Sebros Enterprises, Unit III

Measurement System Analysis Record

DIGMATIC MICROMETER
LINEARITY STUDY REPORT
OBSERVED VALUE
1
2
3

Date :
Part Reference Value(x)
4

TRIALS

1
2
3
4
5
6
7
8
9
10

Specification

Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N

2.5
2.5
0
0
6.25
0.25
0

7.7
7.7
0
0
59.29
0.77
0

12.9
12.9
0
0
166.41
1.29
0

17.6
17.6
0
0
309.76
1.76
0

Slope (a) = sigma XY - ( sigma X .sigmaY/N )

sigma X 2 - (sigma X) 2/N
Tolerance (min) =

24.99
25
-0.01
-0.25
625
2.5
-0.001
Slope(a)

Sigma X
SigmaY
Sigma XY
Sigma X 2
Sigma X/N
Sigma Y/N

65.7
-0.01
-0.25
1166.71
6.57
-0.001

-0.0002507275

-0.1843
735.061

0.2

Linearity = a X 6 sigma or a X Tolerance

Linearity

-0.0012536375

% Linearity = 100 X ( Linearity / Tolerance )

% Linearity

-0.6268187266

Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks :

Prepared By :

Sign

Date

Approved By:

Sign

Date

Gauge Linearity Work Instruction

1. Select five to eight parts that can be measured at different operating ranges of measurement system.
2. Determine reference value for each part using layout inspection.
3. Use one appraiser and the same instrument to measure parts.
4. Take five or more repeated measurements on each part.
5. Calculate part's bias

bias

observed average - reference value

6. Put bias calculations into order of smallest to largest reference

7. Create a scatter plot by plotting bias average (y-axis) against reference values (x-axis) or bias against the reference value.

PREPARED BY:

APPROVED BY:

Sebros Enterprises, Unit III

8. Linearity determined by slope of best - fit line of these points; generally , lower slopes indicate better Gauge Linearity.
9. Calculate Gauge linearity index

PREPARED BY:

APPROVED BY:

Sebros Enterprises, Unit III

Measurement System Analysis Record

HEIGHT GUAGE
LINEARITY STUDY REPORT
OBSERVED VALUE
1
2
3

Date :
Part Reference Value(x)
4

TRIALS

1
2
3
4
5
6
7
8
9
10

Specification

Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N

10.03
10
0.03
0.3
100
1
0.003

50.09
50
0.09
4.5
2500
5
0.009

74.99
75
-0.01
-0.75
5625
7.5
-0.001

99.981
100
-0.019
-1.9
10000
10
-0.0019

Slope (a) = sigma XY - ( sigma X .sigmaY/N )

sigma X 2 - (sigma X) 2/N
Tolerance (min) =

129.974
130
-0.026
-3.38
16900
13
-0.0026
Slope(a)

Sigma X
SigmaY
Sigma XY
Sigma X 2
Sigma X/N
Sigma Y/N

365
0.065
-1.23
35125
36.5
0.0065

-0.0001652333

-3.6025
21802.5

0.1

Linearity = a X 6 sigma or a X Tolerance

Linearity

% Linearity = 100 X ( Linearity / Tolerance )

% Linearity

-0.0016523334
-1.652333448

Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks :

Prepared By :

Sign

Date

Approved By:

Sign

Date

Gauge Linearity Work Instruction

1. Select five to eight parts that can be measured at different operating ranges of measurement system.
2. Determine reference value for each part using layout inspection.
3. Use one appraiser and the same instrument to measure parts.
4. Take five or more repeated measurements on each part.
5. Calculate part's bias

bias

observed average - reference value

6. Put bias calculations into order of smallest to largest reference

7. Create a scatter plot by plotting bias average (y-axis) against reference values (x-axis) or bias against the reference value.

PREPARED BY:

APPROVED BY:

Sebros Enterprises, Unit III

8. Linearity determined by slope of best - fit line of these points; generally , lower slopes indicate better Gauge Linearity.
9. Calculate Gauge linearity index

PREPARED BY:

APPROVED BY:

Sebros Enterprises, Unit III

Measurement System Analysis Record

DIGMATIC VERNIER CALIPER
LINEARITY STUDY REPORT
OBSERVED VALUE
1
2
3
4

Date :
Part Reference Value(x)
5

TRIALS

1
2
3
4
5
6
7
8
9
10

Specification

Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N

9.99
10
-0.01
-0.1
100
1
-0.001

49.98
50
-0.02
-1
2500
5
-0.002

99.97
100
-0.03
-3
10000
10
-0.003

149.97
150
-0.03
-4.5
22500
15
-0.003

Slope (a) = sigma XY - ( sigma X .sigmaY/N )

sigma X 2 - (sigma X) 2/N
Tolerance (min) =

199.98
200
-0.02
-4
40000
20
-0.002
Slope(a)

Sigma X
SigmaY
Sigma XY
Sigma X 2
Sigma X/N
Sigma Y/N

510
-0.11
-12.6
75100
51
-0.011

-0.0001423915

-6.99
49090

0.2

Linearity = a X 6 sigma or a X Tolerance

Linearity

-0.0007119576

% Linearity = 100 X ( Linearity / Tolerance )

% Linearity

-0.3559788144

Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks :

Prepared By :

Sign

Date

Approved By:

Sign

Date

Gauge Linearity Work Instruction

1. Select five to eight parts that can be measured at different operating ranges of measurement system.
2. Determine reference value for each part using layout inspection.
3. Use one appraiser and the same instrument to measure parts.
4. Take five or more repeated measurements on each part.
5. Calculate part's bias

bias

observed average - reference value

6. Put bias calculations into order of smallest to largest reference

7. Create a scatter plot by plotting bias average (y-axis) against reference values (x-axis) or bias against the reference value.

PREPARED BY:

APPROVED BY:

Sebros Enterprises, Unit III

8. Linearity determined by slope of best - fit line of these points; generally , lower slopes indicate better Gauge Linearity.
9. Calculate Gauge linearity index

PREPARED BY:

APPROVED BY:

Micro Turners

Measurement System Analysis Record

TRIALS

1
1
2
3
4
5
6
7
8
9
10

3.88
3.89
3.9
3.89
3.9
3.89
3.9
3.89
3.89
3.9

LINEARITY STUDY
OBSERVED VALUE
2
3
41.07
81.12
41.08
81.11
41.08
81.1
41.09
81.11
41.08
81.11
41.08
81.12
41.07
81.12
41.09
81.11
41.08
81.1
41.09
81.12

F/QA/11b
Date :

4
102.79
102.8
102.78
102.79
102.8
102.79
102.8
102.79
102.8
102.8

5
170.16
170.17
170.18
170.17
170.17
170.17
170.18
170.18
170.17
170.17

Part Reference Value(x)

1.) 3.89
2.) 41.08
3.) 81.11
4.) 102.79
5.) 170.17
Specification
1.) 3.8 + 0.20 - 0.00
2.) 41.0 0.2
3.) 81.0 0.20
4.) 102 1.20
5.) 170.0 0.30
Total

Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N

3.893
41.081
3.89
41.08
0.003
0.001
0.01167 0.04108
15.1321 1687.566
0.389
4.108
0.0003
0.0001

81.112 102.794
170.172
81.11
102.79
170.17 sigma X
0.002
0.004
0.002 sigmaY
0.16222
0.41116
0.34034 sigma XY
6578.8321 10565.78 28957.8289 sigma X 2
8.111
10.279
17.017 sigma X/N
0.0002
0.0004
0.0002 sigma Y/N

Slope (a) = sigma XY - ( sigma X .sigmaY/N )

sigma X 2 - (sigma X) 2/N
Tolerance (min) =

Slope(a)

399.04
0.012
0.96647
47805.1436
39.904
0.0012

0.9664549805

0.2

Linearity = a X 6 sigma or a X Tolerance

Linearity

0.1932909961

% Linearity = 100 X ( Linearity / Tolerance )

% Linearity 96.645498054

Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks

Prepared By : Sign

Date

Approved By

Sign

Date

Measurement System Analysis Record

TRIALS

1
1
2
3
4
5
6
7
8
9
10

3.88
3.89
3.9
3.89
3.9
3.89
3.9
3.89
3.89
3.9

LINEARITY STUDY
OBSERVED VALUE
2
3
41.07
81.12
41.08
81.11
41.08
81.1
41.09
81.11
41.08
81.11
41.08
81.12
41.07
81.12
41.09
81.11
41.08
81.1
41.09
81.12

Date :
4
102.79
102.8
102.78
102.79
102.8
102.79
102.8
102.79
102.8
102.8

5
170.16
170.17
170.18
170.17
170.17
170.17
170.18
170.18
170.17
170.17

Part Reference Value(x)

1.) 3.89
2.) 41.08
3.) 81.11
4.) 102.79
5.) 170.17
Specification
1.) 3.8 + 0.20 - 0.00
2.) 41.0 0.2
3.) 81.0 0.20
4.) 102 1.20
5.) 170.0 0.30
Total

Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N

3.893

41.081

3.89
41.08
0.003
0.001
0.01167 0.04108
15.1321 1687.566
0.389
4.108
0.0003
0.0001

81.112

102.794

81.11
102.79
170.17 sigma X
0.002
0.004
0.002 sigmaY
0.16222
0.41116
0.34034 sigma XY
6578.8321 10565.78 28957.8289 sigma X 2
8.111
10.279
17.017 sigma X/N
0.0002
0.0004
0.0002 sigma Y/N

Slope (a) = sigma XY - ( sigma X .sigmaY/N )

sigma X 2 - (sigma X) 2/N
Tolerance (min) =

170.172

Slope(a)

399.04
0.012
0.96647
47805.1436
39.904
0.0012

0.9664549805

0.2

Linearity = a X 6 sigma or a X Tolerance

Linearity

0.1932909961

% Linearity = 100 X ( Linearity / Tolerance )

% Linearity 96.645498054

Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks

Prepared By : Sign

Date

Approved By

Sign

Date

Sebros Enterprises, Unit III

Measurement System Analysis Record

LINEARITY STUDY REPORT
OBSERVED VALUE
1
2
3

Date :
Part Reference Value(x)
4

TRIALS

1
2
3
4
5
6
7
8
9
10

Specification

Total
Part Average
Ref. Value(X)
Bias(Y)
XY
X2
X/N
Y/N

0
Sigma X
SigmaY
Sigma XY
Sigma X 2
Sigma X/N
Sigma Y/N

Slope (a) = sigma XY - ( sigma X .sigmaY/N )

sigma X 2 - (sigma X) 2/N

Slope(a)

Tolerance (min) =
Linearity = a X 6 sigma or a X Tolerance

Linearity

% Linearity = 100 X ( Linearity / Tolerance )

% Linearity

Acceptance Criteria : - If less slope is evidenced than only linearity will be acceptable
Conclusion & Remarks :

Prepared By :

Sign

Date

Approved By:

Sign

Date

Gauge Linearity Work Instruction

1. Select five to eight parts that can be measured at different operating ranges of measurement system.
2. Determine reference value for each part using layout inspection.
3. Use one appraiser and the same instrument to measure parts.
4. Take five or more repeated measurements on each part.
5. Calculate part's bias

bias

observed average - reference value

6. Put bias calculations into order of smallest to largest reference

7. Create a scatter plot by plotting bias average (y-axis) against reference values (x-axis) or bias against the reference value.

PREPARED BY:

APPROVED BY:

Sebros Enterprises, Unit III

8. Linearity determined by slope of best - fit line of these points; generally , lower slopes indicate better Gauge Linearity.
9. Calculate Gauge linearity index

PREPARED BY:

APPROVED BY: