CMM Halon Fire Extinguisher

COMPONENT MAINTENANCE MANUAL
34200001
TO ALL HOLDERS OF PACIFIC SCIENTIFIC HTL/KIN-TECH DIVISION

COMPONENT MAINTENANCE MANUAL ATA 26-20-09
FOR P/N 34200001
DATED JUN 1/96
APPLICABILITY: BOEING 737
THIS SHEET TRANSMITS REVISION NO. 5
DATED FEB 1/99
HIGHLIGHTS
We reprinted this manual in its entirety. Please replace all of the pages of your manual with this
revision. We made many general format and layout changes in addition to technical changes.
Chapter/Section and
Page No.
Description of Change
Title Page
Listed the revision date and added airline part numbers with customer
part number cross-reference.
Record of Revisions
Listed the revision number and date.
Service Bulletin List
Revised date.
List of Effective
Pages
Listed the revision date for the affected pages.
All Sections
Updated procedures and reformatted entire manual.
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THIS IS A BLANK PAGE
26-20-09
Highlights
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HTL/Kin-Tech Division
Component Maintenance Manual

with
Illustrated Parts List
536 CUBIC INCH

FIRE EXTINGUISHER
AIRCRAFT
MODEL
CUSTOMER
PART
NUMBER
HTL PART
BOEING 737
10-3275-22
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CONFIDENTIALITY NOTICE
This document contains confidential and proprietary information, which is the property
of HTL/Kin-Tech Division of Pacific Scientific Company and shall not be copied or
reproduced, in whole or in part, or the contents divulged or used for manufacture,
without the specific written permission of HTL/Kin-Tech Division of Pacific Scientific
Company. Recipient, by acceptance, use, or retention of this document,
acknowledges and agrees to the foregoing and covenants to maintain the contents in
confidence.
TECHNICAL DATA EXPORT NOTICE

This data is exported pursuant to the requirements of the United States Government
Export Administration Act of 1969, as amended, and promulgated by the export
administration regulations as issued by the U.S. Department of Commerce. The data
may not be reproduced and shall not, without the written permission of HTL/Kin-Tech
Division of Pacific Scientific, be used for purposes of manufacture, or shall it be
disclosed, re-exported nor transmitted directly or indirectly from the importing foreign
country to any person, government, governmental entity or institution of another
foreign government. It is understood and agreed that the use of this data shall be
limited to the following purposes: (i) use by Support Service Contractors (except for
manufacture), (ii) emergency repair or overhaul work, (iii) receiving inspection of
hardware, (iv) evaluation of a bid or proposal. By acknowledgment of receipt of data
containing this legend, importer agrees to comply thereto.
PMA PART NOTICE

THE USE OF NON PACIFIC SCIENTIFIC COMPANY PARTS WILL VOID
ANY AND ALL WARRANTIES. PACIFIC SCIENTIFIC COMPANY WILL
NOT ACCEPT RESPONSIBILITY OR LIABILITY FOR ANY PMA PARTS
OTHER THAN PACIFIC SCIENTIFIC COMPANIES PARTS; NOR WILL
PACIFIC SCIENTIFIC COMPANY ACCEPT RESPONSIBILITY OR
LIABILITY FOR ANY OF THE PACIFIC SCIENTIFIC COMPANY END ITEM
PRODUCTS THESE PARTS ARE INSTALLED ON.
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RECORD OF REVISIONS
BASIC ISSUE: 1981
Rev.
No.
Revision
Date
Jan 11/82
Mar 15/92
Sep 1/94
Jun 1/96
Feb 1/99
Date
Filed
By
Rev.
No.
Revision
Date
26-20-09
Date
Filed
By
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RECORD OF TEMPORARY REVISIONS

Rev.
No.
Issue
Date
Date
Inserted
By
Date
Removed
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By
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SERVICE BULLETIN LIST

Service Bulletin
Issue Date
Date Incorporated
SIL 26-1003
Sep 1/76
Jan 11/82
35203018-26A-2
Jun 15/85
Mar 15/92
83-2A
Jun 1/91
Mar 15/92
83-32
May 15/92
Sep 1/94
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1999 by Pacific Scientific HTL/Kin-Tech Division

Revised 1999
LIST OF EFFECTIVE PAGES

The total number of pages in this manual is 76.
Subject
Title Page
Page
T-1
T-2
Record of Revisions
RR-1
RR-2
Record of Temporary
RTR-1
Revisions
RTR-2
Service Bulletin List
SBL-1
SBL-2
List of Effective Pages
LEP-1
LEP-2
Table of Contents
T/C-1
T/C-2
List of Figures
LOF-1
LOF-2
List of Tables
LOT-1
LOT-2
Introduction
INTRO-1
INTRO-2
Description and
1
Operation
2
3
4
Testing and
101
Fault Isolation
102
103
104
105
106
Disassembly
301
302
303
304
305
306
307
308
309
310
Cleaning
401
402
Date
Feb 1/99
Feb 1/99
Feb 1/99
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Subject
Check
Repair
Assembly
(Including Storage)
Fits and Clearances

Special Tools, Fixtures,
and Test Equipment
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501
502
503
504
601
602
701
702
703
704
705
706
707
708
709
710
711
712
713
714
801
802
901
902
903
904
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
Date
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TABLE OF CONTENTS
Subject
Page
RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RR-1

RECORD OF TEMPORARY REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RTR-1
SERVICE BULLETIN LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SBL-1
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T/C-1
LIST OF FIGURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOF-1
LIST OF TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOT-1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO-1
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Technical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
2. Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3. Cartridge Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4. Hydrostatic Pressure Test Requisites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
5. Hydrostatic Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6. Pressure Switch Functional Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
2. Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
3. Discharge Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
4. Discharge Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
5. Rupture Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
6. Fill Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
7. Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
1. Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
2. Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
3. Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
1. Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
2. Fire Extinguisher Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
3. Container Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
4. Rupture Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
5. Discharge Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
6. Fill Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
7. Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
8. Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
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Subject
Page
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
2. Replacement of Bonded Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
ASSEMBLY (INCLUDING STORAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Rupture Discs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Extinguisher Recharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Fill Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Discharge Outlet and Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Storage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
701
701
703
704
705
711
711
713
FITS AND CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801

1. Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
2. Minimum Height Dimensions for Discharge, Fill, and Switch Bosses . . . . . . . . . . 801
SPECIAL TOOLS, FIXTURES, AND TEST EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . 901
1. Special Tools, Fixtures, and Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Manufacturer Names and Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Explanation of Numerical Index Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Explanation of Detail Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Detailed Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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LIST OF FIGURES
Figure
Page
Figure 1. Cartridge and Pressure Switch Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Figure 2. Primary Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 101. Cartridge Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Figure 301. Disassembly Sequence Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Figure 302. Discharge and Recovery Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Figure 303. Rupture Disc Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Figure 304. Fill Fitting Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Figure 501. Cartridge Disposal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
Figure 701. Rupture Disc Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
Figure 702. Pressure Switch Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
Figure 703. Fire Extinguisher Refill Setup (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . 706
Figure 704. Charging Fixture Installation on Fill Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . 709
Figure 705. Fill Fitting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
Figure 801. Minimum Height Dimensions for Discharge, Fill, and Switch Bosses . . . . . . 801
IPL Figure 1. 536 Cubic Inch Single Outlet Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . 1008
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LIST OF TABLES
Table
Page
Table 1. Technical Properties for 536 Cubic Inch Fire Extinguishers . . . . . . . . . . . . . . . . . 3

Table 101. Test Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Table 301. Disassembly Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Table 401. Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Table 501. Check Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Table 502. Maximum Fire Extinguisher Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
Table 601. Repair Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
Table 701. Assembly Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
Table 702. Welding Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
Table 703. Fire Extinguisher Refill Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
Table 704. Nitrogen Charge Pressure Versus Temperature. . . . . . . . . . . . . . . . . . . . . . . 710
Table 705. Charged Fire Extinguisher Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710
Table 706. Storage Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713
Table 801. Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
Table 901. Special Tools, Fixtures, and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
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INTRODUCTION
1. Scope
A. This Component Maintenance Manual (CMM) contains the maintenance instructions
and an illustrated parts list for the 536 Cubic Inch Fire Extinguisher. The fire extinguisher
is manufactured by Pacific Scientific Company, HTL/Kin-Tech Division, Duarte,
California.
2. Usage Guide
A. Refer to the Table of Contents to find the necessary procedures or maintenance data.
This Manual is written to ATA 100, Revision 30 and AECMA Simplified English
guidelines.
(1) Description and Operation gives the function, primary components, and technical
properties of the fire extinguisher.
(2) Testing and Fault Isolation contains the test and fault isolation procedures.
(3) Disassembly contains the procedures to discharge the extinguishing agent and
disassemble the fire extinguisher before repair or part replacement.
(4) Cleaning contains procedures to clean the fire extinguisher and components.
(5) Check contains the procedures to check the parts for too much wear, corrosion, and
other damage.
(6) Repair contains the repair procedures.
(7) Assembly contains the procedures to reassemble, refill, and store the fire
extinguisher.
(8) Fits and Clearances contains the assembly torque ranges and the minimum height
dimensions for the fill, discharge, and switch bosses (as applicable).
(9) Special Tools, Fixtures, and Equipment describes the recommended special
tools, fixtures, and test equipment.
(10) Illustrated Parts List contains the information needed to order spare parts. A
numerical index and an exploded-view drawing are provided to help identify the
parts.
B. The recommended tools and materials are given in each section. Equivalent items can
be used.
3. Product Support Services
A. Product support services for the fire extinguisher is available from Pacific Scientific
Company.
B. For technical documentation, please contact:
PACIFIC SCIENTIFIC COMPANY
6805 NW 87 Avenue
Miami, Florida 33178 U.S.A.
Telephone:
FAX:
SITA:
(305) 477-4711
(305) 477-9799
MIAPSXD
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C. For repair and overhaul, and spare parts please contact:

PACIFIC SCIENTIFIC COMPANY
6805 NW 87 Avenue
Telephone:
FAX:
SITA:
(305) 477-4711
(305) 477-9799
MIAPSXD
PACIFIC SCIENTIFIC LIMITED

Seven Centre Bourne End
Buckinghamshire
England SL8 5YS
Telephone:
24 Hours:
FAX:
SITA:
44 (1628) 810252
44 (1836) 228480
44 (1628) 810124
LHRPSCR
4. Verification Dates
Procedure
Testing/Fault Isolation
Disassembly
Assembly
5. Revision Service
Date
Jan 1/99
Jan 1/99
Jan 1/99
A. Revised pages will be issued when necessary throughout the service life of the fire
extinguisher. The revised part of the page will be identified by a change bar or capital R
in the left margin.
6. Abbreviations and Unit Symbols
A. Abbreviations and unit symbols which may be used in this manual are defined below. All
weights and measurements are given first in the English standard units followed by the
metric equivalent in parentheses.
Assy
ATA
cfh
CAGE
cm
DC
DOT
EFF
FAA
FIG.
ID
IPL
kg
kPag m3/hr -
Assembly
Air Transport Association
Cubic feet per hour
Commercial and
Government Entity
Centimeter
(1 cm = 0.394 inch)
Direct Current
Department of
Transportation
Effectivity
Federal Aviation
Administration
Figure
Inside Diameter
Kilogram
(1 kg = 2.205 pounds)
Kilo Pascal-gauge
(1 kPag = 0.15 psig)
Cubic meter per hour
mA
mm
N.m
NHA
No.
OD
Para.
P/N
psig
RF
rpm
SB
sccs
V
VDC
Meter
(1 m = 3.281 feet)
Milliampere
Millimeter
(1 mm = 0.0394 inch)
Newton-meter
(1 N.m = 8.3 in-lb)
Next Higher Assembly
Number
Outside Diameter
Paragraph
Part Number
Pounds per square inchgauge
Reference
Revolutions per minute
Service Bulletin
Standard cubic centimeter
per second
Volt
Voltage - Direct Current
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34200001
DESCRIPTION AND OPERATION

1. Purpose
A. The fire extinguisher stores fire extinguishing agent under high pressure. When the
sensors indicate smoke, the pilot operates a control switch sending an electrical signal
to the cartridge mounted in the discharge outlet (see Figure 1). This causes the cartridge
to detonate, which fractures a rupture disc and releases extinguishing agent to
extinguish the fire.
2. Description
A. The fire extinguisher is a spherical, stainless steel container (see Figure 2). Its primary
components include:
Container weldment
Fill fitting
Pressure switch
Rupture disc
Discharge outlet
Cartridge
B. The weldment is an all-welded stainless steel shell, which includes mounting lugs and
fill, discharge, and switch bosses. The fill fitting and rupture disc are welded to their
bosses.
C. The fill fitting is used to fill the weldment with the extinguishing agent. The fill fitting
incorporates a stainless steel disc that acts as the primary safety relief device.
D. A pre-stressed stainless steel rupture disc is welded inside the discharge boss. The
rupture disc fractures to release the extinguishing agent when the cartridge is detonated.
E. The discharge outlet is a flow path for the extinguishing agent and the mounting bed for
the explosive cartridge. A screen inside the discharge outlet keeps the cartridge debris
from entering the discharge line. The discharge outlet is safety wired to the weldment for
a secure installation upon installation on the aircraft.
F. The explosive cartridge is the detonation force necessary to fracture the rupture disc.
The cartridge is safety wired to the discharge outlet and caution tagged for safety.
G. The pressure switch permits monitoring of the charge pressure to determine if
extinguishing agent has leaked from the weldment or if the fire extinguisher has been
discharged.
H. The fire extinguisher is shipped with protective caps to cover the discharge outlet and
the fill fitting. The protective cap, installed on the cartridge, shields the firing circuit from
electromagnetic interference.
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34200001
17 to 31 VDC
Cartridge
17 to 31 VDC
Pressure Switch
Figure 1. Cartridge and Pressure Switch Schematics
Figure 2. Primary Components
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34200001
3. Operation
A. To release the extinguishing agent, the pilot operates a control switch, applying 17 to 31
VDC, 3.5 amperes current to the cartridge connector pins. The current detonates the
explosive charge in the cartridge. The explosion creates a shock wave, which fractures
the rupture disc and releases the extinguishing agent into the discharge line.
B. The pressure switch indicator should be checked regularly to make sure that the fire
extinguisher is charged.
4. Technical Properties
A. The technical properties of the fire extinguishers are given in Table 1.
Table 1. Technical Properties for 536 Cubic Inch Fire Extinguisher
Property
Specifications
Description
Manufacturer
Part Number
Nomenclature
Pacific Scientific, HTL/Kin-Tech Division

P/N 34200001
Fire Extinguisher, 536 Cubic Inch Single Outlet
Functional Properties
Internal Volume
Extinguishing Agent
Pressurizing Gas
536 cubic inches (9 liters)

Bromotrifluoromethane (CBrF3)
Nitrogen (N2)
Pressure Data at 70F (21C)

Charge Pressure
Hydrostatic Pressure Test
Burst Pressure
Safety Relief Pressure at 266F (130C)
600 to 625 psig (4137 to 4309 kPag)

1800 psig (12411 kPag) minimum
2400 psig (16548 kPag) minimum
1400 to 1550 psig (9653 to 10687 kPag)
Ambient Temperature Range
-65F to +250F (-54C to +113C)
Weight Data
Empty Fire Extinguisher
Extinguishing Agent (full charge)
Nitrogen Charge
Charged Fire Extinguisher
9.10 pounds (4,13 kg)

10.00 to 10.25 pounds (4,54 to 4,66 kg)
0.65 pound (0,29 kg) maximum
20.00 pounds (9,09 kg) maximum
Allowable Weight Deviation - actual weight

versus weight marked on identification plate
Cartridge Data
Voltage
Current Rating
All Fire
No Fire
Test Current
Bridgewire Resistance
Service Life
Maximum Life (service and storage)
Mating Receptacle
Minus 0.10 pound (0,05 kg)
17 to 31 VDC
3.5 amperes minimum
1.0 ampere, 1.0 Watt for five minutes
50 mA maximum
0.9 to 1.1 ohm per each bridge
10 years
15 years
MS24266R12B3SN and BACC63BN12-35
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Page 3
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34200001
Table 1. Technical Properties for 536 Cubic Inch Fire Extinguisher (Continued)
Property
Specifications
Pressure Switch Data

Voltage
Current
Contact Rating
Mating Receptacle
17 to 31 VDC
500 mA maximum
10 Watts maximum
MS24266R12B3S6
Rupture Disc Data

Code Number
Burst Pressure at 70F (21C)
8
1900 to 2200 psig (13001 to 15169 kPag)
Fill Fitting Data

Code Number
Burst Pressure at 70F (21C)
Fitting Thread Size
4
1450 to 1600 psig (9998 to 11032 kPag)
MS33514-4
Discharge Outlet End
MS33649-16
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34200001
TESTING AND FAULT ISOLATION

1. General
A. This section contains the testing and fault isolation procedures. Perform the leak test
and cartridge test procedures before disassembly to identify the extent of maintenance
required.
B. The recommended test equipment and materials are given in Table 101.
NOTE: Equivalent items can be used.
Table 101. Test Equipment and Materials
Nomenclature
Bag, Plastic (large enough to
enclose weldment)
Cap, Hydrotest
Cradle, Fire Extinguisher
Part or Specification
Number
---
Pacific Scientific (05167)
81271500
79
Fitting, Hydrotest
83330247
Hydrotest Test Stand

Leak Detector
Oven or Heater, 250F (121C)
Commercially available
83330679-2
Digital Multimeter
Ground Strap & Circuit Tester
Source (CAGE)*
WT25
--HLD 4000-310 Series C
---
John Fluke (89536)

Walter G. Legge Co. (84832)
Inficon (56507)
Plug, Hydrotest
83330670-2
Plug, Switch Boss
MS51840-27
Commerically available
Protective Caps
Cartridge Port
Cartridge Thread
Discharge Boss
Fill
Fill Fitting Ends
Pressure Switch Boss
Pressure Switch Connector
Pressure Switch Fitting
Safety Chamber, Cartridge
PD-60
9/16-SC
30840002
PD-160
RC-14
CD-4 & 1/2-SC
PD-100
RC-14
31670509
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
83330760
* Refer to the IPL, paragraph 2, for the address.
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34200001
Table 101. Test Equipment and Materials (Continued)

Nomenclature
Tank, Gaseous Nitrogen (GN2)
1000 psig (6900 kPag)
Test Fitting
Vacuum Source
Number
--590001222-1
---
Source (CAGE)*
2. Leak Test
WARNING: THE CARTRIDGE (5, IPL FIGURE 1) IS AN EXPLOSIVE DEVICE,
INADVERTENT DETONATION OF A CARTRIDGE CAN CAUSE INJURY. FOR
SAFE HANDLING, PERSONNEL MUST BE GROUNDED AND PROTECTIVE
CAP (-10A) MUST BE INSTALLED ON THE ELECTRICAL CONNECTOR.
A. Wind the ground strap around your wrist, and connect the strap to the circuit tester
(Table 101). Test the ground circuit.
B. Verify that the protective cap (-10A, IPL Figure 1) is installed on the cartridge (5).
WARNING: THE RUPTURE DISC (45) IN EACH DISCHARGE BOSS IS A THIN,
CALIBRATED METAL BURST DIAPHRAGM. RUPTURE OF A DISC WILL
DISCHARGE THE HIGH PRESSURE EXTINGUISHING AGENT AND
POSSIBLY CAUSE INJURY.
C. Remove the discharge outlet (20) (refer to Disassembly section, paragraph 3). Do not
remove the cartridge (5) from the discharge outlet.
CAUTION: DO NOT USE COMPRESSED AIR TO BLOW CONTAMINANTS FROM THE
DISCHARGE BOSS. COMPRESSED AIR CAN DAMAGE THE RUPTURE
DISC.
CAUTION: ANY SCRATCHES OR DENTS ON THE SURFACE OF A RUPTURE DISC
WILL CHANGE ITS CALIBRATION. SCRATCHED OR DENTED RUPTURE
DISCS MUST BE REPLACED.
D. Use a cotton swab or vacuum (Table 101) to clean dirt and other contamination from the
discharge .
E. Set the sensitivity scale on the leak detector (Table 101) to 1 x 10-6 sccs.
F. Separate the fire extinguisher from other filled fire extinguishers. Use shop air to blow
away any extinguishing agent in the air immediately around the fire extinguisher.
G. Wait two hours for any leakage to collect.
H. Set the sensitivity scale on the leak detector (Table 101) to 1 x 10-6 sccs.
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34200001
I. Hold the detector probe 1/4 inch above the surface of the unit to light touching of the unit
and check each discharge boss, the pressure switch (60), and the fill fitting (50) for a
minimum of 60 seconds each, then slowly move the probe over the weld joints.
J. If leak detection indicates no leak, proceed to paragraph N.
K. If leak detection indicates a leak, place the fire extinguisher in a large plastic bag (Table
101) and close the bag.
L. Wait 2 hours, then probe the air inside the plastic bag (Table 101) and check each
discharge boss, the pressure switch (60), and the fill fitting (50) for a minimum of 60
seconds each, then slowly move the probe over the weld joints. Record the leakage at
each test point.
M. Calculate the leakage rate, as follows:
Where:
Lr =
Li x V
TxF
Lr =
Li =
V=
T=
F=
Leakage rate (sccs)

Detector reading (sccs)
Volume of plastic bag, less weldment volume
Time (in seconds) of weldment inside plastic bag
Flow rate of leak detector (5 sccs) for Inficon 3000 *
* Refer to equivalent leak detector manual for flow rate.

N. If the leakage rate exceeds 1 x 10-6 sccs, repair or replace the rupture disc (45), fill fitting
(50), pressure switch (60), or weldment (75), as applicable, and repeat leak test.
O. If the leakage rate is less than 1 x 10-6 sccs, reinstall the discharge outlet (20 and 50)
and the cartridge (5) (refer to Assembly section, paragraph 6).
P. Install the protective caps (Table 101).
3. Cartridge Test
WARNING: THE CARTRIDGE (5, IPL FIGURE 1) IS AN EXPLOSIVE DEVICE.
SAFE HANDLING, PERSONNEL MUST BE GROUNDED AND THE
PROTECTIVE CAP (-10A) MUST BE INSTALLED ON THE ELECTRICAL
CONNECTOR (EXCEPT WHEN SPECIFIED IN THE PROCEDURE).
(Table 101). Test the ground circuit. Refer to Figure 101.
B. Ground the safety chamber (Table 101).
C. Verify that the protective cap (-10A, IPL Figure 1) is installed on the cartridge (5).
WARNING: THE CARTRIDGE MUST BE TESTED IN A FIXTURE THAT PROVIDES
PROTECTION FOR PERSONNEL. THE SAFETY CHAMBER IS DESIGNED
FOR THIS PURPOSE.
D. Thread the cartridge (5), with the protective cap (-10A) and o-ring (25) installed, into the
safety chamber (Table 101).
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34200001
CAUTION: TEST DEVICES THAT PASS MORE THAN 50 MILLIAMPERES CURRENT

CAN AFFECT THE USEFUL LIFE AND RELIABILITY OF THE CARTRIDGE.
DO NOT USE A VOLTMETER, FLASHLIGHT BATTERY, CONTINUITY LIGHT,
OR SIMILAR DEVICE.
E. Set up the digital multimeter (Table 101), as follows:
(1) Disconnect the test leads from the digital multimeter.
(2) Connect the digital multimeter to a power source.
(3) Press the green button to turn on the digital multimeter power.
(4) Press the V and mA buttons at the same time to select the low display range.
(5) Ensure that the digital multimeter is set to measure DC power.
(6) Press the gray button (second from the left) to select the 2 ohm range.
(7) Plug the black test lead into the COMMON terminal. Plug the red test lead into the
LOW RANGE terminal.
(8) Hold the probe ends together and adjust the ZERO control until the display reads
zero.
F. Remove the protective cap (-10A) from the cartridge (5).
CAUTION: DO NOT BEND THE CARTRIDGE CONNECTOR PINS.
G. Measure the bridgewire resistance across the cartridge (5) connector pin 1 to connector
pin 2.
REQUIREMENT: EACH BRIDGEWIRE RESISTANCE MUST BE 0.9 TO 1.1 OHM.
.
2
Figure 101. Cartridge Test Setup
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34200001
H. Dispose of the cartridge that fails this test (refer to Check section, paragraph 7).
I. Disconnect the digital multimeter. Reinstall the protective cap (-10A) on the cartridge (5).
J. Remove the cartridge from the safety chamber.
4. Hydrostatic Pressure Test Requisites
A. The DOT requires these units to be hydrostatically tested at five year intervals. FAA,
CAA, and DOT rules may impose other requirements.
B. The approved method of testing is by water jacket volumetric expansion, which uses
high internal water pressure to determine total volumetric expansion.
5. Hydrostatic Test Procedure
A. Set up the hydrostatic test equipment.
B. Prepare the fire extinguisher for the hydrostatic test, as follows:
(1) Disassemble the fire extinguisher to remove the cartridge (5), discharge outlet (20),
rupture disc (45), fill fitting (50), and pressure switch (60). Refer to the Disassembly
section.
(2) Install plugs and caps (Table 101) in the boss locations.
C. Perform hydrostatic test per test stand (Table 101) manufacturers instructions.
REQUIREMENT: THE PERMANENT VOLUMETRIC EXPANSION MUST NOT
EXCEED 10 PERCENT OF THE TOTAL VOLUMETRIC
EXPANSION.
NOTE: If the test pressure cannot be maintained due to a failure of the test apparatus,
the test may be repeated at a pressure increase of 10 percent or 100 psig (690
kPag), whichever is the lower value.
D. Repeat the test once if system error is suspected. Replace the weldment if the weldment
fails both tests.
E. Remove the caps and plugs (Table 101) from the weldment. Drain the water from the
weldment.
F. Heat in an oven or heater (Table 101) to 225F to 250F (107C to 121C). Heat the
weldment for one hour or until completely dry.
G. Inspect the weldment (refer to the Check section, paragraph 3).
H. Stamp the hydrostatic test date and DOT identification number next to the pressure
stamp on the mounting lug.
6. Pressure Switch Functional Test
A. Install the pressure switch (60, IPL Figure 1) into the test fitting (Table 101).
B. Attach a digital multimeter (Table 101) to connector pins 1 and 2. The digital multimeter
should indicate continuity, showing contacts closed. Attach a digital multimeter (Table
101) to connector pins 2 and 3. The multimeter should indicate no continuity, showing
contacts open.
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34200001
C. Using the nitrogen source (Table 101), slowly apply pressure until switch contacts 2 and
3 close. The maximum closing pressure is 500 psig at 70F (3448 kPag at 21C). The
digital multimeter should indicate continuity, showing contacts closed.
D. Slowly decrease pressure until switch contacts 2 and 3 open. The minimum opening
pressure is 230 psig at 70F (1586 kPag at 21C). The digital multimeter should indicate
no continuity, showing contacts open.
E. Remove pressure switch from the test fitting. Install the protective covers (Table 101).
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34200001
DISASSEMBLY
1. General
NOTE: Refer to the Testing and Fault Isolation section to establish the condition of the fire
extinguisher or most probable cause of a malfunction. This determines the extent of
disassembly required.
CAUTION: REMOVE THE PROTECTIVE CAPS (TABLE 301) ONLY WHEN NECESSARY
FOR MAINTENANCE. THE CONNECTORS AND BOSSES MUST BE
COVERED AT ALL OTHER TIMES TO PREVENT CONTAMINATION AND
DAMAGE.
A. This section contains the fire extinguisher discharge and disassembly instructions. Skip
the unnecessary steps, if only partial disassembly is necessary. Refer to Figure 301 for a
disassembly sequence chart.
NOTE: Refer to the Repair section to replace the identification plate (65, IPL Figure 1)
and caution plate (70).
B. The recommended tools and materials are given in Table 301.
FIRE
EXTINGUISHER
DISCHARGE
EXTINGUISHING
AGENT (PARA. 4)
CARTRIDGE
IDENTIFICATION
PLATE
PROTECTIVE CAP
WARNING:
O-RING
DO NOT DISASSEMBLE
CIRCLED ITEMS
BEFORE DISCHARGE
OF EXTINGUISHING
AGENT
DISCHARGE
OUTLET
O-RING
CAUTION PLATE
RUPTURE
DISC
FILL
FITTING
PRESSURE
SWITCH
O-RING
WELDMENT
Figure 301. Disassembly Sequence Chart
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34200001
Table 301. Disassembly Tools and Materials

Nomenclature
Number
Source (CAGE)*
Adapter, Retainer, Discharge Boss
81267600
Adapter, Fill Boss
81267700
Bearing Puller
3765A43
McMaster-Carr Supply Co.

(3A054)
81271500
Cutter, Hand held
8212-1B
Cutting Oil
Discharge Recovery Tool
--59000060
Drill Press or End Mill Machine

(80 rpm)
Flat File
Mill Smooth
Second Cut
ARO Corp. (03990)

---
-----
Ground Strap and Circuit Tester
WT25
Halon Recovery Recycle System
A6-06-2000-75-0
(Model H 1301)
Neutronics, Inc. (5R712)
PD-60
9/16-SC
30840002
PD-160
RC-14
CD-4 & 1/2-SC
PD-100
RC-14
31670509
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
Resurfacing Tool
81269500
Safety Bag, Heat Sealable

Electrostatic
22024509
Noland Paper Co. (OAZM2)
Protective Caps
Cartridge Port
Cartridge Thread
Discharge Boss
Fill Boss
Fill Fitting End
Saw Cutter, 0.020 inch (0,51 mm)
---
Wrench, Discharge Boss Adapter
81270100
Wrench, Spanner, Fill Boss Adapter
81270000
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34200001
CAUTION: DO NOT USE METAL TOOLS TO REMOVE THE O-RINGS. METAL TOOLS
CAN SCRATCH THE O-RING GROOVES, CAUSING LEAKAGE AND
POSSIBLE CORROSION.
C. Note the procedure and locations of safety wiring to help reassembly. Replace the
o-rings at each overhaul.
2. Cartridge
CONNECTOR.
B. Verify the protective cap (-10A) is installed on the cartridge (5).
C. Cut the safety wire and remove the cartridge (5) from the discharge outlet (20). Remove
and discard the o-ring (25).
D. Put the cartridge (5) in an electrostatic safety bag (Table 301).
3. Discharge Outlet
WARNING: THE RUPTURE DISC (45, IPL FIGURE 1) IN THE DISCHARGE BOSS IS A
THIN, CALIBRATED METAL BURST DIAPHRAGM. RUPTURE OF A DISC
WILL DISCHARGE THE HIGH PRESSURE EXTINGUISHING AGENT AND
POSSIBLY CAUSE INJURY.
A. Remove the cartridge (refer to paragraph 2 above).
B. Cut the safety wire and turn the captive retaining nut on the discharge outlet (20).
Remove the discharge outlet from the discharge boss.
C. Install a protective cap (Table 301) on the discharge boss.
D. Remove and discard the o-ring (35). Do not remove screen (30) unless damaged or
clogged.
WARNING: DO NOT DISASSEMBLE THE FIRE EXTINGUISHER FURTHER UNTIL THE
EXTINGUISHING AGENT HAS BEEN DISCHARGED. REFER TO PARAGRAPH 4
BELOW.
4. Discharge Procedure
NOTE: Use this procedure to discharge the extinguishing agent before removing the fill
fitting (50, IPL Figure 1), rupture disc (45), or pressure switch (60).
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34200001
DISCHARGE SETUP
FOR FILL FITTING
(PREFERRED METHOD)
Figure 302. Discharge and Recovery Setup

WARNING: DO NOT DISCHARGE THE EXTINGUISHING AGENT INTO THE
ATMOSPHERE. THE EXTINGUISHING AGENT MUST BE RECLAIMED AND
RECYCLED. DO NOT HOLD THE FIRE EXTINGUISHER DURING
DISCHARGE, THE DISCHARGE RECOVERY TOOL, AND WELDMENT WILL
ICE OVER.
A. Remove the cartridge (refer to paragraph 2 above) and the discharge outlet (refer to
paragraph 3 above).
B. Thread the discharge recovery tool (Table 301) on the fill fitting. Connect the discharge
recovery tool to a recovery tank or a halon recovery system (Table 301). See Figure 302.
C. Turn the plunger to make a hole in fill fitting (50, IPL Figure 1).
D. After the extinguishing agent has fully discharged, remove the discharge recovery tool
(Table 301).
5. Rupture Disc
A. Discharge the extinguishing agent (refer to paragraph 4 above).
B. Attach the cradle (Table 301) to the table of a drill press or similar machine tool (Table
301). Put the fire extinguisher in the cradle with one of the discharge boss up.
C. Using the wrench (Table 301) install retainer adapter (Table 301) into resurfacing tool
(Table 301). Turn the resurfacing tool (Table 301) on the discharge boss. See Figure
303.
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34200001
Figure 303. Rupture Disc Removal
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34200001
D. Calibrate the resurfacing tool to remove the rupture disc flange, as follows:
NOTE: A dial indicator mounted on the machine tool arm guide can be used to control
the amount of material removed, rather than calibrating the resurfacing tool.
(1) Attach the resurfacing tool to the spindle of the drill press.
(2) Lower the resurfacing tool until its cutting face rests on the rupture disc flange.
(3) Loosen the brass locknut holding the adjustment nut.
(4) Tighten the adjustment nut (left-hand thread) until it touches the stop collar on the
cutter shaft.
(5) Loosen the adjustment nut the number of turns, at 0.050 inch (1,27 mm) per turn,
necessary to remove the rupture disc flange. For example:
(0.100 inch)
= 2 turns
(0.050 inch/turn)
(6) Tighten the locknut against the adjustment nut.

E. Apply power to the resurfacing tool.
F. Feed the cutter onto the discharge boss until it touches the rupture disc flange.
CAUTION: DO NOT REMOVE MATERIAL FROM THE DISCHARGE BOSS WHILE
CUTTING THE RUPTURE DISC FLANGE. DOING SO, WILL DECREASE
THE NUMBER OF TIMES THE WELDMENT CAN BE USED. THE MINIMUM
HEIGHT FOR THE DISCHARGE BOSS IS SHOWN IN FIGURE 801.
G. Apply cutting oil (Table 301), then cut through the rupture disc flange until the inside
diameter of the discharge boss can be seen. This will require removal of 0.120 inch
(3,05 mm) of material.
H. Turn off the power and remove the resurfacing tool (Table 301).
I. Use a bearing puller (Table 301) to remove the remains of the rupture disc (45, IPL
Figure 1) and discard.
NOTE: Limited surface roughness and chatter marks around the discharge boss are
acceptable.
J. Use a second cut flat file (Table 301) and deburr the discharge boss. Square the edge
between the outside of the discharge boss and the machined surface using a mill
smooth flat file (Table 301). Remove burr from the inside edge.
NOTE: The machined surface must be perpendicular to the inside diameter.
K. Clean the weldment (75, IPL Figure 1) to remove chips and cutting oil (refer to Cleaning
section, paragraph 3).
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34200001
6. Fill Fitting
B. Secure the cradle (Table 301) to the table of a drill press or similar machine tool. Place
the fire extinguisher in the cradle with the fill fitting (50, IPL Figure 1) up.
C. Use the adapter wrench (Table 301) to thread the fill boss adapter (Table 301) into the
base of the resurfacing tool (Table 301). See Figure 304.
D. Install the resurfacing tool on the fill fitting. Tighten the adapter setscrew.
E. Calibrate the resurfacing tool to remove the fill fitting flange, as follows:
NOTE: A dial indicator mounted on the machine tool arm guide can be used to control
the amount of material removed, rather than calibrating the resurfacing tool.
(1) Attach the resurfacing tool to the spindle of the drill press.
(2) Lower the resurfacing tool until its cutting face rests on the fill fitting flange.
(3) Loosen the brass locknut holding the adjustment nut.
(4) Tighten the adjustment nut (left-hand thread) until it touches the stop collar on the
cutter shaft.
(5) Loosen the adjustment nut, the number of turns, at 0.050 inch (1,27 mm) per turn,
necessary to remove the fill fitting flange. For example:
(0.100 inch)
= 2 turns
(0.050 inch/turn)
(6) Tighten the locknut against the adjustment nut.

F. Apply power to the resurfacing tool (Table 301).
G. Feed the cutter onto the fill boss until it touches the fill fitting flange.
CAUTION: DO NOT REMOVE MATERIAL FROM THE FILL BOSS WHILE CUTTING THE
FILL FITTING FLANGE. DOING SO WILL DECREASE THE NUMBER OF
TIMES THE WELDMENT CAN BE USED. THE MINIMUM HEIGHT FOR THE
FILL BOSS IS SHOWN IN FIGURE 801.
H. Apply cutting oil (Table 301), cut through the fill fitting flange until the inside diameter of
the fill boss can be seen. This will require removal of 0.050 inch (1,27 mm) of flange
material.
I. Turn off the power and remove the resurfacing tool.
J. Use pliers and turn the fill fitting (50, IPL Figure 1) from the fill boss. Discard the fill fitting
and the o-ring (55).
NOTE: Limited surface roughness and chatter marks on the fill boss are acceptable.
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Figure 304. Fill Fitting Removal
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34200001
K. Use a second cut flat file (Table 301) and deburr the fill boss. Square the edge between
the outside of the fill boss and the machined surface using a mill smooth flat file (Table
301). Remove burr from the inside edge.
L. Clean the weldment (75) to remove the chips and cutting oil (refer to Cleaning section,
paragraph 3).
7. Pressure Switch
B. Attach the cradle (Table 301) to a work surface.
C. Put the weldment (75) in the cradle.
D. Install a 0.0020 inch (0,51 mm) saw cutter (Table 301) in the spindle of a hand held
cutter (Table 301). Align the cutting edge along the circumference of the weld between
the switch flange and the switch boss.
NOTE: Use a fixed machine as an alternate for the hand held cutter (Table 301), if
required.
E. Carefully move the cutter into the weld until it cuts through the weld (approximately
0.060 inch or 1,52 mm).
F. Turn the weldment around 360 degrees to cut the full circumference of the weld.
G. Turn off the power to the hand held cutter (Table 301).
H. Turn the pressure switch (60, IPL Figure 1) from the switch boss. Check the pressure
switch using the Testing and Fault Isolation procedure, paragraph 6. If the pressure
switch is acceptable, install after successful completion of hydrostatic test of the
weldment (75).
I. Remove burrs and maintain the chamfer, 0.007 to 0.010 inch (0,18 to 0,25 mm) by 45
degrees, inside the switch boss.
NOTE: Limited surface roughness around the switch boss is acceptable.
J. Remove all unwanted material from the outer surface of the switch boss and machined
surface. Use a second cut flat file (Table 301) and smooth the machined surface. Square
the edge between the outside of the switch boss and the machined surface using a mill
smooth flat file (Table 301).
K. Clean the weldment (75, IPL Figure 1) to remove the chips (refer to Cleaning section,
paragraph 3).
L. Machine the mounting flange of the pressure switch flat, as required.
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CLEANING
1. Cleaning Materials
A. The recommended cleaning materials are given in Table 401.
Table 401. Cleaning Materials
Nomenclature
Alcohol, Isopropyl
Number
Source (CAGE)*
Federal Specification
TT-I-735
Cloth, Lint-free
---
Light Probe
---
Oven or Heater, 250F (121C)
---
Protective Caps
Cartridge Port
Cartridge Thread
Discharge Boss
Fill Boss
Fill Fitting End
PD-60
9/16-SC
30840002
PD-160
RC-14
CD-4 & 1/2-SC
PD-100
RC-14
31670509
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
Tape, Duct
---
Vacuum Source
---
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34200001
2. Metal Parts
WARNING: INCORRECT HANDLING OF A CHARGED FIRE EXTINGUISHER CAN
CAUSE ACCIDENTAL DISCHARGE OF THE EXTINGUISHING AGENT AND
POSSIBLE INJURY. DO NOT APPLY PRESSURE TO, OR INSERT
ANYTHING INTO THE DISCHARGE BOSSES.
WARNING: THE CLEANING SOLVENT IS FLAMMABLE AND AN IRRITANT TO THE
EYES AND NOSE. USE SOLVENT ONLY IN A WELL VENTILATED AREA
AWAY FROM OPEN FLAMES. IF EYES BECOME IRRITATED, FLUSH WITH
WATER.
A. Clean all the metal parts, excluding the rupture disc (45, IPL Figure 1), with lint-free
cloths and isopropyl alcohol (Table 401). Use a cotton swab or vacuum (Table 401) to
clean the rupture disc.
B. Dry all parts thoroughly with clean, lint-free cloths.
3. Weldment
A. Clean the inside of the weldment (75, IPL Figure 1) after removing the fill fitting (50),
rupture discs (45), and pressure switch (60), as follows:
(1) Pour 1/4 to 1/2 cup of isopropyl alcohol (Table 401) into the weldment.
(2) Shake the weldment in a circular movement, and drain the alcohol into a disposal
container.
(3) Repeat the procedure until no further metal chips or filings are evident in the alcohol.
Use a light probe (Table 401) and inspect the inside of the weldment.
(4) Heat an oven or heater (Table 401) 225F to 250F (107C to 121C). Heat the
weldment for one hour or until completely dry.
B. Vapor hone unwanted discoloration from the outside of the weldment, as follows:
(1) Install the protective caps (Table 401).
(2) Cover the data plates with duct tape (Table 401).
(3) Vapor hone the weldment (wet or dry glass bead). Do not vapor hone the protected
threads on the fill, discharge, and switch bosses.
(4) Remove the duct tape and protective caps, then clean the weldment completely
(refer to paragraph 3.A above).
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CHECK
1. Tools and Equipment
A. The recommended tools and equipment are given in Table 501.
Table 501. Check Tools and Equipment
Nomenclature
Number
81271500
Depth Micrometer or Indicator

Ground Strap and Circuit Tester
--WT25
Source (CAGE)*
Light Probe
---
Power Supply or Battery,

31 VDC, 3.5 Amperes
---
Protective Caps
Cartridge Port
Cartridge Thread
Discharge Boss
Fill Boss
Fill Fitting End
PD-60
9/16-SC
30840002
PD-160
RC-14
CD-4 & 1/2-SC
PD-100
RC-14
31670509
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
Safety Chamber, Cartridge
83330760
Weighing Scale,
0.01 pound (0,005 kg)
0 to 120 pounds (55 kg)
Series 3000/3000E
Pennsylvania Scale Company

(03964)
2. Fire Extinguisher Weight Check

A. Remove the protective caps (Table 501). Do not remove the protective cap (-10A, IPL
Figure 1) from the cartridge (5).
NOTE: The weight marked on the identification plate (65) includes the protective cap
(-10A), cartridge (5), and discharge outlet (20).
B. Put the cradle (Table 501) on the weighing scale (Table 501). Adjust the weighing scale
to zero.
C. Put the fire extinguisher in the cradle.
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D. Weigh the fire extinguisher. Record the weight to the nearest 0.01 pound (0,005 kg).
REQUIREMENT: MAXIMUM WEIGHT WITH THE CARTRIDGE (5, IPL FIGURE 1),
PROTECTIVE CAP (-10A), AND DISCHARGE OUTLET (20), AND
WITHOUT THE PROTECTIVE CAPS (TABLE 501) IS SHOWN IN
TABLE 502.
Table 502. Maximum Fire Extinguisher Weight
Fire Extinguisher
P/N 34200001
Maximum Weight
Allowable Deviation
20.00 pounds (9,09 kg)
0.10 pound (0,05 kg)
E. Compare the current weight of the fire extinguisher to the last weight etched on the
identification plate (65, IPL Figure 1). Per the requirements above, if the fire extinguisher
is more than 0.10 pound (0,05 kg) below the last recorded weight, test the fire
extinguisher for leakage (refer to the Testing and Fault Isolation section, paragraph 2).
F. Install the protective caps (Table 501).
3. Container Weldment
A. Inspect the weldment (75, IPL Figure 1) for scratches or dents that could reduce its
strength as a pressure vessel. Replace the weldment if the dents are deeper than 1/16
inch/inch (0,06 mm/mm) of average dent diameter, or the scratches are deeper than
0.004 inch (0,10 mm) or longer than 2 inches (5,08 cm).
B. Inspect all welded joints for cracks, breaks, or tears, especially at the mounting lugs.
C. With a depth micrometer or indicator (Table 501), measure the minimum height
dimensions of the bosses. See Figure 801. Verify machined surfaces of the bosses are
perpendicular to the inside diameters.
4. Rupture Disc
WARNING: THE RUPTURE DISC (45, IPL FIGURE 1) IN EACH DISCHARGE BOSS IS A
THIN, CALIBRATED METAL BURST DIAPHRAGM. THE DISC MUST BE
CAREFULLY PROTECTED AGAINST DAMAGE. RUPTURE OF AN
UNPROTECTED DISC WILL DISCHARGE THE HIGH PRESSURE
EXTINGUISHING AGENT, AND POSSIBLY CAUSE INJURY. KEEP
PROTECTIVE CAPS (TABLE 501) OVER THE RUPTURE DISC AT ALL
TIMES.
A. Using the light probe (Table 501), inspect the rupture disc (45, IPL Figure 1) for nicks,
dents, cracks, scratches, and corrosion. Any of these conditions can cause leakage or
premature bursting, and is cause for replacement.
B. Check the flange rupture disc (45) for the steel stamped code number 8. The rupture
disc must not be used if any other number is shown.
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5. Discharge Outlet
A. Using the light probe (Table 501), inspect the discharge outlet (20, IPL Figure 1) for
cracks, corrosion, crossed threads, stripped threads, chafing, scoring, and any other
damage that might decrease operation. Dark stains on inside surfaces, caused by
previous firing of the cartridges, are acceptable. Replace the discharge outlet that is not
acceptable.
6. Fill Fitting
A. Check the fill fitting (50, IPL Figure 1) for the steel stamped code number 4. The fill fitting
must not be used if any other number is shown.
7. Cartridge
CONNECTOR (EXCEPT WHEN SPECIFIED IN THE PROCEDURE).
B. Remove the protective cap (-10A, IPL Figure 1) and inspect the cartridge (5) electrical
connector pins for security and corrosion. If the pins are loose or corroded, reinstall the
protective cap (-10A) and dispose of the cartridge (5) (refer to step D, below).
C. Check the service date (month/year) etched on the wrench flats of the cartridge (5).
Dispose of the cartridges (as specified in step D, below) if its service life or combined life
(service and storage) exceeds the limits.
REQUIREMENT: THE CARTRIDGE MARKED WITH 10 YR ON A WRENCH FLAT,
HAS A MAXIMUM INSTALLED SERVICE LIFE OF 10 YEARS AND
A COMBINED SERVICE/STORAGE LIFE OF 15 YEARS.
D. Cartridge Disposal
WARNING: THE CARTRIDGE MUST BE DETONATED IN A FIXTURE THAT GIVES
PROTECTION FOR PERSONNEL. THE SAFETY CHAMBER IS
DESIGNED FOR THIS PURPOSE.
(1) Ground the safety chamber (Table 501). The ground strap must be connected and
grounded.
(2) Make sure that the protective cap (-10A) is installed in the cartridge (5).
(3) Cut the safety wire and remove the cartridge (5) from the discharge outlet (20).
Leave the o-ring (25) installed on the cartridge.
(4) Thread the cartridge (5) with the protective cap (-10A) installed, tightly into the safety
chamber (Table 501). See Figure 501.
(5) Remove the protective cap (-10A, IPL Figure 1) and connect electrical wires
terminated with alligator clips or terminal sleeves to the cartridge pins.
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34200001
(6) Connect the wire leads to a 31 VDC power supply or battery (Table 501). Stand back
five feet (1.5 meters) minimum, and close the switch to detonate the cartridge.
Figure 501. Cartridge Disposal Setup

8. Pressure Switch
A. Verify that the pressure switch functional test has been successfully completed (refer to
Testing and Fault Isolation section, paragraph 6).
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REPAIR
1. General
A. The repair instructions are limited to replacement of a damaged caution plate and
identification plate (65 and 70, IPL Figure 1). Refer to the Disassembly and Assembly
sections to replace all other components.
Table 601. Repair Tools and Materials
Nomenclature
Number
Source (CAGE)*
Adhesive, Epoxy
Scotchweld 1838 A/B
The 3M Company (04633)
Alcohol, Isopropyl
Federal Specification
TT-I-735
---
Sandpaper, 240 grit
C. Repairs that require welding, except those covered in the Assembly section of this
manual, are not permitted unless authorized in writing by Pacific Scientific Company.
D. After Pacific Scientific Company approval, repairs that require welding must be made in
accordance with the latest FAA directives and under the supervision of a certified FAA
mechanic with an airframe rating. If any doubt exists regarding penetration of the weld,
inspect the welded part in accordance with MIL-STD-453.
2. Replacement of Bonded Plates
A. Copy the information from the old identification plate (70, IPL Figure 1) to the new
identification plate.
B. Use 240 grit sandpaper (Table 601) to roughen the face of the old plates and the back of
the new plate (65 or 70).
C. Clean the plate using isopropyl alcohol (Table 601). Let dry.
D. Mix the two-part epoxy adhesive (Table 601) 5 parts A to 4 parts B, until the adhesive
has a uniform color.
NOTE: The working life of the adhesive is 60 minutes at 75F (24C).
E. Apply an even coat of adhesive to the plate, and press the new plate on the old plate
from the center out.
F. Remove all excessive adhesive. Make sure the bond line around the plate is smooth and
even. Fill any voids along the edge with adhesive.
G. Cure the adhesive for 12 hours at 75F (24C). Tape, clamps, or other devices can be
used to hold the plate in place until the adhesive cures.
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ASSEMBLY (INCLUDING STORAGE)

1. General
A. This section contains the fire extinguisher reassembly, refill, and storage instructions.
Skip unnecessary steps if the fire extinguisher is partially assembled.
NOTE: Refer to the Repair section, paragraph 2, to replace the caution plate and
identification plate, (65 and 70, IPL Figure 1).
Table 701. Assembly Tools and Materials
Nomenclature
Number
Adapter, Retainer, Discharge Boss
81267600
Adapter, Fill Boss
81267700
Alcohol, Isopropyl
TT-I-735
Charging Fixture
83330577
81271500
Ground Strap & Circuit Tester

Heat Sinks
Fill Fitting
Rupture Disc
WT25
81270200
81270300
Hoist
Lubricant
Oil Preventative
Penetrant-Demoisturant
& Rust Preventative
Protective Caps
Cartridge Port
Cartridge Thread
Discharge Boss
Fill Boss.
Fill Fitting End
--822 (Spec MMS-N306A)

Sprayon S00333
PD-60
9/16-SC
30840002
PD-160
RC-14
CD-4 & 1/2-SC
PD-100
RC-14
31670509
Source (CAGE)*

Dri Lube Company (06186)
Sherwin Williams Co. (54636)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
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34200001
Table 701. Assembly Tools and Materials (Continued)

Number
Nomenclature
Recharge Stand
8126300
Rotary Table Mounted on

Machine Tool, 1.5 to 3.5 rpm
Source (CAGE)*
---
Safety Wire
MS2099C32
Shim
53100715-1
Sling
---
Tank, Extinguishing Agent with

Stand, 150 pounds (68 kg)
---
Tank, Gaseous Nitrogen (GN2),

2000 psig (13800 kPag)
---
Tape, Foam Insulated

(1/2 inch wide and 1/4 inch thick)
---
The 3M Company (04633)
Thermocouple
---
Series 3000/3000E
Weighing Scale,
0.01 pound (0,005 kg)
0 to 120 pounds (55 kg)
Welding Fixture
81268100
Welding Torch
---

(03964)
Wrench, Discharge Boss Adapter
81270100
Wrench, Spanner, Fill Boss Adapter
81270000
C. Specifications for welding the rupture disc (45), fill fitting (50), and pressure switch (60)
are given in Table 702.
Table 702. Welding Schedule
Item
Characteristic
Argon Cup Size
1/4 inch (6,4 mm) ID
Argon Flow Rate
15 cfh (0,425 m3/hr)
Current Setting
40 amperes for the rupture disc (45)

22 to 24 amperes for the fill fitting (50)
30 to 35 amperes for the pressure switch (60)
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34200001
Table 702. Welding Schedule (Continued)

Item
Characteristic
Electrode
1/16 inch (1,6 mm) OD tungsten, ground to a sharp, tapered point
Electrode Gap
0.025 inch (0,64 mm)
Position of Electrode
With Respect to
Weld
Protrudes 3/16 inch (4,8 mm) from the torch holder and points 0.005 inch
(0,13 mm) above the seam line between the flange and the boss for the fill
fitting (50), and 0.008 inch (0,20 mm) for the rupture disc (45); the torch
must point down away from the seam at a 10 degree angle
Turntable Speed
2 rpm approximately (may be decreased down to 1.5 rpm or increased up

to 3.5 rpm)
2. Rupture Disc
A. Attach the cradle (Table 701) to a rotary table on a machine tool (Table 701). Put the fire
extinguisher in the cradle with a discharge boss up. See Figure 701.
B. Clean the discharge boss and the new rupture disc (45, IPL Figure 1) with isopropyl
alcohol (Table 701). Refer to the Cleaning section, paragraph 2.A.
C. Put the rupture disc (45) in the discharge boss. The rupture disc flange must make 360
degree contact with the discharge boss or a satisfactory weld cannot be accomplished.
D. Using the wrench (Table 701), install retainer adapter (Table 701) into welding fixture
(Table 701). Turn the rotating plate of the welding fixture (Table 701) onto the discharge
boss threads.
E. Put the heat sink (Table 701) in the rupture disc. Lower the plunger disc on the welding
fixture to hold the heat sink in place.
F. Install a welding torch in the welding fixture (Table 701).
G. Adjust the tip of the welding torch to weld the rupture disc to the discharge boss. Refer to
Table 702 for the welding schedule.
H. Attach a ground wire to the machine tool (Table 701).
I. Hold the welding fixture (Table 701) by hand to keep it from turning, and weld the rupture
disc to the discharge boss.
NOTE: If welding the rupture disc free hand, first tack weld in three spots, 120 degrees
apart.
WARNING: THE HEAT SINK WILL BE HOT. FOR SAFE HANDLING, USE HEAT
RESISTANT GLOVES OR LET THE HEAT SINK COOL BEFORE HANDLING.
J. Remove the heat sink and the welding fixture. Spray the welded rupture disc with an oil
preventative (Table 701).
K. Install a protective cap (Table 701) on the discharge boss.
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34200001
Figure 701. Rupture Disc Installation
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34200001
3. Pressure Switch
A. Attach the cradle (Table 701) to a rotary table on a machine tool (Table 701). Put the fire
extinguisher in the cradle with the switch boss up.
B. Clean all surfaces to be welded, the pressure switch (60, IPL Figure 1) and the switch boss.
Refer to the Cleaning section, paragraph 2.A.
C. Use the shim listed in Table 701 to raise the height of the switch boss. Turn the pressure
switch (60) into the switch boss until tight. If the connector does not orient to its original
position, then install shims (Table 701) between the pressure switch flange and the switch
boss. See Figure 702.
CAUTION: OVERHEATING THE PRESSURE SWITCH CAN DESTROY ITS PRESSURE

SENSING ELEMENT.
D. Attach a ground wire to the machine tool. Hold the electrode manually, and weld the
pressure switch (60) to the switch boss in six rapid pass sections. Cool the pressure switch
with shop air to room temperature between each rapid pass section. Convection cooling can
be used. Refer to Table 702 for the welding schedule.
Figure 702. Pressure Switch Orientation

4. Extinguisher Recharge
NOTE: See Figure 703 to set up the recharge stand and related equipment. Write the
recharge data on a copy of Table 703.
A. Put the cradle (Table 701) on the weighing scale (Table 701). Adjust the weighing scale
to zero.
B. Install a new o-ring (55, IPL Figure 1) on the new fill fitting (50), lubricate the o-ring (refer
to Table 701).
C. Turn the fill fitting into the fill boss 2 - 1/2 turns.
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34200001
Figure 703. Fire Extinguisher Refill Setup (Sheet 1 of 2)
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34200001
Figure 703. Fire Extinguisher Refill Setup (Sheet 2 of 2)
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34200001
Table 703. Fire Extinguisher Refill Record

Part Number: ____________________________ Serial No: __________________________
Date of Refill: ____________________________ Pressure Switch Ser. No: _____________
Weight Certified By: ______________________ Hydrostatic Test Date: ______________
Item
As Noted
1.
Empty fire extinguisher on cradle (charging

hose disconnected)
________________ pounds (kg) Actual
2.
Empty fire extinguisher on cradle (charging

hose connected)
________________ pounds (kg) Actual
3.
Required weight of extinguishing agent

P/N 34200001
Pounds (kg)
10.00 to 10.25 pounds (4,548 to 4,66 kg)
4.
Desired fill weight of fire extinguisher on cradle

(charging hose connected) (entry 2 plus entry
3)
_________________ pounds (kg)

(Calculated)
5.
Desired fill weight of fire extinguisher on cradle

(charging hose disconnected) (entry 1 plus
entry 3)
_________________ pounds (kg)

(Calculated)
6.
Fire extinguisher filled with extinguishing agent

on cradle (charging hose connected)
_________________ pounds (kg)

(Actual. Must meet entry 4 requirement)
7.
Fire extinguisher filled with extinguishing agent

on cradle (charging hose disconnected)
_________________ pounds (kg)

(Actual. Must meet entry 5 requirement)
8.
Thermocouple temperature
______________ F (C)
9.
Required nitrogen charge pressure at

thermocouple temperature
______________ Psig (kPag) Minimum

______________ Psig (kPag) Maximum
10. Actual nitrogen charge pressure (from manifold

gauge)
__________________ Psig (kPag)
11. Filled fire extinguisher on cradle after nitrogen

charge (charging hose disconnected)
__________________ pounds (kg)
12. Calculated extinguishing agent fill weight

(subtract entry 1 from entry 7)
__________________ pounds (kg)

(Calculated)
13. Calculated nitrogen weight (subtract entry 7

from entry 11)
__________________ pounds (kg)

(Calculated)
14. Actual weight of filled fire extinguisher with the

cartridge, discharge outlet, and without the
protective caps (Table 701)
__________________ pounds (kg)
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34200001
Figure 704. Charging Fixture Installation on Fill Fitting

WARNING: THE RETAINING CLIP OF THE CHARGING FIXTURE (TABLE 701) MUST
LOCK INTO THE GROOVE IN THE FILL BOSS TO SECURELY RETAIN THE
CHARGING FIXTURE.
D. Thread the charging fixture (Table 701) into the fill fitting, and lock the retaining clip
securely in the fill boss groove. Open the charging fixture valve (Figure 704).
E. Put the fire extinguisher in the cradle and attach the thermocouple (Table 701) with the
tape (Table 701) to the fire extinguisher next to a discharge boss. Write the weight in
entry 1 of Table 703.
NOTE: Weigh the fire extinguisher with the cartridge (5, IPL Figure 1), protective cap
(-10A), discharge outlet (20) on the weighing scale. Remove the protective caps
(Table 701).
F. Add entry 1 of Table 703 to the charge weight given in entry 3. Write the sum in entry 5.
G. Connect the charging hose (4, Figure 703) to the charging fixture. Write the fire
extinguisher weight in entry 2.
H. Add entry 2 to the charge weight given in entry 3. Write the sum in entry 4.
I. Open the manifold valve (6) and agent valve (-10A), to allow the fire extinguishing agent
to flow from the tank (11) into the fire extinguisher. Do not move the fire extinguisher,
cradle, or hose.
J. Close the agent valve (-10A) at the charge weight given in entry 4. Write the weight of
the filled fire extinguisher in entry 6.
K. Close the charging fixture valve (Figure 704). Disconnect the charging hose (4, Figure
703), open the vent valve (5), and vent the manifold valve (6) and the charging hose (4).
Write the filled weight with the hose disconnected in entry 7 of Table 703.
L. Connect the charging hose (4) to the charging fixture. Close the vent valve (5).
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34200001
M. With the discharge outlet facing down, attach a thermocouple (Table 701) to the fire
extinguisher next to the discharge outlet. Write the thermocouple temperature in entry 8
of Table 703.
N. Find the minimum and maximum nitrogen charge pressure from Table 704 for the
thermocouple temperature given in entry 8 of Table 703. Write the minimum and
maximum pressures in entry 9 of Table 703.
O. Adjust the regulator (13) on the nitrogen tank (14), using the nitrogen pressure gauge
(9), to a pressure within the charge pressure range given in entry 9 of Table 703.
P. Open the nitrogen valve (8) and the charging fixture valve (Figure 704), then charge the
fire extinguisher to the required pressure, as shown by the manifold pressure gauge (7,
Figure 703).
Q. Close the charging fixture valve (Figure 704). Depending on the size of the fire
extinguisher either hold the fire extinguisher at arm's length or using a hoist (Table 701)
and sling (Table 701) lift the fire extinguisher and shake the fire extinguisher until the
thermocouple temperature and the nitrogen charge pressure stabilize. Write the actual
charge pressure from the manifold pressure gauge (7) in entry 10. Add nitrogen, if
necessary, to raise the pressure to the minimum required pressure, repeat until pressure
is stabilized.
R. Close the nitrogen valve (8, Figure 703) and turn the fill fitting (50, IPL Figure 1) into the
fill boss. Open the vent valve (5, Figure 703) and disconnect the charging hose (4).
S. Remove the fire extinguisher and the cradle from the weighing scale.
T. Disconnect the charging fixture from the fill boss.
U. Weld the fill fitting to the fill boss (refer to paragraph 5 below).
V. Check for leakage (refer to Testing and Fault Isolation section, paragraph 2).
W. Calculate the extinguishing agent and nitrogen charge weights. Write the results in
entries 12 and 13 of Table 703.
Table 704. Nitrogen Charge Pressure Versus Temperature
Temperature
(F)
Pressure
Min
Max
60
567
587
62
574
64
Temperature
(F)
Pressure
Min
Max
74
617
637
594
76
624
581
601
78
66
588
608
68
595
70
72
Temperature
(F)
Pressure
Min
Max
88
669
689
644
90
677
697
632
652
92
686
706
80
639
659
94
694
714
615
82
647
667
96
703
723
602
622
84
654
674
98
711
731
609
629
86
662
682
100
720
740
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34200001
NOTE: If the temperature is not in the table, use the higher temperature listed for the
required pressure.
X. Weigh the charged fire extinguisher (Table 705). Write the weight in entry 14 of Table
703.
Table 705. Charged Fire Extinguisher Weight
Fire Extinguisher
P/N 34200001
Maximum Charged Weight

20.00 pounds (9,09 kg) maximum
Y. Weigh the complete unit and vibra-etch the charge weight (entry 14 of Table 703) and
recharge date on the identification plate (70, IPL Figure 1). Do not use an impression or
ink stamp.
Z. Install the discharge outlet and cartridge (refer to paragraph 6 below).
5. Fill Fitting
A. Attach the cradle (Table 701) to a rotary table on a machine tool (Table 701). See Figure
705.
B. Put the fire extinguisher in the cradle, with the fill boss up.
C. Clean the weld area with isopropyl alcohol (Table 701). Refer to the Cleaning section,
paragraph 2.A.
D. Use the adapter wrench (Table 701) to turn the fill boss adapter (Table 701) into the
rotating plate in the welding fixture (Table 701).
E. Install the welding fixture on the fill boss. Tighten the adapter setscrew to hold the fixture
in place.
F. Turn the fill fitting heat sink (Table 701) into the fill fitting (50, IPL Figure 1). Raise the
plunger disc on the welding fixture for clearance, if necessary.
G. Install a welding torch (Table 701) in the torch holder.
H. Adjust the tip of the welding torch to weld the fill fitting to the fill boss. Refer to Table 702
for the welding schedule.
I. Attach the ground wire to the machine tool (Table 701).
J. Hold the welding fixture by hand to keep it from turning, and weld the fill fitting to the fill
boss.
WARNING: THE HEAT SINK (TABLE 701) WILL BE HOT. FOR SAFE HANDLING, USE
HEAT RESISTANT GLOVES OR LET THE HEAT SINK COOL BEFORE
HANDLING.
K. Remove the heat sink and the welding fixture (Table 701).
26-20-09
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34200001
Figure 705. Fill Fitting Installation
26-20-09
Page 712
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34200001
6. Discharge Outlet and Cartridge

NOTE: Do not install the discharge outlet and the cartridge until the fire extinguisher has
been filled with extinguishing agent (refer to paragraph 4 above). The discharge
outlet can be installed in any orientation.
A. Lubricate the o-rings (Table 701). Install the o-ring (35, IPL Figure 1) in the discharge
outlet (20). Thread the discharge outlet onto the discharge boss. Tighten finger-tight
only.
NOTE: The discharge outlet is torqued 45 to 55 foot-pounds (61 to 75 N.m) and safety
wired after the fire extinguisher is installed in the aircraft.
WARNING: THE CARTRIDGE (5) IS AN EXPLOSIVE DEVICE. ACCIDENTAL
DETONATION OF A CARTRIDGE CAN CAUSE INJURY. FOR SAFE
HANDLING, PERSONNEL MUST BE GROUNDED AND THE PROTECTIVE
CAP (-10A) MUST BE INSTALLED ON THE ELECTRICAL CONNECTOR.
B. Wind the ground strap around your wrist, and connect the strap to the circuit tester
C. Make sure the protective cap (-10A) is installed on the cartridge (5).
D. Lubricate the o-ring (25) (refer to Table 701). Install o-ring (25) on the cartridge (5). Turn
the cartridge into the discharge outlet (20). Torque the cartridge 90 to 100 inch-pounds
(10 to 11 N.m).
E. Install safety wire (Table 701) and connect the cartridge to the discharge outlet. Refer to
MS33540.
7. Storage Instructions
A. The recommended materials are given in Table 706.
NOTE: Equivalent items can be used
Table 706. Storage Materials
Nomenclature
Cardboard Container
Packing Material
Plastic Bag
Safety Bag,
Heat Sealable, Electrostatic
Wooden Box
Part or Specification Number
Source (CAGE)*
18 inch x 18 inch x 18 inch

(46 cm x 46 cm x 46 cm)
---
46 inch x 23 inch x 17 inch

(116 cm x 58 cm x 44 cm)
22024509
Large enough for each
cartridge, compartmented for
multiple cartridges if required
Noland Paper Co. (OAZM2)

User supply
26-20-09
Page 713
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34200001
B. Fire Extinguisher
NOTE: With the protective cap (-10A, IPL Figure 1) installed on the cartridge (5), it is
safer to store the fire extinguishers with the cartridge installed in the discharge
outlet.
(1) Install the protective caps (Table 701) on the pressure switch and discharge outlets.
Make sure the protective cap (-10A) is installed on the cartridge (5).
(2) Insert the fire extinguisher into a plastic bag (Table 706) Put the fire extinguisher in a
cardboard container (Table 706). Fill the cardboard container with packing material
(Table 706), as needed to prevent damage to the components.
(3) Write the fire extinguisher part number, date of last hydrostatic test, and overhaul
date on the outside of the cardboard container . Also, write the cartridge part number
and the date of its Service/Storage Life.
(4) Attach the following warning/caution stickers to the outside of the cardboard
container.
(a) Non-Flammable Gas
(b) Compressed Gases, N.O.S. (Bromotrifluoromethane, Nitrogen), UN1956
(c) Fragile - DO NOT DROP
(d) Storage temperatures are +40F to +100F (+4C to +38C).
C. Cartridge
INADVERTENT DETONATION OF A CARTRIDGE CAN CAUSE INJURY.
FOR SAFE HANDLING, PERSONNEL MUST BE GROUNDED AND THE
PROTECTIVE CAP (-10A) MUST BE INSTALLED.
(1) Wind the ground strap around your wrist, and connect the strap to the circuit tester
(2) Make sure the protective cap (-10A) is installed on the cartridge (5).
(3) Put the cartridge in an electrostatic safety bag (Table 706), then into a correctly
sized wooden box (Table 706), and seal.
(4) Write the cartridge part number and the Service/Storage date on the outside of the
wooden box. Mark the wooden box with Pyrotechnic, UN0323.
(5) Storage temperatures are +40F to +100F (+4C to +38C).
26-20-09
Page 714
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34200001
FITS AND CLEARANCES

1. Torque Limits
A. Assembly torque limits are given in Table 801.
Table 801. Torque Limits
IPL Figure 1
Item Number
Nomenclature
Torque Range
Cartridge
90 to 100 inch-pounds
(10 to 11 N.m)
20
Discharge Outlet
(Retaining Nut)
45 to 55 foot-pounds
(61 to 75 N.m)
2. Minimum Height Dimensions for Discharge, Fill, and Switch Bosses

A. The minimum height dimensions for the discharge, fill and switch bosses are given in
Figure 801. Replace the weldment (75, IPL Figure 1), if too much material has been
machined from any boss.
0.060 INCH
(0,152 cm)
FILL
BOSS
0.290 INCH
(0,737 cm)
DISCHARGE
BOSS
0.060 INCH
(0,152 cm)
SWITCH
BOSS
Figure 801. Minimum Height Dimensions for Discharge, Fill, and Switch Bosses
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34200001
26-20-09
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34200001
SPECIAL TOOLS, FIXTURES, AND TEST EQUIPMENT

1. Special Tools, Fixtures, and Equipment
A. The special tools, fixtures, and test equipment recommended for maintenance of the fire
extinguishers are given in Table 901. Item numbers listed in Table 901 refer to IPL
Figure 1.
Table 901. Special Tools, Fixtures, and Equipment
Nomenclature
Part No.
Source (CAGE)*
Use
Adapter, Retainer,
Discharge Boss
81267600
Pacific Scientific
(05167)
To adapt the resurfacing

tool and the welding
fixture to the discharge
boss
Adapter, Fill Boss
81267700
Pacific Scientific
(05167)
To adapt the resurfacing

fixture to the fill boss
Bearing Puller
3765A43
McMaster-Carr
Supply Co. (3A054)
To pull the rupture disc

(45) from the discharge
boss after removal of the
flange
Cap, Hydrotest
83330679-2
Pacific Scientific
(05167)
To cap the discharge

boss for the hydrostatic
test
Charging Fixture
83330577
Pacific Scientific
(05167)
To connect the
extinguishing agent and
nitrogen tanks to the fill
fitting (50) to refill the fire
extinguisher
Cradle, Fire
Extinguisher
81271500
Pacific Scientific
(05167)
To support the fire

extinguisher for
maintenance and testing
ARO Corp. (03990)
To cut through the weld of

the pressure switch (60)
Cutter, Hand held
8212-1B
Depth Micrometer or
Indicator
---
Commercially
available
To measure the minimum

height of the bosses
Digital Multimeter
79
John Fluke (89536)
To check the cartridge (5)
26-20-09
Page 901
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34200001
Table 901. Special Tools, Fixtures, and Equipment (Continued)

Nomenclature
Part No.
Discharge Recovery
Tool
59000060
Drill Press or End Mill

Machine (80 rpm)
---
Fitting, Hydrotest
83330247
Source (CAGE)*
Use
Pacific Scientific
(05167)
To connect the fire

extinguisher to the
recovery tank, and to
puncture the fill fitting (50)
or rupture disc (45)
Commercially
available
To machine off the

welded flange of the
rupture disc (45) and the
fill fitting (50)
Pacific Scientific
(05167)
To connect the fill fitting

(50) to the hydrotest
jacket
Walter G. Legge Co.

(84832)
To ground the technicians

for safe handling of the
explosive cartridge (5)
Ground Strap &

Circuit Tester
WT25
Halon Recovery
Recycle System
A6-06-2000-75-0
(Model H 1301)
Neutronics Inc.
(5R712)
To recover and recycle

Halon
Heat Sink, Fill Fitting
81270200
Pacific Scientific
(05167)
To prevent overheating of
the fill fitting (50) during
welding
Heat Sink, Rupture

Disc
81270300
Pacific Scientific
(05167)
To prevent overheating of
the rupture disc (45)
during welding
Hoist
---
Commercially
available
To lift the fire extinguisher

during recharge when
adding nitrogen gas
Hydrotest Test Stand
---
Commercially
available
To pressurize the
weldment (75) for the
hydrostatic test
Inficon (56507)
To check for leakage of

the extinguishing agent
Leak Detector
HLD 4000-310
Series C
Light Probe
---
Commercially
available
To check the inside of the

weldment (75) for
unwanted materials and
damage
Oven or Heater
250F (121C)
---
Commercially
available
To dry the weldment (75)

after the hydrostatic test
and cleaning
26-20-09
Page 902
Feb 1/99

34200001

Nomenclature
Part No.
Source (CAGE)*
Use
Plug, Hydrotest
83330670-2
Pacific Scientific
(05167)
To plug the hydrotest

caps for the hydrostatic
test
Plug, Switch Boss
MS51840-27
Commerically
available
To plug the switch boss

for the hydrostatic test
---
Commercially
available
To detonate cartridge (5)

that have exceeded the
maximum service and/or
storage life
Power Supply or
Battery 31 VDC,
3.5 Amperes
Protective Caps
Cartridge Port
Cartridge Thread
Discharge Boss
To prevent contamination
and damage
PD-160
CaPlugs (99017)
CaPlugs (99017)
Pacific Scientific
(05167)
CaPlugs (99017)
RC-14
CD-4 & 1/2-SC
PD-100
CaPlugs (99017)
CaPlugs (99017)
CaPlugs (99017)
RC-14
CaPlugs (99017)
31670509
Pacific Scientific
(05167)
Recharge Stand
8126300
Pacific Scientific
(05167)
To fill the weldment (75)

with extinguishing agent
and Nitrogen
Resurfacing Tool
81269500
Pacific Scientific
(05167)
To machine off the

welded flanges for
removal of the rupture
disc (45) and the fill fitting
(50)
Commercially
available
To slowly turn the fire

extinguisher for full
circumference welds
Pacific Scientific
(05167)
To safely enclose the

cartridge (5) for testing
and for detonating before
disposal
Discharge Outlet
End
Fill Boss
Fill Fitting Ends
Pressure Switch
Boss
Pressure Switch
Connector
Pressure Switch
Fitting
Rotary Table Mounted

on Machine Tool
(1.5 to 3.5 rpm)
Safety Chamber,
Cartridge
PD-60
9/16-SC
30840002
---
83330760
26-20-09
Page 903
Feb 1/99

34200001

Nomenclature
Part No.
Saw Cutter,
0.020 inch (0,51 mm)
---
Commercially
available
To cut through the weld

for removal of the
pressure switch (60)
Sling
---
Commercially
available
To lift the fire extinguisher

during recharge when
adding the nitrogen gas
Tank, Extinguishing
Agent with Stand,
150 pounds (68 kg)
---
Commercially
available
The extinguishing agent

source for fire
extinguisher recharge
Tank, Gaseous
Nitrogen (GN2),
2000 psig (13800
kPag)
---
Commercially
available
The Nitrogen source for

fire extinguisher recharge
Tank, Gaseous
Nitrogen (GN2)
1000 psig (6900
kPag)
---
Commercially
available
The source for pressure

tests
Tape, Foam Insulated

(1/2" wide x 1/4" thick)
---
The 3M Company
(04633)
To tape thermocouple to
the fire extinguisher
59000150-1
Commercially
available
To connect the test

plumbing to the pressure
switch (60)
Thermocouple
---
Commercially
available
To test the temperature

during recharge
Vacuum Source
---
Commercially
available
To clean the assembled

rupture disc (45)
Weighing Scale,
0.01 pound
(0,005 kg)
0 to 120 pounds
(55 kg)
Series 3000/3000E
Pennsylvania Scale
Company (03964)
To check the fire

extinguisher charge
weight and the recharge
weight
Welding Fixture
81268100
Pacific Scientific
(05167)
To hold the welding torch

and the heat sinks
Welding Torch
---
Commercially
available
To weld the rupture disc

(45), the fill fitting (50),
and the pressure switch
(60)
Test Fitting, Gauge
Source (CAGE)*
Use
26-20-09
Page 904
Feb 1/99

34200001

Nomenclature
Part No.
Source (CAGE)*
Use
Wrench, Discharge
Boss Adapter
81270100
Pacific Scientific
(05167)
To install the discharge

boss adapter in the
resurfacing tool and the
welding fixture
Wrench, Spanner
Fill Boss Adapter
81270000
Pacific Scientific
(05167)
To install the fill boss

adapter in the resurfacing
fixture
26-20-09
Page 905
Feb 1/99

34200001
26-20-09
Page 906
Feb 1/99

34200001
ILLUSTRATED PARTS LIST

1. Introduction
A. Purpose
(1) This IPL illustrates and lists the spare parts with attaching hardware.
B. Guide to use of the IPL
(1) If the part number is not known:
(a) Find the part in the illustration for the IPL Figure.
(b) Note the item number assigned to the part.
(c) Refer to the parts list and find the item number in the Fig & Item column.
(2) If the part number is known:
(a) Refer to the numerical index or parts list and find the part in the Part Number
column.
(b) Note the figure number and item number assigned to the part.
(c) Refer to the illustration to find attaching hardware and related assembly parts.
2. Manufacturer Names and Address
A. The CAGE codes for the manufacturers of the parts, materials, special tools, and test
equipment which may be referenced in this CMM are given below. The codes are taken
from Cataloging Handbook H4/H8. The absence of a code in the Nomenclature column
of the Detail Parts List means the part is manufactured or modified by the HTL/Kin-Tech
Division of Pacific Scientific Company.
Code
Name and Address
Code
Name and Address
OAZM2
Noland Paper Company

6600 Valley View Street
Buena Park, California
90620 U.S.A.
03964

21 Graybill Road
Leola, Pennsylvania 17540
U.S.A.
03990
The ARO Corporation

One ARO Center
Bryan, Ohio 43506 U.S.A.
04633
The 3M Company
Adhesives Coatings &
Sealers Division
3M Center
St. Paul, Minnesota
55101-1428 U.S.A.
26-20-09
Page 1001
Feb 1/99

34200001
Code
Name and Address
Code
Name and Address
05167
Pacific Scientific Company

HTL/Kin-Tech Division
1800 Highland Avenue
Duarte, California 91010 U.S.A.
Tel:
(626) 359-9317
(626) 357-2102
FAX
(626) 359-7013
SITA
LAXPSCR
5R712
Neutronics Inc.
456 Creameny Way
Exton, Pennsylvania
19341-2532 U.S.A.
Tel:
(610) 524-8800
FAX
(610) 524-8807
06186
09669
10836
54636
Sherwin-Williams Company
101 Prospect Avenue N.W.
Cleveland, Ohio 44115 U.S.A.
DriLube Company
711 West Broadway
Glendale, California 91204 U.S.A.
56507
Stanley Proto
1764 Oxford Street
P.O. Box 5595,
Terminal A
London, Ontario Canada N6A 4R6
84832
Greif Bros. Corp.

Fibre Drum Division
P.O. Box 398
Lindenhurst, New York
11767 U.S.A.
Inficon, Leybold-Heraeus,Inc.
6500 Fly Road
East Syracuse, New York
13057 U.S.A.
Walter G. Legge Co., Inc
444 Central Avenue
P.O. Box 591
Peekskill, New York 10566 U.S.A.
89536
John Fluke Mfg. Company
6920 Seaway Boulevard
Everett, Washington 98206 U.S.A.
99017
18675
Marking Methods Inc.

301 S. Raymond Ave.
Alhambra, California
91803-1531 U.S.A.
3A054
McMaster-Carr Supply Co.

9630 Norwalk Blvd.
Whittier, California
90670-2932 U.S.A.
Tel:
(562) 695-2449
Protective Closures Co., Inc.

CaPlugs Division
2150 Elmwood Avenue
Buffalo, New York 14207 U.S.A.
3. Explanation of Numerical Index Entries

A. The Numerical Index is provided to help find parts in the Detail Parts List by part number.
The figure number, item number, and total quantity required are given for each entry.
B. The part numbers are arranged from left to right, one character at a time. The order of
precedence is: (1) dash, (2) letter A through Z, and (3) numerals 0 through 9.
26-20-09
Page 1002
Feb 1/99

34200001
4. Explanation of Detail Parts List Entries

A. The Detail Parts List is arranged in general sequence of disassembly. The parts are
illustrated in an exploded-view illustration and listed in the related parts list.
(1) Fig & Item Column
(a) The first number at the top of each Fig & Item column is the figure number of the
corresponding illustration. The number given opposite each part number is the
item number assigned to the part in the illustration.
(b) A dash (-) in front of an item number means the part is not illustrated.
(c) Alpha-variants A through Z (except I and O) are assigned to item numbers,
when necessary to identify:
Added parts
Alternate parts
Service bulletin modified parts
(2) Part Number Column
(a) This column contains the manufacturer's part number for each part, as modified
to meet the requirements of ATA 200/2000. These modifications can include:
1 Removal of blank spaces and special characters, with the possible exception
of dashes. Dashes are permitted only between numeric characters.
2 Insertion of a reference part number compatible with ATA 200/2000 if the
manufacturer's part number exceeds 15 characters. In these cases, the
manufacturer's part number is given in the Nomenclature column.
(3) Nomenclature Column
(a) This column contains descriptive nomenclature for each part, the manufacturer's
CAGE code (if the part is not manufactured by Pacific Scientific Company, HTL/
Kin-Tech Division), part number (if longer than 15 characters or modified per
ATA 200/2000), service bulletins affecting the part, and obsolete part numbers.
(b) The indenture system used in the Nomenclature column indicates the
relationship of one part to another, as follows:
123
End Item or Major Assembly
ATTACHING PARTS
Attaching Parts for End Item or Major Assembly
***
. Detail Parts for End Item or Major Assembly
. Subassemblies
ATTACHING PARTS
. Attaching Parts for Subassemblies
***
. . Detail Parts for Subassemblies
ATTACHING PARTS
. . Attaching Parts for Detail Parts
***
26-20-09
Page 1003
Feb 1/99

34200001
(c) Assemblies, subassemblies, and detail parts subject to modification, deletion,

addition, or replacement by an issued service bulletin, are annotated to indicate
both pre- and post-service bulletin configurations. The term (PRE SB XXXX) in
the Nomenclature column designates the original configuration, and the term
(POST SB XXXX) identifies assemblies and parts after the modification has
been completed.
(d) The terms defined below are used when applicable to indicate the
interchangeability of parts.
Term
Abbreviation
Definition
Alternate
ALT
The listed part is alternate to, and

interchangeable with, other parts within the
same item number variant group or other item
numbers if designated.
Superseded By
SUPSD BY
The part is replaced by and is not

interchangeable with the item number
designated in the notation.
Supersedes
SUPSDS
The part replaces and is not interchangeable

with the item number designated in the
notation.
Replaced By
REPLD BY
The part is replaced by and is interchangeable

with the item number designated in the
notation.
Replaces
REPLS
The part replaces and is interchangeable with

the item number designated in the notation.
(4) Eff Code (Effectivity Code) Column

(a) This column contains effectivity codes (A, B, etc) to indicate the alternate
models or configurations of the end item to which the parts apply. This column is
left blank when the parts apply to all models or configurations, included in the
parts list.
(5) UPA (Units Per Assembly) Column
(a) The quantity shown in this column represents the units required for one NHA or,
when referring to attaching parts, the quantity to attach one such item. The
abbreviation RF (reference) indicates that the end item assembly is listed for
reference purposes.
26-20-09
Page 1004
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34200001
5. Numerical Index
_______________________________________________________________________________
Airline
Total
Airline
Total
Part Number Part Number Fig - Item Req.
Part Number Part Number Fig - Item
Req.
_______________________________________________________________________________
AS568-013
M83723-60-212AC
M83723-60-212AN
NAS1611-029
NAS1612-5
NAS1612-6
30903828
31040015
31470900
31574948
31576526
31576633
31800200
1
1
1
1
1
1
1
1
1
1
1
1
1
55A
10B
10A
35
25
25A
5
10
55
65
70
15
30
1
1
1
1
1
1
1
1
1
1
1
1
1
32197523
33400200
33440016-1
33440016-4
33540224
34200001
35040015
35203018
35240130-8
35240408-1
52000562-1
53100261-1
53100272-1
26-20-09
1
1
1
1
1
1
1
1
1
1
1
1
1
75
45
45 A
45 B
40
1
60
20
50
20 A
20 B
30 A
30 B
1
1
1
1
1
RF
1
1
1
1
1
1
1
Page 1005
Feb 1/99

34200001
26-20-09
Page 1006
Feb 1/99

34200001
6. Detailed Parts List

NOTE: The items in this list are made or supplied by the HTL/Kin-Tech Division of Pacific
Scientific, or by the suppliers shown in this list. Pacific Scientific does not give
approval for items that are procured from suppliers who are not shown in this list.
Approval from Pacific Scientific is not necessary for government and industry
standard parts.
26-20-09
Page 1007
Feb 1/99

34200001
IPL Figure 1. 536 Cubic Inch Single Outlet Fire Extinguisher
26-20-09
Page 1008
Feb 1/99

34200001
Fig & Item

1 1
5
10
Part Number
34200001
30903828
31040015
10A M83723-60-212AN
10B M83723-60-212AC
15
20
20A 35240408-1
20B 52000562-1
31576633
35203018
25
25A
30
30A
30B
35
NAS1612-5
NAS1612-6
31800200
53100261-1
53100272-1
NAS1611-029
40
33540224
45
33400200
45A 33440016-1
45B 33440016-4
50
55
55A
60
65
70
75
35240130-8
31470900
AS568-013
35040015
31574948
31576526
32197523
Airline
Part Number 1234567Nomenclature
FIRE EXTINGUISHER,
536 CUBIC INCH
.CARTRIDGE
..PLUG, SHUNT
(SUPSD BY ITEM -10A)
..CAP, PROTECTIVE
(SUPSDS ITEM 10)
..CAP, PROTECTIVE
(ALT - REMOVE CHAIN)
..TAG, CAUTION
.OUTLET, DISCHARGE
(SUPSD BY ITEM -20A)
.OUTLET, DISCHARGE
(SUPSDS ITEM 20)
.OUTLET, DISCHARGE
(SUPSDS ITEMS 20 AND -20A)
.O-RING (NHA ITEM -20A)
.O-RING (NHA ITEM -20B)
..SCREEN (NHA ITEM 20)
..SCREEN (NHA ITEM -20A)
..SCREEN (NHA ITEM -20B)
.O-RING
(NHA ITEMS 20, -20A, AND -20B)
.GROUND LUG ASSY
(NHA ITEM -20A)
.DISC, RUPTURE
(SUPSD BY ITEM -45A AND -45B)
.DISC, RUPTURE
(SUPSD BY ITEM -45B)
(SUPSDS ITEM 45)
.DISC, RUPTURE
(SUPSDS ITEM 45 AND -45A)
.FITTING, FILL
.O-RING
.O-RING (ALT)
.SWITCH, PRESSURE
.PLATE, IDENTIFICATION
.PLATE, CAUTION
.WELDMENT, CONTAINER
(NOT PROCURABLE, ORDER
NHA ITEM 1)
Eff
Code
UPA
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- ITEM NOT ILLUSTRATED
26-20-09
Page 1009
Feb 1/99

34200001
26-20-09
Page 1010
Feb 1/99
Component Maintenance Manual

Comment Sheet
To:
Pacific Scientific Company

HTL-KIN Tech Division
6805 NW 87 Avenue
From:
Attention: Quality Manager
Requestor:
Telephone: (305) 477-4711
Telephone:
FAX:
FAX:
(305) 477-9799
Manual Title:
Part Numbers:
CMM Number:
Revision Number:
Manual Date:
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CMM Halon Fire Extinguisher

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CMM Halon Fire Extinguisher

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COMPONENT MAINTENANCE MANUAL

TO ALL HOLDERS OF PACIFIC SCIENTIFIC HTL/KIN-TECH DIVISION

Listed the revision number and date.

Service Bulletin List

Listed the revision date for the affected pages.

Updated procedures and reformatted entire manual.

COMPONENT MAINTENANCE MANUAL

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Component Maintenance Manual

536 CUBIC INCH

COMPONENT MAINTENANCE MANUAL

TECHNICAL DATA EXPORT NOTICE

PMA PART NOTICE

COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

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COMPONENT MAINTENANCE MANUAL

RECORD OF TEMPORARY REVISIONS

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SERVICE BULLETIN LIST

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COMPONENT MAINTENANCE MANUAL

1999 by Pacific Scientific HTL/Kin-Tech Division

LIST OF EFFECTIVE PAGES

Fits and Clearances

Illustrated Parts List

COMPONENT MAINTENANCE MANUAL

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RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RR-1

COMPONENT MAINTENANCE MANUAL

FITS AND CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801

COMPONENT MAINTENANCE MANUAL

Figure 1. Cartridge and Pressure Switch Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

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Table 1. Technical Properties for 536 Cubic Inch Fire Extinguishers . . . . . . . . . . . . . . . . . 3

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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

C. For repair and overhaul, and spare parts please contact:

PACIFIC SCIENTIFIC LIMITED

COMPONENT MAINTENANCE MANUAL

DESCRIPTION AND OPERATION

COMPONENT MAINTENANCE MANUAL

Figure 1. Cartridge and Pressure Switch Schematics

Figure 2. Primary Components

COMPONENT MAINTENANCE MANUAL

Pacific Scientific, HTL/Kin-Tech Division

536 cubic inches (9 liters)

Pressure Data at 70F (21C)

600 to 625 psig (4137 to 4309 kPag)

Ambient Temperature Range

-65F to +250F (-54C to +113C)

9.10 pounds (4,13 kg)

Allowable Weight Deviation - actual weight

Minus 0.10 pound (0,05 kg)

COMPONENT MAINTENANCE MANUAL