
0.025
0.018
0.018
0.026
0.021
0.024
0.018
0.018
0.024
0.021
0.025
0.017
0.018
0.026
0.021
0.025
0.018
0.019
0.026
0.021
0.025
0.018
0.018
0.026
0.021
0.025
0.018
0.018
0.026
0.022
0.025
0.018
0.018
0.026
0.021
0.025
0.018
0.1080
0.0260
-0.00030
0.0000
0.0210
0.00020
0.0000
0.0250
-0.00010
0.0180
-0.00020
Y
-0.0001
0.022
2
0
0.00068
0.0044
2E-005
0.00044
-0.0006
4E-007
0.0000
0.00063
0.0034
1E-005
0.2021
0.0000
0.00032
-0.0036
1E-005
Y2
D2
0.00
0.000
0.000
5.142E-005
L=B-Q
a = [ XY - ( X * Y/gm)]/ [ X2 - {(X)2/gm}] =
=
Conclusion:
0.47127
0.0001
b = Y - aX
= 0.05
0.2221
U=B+Q
B = b + ax
Q = sT* (j)
1E-005
(j)
-0.0036
H = D2/ D2
0.00032
XY X2
0.0000
j=(1\gm) + H
0.0000
D2
0.00030
d = X - X bar
0.0180
10
X2
XY
1
2
3
4
5
Bias (Y)
S.no
No. (g)
Ref. value
No. (m)
1
2
3
4
5
6
7
8
9
10
Avg (X )
Bias
DATE :6-11-2003
AIR PLUG GAUGE
AP 167
SH.KRISHAN
-0.0018936162
2.0902E-005
7.4155E-005
2.228
v = gm - 2
48
7E-01
Conclusion:
CHECKED BY:-
APPROVED BY:-
D2
0.0000572
Calculation of a
X Y/gm
X2 - { ( X)2/gm} =
( X * Y/gm)
[ XY - ( X * Y/gm)]
a=
calculation of s
a XY
b Y
( Y2 - b Y - a XY )
-2.09021106124E-009
0.0000
0.00000026394766
-0.000000216
0.0000
0.00023328
0.002
-0.0018936162
Y2
9E-08
9E-08
4E-08
1E-08
4E-08
( Y2 - b Y - a XY )/ (gm - 2)
Sqrt [( Y2 - b Y - a XY )/ (gm - 2)]
5.498909609654E-009
7.415463309635E-005
calculation of ltl
0.0018936162
0.0075630682
0.0027637078
0.6851723684
MICROTURNERS V
TRIALS (n)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
OBSERVATION
10.5050
10.5050
10.5050
10.5050
10.5060
10.5060
10.5070
10.5070
10.5070
10.5060
10.5050
10.5060
10.5050
10.5060
10.5060
SUM (X)
157.5870
AVG (X) =
10.5058
REF. VALUE =
10.5070
v=
14
12
12
12
10
10
66
44
0 1
10.507
MIN (X) =
b =r /n =
-0.0012
0.0001453278
M = d2 b /d2* =
10.505 r = D/ d2 =
0.0020
d2* =
t = b/b =
0.000142
0.000302
-0.001502
U = b +TM =
-0.0008976
REMARKS:-
APPROVED BY :-
0.0006
3.5533
-8.2572
CHECKED BY :-
MEASURED VALUE
VALU
MEASURED
10.8 TM =
L = b - TM =
HISTOGRAM
HISTOGRAM
MAX (X) =
DATE : 20.11.08
MICROMETER
M-005
IKRAR
Gauge Name
Gauge No.
Appraiser
SG-001
SLIP GAUGE
DIM 10.507
FREQUENCY
FREQUENCY
PART NO.:
PART NAME:
SPECIFICATION:
d2 =
T = t(v, 1 - a/2) =
3.47
2.131
#VALUE!
#VALUE!
10.5050
10.5050
10.5050
10.5050
10.5060
10.5060
10.5070
10.5070
10.5070
10.5060
10.5050
10.5060
10.5050
10.5060
10.4550
10.4805
10.506
10.5315
10.557
10.5570
10.5060
10.5050
0.1020
10.5070
10.4550
10.4805
10.506
10.5315
10.557
10.5570
0
0
12
3
0
0