U6OHREPORT2008

NTPC LTD.
TALCHER SUPER THERMAL POWER PROJECT

Recommissioning Report Of
UNIT - 6
Annual Overhauling
(From 23-05-08 to 18-06-08) 27 Days
TSTPP , STAGE II UNITS

(4X500 MW)
Compiled By
Recommissioning Group .
Operation Department
Date 22/11/2008
NTPC /TSTPS
Annual Overhauling Report U 6

23rd May08 to 18rd June08
INDEX
SL.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
SUBJECT
Introduction
Overhauling Team
History of Unit - 3 & Stage II Units
Recommissioning Milestone Activities .
Different Protocols & check lists used on Boiler /TG /Elect
systems
Modifications & Improvements during Overhauling
Major Problems EXPERIENCED during Recommissioning.
Surprises & Learnings
New methods & Procedures adopted
SUGGESTIONS FOR IMPROVEMENT.
Important EVENTS.
Joint Inspections Carried Out (BLR /TG/ELECT)
Joint Testing carried (BLR /TG/ELECT)
P&I check DETAILS.
Elect Switchgear & Battery Chargers OVERHAULING DETAILS
Major Pending JOBS after overhauling.
Major activities details
a. TG Set barring gear stop activity
b. H2 purging out before start of overhauling
c. H2 Filling after overhauling
d. Generator Air tightness test
e. Condenser Flood Test
f. Boiler Hydrotest
g. MOT Draining & refilling
h. Boiler Safety Valve Floating Parameters
i. Furnace Pressurization test
Others
BOILER COOLING DOWN PARAMETERS .
TURBINE COOLING DOWN PARAMETERS FROM
BARRING GEAR TO ZERO SPEED ( SHEET 1& 2) .
Unit parameters before & after overhaul
Turbovisory parameters Before & after OH .
Boiler Safety valve Floating all parameters hourly basis
CW Pump BFV Opening / Closing Timings
Gen air leak test Parameters
Compiled By Recommissioning Group
PAGE NO
5 -7
9
11
13-14
16-17
19-21
23
25
27
29
31-35
37-39
41
43
44-48
50
52-53
54
55
56
57
58-59
60
61
62
64-66
67-69
71-79
81-82
83-87
88
89
Page 3
NTPC /TSTPS

INTRODUCTION
Page 4
NTPC /TSTPS

INTRODUCTION
The 1st major annual subsequent to the short shut down for exciter replacement during overhaul
of Unit # 6 was commenced on 23/05/2008 after the Unit was desynchronized at 14:00 Hrs after emptying 9
bunkers except H .Prior to stopping the unit the ATT for safety devices were carried out . Oil injection test was
carried out at 150 MW from Local . The unit was re-synchronized on 18-06-08 at 23:39 hrs (27 days) after
completing all electrical testing & one RHS MS safety valve (SV-8) actual floating . Major activities carried out
during the overhauling are as follows
Area Boiler & ash handling
Coal bunkers inspection and joints strengthening done as per requirement.
One pair coils each from extreme left & right sides of LTSH, Economiser upper, middle and lower banks
lifted for through inspection and tube thickness survey. Repairing of eroded tube, shields and clamps
done. Dislodged coils in RH front panel put back to its place.
Welding of 829 joints (WW-58%, LTSH 18% , Eco 12 %, others 12 % ) done with radiography of
95% joints.
RH tubes internal oxide layer thickness measurement done, no abnormality found.
Additional thermocouples installed in RH outlet tubes inside pent house as per list provided by COS.
Substitution of angles done at coal burner tips for deflector plates removed earlier
Servicing of 6 drum safety valves, 2 MS safety valves and 1 MS ERV done.
APH baskets cleaned with HP water jet and damaged seals replaced
Damaged NMEJ s in PAPH A&B replaced, eroded duct portions repaired
Inspection of Fan blades and servicing of servomotors done
ESP internals cleaning and repairing done
Complete replacement of coal & oil burners
Removal of deflector plate from the coal nozzles
HP water Jet cleaning for APH Baskets
Furnace cleaning
FA system modifications
Page 5
NTPC /TSTPS

Area TG & auxiliaries

TG bearings DPT & UT done , no abnormality found
LPBP SV, HP and IP SV & CV servicing done. HPCV-2 was not opening beyond 88%. Pilot valve
cleaning and valves characteristic checking done
Control fluid replaced
Servicing of Governing system components
Catenary correction done and reference point generated in TG spring deck for monitoring of any
expansion.
No rotor lifting observed at bearings 1,2 & 5. Corrected by cleaning JOP packet holes
Pocket cutting done in TG front bearings pedestal as suggested by BHEL in order to prevent oil
accumulation.
Parting plane leakage in HPH-6A rectified.
Condenser flood test done and identified air ingress points attended.
Passing High energy drain serviced / replaced.
Condenser HP Bullet Cleaning
TD BFP cartridge work .
AREA : Generator and auxiliaries
Generator Rotor Threaded out .
Generator terminal bushing inspection done
CC bolt leakages checking Generator rotor found OK , exciter rotor leakage attended
Generator wedge deflection, ELCID test, DP/UT of retaining ring done.
One locking shoe of turbine end overhang of generator had come off-repaired.
Air gap seal ring clamp welding failure detected re-welding done.
Dents found in 1st stage fixed blades of compressor of Generator. Damaged blades replaced/
AREA : Electrical / C&I Area
XFMR OH checks
GT OH works /inspections
Switchgear, HT/LT Motors and Motorized Actuators servicing done.
Battery capacity done
Testing & Calibration of field instruments carried out.
DCDB overhaul one section
Page 6
NTPC /TSTPS

AREA :OFFSITE
Cold basin cleaning
CW duct draining & inspection of CW valves
AREA : ESP & Ash Handling
Bottom Ash & Fly handling systems inspected a& repaired.
Still air charging of ESP Fields
Being the 1st annual overhauling of the Unit, many deficiencies in the system were identified & they were
attended. Some modifications were carried out for improving the reliability & safety of the unit as described in the
following sections. Some modifications are still required for better operation & maintenance aspects
which are
recorded. Most important among them is the Comprehensive checking of protections, inter locks & alarms of the
equipment's were carried out . Testing for Actual Over speed Test of TDBFP A/B ( 24 th May 08) , ATT for safety
devices & Valves after synchronization carried out . All the electrical SWGR remote operation check was carried
out successfully . Recommissioning activities were carried out under the supervision of Shri R.N.Das Sr. Supdt
(Oprn) & under the guidance of Shri S. Bandhyppadhya DGM (O) and Shri D Sarkar AGM (O ) .
( R.N.Das )
Sr Supdt(O)
Recom Team Leader
Page 7
NTPC /TSTPS

OVERHAULING TEAM
Page 8
NTPC /TSTPS

UNIT # 6
OVERHAULING TEAM
Sl. No.
Name
Group
Designation
1.
Sh. R. N. Das
Gen
Sr. Supdt. ( Team leader )
2.
Sh V.Mohan
Sr. Supdt. ( Dy Leader )
3.
Sh K.Ch Satyanarayana
Supdt (O)
4.
Sh.SS Mahallick
Sr. Engr.,
5.
Sh.Abdus Salam
Sr. Engr.
6.
Sh P.K Chourasia
Sr Engr
7.
Sh P.Naga Suresh
Sr .Engr.
8.
Sh P. Ramesh
Engr .
9.
Sh KSR Krishna Kumar
Engr.
10.
Sh N C Murmu
Gen
Sr Asst Controller (O)
11.
Sh G pradhan
Operator,(Elect)
12.
Sh A. Prusty
Operator,(Elect)
13.
Sh NK.Sahoo
Operator,(Elect)
14.
Sh P.C Pani
Operator, (Elect)
15.
Sh A.K Sahoo
Operator,( TG)
16.
Sh Nekuri Pradhan
Operator, (TG)
17.
Sh Golekh Sahoo
Operator, (TG)
18.
Sh D. Roul
Operator,(Blr)
19.
Sh S.K Pani
Operator,(Blr)
Page 9
NTPC /TSTPS

HISTORY OF THE UNIT
Page 10
NTPC /TSTPS

TALCHER SUPER THERMAL POWER STATION

STAGE II (4 x 500 MW)
HISTORY OF STAGE- II UNITS
Description.
Unit # 4
Unit # 5
May03
05.07.03
2 Months
Sept03
25.10.03
47 months 23
days
19.11.03
Nov03
18.01.04
2 months
Mar04
13.05.04
54 months 10
days
14.06.04
39 months 17
days
48 months
16 days
55 months
11 days
64 months
27 days
Delay w.r.t MNW
3 months
17 days
2 months
16 days
3 months 11
days
6 months 27
days
BLU to synchronization in oil ( in no of

days )
115
112
115
132
Synch to coal firing( in no of days )
45
25
32
52
Synch with Coal
BLU
Unit # 3
MNW
ACTUAL
Delay(approx)
MNW
With oil
Jul02
11.09.02
2 Months
3rd Nov 02
04.01.03
No of months from 0 date

With coal
20.02.03
No of months from 0 date
Full load achieved
38 months 1 day
26.03.03
14.01.04
21.08.04
Unit # 6
May04
27.09.04
4 months
Sept04
06.02.05
63 months 3
days
30.03.05
08.07.05
BLU to full load

( in no of days )
196
193
215
284
Synch to full load
81
81
100
152
17-05-06 to30-05-06
12 days
Last short Overhauls

TRIAL OPEARTION OF THE UNITS
Description
As per MNW
Start
Trial
Complete
operation
Duration
Delay w.r.t MNW
BLU to T O Completion .
( in no of days )
Unit # 3
Unit # 4
Unit # 5
Unit # 6
FEB03
02. 07. 03
16. 07. 03
14 days
5 months
DEC03
29. 01. 04
19. 02 .04
21 days
2 months
JUN04
14.08.04
28.08.04
15 days
2months
DEC04
08.07.05
30.07.05
22 days
7 months
306
229
222
306
Page 11
NTPC /TSTPS

Various Protocols &

Recommissioning Check
Lists Used
Page 12
NTPC /TSTPS

VARIOUS PROTOCOLS USED

Sl no
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
BOILER SIDE PROTOCOLS

BURNER VALVES PASSING CHECK
PROTOCOL ( CHECKED EARLIER )
BOILER EXPANSION INDICATOR
FIXING
BOILER EXPANSIONS READINGS AT
VARIOUS LOADS
BOILER DRUM INTERNAL INSPECTION
PROTOCOL
IGNITOR/SCANNER/OIL GUN CHECKS
FROM INSIDE .
BURNER TILT REMOTE CHECK
PROTOCOL
BURNER TILT INSIDE CHECK
PROTOCOL
SADC CHECKS LOCAL /REMOTE
PROTOCOL
APH WATER WASHING PROTOCOL
APH WATER WASH NOZZLE CHECK
APH OIL CARRYOVER PROBE
AVAILABILITY
APH AUXILIARIES AVAILABILITY
CHECK
AIR MOTOR AUTO START CHECK
APH CLEANILINESS CHECK
APH SOOT BLOWER CHECK
APH FIRE ALARM CHECK
FURNACE WALL CLEANLINESS
FURNACE AIR TIGHTNESS TEST
OIL GUN / IGNITER READINESS CHECK
WALL BLOWER NOZZLE CHECK
FROM INSIDE
WINDBOX AIR TIGHTNESS TEST
SECONDARY AIR DUCT FROM FD FAN
DISCAHRGE TO APH INLET
SECONDARY AIR DUCT FROM APH
OUTLET TO WINDBOX
PRIMARY AIR DUCT FROM PA FAN
DISCAHRGE TO APH INLET
PRIMARY AIR DUCT FROM APH
OUTLET TO MILL INLET
FG DUCT FROM ECONOMISER OULET
TO APH INLET
FG DUCT FROM APH OUTLET TO ESP
INLET
FG DUCT ESP OUTLET TO CHIMNEY
INLET
STATUS
Sl no
29.
30.
DESCRIPTION
PRIMARY AIR DUCT TO MILLS LHS
PRIMARY AIR DUCT TO MILLS RHS
31.
ACTUAL SAFETY VALVE FLOATING

STILL AIR CHARGING OF ESP PASS
A/B/C/D PROTOCOL
32.
STATUS
43.
44.
45.
TG SIDE PROTOCOLS
MAIN TURBINE ACTUAL OVER SPEED
TEST PROTOCOL
TDBFP A ACTUAL OVER SPEED
TEST PROTOCOL
TDBFP B ACTUAL OVER SPEED
TEST PROTOCOL
GENERATOR H2 PURGEOUT
HOTWELL INTERNAL INSPECTION
PROTOCOL
FST & D/A INTERNAL INSPECTION
PROTOCOL
SDFT/UFT/LPFT/HPFT INTERNAL
INSPECTION PROTOCOL
CONDNSER WATER BOX INSPECTION
WITH OLTC SCREEN
ATT F FOR SAFETY DEVICES
CHECKING PROTOCOL
ATT FOR VALVES CHECKING
PROTOCOL
TG GOV CHARECTERISTICS
LPBP EHC CHARECTERISTIC
TDBFP A/B EHC CHARECTERISTIC
46.
47.
48.
49.
MOT INSPECTION
TDBFP EXHAUST VALVES CHECKS
GENERATOR AIR TIGHTNESS TEST
PRIMARY WATER FLOW ADJUSTMENT
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
50.
51.
52.
53.
54.
55.
56.
ELECTRICAL SIDE PROTOCOLS

GENERATOR REALY TESTING
GT/UT PROTECTIONS & INTERLOCKS
DG SET & SWGR BREAKERS
PROTOCOLS FOR TRANSFORMERS
PROTOCOLS FOR GENERAL
CHECKINGS OF MCC / SWGRS
PROTOCOLS FOR MOTOR TB
INSPECTION
MULSIFIERS CHECKINGS
Page 13
NTPC /TSTPS

Details of Recommissioning check Lists Followed

During Annual Overhaul
Sl
no
AA
1.
BB
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
C
1.
2.
3.
DD
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Check list details

GENERAL
Unit Integrated Startup check list after Annual
Overhaul ( Separate Book)
(Blr/TG/Elect/Off/ESP/Ash/ESP/OFF Site etc )
BOILER system.
Boiler Force Cooling check list
APH water washing check list
Boiler 1st pass internal water washing check
Boiler 2nd pass internal water washing check
Furnace pressurization test .
FG duct inspection details
Boiler Hyd Test Valves readiness check list
Boiler Hydraulic Test check list
ID Fan A/B
FD fan A/B
PA Fan A/B
SAPH A/B
PAPH A/B
BCW pumps A/B/C system
SA Duct checking details
PA Duct checking details
FG Duct checking details
Hopper Inspection details
Mill isolation details
Mills A-K recommissioning status / readiness.
Feeders A-K recommissioning status / readiness.
HFO/LDO oil system at 17 Mtr.
Burner front checks
SH/RH Spray system
Mill seal air system
AC/DC Scanner air fans
LDO/HFO Nozzle valve passing test.
ESP & ASH Handling system
BA system check list
FA system check list
ESP pass A / B / C /D Check List
TG system
TG actual Over speed test
TDBFP A/B Actual Over Speed Test
ATT for safety Devices
ATT for Valves
Condenser Vacuum Killing
Turbine Force Cooling
Condenser Flood Test
SG/TG ECW System with Chemical Dosing
System
DM Makeup /Emergency Make up water system
CEP A/B/C isolation / Normalization
Condensate System
MDBFP C isolation /Normalization
Status
Sl
no
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
EE
1.
2.
3.
4.
FF
1.
2.
3.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Check list details
Status
TDBFP A/B isolation /normalization

TDBFP centrifuges.
Deaerator
LP/HP Feed Water Heaters
TG Lub /Jacking oil system shutdown checks
MOT filling
Main oil Centrifuge .
Main TG Lub oil system line up checks including
auxiliaries
Check List for TG Lub Oil system Flushing
Putting TG set on barring gear
Condenser vacuum pulling.
Stator water system
Gen air tightness test .
H2 Gas system filling (Air purge out with CO2 &
CO2 Purge out with H2 & H2 pressurization .)
Seal oil system
HP BP System
TG set Rolling Preparation
TG set Rolling
OFFSITE SYSTEM
CST line up checks
CW Pump isolation & normalization
CW duct draining & charging
CT Isolation & normalization
NA
Electrical system
HT SWGRS (11 KV/3.3 kv)

UA SWGR Unit - 3
UB SWGR Unit - 3
UAA SWGR Unit - 3
LT SWGRS TG SIDE
USS SEC A/B
SSS SEC A/B
TMCC SEC A/B
TACDB SEC A/B
UES
TVDC
LT SWGRS SG SIDE
BLR MCC SEC A/B
COAL MILL MCC SEC A/B
BACDB SEC A/B
Page 14
NTPC /TSTPS

RECOMMISSIONING
HIGHLIGHTS
Page 15
NTPC /TSTPS

UNIT- 6 RECOMMISSIONING HIGHLIGHTS

1st Annual Overhaul.
(23 -05 - 08 to 18 06 - 08) 27 days
Sl
no
1.
7.
Description of the
milestone activity
Unit Stopped
Barring Gear Stopping & Lub
Oil system
Internal Hydro test
External Hydro
Condenser Flood test
TG lub Oil Flushing
completion
TG put on barring gear
8.
Furnace air tightness test
9.
Boiler Light Up
26
1&
26
26
10.
Safety Valve Floating
27
18/06/08
27
18-06-2008
27
18-06-2008
At 16:02hrs
27
27
18-06-2008
18-06-2008
At 20 :30 Hrs
At 20 :40 hrs -20 :55 Hrs
At 21:15 Hrs ( OS trip test device
MCC problem)
At 21 : 41 Hrs To observe the
coasting Down Vibration & Brng
pedestal Vibration
Speed raised after 254 RPM , kept
at 360 for some time & then raised
to 3000 RPM reached 23:05
23:39 hrs after Excitation Testing
Could not be achieved as per
normal ramp up of the Unit due to
coal feeding problem.
2.
3.
4.
5.
6.
No of days
aft S/D
0
Actual date
Remarks
23-05-2008
At 14:00 Hrs
29-05-2008
At 11:20 hrs
19
20
15
11-06-08
12-06-08
08/06/08
At 15:30 Hrs , 220 ksc

At 1
At 20:00hrs
26
17/06/08
At 11:00hrs
17/06/08
23/06/08&
17/06/08
17/06/08
At 11:40hrs
At 16:52hrs
At 01:30hrs
At 14:47hrs
At 03:38hrs, MS SV-8 actual floating
was done at 186.26ksc.
After Steam Purity < 20 ppb
At 11:30hrs
13.
14.
TG set 1st Rolling to 360 RPM

for soaking
TG set 1st Rolling to 3000
RPM for Electrical testing
Electrical testing
ATT testing
15.
Local Oil Injection Test
27
18-06-2008
16.
Turbine Hand Trip
27
18-06-2008
17.
Final TG set Rolling for

synchronization
27
18-06-2008
18.
Unit Synchronization
27
18-06-2008
19.
Full Load Operation
11.
12.
Because of coal feeding problem the Unit full load operation could not be
achieved as per normal ramp up of the Unit .
Page 16
NTPC /TSTPS

UNIT- 6 RECOMMISSIONING ACTIVITIES.

Sl
no
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Description of the activities
17/06/08
17/06/08
18/06/08
Start
Time in
Hrs
14:47
23:45
1:00
18/06/08
3: 20
18/06/08
03:38
18/06/08
03:38
18/06/08
6:05 Hrs
18/06/08
11:20hrs
11:30hrs
18/06/08
18/06/08
15:55hrs
16:02hrs
20:20
6 min
4 Hrs
18/06/08
20:40
20:55
15 Min
18/06/08
21:42
18/06/08
23:39
Date
BLU ( Boiler Light Up)

100 Ksc Pressure reached
Pressure rising to 160
Treavy test Completed for all 8
valves at 150 ksc + Popping of
MS & / HRH ERVs
Pressure raised to 186 ksc for
actual Safety valve floating one
number
Parameter reduction
Achieving Rolling parameters
including steam Purity
TG speed raised to 360 rpm &
soaking at 360 RPM for achieving
X6 Criteria
Raising TG speed to 3000 rpm
Elect. Testing
ATT for Safety Devices at 3000
RPM
Turbine Hand Trip
TG set rolling to 360 rpm &
Raising to 3000 RPM & Voltage
Checking in Ch 1 & 2 & Unit
synchronization
16:20
Complete
Time in
Hrs
Duration
in Hrs
Cumulative
Time in Hrs
Last overhauls total time from BLU to Synchronization
U-5 Overhaul (June 06)

U-4 Overhaul (Dec 06)
U-3 overhaul ( August07)
U-6 Overhaul ( June 08 )
=
=
=
=
28:34 Hrs
32: 24 Hrs
27:24 Hrs
32:52 Hrs , Only MS safety valves actually floated
Page 17
NTPC /TSTPS

MODIFICATIONS /
IMPROVEMENTS CARRIED OUT
Page 18
NTPC /TSTPS

MODIFICATIONS /IMPROVEMENTS CARRIED OUT

DURING ANNUAL OVERHAULING
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
Area : Boiler & Auxiliaries

PA.header pr. Low to mill tripping 2/3 modification (instead of 1/2)
P-13 24v supply fault alarm provided in LVS
Mill SA/bowl DP low alarm provided in facia
Top mill trip runback 1st mill instantaneous , followed by next mill after2 sec till 5 mill operation
Introducing SBC temp permissive at 270 dec with 20m time delay
DC scanner fan running alarm provided in LVS
MFT discrepancy alarm provided in LVS
Any BIG not open to mill tripping time delay (15 m ) introduced
Top mill trip from any PA fan tripping runback modification
All id fan to MFT tripping 2 sec time delay introduced
Mill protections bypassing for trial run from HMI introduced
Mills LOP changeover logic modification
Feeder control supply provided from UPS .
Mills first out logic provided .
All coal burners shield plate were cut as per recommendation of OS .
PA/FD fan suction Hood were extended & approach platforms are provided for cleaning .
Additional thermocouples are installed in RH Coil 70 in addition to the existing ones . Points are
available at local .
The following steps were taken for early silica stabilization in the Unit .
Complete cleaning & flushing of hot well.
CEP suction header draining & flushing keeping the suction strainer open
Deaerator hot draining after Hyd Test , cleaning , flushing
Complete Draining of boiler after hydro test .
Hot blow off from Bottom Ring header carried out at 10 ksc pressure
Complete Operation checking carried out for all 4 FG inlet dampers to APH & LS adjustment done
at full open/close position . Afterwards they are selected in Maint Mode to avoid inadvertent
operation .
All ESP Inlet /Outlet & other gates LS adjustment were carried out in Open & close position
All 4 eco bypass gates remote operation were checked & finally at full close position their power
supply is kept off .
Additional pockets ( 4 nos on each side LHS/RHS) for thermocouples mounting are provided in
the common FG duct to ESP inlet on LHS/RHS on the duct top portion .
Ladders are provided in wind box for inspection of SADC from inside .
Bunker level indication were provided in Fuel Overview Page for operational flexibility
All bracings in FG duct are provided with sacrificing angles to reduce erosion on main bracing
members .
All 10 bunkers external welding inspection through DP test & repair carried out .
Page 19
NTPC /TSTPS

Area : Turbine & Auxiliaries

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
RADAR type level transmitter installed for MOT level measurement.

One second delay introduced in Fire protection push button 1 &2
LPBP sliding set point characteristic changed as per the new curve. 45.85 KSC ( AS PER OS )
Gen Aux. logics modification done
Power supply scheme of CJJ-05/06 modified for redundancy
Trip related switches in CEP,TDBFP & Main TG replaced with reliable imported switches.
DC SOP logic modification for "Genrerator on purge" condition.(VPC implemented)
Remote indication of TDBFP lub oil tank level provided
Remote indication of vacuum pump suction & ejector valve limit switch.
HPT evacuation line MTM thermocouple fixed & measurement provided in UCB
LPBP trip to manual LVS alarm provided.
Pocket cutting done in TG front bearing pedestal as suggested by BHEL in order to prevent oil
accumulation
CFP 1 & 2 Fault indication on Module isolation was not appearing , attended by EMD / C&I .
Actual Over speed test of TDBFP- A was carried out on 24/05/08 , the acting speed was 5986
RPM . Oil injection test was carried out at 5000 RPM .
Actual Over speed test of TDBFP- B was carried out on 24/05/08 , the acting speed was 5876 RPM
. Oil injection test was carried out at 5000 RPM .
ATT for safety devices carried out successfully on load before Unit shutdown at 150 MW load
.However while carrying out after rolling to 3000 RPM problem experienced with OS Motor Module
. To be checked .
HPBP OSU modification was carried out by TMD for easy of maintenance .
19.
During boiler hydro-test the temp. of MDBFP Main Pump Thrust Bearing was maintained low by
maintaining FST temp < 85 0 C . This was possible by taking fresh makeup to D/A on continues
basis
TG ve Mtr below flash box area was cleaned thoroughly .
20.
Approaches in various areas of TG side were provided like near Gov Rack , etc
21.
Oil Canal permanent lighting provided .
22.
APRDS graphic page is modified as per the existing scheme .

Area : Electrical
23.
All description corrections were made in 11 kv UA/UB swgr .
24.
Staggering of power supply to coal feeders in alternate way i.e. coal feeders ACEGJ from Section-A and
BDFHK from Section-B of Boiler ACDB done
Page 20
NTPC /TSTPS
25.
26.

All SWGRs incoming breaker remote operation were made through , Changeover through TSS
was checked & made available for all SWGRs .
Equipment Power supplies are changed to different feeders for improving reliability
Equipment
Primary water
pump-A
TDBFP-A
Centrifuge
TDBFP-B AOP-1
CST pump
Feeder-B
Feeder-G
Feeder-D
Feeder-J
Battery charger-1
From
28.
Equipment
3 phase supply
rearranged as follows
11.18F/TMCC
Sec-B
2.18R/TMCC Sec-A
Feeder-A
BACDB Sec-A 1R-B
2.18R/TMCC
2.8R/USS Sec-A
Feeder-C
BACDB Sec-A 1F-C
3.18R/USS Sec-A
Feeder-E
BACDB Sec-A 1F-D
10.18F/TMCC Sec-B
Feeder-G
BACDB Sec-A 1F-B
BACDB Sec-B 8F-H
Feeder-J
BACDB Sec-A 1R-C
BACDB Sec-A 1F-B
Feeder-B
BACDB Sec-B 8F-H
BACDB Sec-B 9R-C
Feeder-D
BACDB Sec-B 9R-C
BACDB Sec-A 1R-C
Feeder-F
BACDB Sec-B 8R-C
USS Sec-A
Feeder-H
BACDB Sec-B 9R-B
Feeder-K
BACDB Sec-B 9R-D
10.18F/TMCC
Sec-B
3.18R USS
Sec-A
BACDB Sec-A
1F-B
BACDB Sec-B
8F-H
BACDB Sec-A
1R-C
BACDB Sec-B
9R-C
USS Sec-B
Alternate
supply from
24V DC to ESP
24V C&I
A/C PLC
charger DCDB
1&3
Area : ESP & Ash handling
27.
To
FA system Vacuum Line Modification carried out to make independent VP & CT . In this process the
VP suction valve & AW IV were removed from the system . Double VT provided for each pass .
Eco Bypass duct total ash was evacuated through the system , thus avoiding ash dumping outside .
Page 21
NTPC /TSTPS

MAJOR PROBLEMS DURING

RECOMMISSIONING
Page 22
NTPC /TSTPS

MAJOR PROBLEMS EXPERIENCED

DURING RECOMMISSIONING.
AREA : BOILER & AUXILIARIES
1.
2.
3.
4.
5.
6.
7.
8.
9.
SAF A actuator was placed in reverse manner so that with fan starting it was closing & with fan
running this was closing , rectified .
Inadequacy of Fire water was experienced during simultaneous boiler washing & APH water
washing causing delay in the system .
Simultaneous work in Eco bypass duct cleaning & LTSH Zone of 2nd pass pressure parts have been
affected with dust
During APH water washing the Zero meter area got flooded as the Hopper Drains are not provided
for the above purpose .
Also the duct & other equipment are getting damaged due to falling of acidic water from the APH .
The Drain Back side of PA/FD fan is getting clogged with CHP coal as the reject chute of CHP is
just above the drain .
Hot air Common duct Ash removal was having problem as no separate system made available like
that of Eco Bypass System .
Operation of dampers at ESP inlet & outlet, ID fan inlet are unsafe as vertical ladders are not provided
with cage.
ESP field earth keys were found not available for Pass-A (E1) 2,16,17, Pass-B (E2) 7,Pass-C (E3)
1,5,6,7,9,11,12 and Pass-D (E4) 1,5,15,17
AREA : TG & AUXILIARIES
10. Generator Exciter Coolers are not having drains . TMD informed
Duct draining inlet side was not possible as ICV s were passing . Even after 4 days of draining it
was not possible .
CW outlet duct needs to be drained by loosening the dummy flanges as there is no provision of
12.
permanent drains outlet
11.
OTHERS
13. Approach to certain valves , dampers area are still to be provided . The list is enclosed .
14. Condenser - ve mtr final finishing is not done causing water & sludge accumulation .
Page 23
NTPC /TSTPS

Surprises & Learnings on

Boiler & TG systems
Page 24
NTPC /TSTPS

Surprises & Learnings on

Boiler & TG systems
SL.NO.
AREA
01
Turbine
02
Generator
03
Generator
04
Generator
05
Generator
OBSERVATION
Not rotor lifting observed at bearings 1,2 & 5. Blockage in JOP
packet holes cleared and the lift made OK.
Exciter rotor balancing weights suspected to be missing their slot.
Matched with balancing weight of the machine, found OK.
One locking shoe of turbine end overhang of generator had come
off-repaired.
Rotor 1st stage fixed blades of compressor have dents, damaged
blades replaced.
Air gap seal ring clamp welding failure detected-re welding done.
Suspected escaping of exciter rotor balancing weight after
06
Generator
investigation it was construed that the balancing weight was not

placed at the place without paint, creating false impression.
Page 25
NTPC /TSTPS

NEW METHODS / PROCEDURES

ADOPTED DURING THIS
OVERHAUL.
Page 26
NTPC /TSTPS

NEW METHODS / PROCEDURES ADOPTED

DURING THIS OVERHAUL.
BOILER & AUXILIARIES
Trial run of ID/FD/PA fans by opening manholes , closing APH Inlet gates /dampers , ESP Outlet gates
for ID fan .
Furnace pressurization test after 2 hrs of Boiler shutdown to identify the leakages before overhaul .
Again it was carried out after all overhaul activities were completed .
Running of one ID fan after APH water washing to facilitate smooth boiler internal water washing .
Mill clean air flow tests were carried out subsequent to Furnace pressurization test before BLU
Furnace pressurization test was carried out by running only FD fan & ESP inlet gate passing checks
were carried out by opening the manholes down stream .
TG & AUXILIARIES
During Flood test Water Filled simultaneously through all possible sources which has reduced time .
Page 27
NTPC /TSTPS

Suggestions For Further

Improvement
Page 28
NTPC /TSTPS

SUGGESTION FOR IMPROVEMENT.

Boiler inside lighting AC/DC to be taken from the source provided by EMD . Preferably
the source can be from the other running Unit like AESWGR where the direct impact
will not be there on main plant equipments . .
Proper Approach to CT area main isolating valve & lighting to be provided to do the
necessary isolation & normalization in the Night
Proper Approach / illumination for
SW Blow-down / Chlorination Plant water line valves
near CW ICV are to be provided to carry out the operation in the Night .
Gravity draining facility for CW duct ( ref the sketch). This will reduce the drain timings of
duct to a larger extent .
Permanent power supply source for temporary dewatering pump in the Condenser pit area .
Separate Drain system for APH hopper during water washing & Eco Ash Hopper during
2nd pass water washing .
Permanent Dewatering Pump power supply source for the CT Basins from the Adjacent
Units so that Cold Basin dewatering & subsequent cleaning will not be affected when
CTMCC goes under PTW.
Page 29
NTPC /TSTPS

IMPORTANT EVENTS
Page 30
NTPC /TSTPS

IMPORTANT EVENTS
During Unit Annual Overhaul
AREA : BOILER
Sl.
No
Description
Day
aft
S/D
Start Of Activity
Date
Time
Completion Of
Activity
Duration in
Hrs
DATE
TIME
23/5/08
19:38
05:40
1.
Unit Shut Down for OH
23/5/08
14:00
2.
Pent House Pressurize fan kept in

service
23/5/08
20:00
3.
APH Water Washing all - 4
23/5/08
20:00
24/5/08
03:30
7:30
4.
APH Drying
24/5/08
04:00
24/5/08
10:00
06:00
5.
All BCW Pumps Stopped
24/5/08
05:44
6.
Boiler Draining
24/5/08
11:30
7.
Boiler Water washing 1st pass
24/5/08
25/06/08
8.
Goose Neck area cleaning
24/5/08
24/5/08
9.
Boiler Water washing 2nd pass
25/06/08
20:00
10.
All APH stopped after drying
24/5/08
10:00
11.
Eco Bypass Duct Hopper Ash

Removal
25/5/08
10:00
12.
Final Boiler Filling after flushing
26
17/06/08
13.
Fur Pr test By Running FD fan
1&
26
23/06/08
16:52&
&
01:30
17/06/08
14.
ID fan started
26
17/06/08
09:30
15.
PA fan started
27
18/06/08
01:08
16.
FA system started
17.
BLU
26
17/06/08
14:47
26
17/06/08
21:42
26
17/06/08
26
17/06/08
18.
19.
20.
21.
Boiler Pressure raising start to

reach 150 ksc ( 40 ksc/Hr )
Treavy test for 8 valves
( 6 drum + 2 MS Line)
MS safety valve actual floating (
SV - 8)
15:44
26/5/08
02:00
10/6/08
17:00
16 days
03:38
Pressure Reduction
Page 31
NTPC /TSTPS

IMPORTANT EVENTS
During Unit Annual Overhaul
AREA : Turbine & auxiliaries
Sl.
No
Description
Day aft
S/D
Start Of Activity
Date
Time
Completion Of
Activity
DATE
TIME
Duratio
n in Hrs
1.
Unit Shut Down for OH
23/5/08
14:00
2.
CT FAN STOPPING ALL
23/5/08
18:00
3.
Natural Cooling Of TG SET
23/05/08
14:45
4.
MDBFP - C Stopped
24/05/08
07:00
5.
GT Taken out of service
24/05/08
12:00
6.
1st CW pump stopping
24/05/08
13:15
7.
CT 6A isolation (water side )
24/05/08
13:30
8.
H2 depressurization & H2 purge out

with CO2
24/05/08
05:30
25/05/08
08:15
15hrs
9.
CO2 purge out with Air & maintain

0.5 ksc pressure air pressure , 24
hrs venting
25/05/08
08:45
26/05/08
06:00
22hrs
10.
Vacuum Killing .
25/05/08
18:45
25/05/08
19:15
00:30
11.
Force Cooling of TG set
26/05/08
01:10
28/05/08
11:20
34
12.
APRDS isolation
26/05/08
26/05/08
10:00
13.
All CEP stopping
26/05/08
26/05/08
11:00
14.
D/A draining
26/05/08
26/05/08
12:31
15.
SG ECW system stopping
26/05/08
26/05/08
11:30
16.
Water Box Cleaning # 5 side
26/05/08
20:40
27/05/08
10:00
17.
Vacuum Pump Stopping
28/05/08
10:45
18.
CF system stopping
28/05/08
10:45
19.
Barring Gear Stopping After HPS

/HPC temp 115 0 C
28/05/08
11:20
20.
TG ECW system isolation
28/05/08
20:00
29/05/08
21.
ACW System Stopping
28/05/08
11:35
28/05/08 17:18
10:51
01:40
10:24
Page 32
NTPC /TSTPS
Sl.
No
22.
23.
24.

Description
TG Lub Oil system stopping
2nd CW pump stopping ( after
alignment job was completed)
Gen conical Filter cleaning after
draining the system up to the level
Day aft
S/D
Start Of Activity
Date
Time
28/05/08
12:10
30/05/08
12:18
31/05/08
09:30
Completion Of
Activity
DATE
TIME
Duratio
n in Hrs
Jop kept in service as per

TMD requirement
25.
Water Box Cleaning # 7 side
31/05/08
13:30
26.
TG ECW system starting
12
03/06/08
19:25
For CF Flushing
27.
SG ECW system starting
13
04/06/08
20:00
P&I Check
28.
Final Hotwell draining after Flood

test
16
08/06/08
20:30
29.
SW Unit Resin Replacement
16
07/06/08
11:00
07/06/08
30.
Condenser flood test
17
08/06/08
16:30
08/06/08
20:30
4:00
31.
Final Hotwell filling after flushing
17
09/06/08
32.
Final D/A Filling after flushing
17
09/06/08
12:00
33.
1st CW Pump started
18
10/06/08
10:30
34.
MDBFP starting for Hyd test
19
11/06/08
13:45
35.
ACW System Starting
19
11/06/08
10:00
36.
CF system starting
20
12/06/08
10:00
37.
TG Lub Oil flushing
25
16/06/08
23:50
17/06/08
10:50
11:00
38.
Condensate system charging
26
17/06/08
11:25
39.
APRDS Charging
26
17/06/08
40.
Machine put On Barring Gear
26
17/06/08
11:40
17/06/08
12:20
00:30
26
17/06/08
03:00
17/06/08
15:30
12:30
26
17/06/08
16:00
18/06/08
02:00
10:00
27
18/06/08
02:00
18/06/08
05:00
03:00
41.
42.
43.
Air purging with Co2 filling till CO2

purity 98%
Co2 Purging with H2 filling till H2
purity 97-98%
H2 pressurizations after achieving
purity to 3.3 ksc
After Hotwell Flushing

After TMD clearance for APH
SB testing with steam
44.
Ready For Rolling
27
18/06/08
H2 pressure drop testing was

carried out
45.
Turbine Roll To 360 Rpm & soaking

at 360 RPM
6:00
hrs
27
18/06/08
11:30
18/06/08
15:55
4:25
Page 33
NTPC /TSTPS
Sl.
No

Description
Day aft
S/D
Start Of Activity
Completion Of
Activity
Date
Time
DATE
TIME
Duratio
n in Hrs
46.
Speed raising to 3000 RPM
27
18/06/08
15:55
18/06/08
16:02
00:07
47.
Electrical testing
27
18/06/08
16:15
18/06/08
20:30
04:15
27
18/06/08
20:40
18/06/08
20:55
00:15
27
18/06/08
20:41
48.
49.
ATT for safety device after

Electrical Test
Turbine Trip after electrical testing
& ATT
(Through actuation of
electrical trip)
50.
GT Back Charge
27
18/06/08
21:00
51.
UT A/B Charged
27
18/06/08
23:30
52.
Turbine Rolling after parameter

attained to 3000 RPM
27
18/06/08
22:55
18/06/08
53.
Unit Synchronisation
27
18/06/08
23:39
After excitation system check.
54.
Load 500 MW
32
23/06/08
17:00
After Coal position improved
Breaker problem attended

23:02
00:07
Page 34
NTPC /TSTPS

CW & COOLING TOWER OVERHAULING ACTIVITIES

Sl NO.
EQUIPMENT
JOB
DESCRIPTION
No of day after
Shutdown
DURATION
FROM
1.
CT- A
Fans stopped
23/5/08
2.
CT- B
Fans stopped
23/05/08
3.
CT- A
Water Isolation
24/05/08
4.
CT- B
Water Isolation
31/05/08
5.
CW pump -A
Stopping
23/05/08
6.
CW pump -B
Stopping
31/05/08
7.
CW pump -A
Starting
19
10/06/08
8.
CW pump -B
Starting
26
17/06/08
9.
CT- A
Water side
charging
31/05/08
10.
CT- B
Water side
charging
15
06/06/08
11.
CT- A
Fans starting
26
17/06/08
12.
CT- B
Fans starting
26
17/06/08
13.
ICV 1 / 2
Closing
24/05/08
14.
ICV 1 / 2
Opening
27
19/06/08
TO
Page 35
NTPC /TSTPS

DETAILS OF JOINT INSPECTIONS

CARRIED OUT
Page 36
NTPC /TSTPS

LIST OF INSPECTIONS IN BOILER SIDE

Sl no
1.
2.
3.
4.
5.
6.
Details of Check /Inspection

Drum Internal Inspection
Bottom Ring Hdr Inspection
Wall blower check from inside
Oil Nozzle v/v passing Check
FG Ducts
Flue gas duct inspection from Economiser
outlet to APH inlet. LHS
Flue gas duct inspection from Economiser
outlet to APH inlet. RHS
Final Date
05/06/08
10/06/08
09/06/08
N/A
Cleaning was done
14/06/08
Cleaning was done
APH outlet to ESP inlet LHS
14/06/08
8.
APH outlet to ESP inlet RHS
14/06/08
9.
10.
11.
12.
Done
14/06/08
14/06/08
14/06/08
13.
14.
15.
Eco bypass duct inspection LHS/RHS

FG duct ESP outlet to ID fan inlet LHS
FG duct ESP outlet to ID fan inlet RHS
FG duct ID fan outlet to chimney
PA Ducts
Air duct from PA fan A to APH inlet .
Air duct from PA fan B to APH inlet .
Common Cold Air Duct
16.
Common Hot Air Duct
09/06/08
17.
18.
19.
PA duct from APH to mills. LHS

PA duct from APH to mills. RHS
Duct to Mills
SA Ducts
Air duct from FD fan A to SAPH inlet
Air duct from FD fan Bto SAPH inlet
Air duct SAPH A inlet to inlet to wind box.
Air duct SAPH B inlet to inlet to wind box.
Cold air interconnection duct
Hot air interconnection duct
SCAPH inspection PSCAPH - A
SCAPH inspection PSCAPH - B
SCAPH inspection SCAPH - A
SCAPH inspection SCAPH - B
Burner Front Checks
Final SADC Checking 0/50/100 %
14/06/08
14/06/08
13/06/08
30.
All are kept at 38mm
14/06/08
7.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
Remarks
09/06/08
09/06/08
09/06/08
09/06/08
09/06/08
09/06/08
09/06/08
09/06/08
09/06/08
25/05/08
25/05/08
25/05/08
25/05/08
Gate protection plates / expansion

joints were repaired and duct
cleaning done.
Gate protection plates / expansion
joints were repaired and duct
cleaning done.
Duct cleaning done

Duct cleaning done
Duct cleaning done
LHS/RHS common hot PA duct
expansion joint replaced and duct
cleaning done
Duct cleaning done
Duct cleaning done
Duct cleaning done
Duct cleaning done
Duct cleaning done
Duct cleaning done
Duct cleaning done
15/06/08
Page 37
NTPC /TSTPS
Sl no
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.

Final Burner tilt Checking 0/50/100 %
Igniter Position Checking from inside
Scanner Position Checking from inside
APH Checks
SAPH- A Fire Fighting system Nozzle
inspection
SAPH- B Fire Fighting system Nozzle
inspection
PAPH- A Fire Fighting system Nozzle
inspection
PAPH- B Fire Fighting system Nozzle
inspection
SAPH- A Soot Blower Operation Check
from inside
SAPH- B Soot Blower Operation Check
from inside
PAPH- A Soot Blower Operation Check
from inside
PAPH- B Soot Blower Operation Check
from inside
SAPH A/B SB Nozzle checking with steam
change
PAPH A/B SB Nozzle checking with steam
change
ESP & Ash Handling Checks
BA hopper Nozzle checking
BA hopper inspection. & box up
Setting Bin inspection & box up
Eco hopper inspection
Eco Bypass hopper inspection
APH Hopper inspection ( all 10 nos)
ESP hopper inspection Pass - A
ESP hopper inspection Pass - B
ESP hopper inspection Pass - C
ESP hopper inspection Pass - D

Final Date
10/06/08
12/06/08
12/06/08
Remarks
17/06/08
17/06/08
17/06/08
17/06/08
15/06/08
15/06/08
15/06/08
16/06/08
15/06/08
16/06/08
14/06/08
16/06/08
14/06/08
15/06/08
15/06/08
16/06/08
10/06/08
10/06/08
13/06/08
13/06/08
Page 38
NTPC /TSTPS

LIST OF INSPECTIONS TG SIDE

Sl no
Start date
1.
Deaerator /FST Internal Inspection
03/06/08
2.
Hotwell inspection after cleaning
04/06/08
3.
TDBFP-A exhaust v/v internal inspection
04/06/08
4.
TDBFP-B exhaust v/v internal inspection
5.
LPT last stage blade & Below inspection inside

steam space
04/06/08
Rupture diaphragm of TDBFPB exhaust was found to be

damaged and the same was
replaced.
CFT oil drained to empty
barrels.
After flushing oil was removed.
6.
CFT tank inspection after draining & cleaning
09/06/08
7.
MOT inspection after cleaning
03/06/08
8.
Condenser Water Box Cleaning & Inspections

# 7 side Top/Bottom
08/06/08
9.
Condenser Water Box Cleaning & Inspections

# 5 side Top/Bottom
08/06/08
11.
Condenser In let / outlet Valves seal ring

inspection
LP Flash tank inspection
12.
Remarks
After this flood test inspection

was again carried out.
N/A
After seal ring replacement in

corner 3&4
Not done
HP flash tank inspection
N/A
Not done
13.
SDFT flash tank inspection
N/A
Not done
14.
UFT inspection
16/06/08
15.
OLTC-A screen inspection & opn check # 7 side
09/06/08
16.
OLTC-A screen inspection & opn check# #5 side
09/06/08
10.
09/06/08
Page 39
NTPC /TSTPS

DETAILS OF TESTINGS
CARRIED OUT
Page 40
NTPC /TSTPS

List Of Testing Carried Out

Sl no
Details of Equipment
No of Day
aft S/D
Boiler & Auxiliaries
Testing
Date
13/06/08&
14/06/08
13/06/08&
14/06/08
1.
ID Fan A VFD testing
22&23
2.
ID Fan B VFD testing
22&23
3.
Boiler Hydro test Internal at 200 ksc
20
11/06/08
4.
Boiler Hydro test External at 259ksc
21
5.
Furnace pressurization test
12/06/08
23/05/08 &
16/06/08
6.
Still air charging of ESP pass - A
21
12/06/08
7.
8.
9.
Still air charging of ESP pass B

Still air charging of ESP pass C
Still air charging of ESP pass - D
Safety valve testing ( only one MS SV
actual floated )
22
24
24
13/06/08
15/06/08
15/06/08
26
17/05/08
10.
1&25
TG & Auxiliaries
11.
Oil injection test for main Turbine
27
18/06/08
12.
13.
14.
Main TG actual over speed test

Oil injection test for TDBFP- A
TDBFP A actual over speed test
1
1
23/05/08
23/05/08
15.
Oil injection test for TDBFP- B
23/05/08
16.
17.
18.
19.
20.
TDBFP B actual over speed test.

TDBFP A EHC characteristic check
TDBFP B EHC characteristic check
Condenser flood test
Air leak test of Generator
Final Main TG EHC characteristic check (
Gov system overhauling was done )
Electrical test of Generator
24/05/08
16/06/08
16/06/08
08/06/08
15/06/08
21.
22.
17
24
27
18/06/08
23.
ATT for safety devices
1&27
24.
ATT for HP/IP valves
28
19/06/08
27
18/06/08
27
18/06/08
26.
GT R/Y/B , UT A/B Sprinkler system

checked
UAT A/B Sprinkler system checked
Pressurized up to 221ksc for

10minutes.
Pressurized up to 124mmwc
Pressurized up to 70mmwc
2B & 9A DC low voltage problem
attended.
6A DC low problem attended
C-2B tripping on check oil
9A sparking intermittently
03:38hrs SV-8 MS safety valve actual
floating done. Operated at 186.26ksc
Oil injection test carried out and
found OK (OIL pr 1.4/2.4ksc
respectively)
Test done at 5443 rpm
Turbine tripped at 5982 rpm
Could not be successful (Test oil pr
is not developing)
Turbine tripped at 6056 rpm
Filled up to bottom of LP turbine desk
15/06/08
23/05/08
18/06/08
25.
Remarks
Before unit shutdown and before

synchronization ATT for safety valves
carried out at 3000rpm (RTD-1/2,
Low vac device,O/S trip device)
This was tried at 180MW load but
could not operate. Problem expected
in shutdown programme which was
attended.
Page 41
NTPC /TSTPS

DETAILS OF P&I CHECKS

CARRIED OUT
Page 42
NTPC /TSTPS

P&I CHECK STATUS

BOILER & TG SIDE
Sl no
Equipment
Actual Date Of
Check
Area Boiler
Equipment
Actual Date Of
Check
Area TG
Boiler MFT & purge

permissive
14/06/08
Unit Inter trip Check
17-06-08
18-06-08
2.
ID Fan A
15/06/08
Main Turbine Protection
17/06/08
3.
ID Fan - B
15/06/08
CW pump-A
06/06/08
4.
FD fan A
09/06/08
CW pump-B
06/06/08
5.
FD fan B
10/06/08
ACW pump-A
06/06/08
6.
PA fan A
09/06/08
ACW pump-B
12/06/08
7.
PA fan B
10/06/08
ACW pump-C
12/06/08
8.
SAPH A
16/06/08
SGECW pump-A
06/06/08
9.
SAPH - B
16/06/08
SGECW pump-B
06/06/08
10. PAPH A
16/06/08
TGECW pump-A
05/06/08
11. PAPH - B
16/06/08
TGECW pump-B
06/06/08
12. BCW pump - A
09/06/08
TGECW pump-C
05/06/08
13. BCW pump B
10/06/08
CEP-A
11/06/08
14. BCW pump - C
10/06/08
CEP-B
11/06/08
15. Mill - A
13/06/08
CEP-C
11/06/08
16. Mill - B
13/06/08
MDBFP-C
07/06/08
17. Mill - C
13/06/08
TDBFP-A
13/06/08&
16/06/08
18. Mill - D
13/06/08
TDBFP-B
16/06/08
19. Mill - E
13/06/08
Seal Oil System
17/06/08
20. Mill - F
13/06/08
Primary Water System
16/06/08
21. Mill- G
13/06/08
Control Fluid System
16/06/08
22. Mill- H
13/06/08
TG LO / Jacking System
17/06/08
23. Mill - J
13/06/08
24. Mill - K
13/06/08
1.
Page 43
NTPC /TSTPS

ELECT SWGR / XFMR Battery &

Battery Chargers
OVERHAULING DETAILS
Page 44
NTPC /TSTPS

SWITCHGEARS OVERHAULING
Unit shut down Dt:23/05/08
SL.
DESCRIPTION
NO
No of day Aft
S/D
Isolation
Normalization
date
TG side SWGRS at 12.5 Mtr

1.
SS Swgr A
25/5/08
25/5/08
2.
SSS B
26/5/08
26/5/08
3.
3.3KV 6 UAA A
26/5/08
26/5/08
4.
3.3KV 6UAA - B
28/5/08
28/5/08
5.
Air Washer MCC
28/5/08
28/5/08
6.
USS A
29/5/08
29/5/08
7.
UES
30/05/08
30/05/08
8.
11 KV 6 UB
30/5/08
30/5/08
9.
SACDB Sec- A
31/05/08
31/5/08
10.
SACDB Sec- B
31/05/08
31/5/08
11.
USS B
31/5/08
31/5/08
12.
DCSVDB -12.5
31/5/08
31/5/08
13.
TVDC
10
01/06/08
01/06/08
14.
TMCC B
11
02/6/08
02/6/08
15.
TMCC A
11
02/6/08
02/6/08
16.
TURBINE ACDB
12
03/6/08
03/06/08
17.
11 KV 6UB
12
03/06/08
03/06/08
SG side SWGRS at 26 Mtr

18.
SB MCC A & B
24/5/08
16/06/08
19.
BOILER ACDB A & B
24/5/08
24/5/08
20.
COAL MILL MCC A & B
26/5/08
26/5/08
21.
BMCC A
27/5/08
27/5/08
22.
BDDC
27/5/08
27/5/08
Page 45
NTPC /TSTPS
SL.
NO

DESCRIPTION
No of day Aft
S/D
Isolation
Normalization
date
23.
BVDC
28/5/08
28/5/08
24.
BMCC B
30/5/08
30/5/08
ESP/ASH handling SWGRS at

26 Mtr
25.
ESP BOARD A
24/5/08
03/06/08
26.
ESP BOARD B
24/5/08
03/06/08
27.
ESP VFD ESP A/C MCC
31/5/08
02/06/08
28.
ESP BOARD C
14
05/06/08
07/06/08
29.
ESP BOARD D
14
05/06/08
07/06/08
30.
BOTTOM ASH MCC A & B
14
05/06/08
05/06/08
31.
ASH EXTRACTION SWGR B
13
04/06/08
09/06/08
32.
ASH EXTRACTION SWGR A
13
04/06/08
09/06/08
Offsite SWGRS
33.
CT MCC 6B
24/05/08
28/05/08
34.
CT MCC 6A
31/05/08
05/06/08
35.
CW( U# 5 & 6) MCC SEC # B
15
06/06/08
06/06/08
36.
Boiler DCDB 27 M
15
06/06/08
06/06/08
Page 46
NTPC /TSTPS

TRANSFORMERS PM
SL.
NO
DESCRIPTION
No of day aft
s/d
Isolation date
Normalization Date
1.
GTR/Y/B, UT-6A, UT-6B
24/05/08
18/06/08
2.
UAT 6A
26/05/08
26/05/08
3.
UAT 6 B
28/05/08
28/5/08
4.
ESP XFMR A
26/05/08
05/06/08
5.
ESP XFMR B
26/05/08
05/06/08
6.
ESP XFMR C
14
05/06/08
07/06/08
7.
ESP XFMR D
14
05/06/08
07/06/08
8.
UST A
29/05/08
29/05/08
9.
UST - B
31/05/08
31/05/08
10.
SST - A
25/05/08
25/05/08
11.
SST B
26/05/08
26/05/08
12.
AET A
13
05/06/08
05/06/08
13.
AET - B
13
05/06/08
05/06/08
OFF SITE XFMRS

14.
CT XFMR - A
31/05/08
05/06/08
15.
CT XFMR - B
24/05/08
28/05/08
16.
CT XFMR - C
31/05/08
05/06/08
Page 47
NTPC /TSTPS

Details Battery/ Battery Charger Overhauling

Sl.N
o
Description
Battery Set
Isolation
Normalization
1.
220V DC Charger - 1
23/05/08
26/5/08
2.
220 V DC Charger - 2
26/5/08
29/5/08
3.
UPS 1 Charger - 1
4.
UPS 2 Charger - 2
04/06/08
04/06/08
06/06/08
06/06/08
5.
TG Charger - 1
6.
TG Charger - 2
7.
TG Charger - 3
8.
TG Charger - 4
9.
SG Charger - 1
10.
SG Charger - 2
11.
SG Charger - 3
12.
SG Charger - 4
13.
1
2
24/05/08
28/05/08
26/05/08
30/05/08
23/05/08
28/05/08
27/05/08
30/05/08
24 V C&I Ch 1
23/05/08
26/05/08
14.
24 V C&I Ch 2
26/05/08
27/05/08
15.
UPS by C&I
4/06/08
06/06/08
Page 48
NTPC /TSTPS

MAJOR PENDING JOBS AFTER

OVERHAULING
Page 49
NTPC /TSTPS

MAJOR PENDING JOBS AFTER OVERHAULING

Sl
no
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Responsibility
SG Area
ESP FB-1( towards ID fan) not available .( spare problem )
Hot PA damper not responding properly in many mills .
BOF damper LHS (1) Gear box /Actuator not available
ID Fan A out let gate 1 is not operating . In open position
kept in track mode
SAPH- A abnormal sound from FC/Motor , yet to be
ascertained
ESP fields tripping frequently .
TG Area
ACW/SGECW/TGECW/MDBFP-C all pump suction valve LS
kept bypassed
Problem experienced with OS Test Motor Module . To be
checked .
LPBP fast opening(45% for 3 Sec) given during TG trip
condition
LPBP opening logic modification done with installation of
three additional transmitteer.
HPCV 1 &2 operation mismatch 100 / 50 %

LPBP CV 1 erratic behavior
Condensate system valve passing still 230 T/Hour
H2 leakage is more 2 - 3 cyl /day against acceptable limit of
cyl. / day
ACW self cleaning strainer B ( towards # 7 ) is mech jam ,
Attended during O/H still problem persist .
M.S. Header drain MS 417/419 drain valve are manual valve
, No actuator available
HRH109 valve is having problem
TDBFP B vibration at 400 RPM going high > 75 mm
CW Pump inlet duct ARV manual valve at GT Yard is under
ground
DC Local control panel P/S indication not available
TDBFP CRH / Aux. St . ACV A problem
Following approach problems are still persisting
D/A stand pipe
ACW self cleaning strainer v/v
Bunker O/L gate
Present
Status
DGM ( AHD)
DGM (C&I / BMD)
DGM (EMD)
Attended
Attended
DGM (EMD)
Attended
DGM ( BMD)
Attended
DGM ( AHD)
Attended
DGM (C&I )
DGM (EMDI )
attended
DGM (C&I )
DGM (TMD/C&I )
DGM (TMD)
DGM (TMD)
DGM (TMD)
attended
attended
DGM (EMD)
DGM (TMD)
DGM (TMD /EMD)
DGM (TMD)
DGM (TMD)
attended
Attended
DGM ( OFFsite )
DGM (EMD)
DGM (TMD)
Attended
DGM (TMD)
DGM (TMD)
DGM (BMD)
Page 50
NTPC /TSTPS

DETAILS OF MAJOR
ACTIVITIES
Page 51
NTPC /TSTPS

Details of TG Set Barring Gear Stopping Activities.

Sl no
Activity
Date
Time
1.
Unit Trip Out Time
23/05/08
14:00 hrs
2.
HP casing Temp Reached 300 0 C
25/05/08
18:00 hrs
3.
Vacuum Killed
25/05/08
18:45 hrs
4.
Force Cooling of TG Set Started
26/05/08
01:10 hrs
5.
HP casing/shaft Temp Reached 120 0

C.
28/05/08
11:20 hrs
TG barring gear stopped at

Total Duration For Stopping the TG
Barring Gear after Unit Shut Down
28/05/08
11:20 hrs
8.
TG Lub Oil system stopped at
28/05/08
9.
Total Duration For Stopping the TG

Lub Oil system after Unit Shut
Down
6.
7.
Remarks
HP Casing Temp 440/448C
HP Shaft Temp - 448C
IP Shaft temp 442C
HP Casing Temp - 294/294C
HP Shaft Temp - 306/308C
IP Shaft temp- 245/246C
After all readiness & TMD clearance.
HPC -130/131C,
HPS -118/119C
IPS - 118/119C
IPC - F - 151/114
IPC - R 145/117
For dismantling the excitation system.
117 hrs
12:10 hrs
Only JOP kept in service for turbine

work.
118 hrs
Turbine Brng metal temp Rise after Lub oil system stopped at
Maximum Casing Temp of 150 C & Shaft temp of 130 C
( Only JOP Kept in service)
Time
HPF
HPR
TB
IPR
LPR
BEARING
10:30
11:40
12:10
12:50
13:20
13:35
14:15
14:30
15:30
16:50
20:45
22:30
03:00
06:00
07:00
10:00
1
46
45
45
46
47
48
48
49
49
50
52
52
50
48
49
37
2
46
45
44
45
46
47
47
49
50
52
57
59
61
61
61
61
2
46
44
44
49
50
51
52
52
54
57
62
64
49
49
49
49
3
47
46
45
45
47
47
44
49
50
51
44
43
42
42
41
41
4
47
46
45
44
45
45
44
44
44
46
43
43
40
39
39
39
TE
5
46
45
44
44
43
43
42
42
41
40
40
39
34
33
34
46
EE
6
47
47
47
48
48
48
48
48
46
48
48
48
44
44
44
48
EXCITER
7
45
45
45
43
43
42
42
42
42
43
58
58
58
57
57
57
Page 52
NTPC /TSTPS

Turbine Max metal temp after Lub oil system stopped

(Only JOP in service)
Time
28/05/08
14:00
15:40
16:50
20:45
22:30
29/05/08
03:00
06:00
07:00
10:40
HPC
100 % /50 %
HPS
100 % /50 %
IPS
100 % /50 %
HPC
Top/Bot
IPC
Top/Bot
IPC
Top/Bot
122/122
121121
119/119
113/113
111/111
115/115
114/114
112/113
109/109
107/107
128/129
127/128
125/126
122/122
120/120
122/111
121/110
118/118
113/104
111/103
151/114
151/114
149/111
146/107
145/104
145/117
144/116
143/114
139/108
139/107
106/106
104/104
103/103
101/101
103/104
101/101
101/101
98/99
116/116
114/114
113/113
110/110
106/100
104/98
104/97
101/96
141/100
139/97
139/96
137/93
135/101
134/99
133/98
131/95
IP DT
F/R
43/35
Page 53
NTPC /TSTPS

Details of H2 purge out with CO2

Sl no
DESCRIPTION
DATE
TIME
24/05/08
17:00
REMARKS
CLEARANCE FOR H2
DEPRESSURISATION
1.
Clearance Given by EMD
YES
H2 DEPRESSURISATION
2.
Start of depressurisation
24/05/08
17:40
3.
Depressurised to 0.5 ksc
24/05/08
18:10
PURGING WITH CO2

4.
Start of CO2 filling & purging
24/05/08
18:10
5.
Completion of CO2 filling & purging
25/05/08
08:00
Total 58 cylinders
consumed
6.
CO2 purity in H2
25/05/08
08:00
98%
7.
Clearance by Chemist for air filling
25/05/08
08:00
YES
8.
Total Cylinders Consumed
25/05/08
08:00
58 nos
PURGING WITH AIR

9.
Start of air Purging
25/05/08
08:30
10.
Air Purging completed
26/05/08
00:30
11.
Clearance by Chemist
26/05/08
00:30
12.
Air pressure 1,0 ksc
26/05/08
01:00
13.
Air pressure 3.0ksc
26/05/08
CO2 in air 0.3%

Air purging started at
0.5 ksc
After 24 hrs of air
purging the pr raised to
3.0 ksc
NB : Some of the CO2 cylinders were having less pressure , so the no of cylinders
consumed were more . (Normally 45 cylinders)
Page 54
NTPC /TSTPS

DETAILS OF H2 FILLING IN GENERATOR

AFTER Unit Annual Overhaul
Sl no
Description
Date
Time
REMARKS
17/06/08
03:00
After leakage checking
CLEARANCE FOR PURGING

OF AIR WITH CO2
1.
Clearance BY EMD/TMD /C&I
PURGING OF AIR WITH CO2

2.
Start of CO2 filling & air purging
17/06/08
03:00
3.
Completion of CO2 filling & air purging
17/06/08
15:30
12:30hrs
4.
CO2 purity in air By Chemist / Remote
17/06/08
15:30
98%
5.
Clearance By Chemist
17/06/08
15:30
6.
Total Cylinders Consumed
17/06/08
15:30
55
CLEARANCE FOR FILLING OF

H2
7.
Start of filing of H2 & purging of CO2
17/06/08
16:00
8.
H2 purity 98 % reached at
18/06/08
02:30
9.
Clearance by Chemist
18/06/08
02:30
10.
No of H2 cylinders consumed up to 98 %
18/06/08
02:30
11.
H2 pressurisation started
18/06/08
02:30
12.
H2 pressure 3.3 ksc reached at
18/06/08
05:00
Pr up to 3.32ksc
18/06/08
05:00
57 cylinders
13.
14.
No of H2 cylinders consumed for

pressurisation
Total H2 cylinders Consumed in the
process
18/06/08
82 cylinders
139 cylinders
NB : The air purging with CO2 & CO2 purge out with H2 , H2 presurisation carried out
with the TG set at stand still . Barring gear Finally put into service at 2 :45
Page 55
NTPC /TSTPS

GENERATOR AIR TIGHTNESS TEST ( 1st time)

AFTER Unit Annual Overhaul
Sl
no
1.
2.
Description
Date
Time
14/06/2008
00:10 hrs
14/06/2008
00:40 hrs
00:40 hrs
CLEARANCE FOR AIR FILLING

Clearance BY EMD/TMD /C&I
Commencement of air Filling /
pressurisation
3.
Air Pressure Reached 4.00 ksc
14/06/2008
4.
H2 Coolers Kept isolated
14/06/2008
5.
6.
Air Leak test Started

Depressurized
pressurisation
14/06/2008
14/06/2008
2:30 hrs
5:45 hrs
14/06/2008
11:05
14/06/2008
14/06/2008
15/06/2008
15/06/2008
12:57
13:00 hrs
10:00 hrs
10:24 hrs
15/06/2008
15:59 hrs
15/06/2008
15/06/2008
16/06/2008
17:58 hrs
18:00 hrs
9:00 hrs
0.20 ksc
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
REMARKS
Depressurized
pressurisation
Pressure Drop in 15 Hrs
17.
Pr Drop is 1st 24 Hrs
18.
Pr Drop is 2nd 24 Hrs
19.
Pr Drop is 3rd 24 Hrs
After Seal oil system was started

at 19:58 hrs
Generator opened , hence air
pressure raised to 4.0 ksc .
Yes , kept isolated
After all parameters stabilized
To arrest leakages
Pressure reached 3.94 ksc
Pressure 3.72 ksc
Air Pressure 3.93

Air Pressure 3.73
Loss = 13.792 M3 in 24 hrs
= 0.06 ksc ( 3.46-3.40)
Air Leakage Quantity for 24 hrs =
4.9569 m3
= 0.05 ksc ( 3.40-3.35)
3.879 m3
= 0.07 ksc ( 3.35-3.28)
3.527 m3
Page 56
NTPC /TSTPS

CONDENSER FLOOD TEST DETAILS

Sl
no
Date
Time
Clearance BY TMD after

readiness
08/06/08
16:04 hrs
2.
Condenser Filling
08/06/08
16:30 hrs
3.
Water Level Up to Bottom

of LPT Deck
08/06/08
19:30 hrs
4.
Checking BY Joint Group

Oprn /TMD/EEMG
08/06/08
19:30 hrs
5.
Hot well draining
08/06/08
20:30 hrs
6.
Condenser Water Box

charging Clearance
9/06/08
18:00 hrs
Water Box Charged
7.
CW Pump Started
10/06/08
10:30 hrs
CW pump B started for TMD

Requirement
1.
Activity
Remarks
All Line up took time 26 minutes
-Through normal make up by running
DM makeup Pump.
-By running CST Pump
-By running boiler fill pump to D/A to
LPDFT through D/A over flow line.
Total filling Time 3:00 Minutes
PVC Tube was connected to LPH
Vent up to 17 Mtr
Checking of water box for any tube
leakage was carried out jointly.
Leakage points were recorded.
10:00 Normal level as TG side work
was under progress .
Page 57
NTPC /TSTPS

BOILER HYDRO TEST 1ST TIME (INTERNAL)

Sl
no
Activity
Date
1.
Clearance For Boiler Filling

by BMD
11/06/08
2.
Boiler Filling started
11/06/08
11:00
3.
Boiler Filling Completed
11/06/08
13:10
4.
MD BFP Started
11/06/08
13:40
5.
Boiler Pressure reached

150 Ksc
11/06/08
14:52
6.
Pressure Reduction started
11/06/08
7.
Internal Inspection carried

Out at 80-100 ksc
11/06/08
8.
MDBFP stopped
11/06/08
17:16
9.
Total Duration For MD

BFP Running
11/06/08
3hrs 31min
Time
Remarks
BOILER HYDRO TEST 2ND TIME (EXTERNAL)

Sl
no
Activity
Date
Time
1.
Clearance For Boiler Filling

by BMD
12/06/08
07:30
2.
Boiler Filled
12/06/08
08:00
3.
MD BFP Started
12/06/08
09:26
4.
5.
6.
7.
8.
9.

200 Ksc
259 Ksc
Pressure Reduction started
Internal Inspection carried
Out at 80-100 ksc
MDBFP stopped
Total Duration For MD
BFP Running
Remarks
12/06/08
12/06/08
12/06/08
12/06/08
12/06/08
13:40
12/06/08
4hrs 14min
Page 58
NTPC /TSTPS

TOTAL MDBFP RUNNING FOR HYDROTEST

1.
1st Internal Hydro
3hrs 31min
2.
External Hydro
4hrs 14min
Total 7 hrs 45min
MDBFP C PARAMETERS ( FINAL HYDRO )

Time
Suc Flow
Suction Temp
Drum pressure
Discharge pressure
Pump Current
Max Bearing temp
Max thrust Bearing temp
Scoop Position
LLCV position
Unit
T/Hr
0C
Ksc
Ksc
Amp
0C
0C
%
%
10:20 Hrs
365
63
145
140
242
73/T13
75/T25
43.75
60%
11:39 Hrs
371
71
154
149.4
252
73.5
76.2
48.0
60%
12:00 Hrs
523
74.6
264.4
259.87
374
78.2
89.33
69.50
100%
Page 59
NTPC /TSTPS

Details of MOT Draining & Refilling

Sl
no
Activity
Date
Time
Remarks
Before Unit Shutdown , Joint
inspection carried out
After Unit Shutdown Joint inspection
carried out.
Before Unit Shut down (Check
protection system is working, Lights in
COT/DOT room adequate)
HPC 122/122 0 C
HPS - 115/115 0 C
IPS - 128/129 0 C
Air locking was experienced , it was
released , then the Flow started .
1.
COT Readiness Checked
Yes
2.
DOT readiness Checked
Yes
3.
COPU availability Checked
Yes
4.
TG Lub Oil system stopped
28/05/08
11:30
5.
MOT Draining started to DOT
02/06/08
19:00
03/06/08
09:15
03/06/08
13:45
Dirty Oil Tank Overflow took place
03/06/08
19:00
Joint Inspection with chemistry.
04/06/08
10:00
Through clean Oil Pump , Completed

at
Hrs , Further Oil Topped
up through the Leakage Oil Pump
from Barrels .
04/06/08
17:40
+ 406 mm in Local
6.
7.
8.
9.
Oil transferred from DOT to

COT through COPU
MOT Room Deluge valve
Operation carried Out
MOT Final Inspection after
cleaning
Oil Transfer From COT to MOT
through CO Pump started
10. Final MOT Oil Level
Completed
Page 60
NTPC /TSTPS

DETAILS OF BOILER SAFETY VALVE FLOATING

Sl
no
Activity
Date
Time
1.
Boiler Pressure Raising started

after Electrical testing completed
17/06/08
21:42
2.
Boiler Pressure reached 160 ksc
18/06/08
00:45
3.
Trevy setting completion
18/06/08
4.
5.
Clearance for Further pressure

raising & Valve Floating
Pressure raised & 1st time SV8 Floating Tried
Remarks
Rate of Pressure Rise 40 ksc /Hr

All 8 valves trevy setting was done
6 drum + 2 MS
18/06/08
03:30
18/06/08
03:38
SV-8 (RHS) actually floated. Operated

at 186.02 ksc and reset at 183 ksc
03:33
After 1hr of BMD clearance, pressure

reached to 65 ksc at 04:33 hrs
6.
2nd time Floating Tried
18/06/08
7.
Pressure Reduction clearance

Given by Boiler Maintenance
18/06/08
1.
Oil Guns in service & Oil

Pressure
11
2.
Mills in service & Coal Flow
3.
HP BP Opening
Oil pressure 8.5 ksc

35
35/35
4.
LPBP Opening
45/45
5.
MS / HRH temp
409/421
After Safety valve Floating

Immediately the HP BP to be
opened to reduce the pressure .
LPBP to be kept on auto at Less
Fixed Pressure .
HRH Pr 6.5 ksc
NB : During SV Floating Boiler FW Flow to be maintained even though the level goes HI (
which is not actual ) .
For Drum safety valve FW Flow around 900-1000 tons/Hr , MS Safety Valve 700-800 T/ Hr .
Page 61
NTPC /TSTPS
Sl
no
1.
2.
3.

Furnace Pressurization Test Details 1st Time

Before Overhaul Commencement
Date: 23/06/2008
Activity
Unit Tripped & MFT took
place at
Both Set ID/FD fan kept in
service
Air Flow maintained
Date
Time
23/06/08
14:00 hrs
23/06/08
I/S
23/06/08
16:52 hrs
4.
Fur Pressurized to 120

MMWC
23/06/08
16:52 hrs
5.
Pressure Reduced
23/06/08
18:00
Remarks
Yes
834 T/Hr
Pressurised up to 124mmwc By
throttling the FG dampers at APH
Outlet
ID /FD Fan stopped at 19:38 Hrs as
temp has dropped to 150 0 C
Major Leakages Identified are as follows

Wind box bottom Corner 1,2,3 &4
Wind box Top Corner 2&4
Pent house corner-1 insulation damaged
Furnace Pressurization Test Details 2nd Time

After Overhaul
Date: 17/06/2008
Sl
no
Activity
Date
Time
1.
All Clearances obtained at
16/06/08
23:30hrs
2.
Only FD Fan Kept in service
17/06/08
00:10hrs
ESP inlet all gates are closed to

check the passing .
3.
Fur Pressurized to70 MWC
17/06/08
4.
Pressure Reduced
17/06/08
06:54 hrs
PA Duct Pressurization to 800 mm

carried out after PA Fan running
Remarks
Page 62
NTPC /TSTPS
OTHER PARAMETERS DURING

OVERHAULING
Page 63

NTPC /TSTPS

Boiler Cooling Down Parameters

Time of Boiler Tripped :- At 14:00 Hrs on 23/05/08
DRUM
PRESS
.
TOTAL
AIR
FURN
ACE
DRAFT
FG I/L
TEMP.
SAPH
A
FG I/L
TEMP.
SAPH
B
AIR
O/L
TEMP.
SAPH
A
AIR
O/L
TEMP.
SAPH
B
BCW A
MTR
CURR
ENT
BCW B
MTR
CURR
ENT
BCW C
MTR
CURR
ENT
BCW
SUC.M
AN.B
BCW
SUC.M
AN.C
BCW
SUC.M
AN.A
MAX.DRUM
METAL
TEMP(L)
MAX.DR
UM
METAL
TEMP(M)
MAX.DRU
M METAL
TEMP(R)
Date
Time
5/24/2008
13:00:00
65.55
-1.07
45.85
42.35
54.65
51.6
84.2
79.52
80.12
100.24
99.9
100.7
5/24/2008
12:00:00
65.55
-11.78
46.15
44.65
55.9
52.75
0.02
0.02
85.8
79.76
86.44
99.68
99.05
99.95
5/24/2008
11:00:00
66
-13.17
46.95
48.1
59.35
58.75
0.01
0.03
0.03
87.32
84.76
86.84
97.96
97.1
98
5/24/2008
10:00:00
0.03
66
-12.95
50.45
54.25
62.7
63.5
0.01
0.03
0.03
86.24
86.6
87.32
96.8
96.4
97.05
5/24/2008
9:00:00
0.05
65.85
-14.93
56
58.9
65.6
66.15
0.01
0.03
0.03
87.16
87.76
88.36
95.72
95.9
96.45
5/24/2008
8:00:00
0.08
65.4
-14.21
61.6
62.65
69.4
69.8
0.01
0.03
0.03
88.52
88
90.16
94.68
94.85
95.35
5/24/2008
7:00:00
0.1
64.95
-13.31
68.9
70.4
73.95
74.2
0.01
0.03
0.03
90.36
88.96
90.72
93.08
92.8
93.05
5/24/2008
6:00:00
0.1
64.35
-10.34
78
79.45
79.4
79.15
0.01
0.03
0.03
90.84
89.52
93.28
91.76
91
91.65
5/24/2008
5:00:00
0.1
63.6
5.46
86.9
90.8
84.65
83.7
30.18
0.03
52.1
93.8
92.2
97.32
94.24
93.95
94.65
5/24/2008
4:00:00
0.15
62.85
6.14
91.35
100.35
89.25
87.25
73.94
0.03
74.35
97.84
97.12
100.72
97.84
97.15
97.85
5/24/2008
3:00:00
0.3
62.1
7.26
94.45
104.15
92.9
89.2
74.66
0.03
75.07
101.12
100.56
104.8
101.64
100.65
101.5
5/24/2008
2:00:00
0.53
61.5
8.07
97.4
108.05
96.15
87.6
74.32
0.03
74.8
105.08
104.84
110
106.08
105.1
105.5
5/24/2008
1:00:00
0.83
60.75
9.11
100
111.7
97.05
77.85
75.53
51.08
76.26
110.36
110.32
116.08
111.8
110.6
111.3
5/24/2008
0:00:00
1.28
60.15
9.56
100.75
115.95
103.3
85.9
75.85
75.57
76.73
116.44
116.76
123.6
119.12
118.25
118.45
Page 65
NTPC /TSTPS

DRUM
PRESS
.
TOTAL
AIR
FURN
ACE
DRAFT
FG I/L
TEMP.
SAPH
A
FG I/L
TEMP.
SAPH
B
AIR
O/L
TEMP.
SAPH
A
AIR
O/L
TEMP.
SAPH
B
BCW A
MTR
CURR
ENT
BCW B
MTR
CURR
ENT
BCW C
MTR
CURR
ENT
BCW
SUC.M
AN.B
BCW
SUC.M
AN.C
BCW
SUC.M
AN.A
MAX.DRUM
METAL
TEMP(L)
MAX.DR
UM
METAL
TEMP(M)
MAX.DRU
M METAL
TEMP(R)
Date
Time
5/23/2008
23:00:00
1.95
59.7
9.92
104.8
123.15
111.9
101.05
74.79
74.5
75.49
123.92
124.44
132.92
128.12
127.15
127.7
5/23/2008
22:00:00
2.98
59.4
10.64
80.65
131.5
123.4
123.25
73.39
72.96
74.12
133.2
133.8
143.36
138.4
137.2
137.6
5/23/2008
21:00:00
4.13
59.1
12.89
105.9
141.25
131.3
129.9
72.88
72.46
73.54
143.84
144.36
153
148.68
147.1
148.05
5/23/2008
20:00:00
5.93
58.8
-5.25
152.8
149.95
139.35
139.05
71.9
71.5
72.61
153.28
153.92
165.48
158.4
157.15
157.6
5/23/2008
19:00:00
9.88
355.2
-28.7
150.9
150.55
140.55
139.95
70.73
70.18
71.29
165.72
166.36
184.88
173.56
173.15
173.2
5/23/2008
18:00:00
16.53
861
117.02
168.15
168.95
133.55
150
70.38
70.1
71.16
185.04
185.52
207.32
194.76
194.3
194.75
5/23/2008
17:00:00
27.13
866.1
3.53
191.9
189.75
90.3
167.7
69.09
68.62
69.7
207.32
207.56
232.32
219.76
218.8
219.3
5/23/2008
16:00:00
44.65
953.4
-16.23
205.3
206.15
181.7
179.85
67.3
66.74
67.81
232.24
232.48
261.16
247.28
246.95
247.35
5/23/2008
15:00:00
83.25
964.05
-10.25
240.35
242
214.85
212.65
65.13
64.68
65.66
260.64
260.84
302.04
282.72
282.6
282.8
Unit Stopped 14:00 hrs

5/23/2008
14:00:00
132
1095.91
-9.8
285.1
287.8
257.35
255.8
61.01
57.33
61.61
301.84
301.68
331.84
322.6
321.95
322.25
5/23/2008
13:00:00
138.85
1274.3
-10.11
338.8
337.2
296.15
295.25
56.24
55.29
56.71
332.52
332
333.64
337.24
335.9
336.55
5/23/2008
12:00:00
138.2
1330.23
-10.02
343.3
340.6
301.3
300.65
55.94
54.99
56.28
335.24
333.88
335.2
338.32
336.9
337.25
5/23/2008
11:00:00
173.33
1541.17
-9.66
351.7
349.15
312.2
312.95
55.81
55.01
56.14
336.48
335.08
349.92
347.32
346
346.65
5/23/2008
10:00:00
193.48
1840.16
-9.84
375.9
372.2
329.25
330.9
52.81
52.48
52.88
352.88
350.56
355.16
357.08
355.9
356.7
5/23/2008
9:00:00
185.45
1752.28
-9.53
378.75
373.6
333.3
334.2
51.6
50.53
51.52
358.8
356.12
353.72
357
355.45
356.65
5/23/2008
8:00:00
186.7
1827.45
-9.93
375.4
369.65
325.75
326
52.04
51.39
52.06
356.64
353.96
354.2
355.48
353.95
354.65
Boiler drained at : - 24/05/08 11:30 Hrs

Page 66
NTPC /TSTPS

Turbine Cooling Down Parameters
Unit Stopped at 14:00 Hrs on 23-05-08 for Annual Overhaul
Without carrying the actual OS test as LPT OH was planned
Force Cooling started at 1:10 hrs on 26-05-08

TG barring gear stopped at Hrs on 28-05-08 at 11:20 Hrs
Total time to stop barring gear = 117 Hrs
Date
TIME
SPEED
VACUUM
OVEALL
EXP
HP(MM)
OVEALL
EXP
IP(MM)
RELATIVE
EXP
HP(MM
RELATIVE
EXP
IP(MM
RELATIVE
EXP
AXIAL
SHIFT
HPCASIN
G
IN/OUT
TEMP
HPSHAFT
IN/OUT
TEMP
IP SHAFT
IN/OUT
TEMP
HPSV
IN/OUT
TEMP
HPCV
IN/OUT
TEMP
2605/08
23:07
73.8
-0.00
9.93
8.41
-0.31
1.34
11.81-
-0.23
286/286
297/299
237/239
239/237
244/244
00:04
73.8
-0.00
9.85
8.30
-0.31
1.33
11.56
-0.23
284/284
295/297
235/236
236/234
244/244
01:14
73.79
-0.00
9.75
8.02
-0.41
1.28
10.86
-0.22
293/283
293/294
233/234
233/231
237/238
2:20
80.91
-0.31
9.63
7.75
-0.69
1.22
10.21
-0.20
281/281
287/289
231/232
229/227
207/212
3:20
80.91
-0.30
9.50
7.55
-0.97
1.15
16.05
-0.18
279/278
281/284
230/229
225/226
185/189
4:30
74.82
-0.29
9.32
7.32
-1.28
1.10
15.38
-0.17
275/274
278/274
228/227
220/222
169/165
5:30
73.79
-0.29
9.24
7.23
-1.40
1.10
14.84
-0.17
273/272
275/277
227/226
218/220
161/158
6:30
73.79
-0.28
9.08
7.09
-1.57
1.08
14.58
-0.17
270/267
270/269
225/224
215/217
150/147
9:40
73
-0.29
8.8
6.8
-2.0
0.98
13.4
-0.16
256/257
251/255
217/219
205/203
122/123
11:00
76
-0.28
8.28
6.65
-2.12
0.95
13.10
-0.16
250/252
245/248
215/216
200/199
114/116
13:00
73.8
7.93
6.48
-2.24
0.88
12.64
-0.16
243/244
235/238
210/212
193/191
105/107
14:00
71.08
-0.05
7.70
6.38
-2.24
0.82
12.24
-0.16
238/237
231/229
209/208
186/188
104/103
15:00
67.35
-0.10
7.59
6.31
-2.10
0.86
12.30
-0.16
234/235
230/231
207/208
185/184
106/106
16:00
74.15
-0.29
7.43
6.27
-2.01
0.82
12.05
-0.17
230/231
225/227
204/205
182/181
105/106
17:00
73.79
-0.28
7.27
6.19
-1.88
0.81
11.75
-0.16
226/226
226/227
202/203
199/177
109/109
2705/08
-0.29
Page 67
NTPC /TSTPS
Date
28/5/08

OVEALL
EXP
IP(MM)
RELATIVE
EXP
HP(MM
RELATIVE
EXP
IP(MM
RELATIVE
EXP
AXIAL
SHIFT
HPCASIN
G
IN/OUT
TEMP
HPSHAFT
IN/OUT
TEMP
IP SHAFT
IN/OUT
TEMP
HPSV
IN/OUT
TEMP
HPCV
IN/OUT
TEMP
TIME
SPEED
VACUUM
OVEALL
EXP
HP(MM)
18:30
73.79
0.7
7.09
6.06
-1.70
0.71
11.38
-0.17
224/225
223/225
199/200
174/173
113/113
21:00
73.79
-0.27
6.81
5.88
-1.39
0.59
10.89
-0.15
216/217
216/218
194/195
167/166
114/114
22:00
73.79
-0.27
6.72
5.80
-1.29
0.57
10.67
-0.16
212/212
212/215
192/194
165/164
114/114
00:00
73.23
-0.27
6.40
5.61
-1.02
0.47
10.09
-0.15
205/205
207/207
188/188
161/160
113/113
02:30
73.23
-0.27
6.30
5.49
-0.88
0.43
9.78
-0.15
201/202
202/202
185/185
158/185
112/112
04:30
73.13
-0.27
6.06
5.36
-0.74
0.39
9.47
-0.14
196/196
197/195
181/180
153/154
111/111
09:50
74.13
-0.27
5.66
5.06
-0.48
0.28
8.86
-0.15
185/185
184/185
170/171
144/147
108/108
11:50
76
-0.42
5.55
4.89
-0.43
0.20
8.37
-0.14
181/181
180/181
166/168
140/139
107/107
12:50
77
-0.42
5.45
4.83
-0.40
0.17
8.12
-0.15
179/179
178/180
166/166
138/137
107/107
13:30
80
-0.50
5.42
4.77
-0.37
0.13
8.06
-0.14
177/179
178/179
165/165
137/136
106/106
15:30
78.88
-0.47
5.28
4.67
-0.35
0.05
7.75
-0.14
175/175
174/`175
162/163
134/133
105/105
16:30
73.79
-0.47
5.22
4.67
-0.33
0.04
7.63
-0.13
173/174
172/174
160/161
132/131
105/105
17:30
78
-0.49
5.10
4.57
-0.44
7.54
-0.14
172/172
168/170
159/159
130/129
95/96
17:90
76.5
-0.49
5.09
4.56
-0.48
7.41
-0.14
171/172
166/169
158/159
129/128
93/94
18:20
80.95
-0.41
5.03
4.54
-0.55
-0.03
7.38
-0.14
170/171
165/167
157/158
119/118
88/90
23:40
73.79
-0.25
4.49
4.34
-1.43
-0.07
6.86
-0.14
159/160
147/149
149/150
116/115
61/63
00:40
73.79
-0.27
4.31
4.29
-1.54
-0.07
6.71
-0.15
155/156
142/144
147/149
116/115
59/60
1:40
73.79
-0.26
4.27
4.27
-1.56
-0.09
6.64
-0.14
154/155
141/143
146/147
115/114
58/59
2:40
73.79
-0.25
4.42
4.23
-1.59
-0.11
6.52
-0.14
150/151
137/139
144/145
112/112
56/57
Page 68
NTPC /TSTPS
Date

OVEALL
EXP
IP(MM)
RELATIVE
EXP
HP(MM
RELATIVE
EXP
IP(MM
RELATIVE
EXP
AXIAL
SHIFT
HPCASIN
G
IN/OUT
TEMP
HPSHAFT
IN/OUT
TEMP
IP SHAFT
IN/OUT
TEMP
HPSV
IN/OUT
TEMP
HPCV
IN/OUT
TEMP
TIME
SPEED
VACUUM
OVEALL
EXP
HP(MM)
5:40
73.79
-0.25
3.87
4.14
-1.60
-0.11
6.31
-0.14
144/145
130/132
140/142
108/107
52/54
6:40
73.79
-0.25
3.76
4.11
-1.60
-0.12
6.27
-0.14
141/142
126/129
139/140
106/105
52/52
9:40
69
-0.33
3.45
3.99
-1.47
0.17
5.97
0.12
133/134
120/121
135/136
100/99
50/50
129/130
119/120
133/133
97/97
53/53
11:15
12:50
3.22
3.89
-1.15
-0.18
5.69
-0.15
125/126
125/126
131/132
95/94
55/55
13:20
3.2
3.88
-1.07
-0.15
5.69
-0.16
124/125
124/125
130/131
94/93
56/56
Page 69
NTPC /TSTPS

Turbine Cooling Down Other Parameters

Date
24/5/08
25/5/08
Time
12:01
14:00
15:00
22:40
18:03
20:30
84
92
95
94
104
93
HPBP Down
Temp.
68/68
65/66
64/65
59/59
45/46
45/46
HPT Top/Bot
Temp.
364/339
360/335
357/332
339/314
296/272
291/267
IPT Top/Bot
Temp.
318/276
312/272
308/271
289/256
258/231
254/223
0%
0%
0%
0%
0%
0%
0%
0%
0%
82
80
76
73
71
69
68
66
56
47/48
46/47
45/46
45/47
43/45
44/45
43/45
43/45
42/43
286/262
285/261
283/260
281/257
278/255
274/252
272/280
269/248
216/200
0%
0%
0%
0%
47
55.88
54.40
52.7
38/39
41.00
40.00
40.00
174/160
208/193
209/187
198/183
251/217
250/215
248213
247/211
245/280
243/201
243/201
243/206
204/204
205/178
179/144
210/172
206/168
202/164
Seal Steam
Pr/Temp
250/271
252/262
254/208
251/266
254/255
0/174
Leak off
V/V %
4.5%
4.44
4.39
4.29
4.29
10.44
Seal steam
V/V %
99%
92
88%
81%
79%
0%
10.25
10.35
10.15
10.35
10.30
10.4
10.18
10.54
10.49
5.71%
10.59
10.59
10.59
25/5/08
23:06
26/5/08
01:12
2:20
3:20
3:30
5:30
6:30
21:00
0/112
0/98
0/92
0/86
0/80
0/73
0/70
0/67
0/45
27/05/08
18:30
00:00
02:30
04:30
0/40
0/40
0/40
0/40
28/5/08
9:40
LP Exh.Temp.
42 C
134/121
157/122
151/125
Page 70
NTPC /TSTPS

Unit Parameters Before &

After Annual Overhaul.
Page 71
NTPC /TSTPS

COMPARATIVE PARAMETERS BEFORE & AFTER ANNUAL OH
Area SG
Sl no
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
Description of the parameters

GEN # 6 MW
GEN # 6 FREQ
FD FAN A DIS PR
FD FAN B DIS PR
ID FAN A DIS PR
ID FAN B DIS PR
PA FAN A DIS PR
PA FAN B DIS PR
PA HDR PRESSURE
FURNANCE DRAFT
WIND BOX PR.(LHS)
WIND BOX PR.(RHS)
O2 VALUE OF FG
O2 VALUE OF FG
CO VALUE
CHIMNEY I/L (NOx) ANAL
CHIMNEY I/L (SOx) ANAL
CHIMNEY I/L (OPA.) ANAL
CHIMNEY I/L (CO) ANAL
BOILER LOAD INDEX
COAL CONSUMPTION-DAY PREV.
TOTAL COAL FLOW
TOTAL AIR FLOW
TOTAL PRIMARY AIR FLOW
SECONDARY AIR FLOW-L
SECONDARY AIR FLOW-R
LTSH (EL-01/AY-23)TEMP
SH DIV. PNL TUBES TMP-GS
PLTN-SH(EL-02/AY-15)TEMP
PLTN-SH(EL-02/AY-15)TEMP
RH HDR(EL-01/AY-66)TEMP
Unit
MW
Hz
mmwcl
mmwcl
mmwcl
mmwcl
mmwcl
mmwcl
mmwcl
mmwcl
mmwcl
mmwcl
%
%
%
mg/m3
mg/m3
mg/nm3
%
%
Tons
TPH
TPH
TPH
TPH
TPH
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Before O/H
20-05-08
500.77
49.69
179.45
176.90
134.64
138.09
857.02
861.18
821.30
-9.21
66.61
67.18
2.90
2.69
43.74
290.32
630.55
35.34
43.74
85.49
9252.18
380.88
1764.17
702.61
549.49
511.64
426.48
0
516.41
0
0
527.35
538.49
540.07
538.79
554.73
540.61
After OH
25-06-08
505.88
49.16
196.62
194.55
122.16
127.98
859.47
858.22
819.18
-11.27
80.18
79.07
3.50
2.53
37.61
297.59
746.10
59.13
37.61
93.60
0
386.22
1843.88
646.44
610.55
586.76
408.53
0
481.52
0
0
525.20
519.01
577.37
573.14
536.79
586.03
Page 72
NTPC /TSTPS
Sl no
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.


SRAPH-A I/L TEMP
SRAPH-B I/L TEMP
PRAPH-A I/L TEMP
PRAPH-B I/L TEMP
SAHA AIR O/L TEMP
SAHB AIR O/L TEMP
PAHA AIR O/L TEMP
PAHB AIR O/L TEMP
FURNACE TEMP, accoustic
FG TMP AT I/L PLTN SH-L
FG TMP AT O/L PLTN SH-L
FG TMP AT O/L RH-L
FG TMP AT O/L HOR SH-L
FG TMP AT O/L ECO 1&2-L
FG TMP AT O/L ECO 3-L
FG TMP AT I/L PLTN SH -R
FG TMP AT O/L PLTN SH-R
FG TMP AT O/L RH-R
FG TMP AT O/L HOR SH-R
FG TMP AT O/L ECO1&2 -R
FG TMP AT O/L ECO 3-R
ECO O/L TEMP, ACCOUSTIC
FG TEMP AT SRAPH-A I/L
FG TEMP AT SRAPH-B I/L
FG TMP AT I/L OF PAH-A
FG TMP AT I/L OF PAH-B
FG PRAPH A O/L TEMP
FG PRAPH B O/L TEMP
FG SRAPH A O/L TEMP
FG SRAPH B O/L TEMP
COMMON DUCT TEMP A
COMMON DUCT TEMP B
FG TMP AT ID A O/L
FG TMP AT ID B O/L
FG DP ACROSS SAHA
FG DP ACROSS SAHB
FG DP ACROSS PAHA
FG DP ACROSS PAHB
AIR DP ACROSS PAH-A
AIR DP ACROSS PAH-B
AIR DP ACROSS SAH-A
Unit
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
mmWC
mmWC
mmWC
mmWC
mmWC
mmWC
mmWC
Before O/H
20-05-08
36.02
38.43
44.19
44.12
337.42
341.64
337.06
323.57
8.57
856.72
861.85
689.59
484.65
371.85
344.56
722.56
802.88
714.40
511.47
388.92
350.96
-1.45
379.13
378.83
352.05
358.88
143.21
133.07
157.70
152.05
151.40
151.40
134.64
138.09
117.14
119.55
103.41
91.84
50.40
50.57
64.69
After OH
25-06-08
29.90
32.65
38.17
38.70
310.78
313.64
315.39
311.84
1040.99
805.14
811.15
652.56
468.59
364.56
347.75
739.50
859.89
716.95
495.11
369.47
0
2.49
348.67
349.21
329.09
341.06
134.98
137.72
132.07
130.11
132.42
132.42
122.16
127.98
112.56
115.50
97.94
96.17
44.34
46.33
49.59
Page 73
NTPC /TSTPS
Sl no
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.
96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.
108.


AIR DP ACROSS SAH-B
PRAPH-A FG O/L DAMPER
PRAPH-B FG O/L DAMPER
SRAPH-A FG O/L DAMPER-1
SRAPH-A FG O/L DAMPER-2
SRAPH-B FG O/L DAMPER-1
SRAPH-B FG O/L DAMPER-2
BUR.TILT CORNER 1 CYLIN_POS
IDF-A MTR CURRENT CH-1
IDF-A MTR CURRENT CH-2
IDF-B MTR CURRENT CH-1
IDF-B MTR CURRENT CH-2
FDF-A MTR CURRENT
FDF-B MTR CURRENT
PAF-A MTR CURRENT
PAF-B MTR CURRENT
MILL-A CURRENT
MILL-B CURRENT
MILL-C CURRENT
MILL-D CURRENT
MILL-E CURRENT
MILL-F CURRENT
MILL-G CURRENT
MILL-H CURRENT
MILL-J CURRENT
MILL-K CURRENT
MDBFP-C CURRENT
Unit
mmWC
%
%
%
%
%
%
Deg
Deg
Deg
Deg
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Before O/H
20-05-08
53.32
92.27
69.98
79.44
76.24
92.79
97.58
63.88
64.19
56.09
63.16
276.12
314.86
307.03
183.91
120.11
122.77
78.86
78.57
0
119.29
92.33
106.03
106.36
106.03
118.71
0
115.44
95.67
0.21
After OH
25-06-08
49.77
100.23
94.74
75.12
81.26
81.69
77.20
64.40
65.40
65.85
64.66
299.74
284.84
313.50
218.91
129.70
136.45
74.71
73.17
121.00
116.72
109.66
113.28
118.79
113.28
124.13
0
118.57
0
0.19
Page 74
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Area TG
Page 75
NTPC /TSTPS
Sl no
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.


COND HOTWELL TEMP
CONDENSER PR
COND ABS. PR
CEP DISCH PR
CEP DISCH TEMP
LPH 1 Cond I/L TEMP
LPH 1 DRN O/L TEMP
LPH 2 I/L COND TEMP
LPH 2 I/L EXT 2 STM TEMP
LPH 2 I/L EXT 2 STM PRESS
LPH 2 DRN O/L TEMP
LPH 3 I/L COND TEMP
LPH 3 O/L COND TEMP
LPH 3 I/L EXT 3 STM TEMP
LPH 3 I/L EXT 3 STM PRESS
LPH 3 DRN O/L TEMP
DEARATOR I/L COND TEMP
DEARATOR O/L COND TEMP
EXT STM PR TO D/A
EXT STM TEMP TO D/A
DEAERATER PRESSURE
BFP DISCH HDR PR
BFP DISCH HDR TEMP
FW TEMP AT HPH 5A I/L
FW TEMP AT HPH 5A O/L
HPH 5A DRN O/L TEMP
HPH 5A EXT 5 STM I/L TEMP
EXT STM PRES AT HPH 5A I/L
FW TEMP AT HPH 5B I/L
FW TEMP AT HPH 5B O/L
HPH 5B DRN O/L TEMP
EXT STM PRES AT HPH 5B I/L
HPH 5B EXT 5 STM I/L TEMP
HPH 6A DRN O/L TEMP
HPH 6A DRN O/L to HPH 5A TEMP
CRH STM PRES AT HPH 6A I/L
Unit
Deg C
Kg/cm2
KG/CM2
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Deg C
Deg C
Deg C
Kg/cm2
Deg C
Kg/cm2
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Deg C
Deg C
Deg C
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Before O/H
20-05-08
47.94
-0.89
0.11
27.28
48.71
50.81
65.76
64.60
146.67
0.96
73.24
107.33
129.79
215.25
2.46
129.57
129.64
168.97
10.01
308.80
7.78
208.61
173.46
173.02
203.81
181.45
420.73
18.77
172.88
205.36
183.63
18.79
419.01
203.81
248.54
210.44
204.31
45.29
After OH
25-06-08
46.54
-0.90
0.10
26.53
47.05
49.01
62.98
63.64
134.08
0.91
71.62
105.49
128.51
206.26
2.34
127.44
0
165.95
9.41
301.87
7.31
204.45
170.56
170.21
207.43
178.12
419.33
17.86
0
207.25
0
17.88
0
207.43
256.87
0
202.27
44.75
Page 76
NTPC /TSTPS
Sl no
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.
96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.
108.
109.
110.
111.


CRH STM TEMP AT HPH 6A I/L
HPH 6A O/L FEED WTR PRESS
HPH 6B DRN O/L TEMP
HPH 6B DRN O/L to HPH 5B TEMP
CRH STM PRES AT HPH 6B I/L
CRH STM TEMP AT HPH 6B I/L
HPH 6B O/L FEED WTR PRESS
FW PR AT ECO I/L
FW TEMP AT ECO I/L
FW TEMP AT ECON O/L-LHS
FW TEMP AT ECON O/L-RHS
DRUM LEVEL
DRUM STM PRESSURE
STM TMP-DESH I/L(LINE-A)
STM TMP-DESH I/L(LINE-A)
STM TMP-DESH I/L(LINE-B)
STM TMP-DESH I/L(LINE-B)
ST TMP P-SH HDR I/L LN-A
ST TMP P-SH HDR I/L LN-B
DESH OUTLET STEAM TEMP-L
DESH OUTLET STEAM TEMP-R
DESH O/L PR (LN-A)
DESH O/L PR (LN-B)
MS PR.AT BLR O/L(LINE-A)
MS PR.AT BLR O/L(LINE-B)
MS TMP SH O/L (LN-A)
MS TMP SH O/L (LN-B)
MS HDR TEMP
MS HDR TEMP
MS HDR PRESSURE
THROTTLE PRESSURE
MAIN STM PRESS.BEF ESV-1
MS TEMP BEF ESV-1
MS TEMP BEF ESV-2
HPT FIRST STAGE PR
HPT EXHAUST PRESSURE
Unit
Deg C
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Deg C
Kg/cm2
Kg/cm2
Deg C
Deg C
Deg C
mm
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Kg/cm2
Kg/cm2
Deg C
Deg C
Kg/cm2
Kg/cm2
Before O/H
20-05-08
332.24
202.84
205.36
253.19
214.48
206.44
45.23
332.82
202.53
198.57
250.30
319.05
322.34
-9.58
191.84
406.45
404.95
410.48
410.79
485.15
472.36
399.13
402.96
191.61
193.01
173.76
173.85
543.58
529.73
537.47
533.34
170.34
170.34
165.57
528.45
529.63
162.93
46.61
After OH
25-06-08
342.97
200.84
207.25
257.22
215.43
202.91
44.77
343.64
201.03
197.31
256.52
325.44
329.43
0.19
190.15
408.51
406.50
413.46
413.33
481.11
475.43
395.96
405.74
189.93
191.27
173.33
172.53
541.11
531.54
534.29
535.67
168.93
168.93
165.40
526.41
528.03
162.16
45.33
Page 77
NTPC /TSTPS
Sl no
112.
113.
114.
115.
116.
117.
118.
119.
120.
121.
122.
123.
124.
125.
126.
127.
128.
129.
130.
131.
132.
133.
134.
135.
136.
137.
138.
139.
140.
141.
142.
143.
144.
145.
146.
147.
148.
149.


HPT EXHAUST TEMPERATURE
COLD REHEAT LINE TEMP
RH INLET TEMP BEFORE SPRAY-L
RH INLET TEMP BEFORE SPRAY-R
CRH PR RH I/L (L)
CRH PR RH I/L (R)
RH ST TMP-DESH O/L(LN-A)
RH ST TMP-DESH O/L-LN-B
RH ST TMP AT RH O/L-LN-A
RH ST TMP RH O/L (LN-B)
HRH PR.AT RE-HTR O/L(L)
HRH PR.AT RE-HTR O/L(R)
RH STM HDR TMP AT BLR O/L
RH ST HDR TMP BOILER O/L
HRH STM PRESS AT EXH CAS
HRH STM PRES BEF LPBP
STM PRESS BEF IPT BLDNG
HRH STM TEMP BEF IV-1
HRH STM TEMP BEF IV-2
IPT EXHAUST TEMPERATURE
IPT EXHAUST PRESSURE
LPT EXHAUST TEMP.
LPT EXHAUST PRESSURE
SH SP FW TMP AF FCV LN-A
SH SP FW TMP AF FCV LN-B
RH (LINE B) SPRAY TEMP
RH (LINE A) SPRAY TEMP
CEP A CURRENT
CEP B CURRENT
CEP C CURRENT
TG ECWP A
TG ECWP B
TG ECWP C
SG ECWP A
SG ECWP B
ACWP A
ACWP B
ACWP C
Unit
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Kg/cm2
Kg/cm2
Deg C
Deg C
kg/cm2
kg/cm2
Kg/cm2
Deg C
Deg C
Deg C
kg/cm2
Deg C
Kg/cm2
Deg C
Deg C
Deg C
Deg C
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Amp
Before O/H
20-05-08
350.02
340.74
333.23
333.01
46.20
46.26
297.88
277.20
525.90
544.67
44.73
44.44
544.06
545.33
46.61
43.74
42.44
528.76
529.83
413.61
19.26
47.42
-0.89
172.54
162.70
170.21
170.29
160.69
0.35
158.43
53.61
0.01
52.55
0.38
155.43
187.09
182.52
0.19
After OH
25-06-08
344.72
338.66
344.92
344.43
45.78
45.84
284.10
262.59
538.83
540.43
44.31
44.04
541.60
541.87
45.33
42.44
42.03
532.57
533.15
412.07
18.43
46.40
-0.90
170.28
41.09
167.43
167.80
152.78
0
150.82
50.74
51.43
0.12
149.83
0.38
0.19
179.86
177.19
Page 78
NTPC /TSTPS
Sl no
150.
151.
152.
153.
154.
155.
156.
157.
158.
159.
160.
161.
162.
163.
164.
165.
166.
167.
168.
169.
170.
171.
172.
173.
174.
175.
176.
177.
178.


CWP A
CWP B
AXIAL SHIFT POSITION
HPT DIFF. EXPANSION
IPT DIFF. EXPANSION
LPT DIFF. EXPANSION
GEN.EXCITATION FIELD VOLTAGE
GEN.EXCITATION FIELD CURRENT
GEN STATOR R-PHASE
GEN STATOR Y-PHASE
GEN STATOR B-PHASE
GEN.STATOR CW IN TEMP.
GEN. COLD GAS TEMP.LEFT
GEN. COLD GAS TEMP.RIGHT
GEN. GAS PURITY
DIFF.PR.ACROSS SEAL OIL/H2(TE)
DIFF.PR.ACROSS SEAL OIL/H2(EE)
GEN.EXCITATION H2 PRESSURE
GEN. STATOR CW DP
GEN.STATOR CW FLOW
GEN.STATOR CW IN FLOW
GEN STATOR SLOT TEMP. MAX
GEN STATOR SLOT TEMP. MIN
LUB. OIL TEMPERATURE
GEN.STATOR CW CONDUCTIVITY
CEP DIS HDR PR
COND NRM MK UP INT READING
Unit
Amp
Amp
%
%
%
MICRON
MICRON
MICRON
VOLTS
AMPS
AMPS
AMPS
AMPS
Deg C
Deg C
Deg C
%
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Deg C
Deg C
Deg C
MS/sec
KG/CM2
T
Before O/H
20-05-08
147.26
139.90
-0.13
-0.11
-0.11
-2.61
10.61
16.77
47.08
32.15
14209.53
14416.83
14319.80
44.99
40.33
39.43
99.90
1.55
1.59
3.48
1.02
61.14
0.00
80.02
40.38
46.12
1.99
27.28
235.76
After OH
25-06-08
142.69
137.31
-0.12
-0.14
-0.16
-3.51
4.88
21.86
46.23
31.15
13845.91
14075.50
14020.60
44.98
40.10
39.34
99.92
1.80
1.88
3.38
0.92
59.39
0.00
78.51
36.50
44.99
2.28
26.53
306.34
Page 79
NTPC /TSTPS

TURBOVISSORY PARAMETERS
BEFORE & AFTER OVERHAUL.
Page 80
NTPC /TSTPS

TURBOVISORY PARAMETERS MONITORING SHEET

BEFORE & AFTER ANNUAL OVERHAUL, AT FULL LOAD OPEARTION.
1.
HPT (F) -5.0 &+3.5
mm
-2.53
At Rotor
Zero
Position
17/06/08
11:21hrs
0.14
2.
3.
IPT -1.0 &+5.5

LPT -3.0 &+35
mm
mm
10.62
17.00
0.06
-0.09
1.62
7.90
1.25
4.18
4.79
22.2
mm
mm
mm
-0.20
-0.18
-0.18
-0.11
-0.12
-0.12
-0.11
-0.11
-0.11
-0.08
-0.09
-0.09
-0.18
-0.20
-0.23
0.15
0.04
5.72
2.59
8.16
2.88
12.95
Sl.
No
Description of
parameters.
UNIT
Before OH
at Full Load
DIFF EXPANSION
4.
5.
6.
AXIAL SHIFT
Point (1) +/- 0.5 & +/- 1.0

Point(2)
Point(3)
At 500 MW
At 360 RPM
At 3000 RPM
18/06/08
13:30hrs
3.22
18/06/08
16:16hrs
1.90
24/06/08
13:55hrs
-3.54
7.
8.
OVERALL
EXPANSION
HPT (F) ( 0-30 MM)
IPT( R ) (0-20 MM)
9.
10.
11.
12.
13.
14.
BBRNG VIBRATION
HPT (F) 1X/1Y
HPT 2X/2Y
IPT
3X/3Y
LPT
4X/4Y
GEN(F) 5X/5Y
GEN 6X/6Y
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
mm
mm
>42
micron
micron
micron
micron
micron
micron
15.03/17.76
21.4/15.6
16.7/15.8
20.6/26.7
20.8/22.0
27.9/36.8
3.7/3.3
2.9/2.9
2.3/2.1
2.9/1.9
3.3/2.5
2.7/2.9
11.3/16.7
18.7/10.1
20.3/12.8
26.9/12.3
20.8/8.5
8.9/8.5
19.1/14.6
18.7/18.1
24.9/14.4
43.7/23.0
23.0/54.6
19.7/43.7
24.9/24.9
20.1/16.2
24.6/28.3
37.4/37.0
20.5/39.2
31.2/49.1
EXC 7X/7Y
Shaft VIBRATION
HPT (F) 1X/1Y
HPT 2X/2Y
IPT
3X/3Y
LPT
4X/4Y
micron
>100
micron
micron
micron
micron
34.7/24.7
2.5/2.5
7.6/8.5
25.1/19.5
30.2/24.9
100.9/139.3
97.8/88.4
50.1/38.6
64.8/65.0
20.5/4.8
3.3/3.9
0.78/078
2.7/2.3
39.0/30.4
87.2/70.8
44.9/39.4
44.3/36.8
75.9/58.6
111.0/56.2
22.8/34.3
76.9/60.9
83.7/51.3
129.0/97.6
49.9/41.7
95.8/88.8
GEN(F) 5X/5Y
GEN 6X/6Y
EXC 7X/7Y
Turbine Brng
Temp.
HPT (F)T
Point 1,2
L/R
B
Point 3,4
L/R
micron
micron
micron
45.0/44.3
98.1/97.9
199.6/134.8
2.9/3.3
3.7/3.7
3.1/3.5
77.3/41.5
69.1/43.1
38.8/27.3
39.8/65.2
72.0/100.1
170.6/90.5
55.6/47.8
88.8/94.6
169.6/109.3
HPT (R) T
L/R
B
L/R
110 / 130
81/87
73.2/68.2
64/58
75.1/71.2
52/76
Point 5,6
62.4/75.1
60/73
58.5/76.1
64/65
Point 7,8
63.4/65.3
61/58
62.4/65.3
52/68
Page 81
NTPC /TSTPS
Sl.
No
Description of
parameters.
26.
T Bearing
FL/FR
RL/RR
IPT (R)
27.
LPT (R)
28.
GEN (TE)
29.
GEN (EE)
30.
Exciter
Brng.
25.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

UNIT
Before OH
at Full Load
At Rotor
Zero
Position
At 360 RPM
At 3000 RPM
At 500 MW
Point 9,10
57.7/78.0
55/73
54.6/72.2
62/64
Point 11,12
67.3/69.3
63/62
69.3/65.3
64/56
Point 13,14
63.4/62.4
60/59
61.4/59.5
88/84
Point 15,16
Point 17,18
Point 19,20
Point 21,22
Point 23,24
Point 25,26
86.8/90.7
85.8/89.7
81.0/81.0
74.1/74.1
80.0/80.0
80.0/80.0
84/85
89/89
73/72
67/67
77/77
77/77
82.9/86.8
90.7/89.7
72.2/72.2
67.3/67.3
78.0/79.0
77.1/77.1
85/88
78/77
72/72
81/81
78/78
64/64
Point 27,28
BRNG Drain Oil TEMP
Return Oil Temp HPF
Return Oil Temp HPR
Return Oil Temp IPR
Return Oil Temp LPR
65.3/65.3
61/62
48.8/48.8
63.4/71.2
62/62
62/62
62.4/63.4
60.51
56.36
71.00
49.7
51.9
65.1
57.8
53.1
66.8
C
0 C
0 C
MM
Ksc
71.00
64.90
65.15
56.36
68.5
61.2
61.9
52.2
923
70.5
61.7
62.9
53.1
915
64.42
45.63
Return Oil Temp Gen F

Return Oil Temp Gen R
Return Oil Temp Exciter
MOT Level
Lub Oil Hdr Pres
Lub Oil Hdr Temp Bef
Cooler
Lub Oil Hdr Temp Aft
Cooler
65.3/65.3
0
0
0
0
C
C
C
C
Page 82
5:18:00 AM
5:12:00 AM
5:06:00 AM
5:00:00 AM
4:54:00 AM
4:48:00 AM
4:42:00 AM
4:36:00 AM
4:30:00 AM
4:24:00 AM
4:18:00 AM
4:12:00 AM
4:06:00 AM
4:00:00 AM
3:54:00 AM
3:48:00 AM
3:42:00 AM
3:36:00 AM
3:30:00 AM
3:24:00 AM
3:18:00 AM
3:12:00 AM
3:06:00 AM
3:00:00 AM
2:54:00 AM
2:48:00 AM
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
175.08
175.04
174.42
175
175.02
175.04
175.9
175.04
174.9
174.88
174.34
174.98
174.94
174.94
175.46
174.5
176.88
179.34
180.28
177.24
148
140.24
128.96
120.58
106.4
93.04
82.88
74.48
65.18
65.14
65
65.04
65.1
65.08
65.08
65.08
MS
Throttl
e Pr
149.02
140.72
129.54
121.36
107.4
94.42
84.1
76.2
66.82
66.02
65.92
66
66.06
66.08
66.14
66.2
Drum
Pr
MS
Pree
173.95
173.93
173.43
174.02
173.97
173.99
174.35
173.77
175.14
180
150.35
139.93
129.55
121
107.48
94.01
83.25
74.9
65.05
64.66
64.49
64.49
64.57
64.53
64.53
64.53
Time
Date
NTPC /TSTPS
408.87
407.9
407.5
408.62
411.72
414.2
416.47
420.43
421.54
425.07
410.53
410.42
420.28
425.76
425.58
418.81
413.08
409.3
404.98
401.96
399.69
397.57
395.62
394
392.56
391.77
MS Hdr
Temp
31.59
30.78
25.9
13.6
15.98
16.53
27.21
37.53
34.41
31.97
46.95
39.86
41.54
43.39
47.5
51.01
50.6
55.75
58.95
47.82
48.49
48.95
48.5
49.35
49.76
50.23
BP 1
31.45
30.67
25.96
13.37
16.05
16.51
27.05
37.77
28.88
34.86
47.37
40.13
41.53
43.35
47.68
50.93
50.47
56.14
59.1
47.7
48.51
48.84
48.45
49.46
49.99
50.47
BP 2
5.19
5.19
5.17
5.18
5.22
5.21
5.27
5.19
5.19
7.12
7.36
6.01
7.87
8.97
10.04
10.11
10.04
10.12
10.05
10.02
10.08
10.08
10.08
10.06
10.04
10.03
HRH
Press
421.4
421.08
420.82
419.96
420.28
420.93
422.37
426.51
428.78
431.19
434.9
431.88
431.62
432.2
431.62
427.41
417.69
393.36
357.79
348.82
340
326.25
322.26
326.65
334.57
343.35
HRH Hdr
Temp
422.9
421.04
419.62
418.93
420.67
424.27
426.31
439.27
441.69
442.68
447.39
435.55
434.06
432.2
428.54
419.24
403.19
384.9
359.72
351.35
347.94
338.83
337.59
346.08
356.44
366.11
RH Metal
temp Max
35.98
34.56
30.16
19.21
27.58
28.59
48.19
55.98
41.76
42.54
81.93
48.33
37.2
34.27
34.07
43.41
38.51
40.77
37.74
22.19
23.43
22.1
15.49
16.41
17.03
17.06
4,878.00
4,866.00
4,871.40
4,756.20
4,717.20
4,754.40
4,809.00
4,963.20
4,977.00
5,074.80
5,044.80
4,687.80
4,441.80
4,172.40
4,060.20
3,930.60
3,835.80
3,503.40
3,833.40
3,587.40
3,515.40
3,528.60
3,532.80
3,537.00
3,534.00
3,530.40
MDBFP
speed
Page 83
42.69
41.49
37.46
26.43
35.35
36.23
55.2
61.77
48.49
49.93
87.99
54.38
43.84
41.12
40.65
49.21
44.61
47.03
44.12
29.09
30.77
29.02
21.97
23.03
23.76
23.77
LPBP 1 LPBP 2
Boiler Safety Valve Floating Parameters

312.46
306.68
311.78
234.94
227.12
259.08
292.23
396.27
358.87
355.13
614.38
330.48
424.66
310.08
342.38
349.69
359.21
264.69
404.94
238.51
216.92
238.51
230.52
227.8
227.63
226.95
Feed at
ECO
-53.94
-23.19
23.19
99.88
-50.38
-99.63
-103.63
-140.63
-59.75
-16.69
-151.38
87.75
-77.25
80.13
41.94
-59.94
78
62.06
-115.81
138.69
143.81
46.69
104.5
80.5
33.94
-30.13
Drum
lvl
789.91
782.32
789.58
706.86
699.6
732.16
768.02
875.38
839.63
311.79
306.28
311.41
233.89
226.48
259.16
292.6
396.72
357.77
357.01
615.03
845.57
329.65
1,056.5
5
425.22
310.27
342.76
350.74
359.48
265.43
404.32
238.64
216.6
239.02
229.9
227.81
227.81
226.48
Total
Feed
780.78
841.61
720.39
753.06
796.62
791.67
683.98
827.09
670.01
639.32
605.22
593.23
586.63
586.19
591.36
MDBF
P Suc
flow
276.45
270.56
250.23
225.91
246.24
249.85
320.15
359.67
290.89
442.32
491.34
335.16
362.9
375.25
389.88
413.63
361.38
410.59
373.73
295.07
296.02
304
300.96
308.18
311.41
316.54
BLI
15.37
15.03
13.89
12.55
13.67
13.88
17.77
20
16.14
24.64
27.25
18.69
20.12
20.82
21.69
22.98
20.09
22.8
20.77
16.37
16.44
16.89
16.72
17.12
17.3
17.59
BLI as
%
2:36:00 AM
2:30:00 AM
2:24:00 AM
2:18:00 AM
2:12:00 AM
2:06:00 AM
2:00:00 AM
1:54:00 AM
1:48:00 AM
1:42:00 AM
1:36:00 AM
1:30:00 AM
1:24:00 AM
1:18:00 AM
1:12:00 AM
1:06:00 AM
1:00:00 AM
12:54:00 AM 160.6
12:48:00 AM 159.5
12:42:00 AM 154.74
12:36:00 AM 149
12:30:00 AM 143.14
12:24:00 AM 136.32
12:18:00 AM 128.84
12:12:00 AM 121.88
12:06:00 AM 116.84
12:00:00 AM 115.58
11:54:00 PM 113.5
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/18/2008
6/17/2008
113.04
115.06
116.42
121.48
128.44
135.92
142.8
148.66
154.46
159.24
160.28
160.14
159.86
159.82
160.72
160.16
160.4
160.3
160.32
160.32
161.28
165.18
168.58
171.08
171.82
174.18
174.78
174.94
174.92
MS
Throttl
e Pr
MS
Pree
112.09
114.28
115.16
119.99
126.99
134.46
141.34
147.28
152.91
157.91
159.48
159.25
159.01
158.76
159.75
159.37
159.52
159.39
159.44
159.43
160.16
163.84
167.44
170.05
170.73
172.98
173.95
173.99
173.97
160.4
160.08
159.96
160.9
160.36
160.58
160.5
160.52
160.54
161.48
165.38
168.74
171.16
171.94
174.32
174.98
175.16
175.12
2:42:00 AM
6/18/2008
Drum
Pr
Time
Date
NTPC /TSTPS
395.59
396.6
397.14
398.04
400.05
402.97
405.7
407.86
409.05
409.59
408.84
406.32
403.76
402.32
403.9
405.52
406.24
406.78
407.04
407.36
407.68
408.62
410.17
411
411.61
412.87
413.84
412.65
410.71
MS Hdr
Temp
32.46
35.22
32.08
20.11
19.07
23.28
19.27
23.12
18.66
23.2
31.81
32.97
31.44
17.67
22.02
30.32
27.86
30.22
30.43
30.84
26.41
16.49
18.92
16.58
20.7
21.74
31.54
32.26
32.14
BP 1
32.51
35.16
32.13
20.1
19.25
23.47
19.14
23.15
19.02
23.62
32.13
33
31.7
17.55
21.85
30.2
27.78
30.1
30.5
30.69
26.49
16.61
18.71
16.63
20.87
21.86
31.46
32.41
32.13
BP 2
2.55
2.62
2.52
2.56
2.6
2.56
2.62
3.51
3.72
3.74
4.21
4.21
4.88
5.16
5.19
5.2
5.2
5.2
5.19
5.2
5.19
5.22
5.21
5.21
5.2
5.2
5.2
5.19
5.2
HRH
Press
379.75
382.59
385.69
386.55
388.42
391.27
393.82
396.96
399.33
401.96
405.34
407.65
408.84
408.62
409.09
410.1
410.85
411.5
412.04
412.62
412.94
413.08
413.7
414.52
415.64
417.08
419.02
420.46
421.18
HRH Hdr
Temp
385.27
385.52
388.12
387.13
389.42
392.65
394.82
399.59
401.45
403.56
406.6
407.77
407.71
406.53
405.23
408.08
408.39
410.13
410.32
410.94
411.37
410.81
413.79
415.09
418
420.79
422.72
425.13
422.1
RH Metal
temp Max
44.71
49.05
39.8
32.31
35.15
38.99
39.64
31.35
32.63
31.79
41.78
41.73
34.64
20.18
26.14
30.16
27.35
29.34
29.68
30.33
28.07
26.06
27.59
25.82
28.52
29.47
36.68
37.24
37.09
4,099.80
4,133.40
4,095.00
4,132.80
4,148.40
4,244.40
4,401.00
4,475.40
4,553.40
4,606.20
4,656.00
4,702.80
4,772.40
4,577.40
4,579.20
4,696.20
4,716.60
4,723.20
4,731.60
4,725.60
4,720.20
4,686.60
4,681.80
4,749.00
4,752.00
4,768.80
4,816.80
4,876.20
4,879.80
MDBFP
speed
Page 84
50.88
55.06
46.29
39.46
41.97
45.29
45.9
38.7
39.89
38.99
48.12
47.86
41.66
27.56
34.14
37.65
35.17
37.05
37.42
37.98
35.76
33.91
35.52
33.64
36.33
37.17
43.22
43.83
43.69
LPBP 1 LPBP 2

265.2
237.32
262.99
212.67
195.84
215.39
214.2
227.97
243.27
239.7
273.02
293.42
336.09
232.05
226.44
288.83
268.6
261.46
265.03
262.14
268.09
238.68
239.36
291.04
257.89
253.47
284.75
314.84
314.5
Feed at
ECO
13.56
23.31
45.75
127.06
81.06
55.69
82.06
12.06
41.75
27.69
-46.75
-74.69
-78.88
38.38
-12.13
-67.75
66.94
68.88
61.19
47
32.44
75.19
-39.19
-6.81
60.19
14.69
-82.31
-91.31
-77.5
Drum
lvl
671.44
652.63
674.96
631.18
620.07
646.03
656.26
674.52
698.06
700.59
734.8
759.55
799.92
686.73
687.17
752.95
731.83
732.71
735.57
734.91
736.56
709.83
711.92
759.99
731.61
729.3
764.17
793.54
792.11
MDBF
P Suc
flow
264.67
238.26
262.96
212.04
194.94
215.27
213.37
227.05
242.44
239.59
272.84
294.12
335.92
231.42
225.91
288.61
268.28
261.44
265.43
262.2
267.71
238.64
239.97
291.27
258.02
252.89
285
314.64
314.83
Total
Feed
261.82
285.57
254.6
239.59
220.02
228.57
230.85
236.74
233.7
244.15
280.82
276.64
263.53
233.89
247
258.02
250.8
255.55
257.64
260.11
248.9
239.78
249.66
242.82
250.99
254.79
285.19
284.24
281.77
BLI
14.56
15.85
14.17
13.31
12.22
12.7
12.83
13.15
12.98
13.56
15.62
15.37
14.65
12.99
13.73
14.33
13.93
14.21
14.32
14.46
13.83
13.32
13.85
13.49
13.95
14.16
15.84
15.8
15.65
BLI as
%
9:48:00 PM
9:42:00 PM
9:36:00 PM
9:30:00 PM
9:24:00 PM
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
85.42
86.36
86.24
87.22
77.16
71.2
77.76
71.92
32.6
34.26
35.56
36.96
41.5
47.68
54.28
60.76
32.18
33.82
35.12
36.5
40.9
47.08
53.62
60.08
65.74
79.82
80.7
66.44
80.28
84.04
81.14
84.82
86.52
86.5
87.08
87.36
89.44
94.72
100.28
102.16
104.44
89.9
95.2
100.78
102.78
104.92
108.56
111.9
MS
Throttl
e Pr
MS
Pree
31.37
33.16
34.49
35.73
39.83
46.06
52.18
58.81
64.33
69.97
76
79.24
79.47
83.21
85.79
85.77
84.98
85.66
88.27
93.6
99.09
101.41
103.43
107.23
110.93
9:54:00 PM
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
11:36:00
PM
11:30:00
PM
11:24:00
PM
11:18:00
PM
11:12:00
PM
11:06:00
PM
11:00:00
PM
10:54:00
PM
10:48:00
PM
10:42:00
PM
10:36:00
PM
10:30:00
PM
10:24:00
PM
10:18:00
PM
10:12:00
PM
10:06:00
PM
10:00:00
PM
11:42:00 PM 109.06
6/17/2008
Drum
Pr
11:48:00 PM 112.5
Time
6/17/2008
Date
NTPC /TSTPS
278.55
283.92
290.36
296.48
303.1
311.85
322.08
332.98
343.03
351.42
358.08
364.05
368.66
371.4
374.96
378.27
380.11
380.72
381.87
383.35
385.83
388.46
389.86
391.34
393.86
MS Hdr
Temp
32.48
36.15
36.16
36.16
36.15
36.16
36.16
36.16
36.18
36.16
32.92
39.56
39.67
37.58
39.46
41.21
42.09
38.74
32.91
31.92
26.05
36.64
32.39
29.22
32.67
BP 1
31.86
36.51
36.5
36.5
36.45
36.4
36.36
36.32
36.3
36.27
33.32
39.79
39.85
37.83
39.68
41.35
42.4
38.98
36.22
32.31
26.31
36.67
32.43
29.54
32.82
BP 2
0.16
0.61
0.7
0.72
0.91
1.19
1.51
2.11
2.71
3.13
2.73
2.6
2.57
2.61
2.61
2.58
2.56
2.59
2.55
2.53
2.58
2.6
2.61
2.52
2.66
HRH
Press
200
200
200
200
205.54
215.66
227
239.42
252.02
264.8
274.63
289.86
306.2
314.59
325.42
336.69
345.3
350.23
353.54
355.27
357.97
363.94
367.62
370.78
374.96
HRH Hdr
Temp
239.01
249.49
259.28
266.04
273.61
283.03
294.38
307.4
318.25
328.6
334.12
341.5
352.41
351.48
356.44
361.71
366.23
364.13
362.33
362.2
363.82
369.64
374.23
375.97
379.13
RH Metal
temp Max
23.32
23.2
22.85
23.47
23.65
24.55
24.74
20.42
19.03
18.03
19.71
38.83
43.96
37.51
44.53
51.47
56.77
42.75
32.23
28.11
25.78
44.94
35.94
35.16
49.24
3,271.80
3,344.40
3,423.00
3,430.80
3,436.20
3,412.20
3,480.60
3,505.80
3,621.60
3,640.80
3,798.00
3,810.00
3,729.00
3,642.60
3,847.20
3,870.60
3,897.60
3,888.00
3,796.20
3,830.40
3,827.40
3,780.60
3,891.60
3,742.20
3,870.60
MDBFP
speed
Page 85
31.07
30.99
30.85
31.5
31.7
32.49
32.77
28.12
26.65
25.6
27.37
45.37
50.11
44.23
50.96
57.31
62.57
48.85
39.17
35.57
33.55
51.1
42.72
42.25
55.57
LPBP 1 LPBP 2

43.35
106.76
83.3
81.09
75.48
114.41
151.3
96.56
148.07
162.35
196.18
162.01
255.34
194.31
258.74
252.11
254.15
249.9
207.74
156.91
194.14
209.27
251.26
187.85
228.48
Feed at
ECO
10.25
-53.25
33.13
-5.75
19.63
-2.88
-0.94
85.56
-47.69
-61.13
-50.81
8.88
-127
-54.63
-6.94
-0.75
-19.44
55.56
58.44
81.25
-10.06
14.38
43.56
59.06
1.38
Drum
lvl
393.58
465.85
450.01
442.2
444.84
481.58
515.9
469.37
525.03
533.83
588.61
564.74
634.15
563.75
641.3
642.4
645.26
634.37
591.47
547.36
584.65
591.47
642.84
576.29
620.84
MDBF
P Suc
flow
43.7
106.02
83.79
81.89
75.43
114.38
149.91
96.33
148.01
162.83
197.98
162.26
255.93
193.42
258.78
252.32
254.22
247.38
207.48
156.75
194.56
209.38
251.37
188.67
228.76
Total
Feed
168.34
177.46
179.74
180.69
186.58
195.13
204.63
213.18
220.97
227.81
218.12
276.64
267.52
269.8
284.81
295.83
303.62
267.14
235.98
232.37
227.05
277.97
245.86
248.14
287.66
BLI
9.33
9.84
9.96
10.02
10.37
10.85
11.35
11.84
12.29
12.64
12.12
15.37
14.9
14.97
15.82
16.45
16.87
14.85
13.1
12.9
12.63
15.43
13.65
13.78
15.98
BLI as
%
9:18:00 PM
9:12:00 PM
9:06:00 PM
9:00:00 PM
8:54:00 PM
8:48:00 PM
8:42:00 PM
8:36:00 PM
8:30:00 PM
8:24:00 PM
8:18:00 PM
8:12:00 PM
8:06:00 PM
8:00:00 PM
7:54:00 PM
7:48:00 PM
7:42:00 PM
7:36:00 PM
7:30:00 PM
7:24:00 PM
7:18:00 PM
7:12:00 PM
7:06:00 PM
7:00:00 PM
6:54:00 PM
6:48:00 PM
6:42:00 PM
6:36:00 PM
6:30:00 PM
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
9.74
10.96
12.24
13.44
14.6
15.76
16.96
18.2
19.48
20.36
21.02
21.62
22.24
22.92
23.54
24.32
25
25.64
25.94
26.06
26.3
26.52
26.72
26.98
27.34
27.7
28.32
28.84
29.66
Drum
Pr
0.2
0.18
0.18
0.2
0.2
0.2
0.18
0.2
0.24
0.78
8.26
14.28
17.14
23.08
23.92
24.6
25.22
25.4
25.52
25.8
26.02
26.24
26.58
26.94
27.36
28.02
28.54
29.34
MS
Throttl
e Pr
MS
Pree
0.23
2.21
7.13
13.46
16.51
22.23
23.38
24.07
24.68
24.93
25.02
25.34
25.49
25.85
26.06
26.46
26.8
27.54
28.03
28.73
Time
Date
NTPC /TSTPS
200
200
200
200
200
200
200
200
200
200
200
200
200
207.34
220.41
226.03
227.61
229.38
238.48
247.92
252.6
256.81
260.55
263.86
266.6
269.16
271.53
273.73
275.67
MS Hdr
Temp
1.77
1.8
1.76
1.78
1.77
1.34
0.92
0.96
0.95
0.88
0.43
0.16
0.12
0.2
0.87
6.18
7.9
9.77
20.55
21.68
21.67
21.67
23.17
30.65
30.65
30.65
30.65
30.65
30.65
BP 1
0.44
0.44
0.44
0.44
0.44
0.17
1.36
5.91
8.36
9.31
24.15
25.32
25.23
25.17
25.95
30.12
30.12
30.07
30.04
29.98
29.91
BP 2
0.06
0.63
1.49
2.03
0.32
HRH
Press
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
HRH Hdr
Temp
120.96
115.69
111.54
108.31
107.82
107.57
108.25
110.61
115.01
116.5
119.35
121.09
123.19
124.87
126.73
129.83
133.24
142.29
164.61
185.38
197.66
205.72
214.95
219.73
224.07
226.49
230.27
231.88
234.36
RH Metal
temp Max
0.01
0.01
0.01
0.01
0.01
0.58
0.01
0.01
0.01
0.01
0.01
0.02
0.01
0.01
0.01
0.01
0.01
1.12
16.09
22.47
22.04
22.31
22.11
22.69
22.39
3,339.00
3,340.80
3,334.20
3,105.00
2,989.80
2,984.40
3,015.00
3,028.20
3,021.60
3,006.60
3,127.80
3,261.00
3,252.60
3,257.40
3,246.00
3,213.00
3,203.40
3,213.60
3,199.80
3,211.80
3,207.00
3,183.00
3,189.00
3,232.80
3,243.00
3,220.20
3,226.80
3,253.20
3,256.80
MDBFP
speed
Page 86
1.35
1.34
1.33
1.27
1.2
1.24
1.25
2.5
1.54
1.52
1.49
1.44
1.4
1.36
1.36
1.36
1.34
1.34
1.33
1.34
1.39
3.64
22.5
29.97
29.57
29.94
29.68
30.21
30.06
LPBP 1 LPBP 2

32.3
32.64
35.19
28.05
41.99
39.61
33.32
29.92
31.79
33.15
45.05
48.28
47.26
48.28
93.84
39.27
63.24
73.95
57.29
59.16
58.99
58.14
58.82
138.72
43.86
80.24
75.48
42.67
40.97
Feed at
ECO
24.38
-11.06
36.44
59
71.06
79.38
68.5
61
60.38
63.63
25.19
21.56
6.38
-17.69
-26.81
24.31
-0.31
18.81
43.94
-9.19
28.13
34.19
-18.94
-23.06
121.69
38.25
131.19
115.63
70.75
Drum
lvl
393.25
404.69
401.39
365.42
375.32
372.79
358.49
378.07
382.47
365.64
395.12
411.95
405.13
415.47
453.42
395.89
407.88
425.59
403.04
413.27
412.61
407
407.55
477.4
396.11
431.42
427.13
395.34
399.52
MDBF
P Suc
flow
32.87
33.25
34.39
29.64
43.51
38
33.44
34.01
31.73
33.44
45.03
49.02
48.45
47.88
94.43
39.71
63.27
74.86
56.43
56.81
59.09
57.95
59.47
137.94
43.51
79.42
74.29
42.18
41.23
Total
Feed
35.15
25.08
14.82
25.84
24.7
23.56
19
26.98
36.1
123.31
159.98
137.75
127.3
125.59
125.97
132.81
133.95
135.66
150.48
151.81
153.9
153.9
154.66
157.13
156.75
157.32
157.89
158.84
159.41
BLI
1.96
1.39
0.84
1.44
1.38
1.3
1.06
1.5
6.86
8.89
7.65
7.07
6.98
7.11
7.4
7.39
7.57
8.39
8.49
8.5
8.52
8.6
8.71
8.72
8.8
8.78
8.82
8.83
BLI as
%
6:24:00 PM
6:18:00 PM
6:12:00 PM
6:06:00 PM
6:00:00 PM
5:54:00 PM
5:48:00 PM
5:42:00 PM
5:36:00 PM
5:30:00 PM
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
6/17/2008
1.24
1.44
1.66
1.9
2.42
3.08
3.86
4.8
6.4
8.24
Drum
Pr
0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.22
MS
Throttl
e Pr
Time
Date
NTPC /TSTPS
MS
Pree
200
200
200
200
200
200
200
200
200
200
MS Hdr
Temp
1.78
1.77
1.77
1.76
1.78
1.77
1.77
1.76
1.76
1.78
BP 1
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
BP 2
HRH
Press
200
200
200
200
200
200
200
200
200
200
HRH Hdr
Temp
96.6
96.91
98.77
105.03
113.21
116.13
120.03
121.64
123.38
125.74
RH Metal
temp Max
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
3,142.80
3,141.00
3,398.40
3,510.60
3,490.20
3,582.00
3,616.80
3,590.40
3,579.60
3,337.80
MDBFP
speed
Page 87
1.31
1.32
1.32
1.33
1.34
1.35
1.35
1.34
1.34
1.35
LPBP 1 LPBP 2

1.36
9.86
4.93
20.91
27.88
31.79
32.64
32.64
45.56
70.21
Feed at
ECO
250
188.5
158.06
145.88
103.63
89.13
108.81
106.81
81.75
162.69
Drum
lvl
342.76
354.31
384.56
411.95
411.84
425.92
418.33
434.5
427.9
419.1
MDBF
P Suc
flow
0.57
10.45
7.03
19.38
29.26
26.41
30.4
32.49
40.28
70.68
Total
Feed
40.28
40.47
40.47
40.28
39.71
39.33
39.14
39.14
39.14
38.57
BLI
2.24
2.24
2.25
2.23
2.21
2.18
2.18
2.17
2.17
2.14
BLI as
%
NTPC /TSTPS

CW Pump Discharge Valve Operation Check

Description
Full close to
Crack open in
Sec
Crack Open to full
open in Sec
Full open to full
close (Normal) in
Sec
Emergency close
in Sec
Local
6A
Remote
04:07
03:00
31:00
41:16
Local
6B
Remote
04:30
04:00
30:20
33:43
33:60
40:07
48:30
49:00
35:46
Main Turbine gland steam Pr. Controller manual checking parameter

-94.12
-73.53
-55.64
-25.17
-0.57
25.61
54.71
70.66
99.8
Leak off v/v

97.21
73.79
54.22
20.11
0.59
Supply v/v
21
52.62
69.78
1000
Page 88
NTPC /TSTPS

Generator air Leak test Parameters
KSC
4.00
3.98
3.96
3.94
3.94
3.91
3.90
3.89
3.88
3.87
3.87
3.86
Cold gas
Temp.(Left)
0C
35 .0
35.14
35.14
34.89
34.6
34.4
34.4
34.4
34.4
34
34.40
34.40
Cold gas
Temp.(Right)
0C
35.0
34.65
34.40
34.16
34.1
33.6
33.6
33.90
33
33.67
33.67
33.67
3.72
3.93
3.92
3.91
3.90
3.88
32
33.92
33.43
33.43
33.43
33.43
32
33.13
32.70
32.70
32.70
32.70
3.72
3.71
3.70
3.69
3,68
3.65
3.59
32.45
32.45
32.45
32.45
32.45
32.45
31.48
31.96
31.96
31.96
31.96
31.96
31.96
31.72
Time
Air pressure
14/06/08
02:30
03:30
04:30
05:30
13:00
15:30
16:00
17:00
18:00
18:50
19:25
20:00
15/6/08
10:00
18:00
19:00
19:30
20:00
21:00
16/6/08
09:00
10:45
11:40
12:37
13:40
16:30
21:00
Hot gas Temp A

&B
C&D
Page 89

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TALCHER SUPER THERMAL POWER PROJECT

TSTPP , STAGE II UNITS

Annual Overhauling Report U 6

Compiled By Recommissioning Group

Annual Overhauling Report U 6

Compiled By Recommissioning Group

Annual Overhauling Report U 6

Compiled By Recommissioning Group

Annual Overhauling Report U 6

Area TG & auxiliaries

Compiled By Recommissioning Group

Annual Overhauling Report U 6

Compiled By Recommissioning Group

Annual Overhauling Report U 6

Compiled By Recommissioning Group

Annual Overhauling Report U 6

Sr. Supdt. ( Team leader )

Sr. Supdt. ( Dy Leader )

Sh KSR Krishna Kumar

Sr Asst Controller (O)

Compiled By Recommissioning Group

Annual Overhauling Report U 6

HISTORY OF THE UNIT

Compiled By Recommissioning Group

Annual Overhauling Report U 6

TALCHER SUPER THERMAL POWER STATION

HISTORY OF STAGE- II UNITS

Delay w.r.t MNW

BLU to synchronization in oil ( in no of

Synch to coal firing( in no of days )

Synch with Coal

No of months from 0 date

No of months from 0 date

Full load achieved

BLU to full load

Synch to full load

Last short Overhauls

Annual Overhauling Report U 6

Various Protocols &

Compiled By Recommissioning Group

Annual Overhauling Report U 6

VARIOUS PROTOCOLS USED

BOILER SIDE PROTOCOLS

Compiled By Recommissioning Group

ACTUAL SAFETY VALVE FLOATING

ELECTRICAL SIDE PROTOCOLS

Annual Overhauling Report U 6

Details of Recommissioning check Lists Followed

Check list details

Compiled By Recommissioning Group

Check list details

TDBFP A/B isolation /normalization

HT SWGRS (11 KV/3.3 kv)

Annual Overhauling Report U 6

Compiled By Recommissioning Group

Annual Overhauling Report U 6

UNIT- 6 RECOMMISSIONING HIGHLIGHTS

Furnace air tightness test

Safety Valve Floating

At 15:30 Hrs , 220 ksc

TG set 1st Rolling to 360 RPM

Local Oil Injection Test

Turbine Hand Trip