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Test Plan: 8921A000

Applic:
Issue No:
Date:
Pumps
covered:

John Deere 6068T (MW1)


5
00/00/00
8921A000W 8921A001W 8921A002W 8921A003W 8921A004W 8921A005W
8921A006W 8921A007W 8921A008W

PUMP SPECIFICATION
Rotation:
Governor type:
Governor spring position :
Governor spring position :
Gov. Link Length:
Drive Type:
Scroll plate max. fuel delivery adjustment.
Plunger Diameter:
Transfer pressure adjuster in end plate.
Viscosity compensating device in end plate.
Torque Control Screw.
Advance Type:
Solenoid voltage:
OEM Code:

Clockwise.
Mechanical all-speed.
1 000W
2 001W/008W
41.5 0.5 mm.
Supported shaft.
7.0 mm (4 off).

Automatic speed with start retard.


See Service Instruction Note DT294.
RE 51735 Setting Code:

ISO TEST CONDITIONS.


This data is only valid for the test conditions specified
and the
following test benches:
Test Fluid:
Inlet feed pressure:
Nozzle Holder:
Nozzles:
Nozzle Opening Pressure:
H.P. pipes:

HA3000/HA2500/HA700/AVM/PGM
ISO 4113 at 40 2C.
0.1 bar
ISO 7440 + YDB288 Edge filter assy.
BDL0S6844
172 + 3 - 0 bar.
6 x 2 x 845 mm (ISO 4093.2).

PRE-TEST NOTES
Screw transfer pressure adjuster fully in and then 9.5 turns
out before commencing test.
Advance Reading:
Torque screw flush with inside of governor cover.
Fit auto-advance gauge and set to zero.
A 2.0mm shim is fitted to the piston spring cap on assembly.
This must NOT be removed.

Off the advance device.

ISO TEST PROCEDURE


Test

Operation

1.

Priming

S/C RPM Requirements


Obtain delivery from all
(C) 100
injectors
and backleak.

2.

Advance

(S) 900

3.

Max.
Delivery

(S) 700 79.0 1.0 mm3/st.

4.

Torque Screw (S) 1050

When adjusting transfer pressure,


adjusting tool must be
disengaged before taking a reading. See
SIN D032.

5.
6.

7.
8.

5.3 - 5.7 (4.2 - 4.5 mm)


Adjust TP

61.5 1.0 mm3/st(Record


delivery)
Run pump for 3 minutes to
Stabilisation (C) 1050
stabilise.
Back leakage. (C) 1000 25 to 60 cm3 per 100 strokes.
Flow rate 250 to 600
cm3/min.
Advance
(S) 900 5.5 (4.3 mm) Adjust TP
Transfer
(C) 1050 5.5 to 6.6 bar( 80 to 95psi)
Press.

If correct continue with test ( 9), if not,


adjust shimming
and then repeat test(s) (7 and 8 ).
9.
Advance-Full
Cambox
10.
Press.
11.
Advance
12.
Advance
Transfer
13.
Press.
Stop test machine.
Remove pressure gauges and fit stop
solenoid or plug.
Prime as at test (1).

(C) 1000 6.1 to 6.9, ( 4.8 to 5.5 mm).


(C) 1050 0 to 0.3 bar( 0 to 5psi)
(C) 500 3.1 to 3.9, ( 2.4 to 3.1 mm).
(C) 100 0.5 ( 0.4 mm). Max.
(C) 100 Minimum 0.7 bar, ( 10psi).

5.4 -5.6 (4.3 - 4.4 mm)


Adjust TP

14.

Advance

S/C 900

15.

Max.
Delivery

(S) 700 79.0 0.5 mm3/st.

16.
17.
18.

Max. spread 7.0 mm3/st.


61.5 0.5 mm3/st(Record
Torque Screw (S) 1050
delivery)
Delivery
(C) 1060 Record delivery mm3/st.
Governor
(S) 1150 15.0 to 20.0 mm3/st.

19.
20.

Move throttle lever to closed position


for tests (21, 22, 23 ).
21.
22.
23.
24.
25.
Stop test machine.
26.
27.

Gov. cut-off (C) 1210 Maximum 4.0 mm3/st.


Delivery
(C) 1060 Throttle as test (18).
Minimum as test (17) - 1.0
mm3/st.

Delivery

(C) 440 Maximum 4.0 mm3/st.


10.0 to 12.0 mm3/st. Throttle
Idle delivery (S) 440
closed.
Delivery
(C) 600 Maximum 4.0 mm3/st.
Exhaust brake closed. Max.
Exhaust brake (C) 400
4.0 mm3/st
De-energise solenoid, wait 5
Shut-off (C) 400
seconds.
Solenoid
Max. 4.0 mm3/st.
Delivery
Timing

(C) 100 Minimum 50.0 mm3/st.


S/C
Outlet 'V ', Pressure 55 bar
Indexing tool at 156.0,
Scribe line.
REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING
MAXIMUM
FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.