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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
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RENR1064-02
April 2010

330B and W330B Material Handler


Electrical System
330B:
6DR1-UP

W330B:
AME1-UP

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Schematic
Location

Machine
Location

Actuator - Engine Gov

A-9

Sensor - Engine Speed

B-8

Alarm - Travel

G-9

Sensor - Fuel Level

A-5

12

Alternator

C-8

Sensor - Pump Discharge Press

B-8

13

Assembly - Terminal Block

F-8

Sensor - Sun Load

F-1

Batteries - 12VDC

I-8

Solenoid - A/C Clutch

C-9

14

Breaker - Alternator

I-8

Solenoid - Eng/Pump Control

A-7

15

Breaker - Generator

I-8

Solenoid - Engine Shutdown

B-8

Breaker - Main

I-8

Solenoid - Fine Swing

E-7

16

Control - Engine/Pump

F-2

Solenoid - Grapple

E-7

16

Controller - Wiper/Washer

E-1

Solenoid - Hydraulic Lock

I-1

Converter - Voltage

C-5

Solenoid - Level Finish

A-7

15

Diode - Main Relay

H-7

Solenoid - Rotate

C-7

16

Fuses

I-6

Solenoid - Start Aid

H-9

17

Generator

B-2

Solenoid - Swing Brake

E-7

16

Ground - Cab

B-5

Solenoid - Travel Speed

A-7

15

Ground - Cab

E-1

Solenoid - Trenching

A-7

15

Ground - Chassis

A-3

Switch - Air Cleaner Flow

H-9

18

Ground - Chassis

A-8

Switch - Aux Hydraulic Pressure

H-3

Ground - Chassis

I-8

Switch - Backup EPR Valve

D-5

Ground - Platform 1

G-2

Switch - Backup Governor

D-5

Ground - Platform 2

H-1

Switch - Boom Raise Pressure

D-8

Ground - Relay Panel

H-8

Switch - Coolant Level

H-9

17

Component

Component

Schematic
Location

Machine
Location

Ground Strap - Riser to Platform

I-6

Switch - Disconnect

I-8

Ground Strap - Chassis to Riser

H-1

Switch - Engine Oil Level

B-8

21

Horn

A-2

Switch - Engine Oil Pressure

B-9

19

Lighter

E-1

Switch - Fine Swing Control

D-4

Meter - Service

F-1

Switch - Grapple Close

F-2

Monitor

F-1

Switch - Grapple/Magnet

E-3

Motor - Lower Wiper

H-1

24

Switch - Grapple Open

I-1

Motor - Starter

B-8

Switch - Horn

I-1

Motor - Upper Washer

I-9

Switch - Hydraulic Oil Filter

A-5

11

Motor - Upper Wiper

C-5

Switch - Hydraulic Oil Level

A-5

11

C-6,I-3

Switch - Implement Pressure

D-8

16

Relay - Boom Lamp

I-7

Switch - Key

F-2

Relay - Cab/Chassis Lamp

I-7

Switch - Lower Washer

D-4

Relay - Grapple Close

H-6

Switch - Lower Wiper

D-3

Relay - Grapple Open

H-5

Switch - Neutral Start Limit

I-1

Relay - Horn

I-7

Switch - One Touch Low Idle

F-2

Relay - Hydraulic Lock Solenoid

I-7

Switch - Refrigerant Low Pressure

C-9

17

Relay - Main

G-7

Switch - Rotate CCW

I-1

Relay - Neutral Start

F-7

Switch - Rotate CW

F-2

Relay - Rotate CCW

H-6

Switch - Start Aid

D-5

Relay - Rotate CW

H-5

Switch - Start Aid Coolant Temp

B-9

10

Relay - Start

F-8

Switch - Suction Line Shutoff Limit

A-6

11

Relay - Timer

E-7

Switch - Throttle Position

E-3

Resistor - Backup

I-8

Switch - Travel Pressure

D-8

16

Sender - Coolant Temperature

B-9

10

Switch Panel

F-2

Sender - Hydraulic Oil Temp

A-5

11

Unit - A/C, Heater

H-5

20

Radio - 12VDC

Machine locations are repeated for components located close together.


A = Located in the operator's compartment.
B = Located in operator's left console area.
C = Located in operator's right console area.
D = Located on or near the relay panel.
E = Located in dash area.
F = Located in Cab Riser.

CONNECTOR LOCATION
Schematic
Location

Machine
Location

CONN 1

A-9

21

CONN 2

F-9

CONN 3

F-9

CONN 4

G-9

CONN 5

G-9

CONN 6

G-8

CONN 7

G-8

CONN 8

G-8

CONN 9

F-8

CONN 10

C-6

CONN 11

C-5

CONN 12

C-5

CONN 13

C-5

CONN 14

F-5

CONN 15

F-5

CONN 16

F-5

CONN 17

F-5

CONN 18

F-4

CONN 19

F-4

CONN 20

F-4

CONN 21

F-4

CONN 22

H-5

CONN 23

H-5

CONN 24

H-4

CONN 25

H-4

CONN 26

H-4

CONN 27

H-4

CONN 28

H-3

CONN 29

H-3

CONN 30

C-3

CONN 31

B-3

CONN 32

A-3

22

CONN 33

B-2

23

CONN 34

D-2

CONN 35

F-6

CONN 36

G-5

CONN 37

G-5

CONN 38

G-8

CONN 39

G-8

CONN 40

G-8

CONN 41

F-9

CONN 42

F-9

CONN 43

G-9

CONN 44

G-9

CONN 45

G-9

CONN 46

H-9

Connector Number

CONN 47
H-9
F
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

CID / MID / FMI


Real Time Error Codes
Code

Description of Problems

1301

Engine oil pressure is too low.

1302

Engine coolant temperature is too high.

1303

Hydraulic oil temperature is too high.

1304

Air filter is clogged.

1305

Battery voltage is not normal.

2201

Governor actuator feedback sensor circuit is open or shorted to battery voltage.

2202

Governor actuator feedback sensor circuit is shorted to body ground.

2301

Governor actuator feedback signal is not stable.

2302

Governor actuator feedback signal deviates.

2303

Governor actuator does not move.

2304

Calibration data error.

3201

Monitor RAM is not normal.

4101

Electric power supply to the controller is too much (43 volts).

4102

Over-current in proportional reducing valve.

4103

Proportional reducing valve circuit is open.

4105

Over-current in digital output (trenching solenoid).

4106

Over-current in digital output (fine control solenoid).

4107

Over-current in digital output (travel speed change solenoid).

4108

Over-current in digital output (travel alarm).

410A

Over-current in digital output (swing brake solenoid).

4201

Engine speed is not normal.

4202

Engine coolant temperature sensor is shorted to body ground.

4203

Hydraulic oil temperature sensor is shorted to body ground.

4204

PWM sensor of pump delivery pressure is shorted to body ground.

4207

PWM sensor of pump delivery pressure is open in circuit.

420A

Fuel sensor is shorted to body ground.

420B

Fuel sensor is open or shorted to battery voltage.

420C

Electric power supply is to low (below 23 volts).

420D

Electric power supply is to high (above 32 volts).

420E

Engine speed dial is not in one of the 10 specified positions.

4301

Data mismatch 1 between alternator and speed sensor (alternator is abnormal).

4302

Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).

4303

Engine stalls.

A201

Monitor communication is not normal.

A202

Monitor takes too much time to respond to controller's signal.

A203

Communication is abnormal in controller.

SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title
Alternator:

Form Number
100-5047

SENR2082

Engine/Pump Control

SENR9291

Starting and Charging

SENR9292

Part No.

Starting Motor:

6V-0512

SENR3860

Starting Motor:

6V-5227

SENR4975

Function

Off Machine Switch Specification


Actuate

Deactuate

Contact Position

38.0 3.0 C
27 C MIN
3E-6449
Start Aid Coolant Temperature
Normally Closed
(100.4 5.4 F)
(80.6 F MIN)
90 21 kPa
70 21 kPa
A-B, Normally Open
3E-6455
Engine Oil Pressure
(13 3.0 psi)
(10 3.0 psi)
A-C, Normally Closed
Implement Pressure
1225.00 98.00 kPa
882.00 kPa MIN
106-0179
Normally Open
Travel Pressure
(177.67 14.21 psi)
(127.92 psi MIN)
2646.00 196.00 kPa
2156.00 196.00 kPa
106-0180
Boom Raise Pressure
Normally Open
(383.77 28.43 psi)
(312.70 28.43 psi)
490.00 49.00 kPa
290.00 kPa MIN
106-0181
Hydraulic Pressure
Normally Open
(71.07 7.11 psi)
(42.06 psi MIN)
275 to 1750 kPa
114-5333
A/C High/Low Pressure
Normally Open
(40 to 255 psi)
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

Contact postion at the contacts of the harness connector.

Part No.

Resistor, Sender and Solenoid Specifications


Component

3E-6332

Solenoid:

Start Aid

3E-7985

Solenoid:

Engine Shutdown

3E-9205

Solenoid:

Grapple

6
Start (Latch) Coil: 1.55 0.15
Stop (Unlatch) Coil: 10.3 1.03
24.9

4I-5394

Sender:

102-8017

Resistor:

Backup

52.0 2.6

111-9916

Solenoid:

Engine/Pump Control

11.7 1.2

121-1490

Solenoid:

32.0 3.2

121-1491

Solenoid:

Level Finish
Trenching
Hydraulic Lock
Swing Brake
Travel Speed

134-3998

Solenoid:

A/C Clutch

17.6 0.6

At room temperature unless otherwise noted.

Hydraulic Oil Temperature

Resistance (Ohms)

6130 to 7500

32.0 3.2

WIRE DESCRIPTION
Wire
Number

Wire Color

Description

Wire
Number

Power Circuits

Wire Color

Description

Accessory Circuits (Continued)

101

RD

Bat (+)

578

BU

Washer - Aux

103

RD

Aux Ckt

590

GY

Wiper Sw to Intermittent Module

105

RD

Key Sw

107

RD

Eng Shutdown

592

BU

DC/DC Converter Power Output

A513

RD

DC/DC Converter Memory Output

108

BU

Aux Ckt

A571

PU

Aux Ckt 1

109

RD

Alt Output (+) Term

A572

PK

Aux Ckt 2

111

RD

Aux Ckt

A579

OR

Wiper Motor (+)

112

PU

Main Power Rly Output

A586

OR

Wiper Sw to Wiper Cont

113

OR

Opr Mon Panel B (+) Switched

A588

GN

Safety Sol Relay to Sol

114

RD

Warning Horn (Forward)

C537

GN

A/C Photo Sensor (+) Sig

C538

OR

115

PK

Aux Ckt

118

GY

Aux Ckt

A/C Photo Sensor (-) Sig


Lighting Circuits

120

YL

Aux Ckt

607

PK

Flood Lamps - Front

123

WH

Aux Ckt

615

YL

Cab Flood Lamp

124

GN

A/C

616

BU

129

BU

Aux Ckt

Boom Flood Lamp


Control Circuits

140

BU

Aux Ckt

763

BU

Torque Converter Sw

147

PU

Aux Ckt

786

GN

Eng Speed Cont


Eng Speed (+)

149

PU

Aux Ckt

788

YL

150

RD

Bat (+)

791

PK

Eng Speed Cont

151

GN

Aux Ckt

A755

PK

Throttle Sw #1

152

BU

Aux Ckt

A756

BU

Throttle Sw #2

154

RD

Aux Ckt

A757

GY

Throttle Sw #3

168

RD

Aux Ckt

A758

BR

Throttle Sw #4

172

RD

Aux Ckt

A761

PU

Elec Pump Cont Gov Feedback

177

RD

Main Brkr

A762

PU

Elec Pump Cont Eng Speed Ground

180

GN

Aux Ckt

A768

BU

Pump Control Valve #1 (+)

185

YL

Aux Ckt

A769

GY

Pump Control Valve #2 (-)

189

RD

Aux Ckt

A770

PK

Elec Pump Control Bypass Sw

191

WH

Aux Ckt

A771

PU

Float Sw

F771

OR

Backup Sw

Ground Circuits
200

BK

Main Chassis

F772

WH

Backup Sw

201

BK

Opr Mon Panel

F773

OR

Governor Accel

235

BK

Elec Pump Ctrl Gnd

F774

WH

Governor Decel

Basic Machine Circuits

J704

WH

Hyd Lock Sol Relay to Grapple and Rotate Sw

301

BU

Starter No. 1 Sol

J705

WH

Rotate CCW Relay to Sol

304

WH

Starter Rly No. 1 Output

J706

PU

Grapple Close Relay to Sol

306

GN

Starter Rly Coil

J707

YL

Grapple Open Relay to Sol

307

OR

Key Sw to Neut Start Sw

J708

BR

Rotate CW Relay to Sol


Aux Ckt

308

YL

Main Power Rly Coil

J710

WH

310

PU

Start Aid Sw To Start Aid Sol

J711

GN

Aux Ckt

311

WH

Start Aid Sol To Temp Sw

J712

YL

Aux Ckt

320

OR

Horn Rly Coil to Sw

J713

BU

Aux Ckt

321

BR

Travel Alarm Lamp

J714

BR

Aux Ckt
Aux Ckt

322

GY

Warning Horn (Forward)

J715

OR

326

PU

Key Sw C" Term "

J718

WH

Aux Ckt

386

PK

Air Shutoff Sol Enable

J719

BU

Aux Ckt

403

GN

405
412

Monitoring Circuits

J720

YL

Aux Ckt

Alternator (R) Term

J721

PU

Aux Ckt

GY

Opr Mon Oil Press

J722

BR

Aux Ckt

BU

Opr Mon Cool Flow

961

GN

Hyd Cont Sw

430

BU

Opr Mon Air Filter

K904

GN

Pump Discharge - Signal

487

OR

Hyd Oil Flow Sw

K905

RD

Pump Discharge - (+) B


Swing Brake Sol - Signal

491

PK

Hyd Oil Temp Sensor

K906

GN

492

GY

Coolant Temp Sensor

K907

BU

Swing Brake Sol - (+) B

495

GN

Fuel Level

K909

BU

Backup Sw - (+) B

496

WH

Opr Mon Panel Hyd Oil Level

K911

PK

E/P Controller - RS485 (+)

C468

BU

Engine Oil Level

K912

GN

E/P Controller - RS485 (-)

Accessory Circuits

K915

GN

Fine Swing Sw - E/P Controller

501

GN

Wiper - Front

K997

BU

(+) V Sensor

506

PU

Washer - Front

L908

OR

Controller RS-232C TX

508

PU

Radio Speaker - Left

L909

BU

Controller RS-232C RX

509

WH

Radio Speaker - Left (Common)

L968

OR

Elec Pump Control PS Valve (-)

511

BR

Radio Speaker - Right

L969

WH

Elec Pump Control PS Valve (+)

512

GN

Radio Speaker - Right (Common)

L970

GY

Elec Pump Control to Switch Return

513

OR

A/C Compressor/Refrigerant Pressure Sw

L971

GN

Elec Pump Control to Travel Pressure Sw

519

PK

Thermostat to Refrigerant Press Sw

L972

BU

Low Idle Sw

546

BU

Aux Hyd - Rotate CW

L973

GN

Fine Swing Cont Relay to Sol Valve

547

OR

Aux Hyd - Rotate CCW

L974

GN

Elec Pump Cont Boom Raise Press Sw

548

GY

Aux Hyd - Open

L975

PK

Start Aid Cont Lamp 1 Output

549

PK

Aux Hyd - Close

L977

YL

Trenching Sol

576

PK

Wiper - Aux

L978

GY

Level Finish Sol

HARNESS and WIRE

Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for


Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

OPERATOR STATION
L15

L15

L64

2
1

788-YL-18
A762-PU-18

(6) STARTER
MOTOR
6V-5227
6V-0512 (NOTE C)
304-WH-8
G
S B
101-RD-6
MTR BAT
RD-00

EE(NOTE C)

L53

CONN 1

L54

J704-WH-18
548-GY-18
549-PK-18
961-BR-18

L60

L10

546-BU-18
548-GY-18
547-OR-18
549-PK-18
L970-GY-18
200-BK-18
200-BK-18

L15

151-GN-10

M/N

M/N
(NOTE D)
615-YL
200-BK

LAMP
126-7487

L14
L7

615-YL
615-YL

200-BK-18

548-GY-18
J704-WH-18
549-PK-18

MOTOR

L12
L11

200-BK-18
200-BK-18
200-BK-18

L12

T~

BK
GY
BR
OR

B+

(9) UPPER WIPER


MOTOR
134-5551
F

200-BK

511-BR-18
512-GN-18

103-RD-18
200-BK-18

576-PK
200-BK-18
200-BK-18

11

547-OR-18

K915-GN-18
K905-RD-18
K905-RD-18
235-BK-18
235-BK-18
K911-PK-18
K912-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL-18
L972-BU-18
L908-OR-18
L909-BU-18
235-BK-18

AU

L908-OR-18
L909-BU-18
235-BK-18

L6

39
4
21
37
22
11
1
2
12
15
16
13
14
23
24
3
34
35
36
6
7
8
9
10
17
18
19
20
25
26
27
28
29
30
31
32
33
5
38
40

200-BK-18
200-BK-18
200-BK-18

E
(E) CAB GROUND

FINE SWING SW
+B
+B
GND
GND
RS485 + (MONITOR)
RS485 - (MONITOR)
THROTTLE DIAL S1
THROTTLE DIAL S2
THROTTLE DIAL S3
THROTTLE DIAL S4
KEY SW ON
LOW IDLE SW

L7

RS232C (TX)
RS232C (RX)
RS232C (GND)

SYMBOL

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR

L2

H#

ATCH WIRE, CABLE, COMPONENT

SPLICE

IDENT

J718-WH-18
J719-BU-18
J722-BR-18

GND
+B

616-BU
322-GY
200-BK
200-BK
200-BK-18
200-BK
200-BK
B

(12) FUEL LEVEL


SENSOR
105-9911

L28
L41

YL
BK

1
2

(6) CHASSIS
GROUND
495-GN-18
200-BK-18

L29

L29

AW

AC

AC

CONN 32
200-BK
607-PK
607-PK
200-BK

4
1
2
3

AE

200-BK-18
200-BK-18

113-OR-18
386-PK-18
306-GN-18
491-PK-18
487-OR-18
496-WH-18
(15) LEVEL FINISH
SOL
121-1490
B

(15) TRAVEL SPEED


SOL
121-1491
B

1
2

1
2

(15) TRENCHING SOL


121-1490
B
1
2

(15) ENG/PUMP CONT


SOL
111-9916
B
2
1

WH-18
WH-18
4
1

3
2

WH-18
WH-18

306-GN-18

AB

1
4
3
2

(11) ATCH
SUCTION LINE
SHUTOFF LIMIT SW
3E-5181

1
4
3
2

386-PK-18

306-GN-18

322-GY
200-BK

200-BK
607-PK

322-GY
322-GY
200-BK
200-BK
AE

616-BU
200-BK

616-BU
200-BK

AC

(7) HORN
7T-0970

616-BU
200-BK

ATCH
BOOM LAMP
5I-8250

ATCH
BOOM LAMP
5I-8250

AC
(7) HORN
7T-0969
CHASSIS
LAMP
5I-8251

CABLE AS.
AA 116-0161
BB 116-0080
CC 125-4727
EE 116-0162
FF 116-0080
GG 116-0242
HH 7Y-8132

A-8
I-8
I-8
A-8
H-8
H-8
A-9

113-OR-18
487-OR-18
200-BK-18

A
C
B

WIRE GROUP COLOR DESCRIPTIONS

WIRES K911-PK & K912-GN TO BE TWISTED AROUND


EACH OTHER AT LEAST 1 TURN PER 25 mm.

GROUND CIRCUIT

WIRES L908-OR & L909-BU TO BE TWISTED AROUND


EACH OTHER AT LEAST 1 TURN PER 25 mm.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE.

200-BK-18
491-PK-18

NOTE F : HORIZONTAL MTG LOCATION FOR CASSETTE

THIS SCHEMATIC IS FOR THE 330B AND W330B MATERIAL HANDLER

(11) HYD OIL


FILTER SW
143-7966

+B
SIGNAL
GROUND

PART NUMBER: 148-9670, CHANGE: 01, VERSION: -

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


VOLTAGE CONVERTER CIRCUIT

STARTING CIRCUIT
START AID CIRCUIT
ENGINE PUMP CONTROL CIRCUIT
MONITOR CIRCUIT
GAUGE CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set. Machine is shown in grapple mode.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

(11) HYD OIL


TEMP SENDER
4I-5394

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

(NOTE C)
(NOTE C)
(NOTE C)

NOTE E : REM'D WITH ATCH HEATER OPTION.

(11) HYD OIL


LEVEL SW
111-4760

2
1

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

UU 111-4826 F-8
VV 128-8937 G-7
WW 128-8938 F-8
XX 111-4829 F-8
YY 111-4830 F-8
ZZ 111-4831 F-8
AD 128-8936 I-8
AV 145-8980 I-8
AW 145-8936 I-8
AX 145-8937 B-2

NOTE D : USE WITH FALLING OBJECT GUARD

1
2

ABBREV

WIRE AS.

CONN 33
616-BU
200-BK
322-GY
200-BK

COLOR ABBREVIATIONS

NOTE C : USE WITH COLD WEATHER.

496-WH-18

200-BK-18
200-BK-18
200-BK-18

4
1
3
2

200-BK
607-PK

B
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK-18

BLADE, SPADE, RING OR SCREW


TERMINAL

LOC

HARNESS AS.

AX

LIFT
DROP
GEN SOL

B
C
A

PART NO.

A 135-6086 C-2
B 135-6087 A-3
C 135-6088 A-9
D 135-6090 F-8
E 128-7336 E-1
F 128-7337 G-1
H 141-6437 D-3
J 132-1979 H-3
K 125-4848 B-2
M 130-2211 G-1
N 129-8144 G-1 (NOTE D)
AB 121-1044 A-6
AC 138-4282 A-2
AE 132-1973 A-2
AH 137-7382 D-7
AK 140-0204 F-9
AS 145-9164 G-5
AT 145-9144 F-6
AU 145-9145 D-3

L2

616-BU
322-GY
607-PK
607-PK
200-BK-18

CIRCUIT GROUPING DESIGNATION

CIRCUIT CONNECTED

L2

CHASSIS
200-BK-18
200-BK-18
200-BK-18
200-BK-18

DESCRIPTION
CIRCUIT CONNECTED

L7

495-GN-18

200-BK
200-BK-18
201-BK-18

HYD OIL FILTER INDICATOR


KEY SW START
AIH INDICATOR

L6

L28

K905-RD-14
L970-GY-18

L8

L5

GND
GND
(E) WIPER/WASHER
CONTROL
127-9838

200-BK
200-BK-18
200-BK-14

(5) CAB GROUND

L5

WIPER
W INT
W LOW
PUMP
+B
WASH

200-BK-18
200-BK

(F) ATCH GENERATOR


144-4360

L30

A579-OR
590-GY-18
501-GN-18
506-PU-18
118-GY
A586-OR-18

CIRCUIT NOT CONNECTED

L4

L25

AH

L30

(E) LIGHTER
9W-0335

129-BU
200-BK

ENG SPEED SENSOR (+)


ENG SPEED SENSOR (-)
TRAVEL SPEED SOL
COOLANT LEVEL SW
ENG OIL LEVEL SW
TRAVEL ALARM
ENG OIL PRESS SW
COOLANT SENSOR
HYD OIL TEMP SENSOR
FUEL LEVEL SENSOR
AIR CLEANER SENSOR
HYD OIL LEVEL SW
FRONT PUMP PRESS SENSOR
GOV ACTR FDBK
AUX HYD PRESS SW
TRAVEL PRESS SW
ALTERNATOR (R TERM)
EPR VALVE (+)
EPR VALVE (-)
SWING BRAKE SOL
GOV ACTR (B)
GOV ACTR (A)

A
A

L7

607-PK
607-PK
322-GY
616-BU
200-BK-18

200-BK-18

L1
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18

CONN 30

L20

AT

607-PK
607-PK
322-GY
616-BU
495-GN-18

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

L65

L25
L65
L8
L3
L4

L19

DOME LAMP
6C-9121
615-YL
615-YL

MONITOR +B OUT
IMPLEMENT PRESS SW
TRENCHING SOL
BOOM RAISE PRESS SW
LEVEL FINISH SOL

L66

GND

GN

4
1
2
6
3
5

(E) SERVICE METER


6T-7337

200-BK-10
151-GN-10

508-PU-18
509-WH-18

L26

F
A579-OR

403-GN-18

(E) MONITOR
106-0172

235-BK-14

1
2
7
8
3
4
5
6

L6

103-RD-18
120-YL
200-BK-14
615-YL
615-YL
118-GY
A579-OR

509-WH-18
508-PU-18
512-GN-18
511-BR-18
A513-RD-18
592-BU-18

200-BK-18
A513-RD-18
592-BU-18

512-GN-18
511-BR-18
509-WH-18
508-PU-18

(A) CONVERTER
112-3543 (2.5A)

200-BK-14
200-BK-14
103-RD-18
506-PU-18
403-GN-18

RS485+
MAIN
+B
RS485LIGHT
GND

K997-BU-18
K912-GN-18
K911-PK-18
403-GN-18
L970-GY-18

180-GN
A571-PU
A572-PK

576-PK
K909-BU-18
310-PU-18
200-BK-18

308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18

786-GN-18
791-PK-18
308-YL-18

961-BR-18

578-BU-18
152-BU
576-PK

L11

L13

615-YL-18
152-BU

549-PK-18

CONN 34

(C) LOWER
WIPER SW
111-4785

E
K911-PK-18
K997-BU-18
103-RD-18
K912-GN-18
615-YL-18
201-BK-18

200-BK-14

200-BK-18
200-BK-18

548-GY-18
J704-WH-18
549-PK-18

2
1
4
3

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4

L18

L21

L9

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
105-RD
307-OR-18
326-RD
308-YL-18
308-YL-18
113-OR-18
791-PK-18
786-GN-18
A586-OR-18
501-GN-18
590-GY-18
L972-BU-18
200-BK-18

200-BK-18
200-BK-18

180-GN

12
AU

L3

200-BK
A579-OR
118-GY

A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18

1
2
200-BK
200-BK-18

151-GN-10

2
1
L970-GY-18
200-BK-18

547-OR-18
546-BU-18
548-GY-18
549-PK-18
961-BR-18
J704-WH-18
J704-WH-18
L970-GY-18
200-BK-14
191-WH-14

546-BU-18
J704-WH-18
547-OR-18

L22

L63

200-BK-10

J704-WH-18
J704-WH-18
L970-GY-18

3
4
2
1
8
5
6
10
12
7
9
11

2
1
4
3

200-BK-18

120-YL

508-PU-18
509-WH-18
511-BR-18
512-GN-18
A513-RD-18
592-BU-18

3
4
5
6
2
1
8
7

12
11
10
6
4
9
8
7
2
5
3
1

115-PK-14
149-PU
113-OR-18
191-WH-14
113-OR-18
129-BU
118-GY
152-BU
124-GN-14
147-PU-18

K905-RD-14
123-WH-14
108-BU
107-RD
114-RD
103-RD-18
105-RD
140-BU
8
7
1
5
4
3
2
6

L10

9
10

CONN 31

L54

LAMP
126-7487

CAB

OPERATOR STATION

L977-YL-18

200-BK
2
1
6
4
5
3

(1) ENG GOV


ACTUATOR
106-0126

J721-PU-18
J719-BU-18
J720-YL-18

L54

(7) CHASSIS GROUND

6
7

487-OR-18
306-GN-18
L975-PK-18

K905-RD-14

200-BK-14
200-BK-14
103-RD-18
103-RD-18
103-RD-18
103-RD-18
C537-GN-18
129-BU
118-GY
118-GY
C538-OR-18
A513-RD-18
512-GN-18
511-BR-18
509-WH-18
120-YL
108-BU
592-BU-18
508-PU-18
A586-OR-18
501-GN-18
590-GY-18
615-YL
615-YL-18
506-PU-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
K911-PK-18
K912-GN-18
K997-BU-18
615-YL

592-BU-18
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD-18
120-YL
200-BK-14
615-YL
A513-RD-18
108-BU
118-GY
A579-OR
A579-OR
403-GN-18
506-PU-18
615-YL-18
129-BU
118-GY
103-RD-18
200-BK-14
K997-BU-18
501-GN-18
590-GY-18
A586-OR-18
K912-GN-18
K911-PK-18
C537-GN-18
C538-OR-18

CONN 13

SPEAKER (R)
6T-7695

L41

HH

615-YL

151-GN-10
200-BK-10

L972-BU-18
308-YL-18
K915-GN-18
F771-OR-18
F772-WH-18
K907-BU-18
L968-OR-18
L969-WH-18
K905-RD-18
K905-RD-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
788-YL-18
L908-OR-18
L909-BU-18
235-BK-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18
235-BK-18
235-BK-18
306-GN-18
L975-PK-18
L971-GN-18
K997-BU-18
K997-BU-18
615-YL

A
F

(13) PUMP DISCHARGE


PRESS SENSOR
106-0178

L42

200-BK-10
200-BK-6

BK-00

200-BK-18
519-PK-18
311-WH-18
200-BK-18
492-GY-18
200-BK-18
405-GY-18
200-BK-18

6
5
4
3
1
2

+
-

AA

M/N
(NOTE D)
615-YL
200-BK

M/N

L970-GY-18

RD-00

KEY
DECEL
ACCEL
F/B
+B
GND

J715-OR
J718-WH-18

CHASSIS

MOTOR

A768-BU-18
A769-GY-18

L978-GY-18

BK-18
RD-18
BU-18

L1

(C) LOWER
WASHER SW
111-4786

SPEAKER (L)
6T-7695

200-BK-18

A
B
C

763-BU-18

(19) ENG OIL


PRESS SW
3E-6455

301-BU-10

405-GY-18
200-BK-18

(C) FINE
SWING CONT SW
111-4788

CONN 12

CONN 11

200-BK-10
301-BU-10

(6) ENG SPEED


SENSOR
6V-2455
WH-18
BK-18

J722-BR-18

1
3
4

L33

A
(A) 12 VDC RADIO
3E-7140
(NOTE F)

L44

326-RD

301-BU-10

200-BK-18

(C) THROTTLE
POS SW
106-0107
200-BK-18
200-BK-18
200-BK-18
200-BK-18

C
B
A

F771-OR-18
F773-OR-18
F774-WH-18
F772-WH-18

200-BK-18

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
L970-GY-18
L971-GN-18
403-GN-18
L969-WH-18
L968-OR-18
K907-BU-18
F772-WH-18
F771-OR-18

S1
S2
S3
S4
COM

4
3
2
1

CONN 10

OUT MEM GND IGN IN

200-BK-18

492-GY-18

615-YL

200-BK-18
200-BK
200-BK-14
200-BK
200-BK-18

(10) ENG COOLANT


TEMP SENDER
128-8945
C
C

(C) ATCH START


AID SW
111-4784

4
3
6
5
2
1
(6) ENG
SHUTDOWN SOL
3E-7985

L54

+B
SIGNAL
GROUND

BK
BK

B
C468-BU-18
200-BK-18

105-RD
185-YL-18
152-BU

A769-GY-18

7
8
1
2
4
3
5
6
200-BK-6

(C) KEY SW
9G-7641

L62
L4
L25
L8
L3
L19
L20
L65

ROTATE
CCW

ROTATE
CW

L57

L53

K997-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

403-GN-18

2
3
4
5
1
6

L13
L12
L11

L62
L4
L25
L8
L3
L19
L20
L65

AH
2
1

L44
B+

L11

OFF
ON
ST

C
S
B

L57

109-RD-6
403-GN-18
C468-BU-18
326-RD
788-YL-18
A762-PU-18
304-WH-8
101-RD-6
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK-18
200-BK-18
200-BK
200-BK
519-PK-18
311-WH-18
492-GY-18
405-GY-18
200-BK-18
200-BK-18
200-BK-18
200-BK
200-BK-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18

L9
11

(C) BACKUP
GOV SW
110-7884

L33

J705-WH-18
J708-BR-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

308-YL-18
308-YL-18
308-YL-18
308-YL-18
326-RD
307-OR-18
105-RD

YL-18
BR-18
BK-18

1
2

RISER

CHASSIS

(C) ENGINE/PUMP CONTROL


139-3966
1
28
16
19
11
39
32
33
14
17
5
37
38
7
12
8
21
23
24
25
22
15
36
31
26
13
30
29
35
40
2
9
6
18
34
3
4
27
20
10

L. BOOM
L. CHASSIS
+B
GND

H
L11

L20

L61

ANTENNA
8E-1118

200-BK-18

A
C
B

L18

(C) SWITCH PANEL


111-4800

(C) BACKUP H
EPR VALVE SW
114-0421

200-BK-18

L12

W. INT
W. LOW
WASH

L62

(16) IMPLEMENT
PRESS SW
106-0179

A768-BU-18

615-YL-18
615-YL-18
578-BU-18
152-BU-18

9
10

K906-GN-18

12

L968-OR-18

K997-BU-18
K904-GN-18
200-BK-18

311-WH-18
200-BK-18

AX

(E) SUN LOAD


SENSOR
128-2162

200-BK-18
J722-BR-18
J715-OR
J718-WH-18
J721-PU-18
J719-BU-18
J720-YL-18
547-OR-18
549-PK-18
180-GN
L970-GY-18

1
2

6
7

200-BK-18
200-BK-18
200-BK-18

185-YL-18

615-YL-18
615-YL-18
961-BR-18

1
2

185-YL-18
185-YL-18

1
3
4

615-YL-18
615-YL-18
A571-PU
A572-PK
180-GN
200-BK-18
200-BK-18

(16) SWING
BRAKE SOL
121-1491

K907-BU-18
A770-PK-18

(16) TRAVEL
PRESS SW
106-0179

L12

L31

K909-BU-18
K909-BU-18

615-YL-18
615-YL-18
L973-GN-18
K915-GN-18
200-BK-18
200-BK-18
200-BK-18

K906-GN-18
200-BK-18

1
2

786-GN-18
791-PK-18
113-OR-18
200-BK-18

200-BK-18

L969-WH-18
200-BK-18

(3) ALTERNATOR
100-5047
109-RD-6

1
2

L3

L13

(16) FINE SWING


SOL
116-3526

1
2

1
2

L61

(21) ENG OIL


LEVEL SW
111-4759

(F) PLATFORM GROUND 2

C538-OR-18
C537-GN-18

(C) GRAPPLE/MAGNET SW
146-0238
MAGNET - GRAPPLE

L27

200-BK-18
200-BK-18
200-BK-18

(10) ATCH
START AID
COOLANT TEMP SW
3E-6449

(F) GROUND STRAP


8X-5802

A
L15

(C) ONE TOUCH


LOW IDLE SW

YL
GN

590-GY-18
501-GN-18
A586-OR-18

OPEN

L26

A771-PU-18
200-BK-18

MTR +1

(C) GRAPPLE CLOSE


OR
MAGNET LIFT SW

BR

200-BK-18
L972-BU-18

L31

CLOSE

1
2
3
4
5
6
7
8
9
10
11
12

L971-GN-18
200-BK-18

1
2

CONTROL GP
136-1206

L9

590-GY-18
506-PU-18
501-GN-18
C537-GN-18
C538-OR-18
K997-BU-18
K911-PK-18
K912-GN-18
103-RD-18
615-YL-18
129-BU
403-GN-18

L974-GN-18
200-BK-18

L13

B
147-PU-18
L973-GN-18

(C) BOOM RAISE


PRESS SW
106-0180

(24) LOWER WIPER MOTOR


131-0398

L66
(C) ROTATE CW SW
RD

WH

OUT 1
+B

310-PU-18
200-BK-18

K906-GN-18
L974-GN-18
L971-GN-18
A771-PU-18

L973-GN-18
K915-GN-18

IN 1
GND
IN 2
OUT 2

L31

2
4
1
3

615-YL-18
180-GN
A571-PU
A572-PK
310-PU-18

(D) TIMER RELAY


111-4870

L33

F771-OR-18
F773-OR-18
F774-WH-18
F772-WH-18
L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
185-YL-18
K906-GN-18
A768-BU-18
A769-GY-18

L62
L45

386-PK-18
(D) NEUTRAL
START RELAY
111-4871

(16) GRAPPLE SOL


3E-9205
J706-PU-18
1
200-BK-18
2
4
J707-YL-18
200-BK-18
3
AH

J706-PU-18
J707-YL-18
200-BK-18
200-BK-18

L56

CONN 18 CONN 19
CONN 20 A
A

CONN 21

200-BK-18

307-OR-18

308-YL-18

L55

CONN 17
A

615-YL-18
961-BR-18
113-OR-18

200-BK-18
D

513-OR-18
200-BK-18

B
C
A

SPARE

AU

154-RD-18

RELAY PANEL

200-BK-18

A588-GN-18
576-PK
152-BU
200-BK

BU

J704-WH-18
549-PK-18

L13

9
10
11
12

8
6
7
4
5
3
2
1

AT

2
1
3
4
5
6
7
8

L63

L64

1
2
3
4

L25

CONN 15 CONN 16

CONN 14

CONN 35

306-GN-18
304-WH-8

L4

615-YL-18
615-YL-18
308-YL-18

615-YL
615-YL-18

961-BR-18

615-YL-18
615-YL
A586-OR-18
501-GN-18
590-GY-18

7
8
11
6
9
10
1
2
3
4
5
12

L48

111-RD-14
177-RD-14

6
4
2
5
3
1

200-BK-14
C537-GN-18
C538-OR-18
519-PK-18
124-GN-14
124-GN-14
308-Yl-18
123-WH-14
113-OR-18
120-YL
113-OR-18
185-YL-18
105-RD
129-BU
118-GY
152-BU
147-PU-18
200-BK-18
191-WH-14
K905-RD-14
103-RD-18
111-RD-14
177-RD-14
177-RD-14
140-BU
149-PU
115-PK-14
114-RD
150-RD-18
151-GN-18
154-RD-18
320-OR-18
189-RD
172-RD-18
107-RD
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
108-BU

J705-WH-18
J706-PU-18
J707-YL-18
J708-BR-18

L65

308-YL-18
200-BK-18
K909-BU-18
189-RD

ALT
B-

BK

548-GY-18
J704-WH-18

548-GY-18
J704-WH-18
549-PK-18

180-GN

(16) ROTATE SOL


127-7487

(14) A/C CLUTCH


SOL
134-3998 (NOTE E)

(B) GRAPPLE OPEN OR


MAGNET DROP SW

GY

WW
XX
(D) START RELAY
125-1302

L51

L21

L8

1
2

L20

L19

L25
9
2
3
4
5
6
10
11
7
8
1
12

J704-WH-18
547-OR-18

(F) HYD LOCK SOL


121-1491

L14

200-BK-18
308-YL-18
786-GN-18
791-PK-18
308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
K909-BU-18
310-PU-18
A588-GN-18
A588-GN-18
152-BU
576-PK

L22

L20

L21

L19

546-BU-18
J704-WH-18

546-BU-18
J704-WH-18
547-OR-18

L52

CAB

(F) PLATFORM GROUND 1

L47

OR

A513-RD-18
200-BK-18
592-BU-18
509-WH-18
508-PU-18
511-BR-18
512-GN-18
J704-WH-18
L970-GY-18

L34
2
1
3
5
4
6

1
2
3
4

J715-OR
200-BK-18
546-BU-18
J721-PU-18
J720-YL-18
548-GY-18

112-PU-10
112-PU-6
308-YL-18

J715-OR
J720-YL-18
J721-PU-18
546-BU-18
548-GY-18
200-BK-18

L63

(B) ROTATE
CCW SW

200-BK-18

A
AG
AT

L58
L59

L19
L3

(D) TERMINAL BLOCK


ASSEMBLY
121-1023
XX

L3

L18

L20

AH

2
1

308-YL-18
185-YL-18
150-RD-18
112-PU-14
112-PU-14
112-PU-14

112-PU-14
200-BK-18
320-OR-18
172-RD-18
154-RD-18
151-GN-18
111-RD-14
189-RD-14
112-PU-14
112-PU-14
177-RD-14
177-RD-14
8
10
12
6
2
4
3
1
5
7
9
11

548-GY-18

J720-YL-18

J721-PU-18

J715-OR
200-BK-18
546-BU-18
308-YL-18

200-BK-18
308-YL-18

177-RD-14
177-RD-14
200-BK-18
177-RD-6
177-RD-14
177-RD-8

L47

546-BU-18
548-GY-18
200-BK-18

L20

191-WH-14
200-BK-14
200-BK-18
200-BK-18
200-BK-14
200-BK-14
235-BK-14

200-BK-18
200-BK-14
200-BK-18
200-BK-18

L59

L8

(B) HORN SW

CONTROL GP
136-1206

200-BK-14
200-BK-14
103-RD-18
506-PU-18
403-GN-18
235-BK-18
L908-OR-18
L909-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
615-YL
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18
306-GN-18
L975-PK-18
L971-GN-18
K997-BU-18
235-BK-14

L19

L21

L66

L56

CONN 27

CONN 26

(20) ATCH
HEATER UNIT
128-9726

AK

590-GY-18
501-GN-18
A586-OR-18

306-GN-18
607-PK

AS

J718-WH-18
J719-BU-18
J722-BR-18
J715-OR
J720-YL-18
J721-PU-18
180-GN
547-OR-18
549-PK-18
L970-GY-18
200-BK-18

386-PK-18

152-BU
105-RD
185-YL-18
113-OR-18
L970-GY-18
K905-RD-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
118-GY
129-BU
108-BU
120-YL
592-BU-18
A513-RD-18
C537-GN-18
C538-OR-18
200-BK-18
200-BK-18
200-BK-14
191-WH-14

L8

L56

519-PK-18
513-OR-18

AT

CONN 37 CONN 36

L4

607-PK
322-GY
616-BU

(17) REFRIGERANT
LOW PRESS SW
114-5333 (NOTE A)
(NOTE E)
PK

547-OR-18
546-BU-18
548-GY-18
549-PK-18

BK-00
L49

ANTENNA
CABLE
8R-6111

AS
AT

1
2
3
4

L30

AK

CONN 29

YY

(20) A/C & HEATER


UNIT
126-3376
(NOTE E)

J706-PU-18

(B) AUX HYD


PRESS SW
106-0181

ZZ

CONN 9

1
2
3
4
5
6
7
8
9
10
11
12

CONN 28

123-WH-14
107-RD
113-OR-18
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD
308-YL-18
115-PK-14
149-PU
140-BU
J704-WH-18
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18

L22

UU

304-WH-8

(D) MAIN RELAY


3T-0376

CONN 8

AK

101-RD-6

L51

L60

CONN 25

+B
COMP
GND
SUN+
SUN-

1
4
2
5
6
3

CONN 24

L34

124-GN-14
519-PK-18
200-BK-14
C537-GN-18
C538-OR-18

118-GY
A579-OR
A586-OR-18
200-BK-14

L29

112-PU-6

200-BK
K909-BU-18

CONN 23

108-BU
103-RD-18
120-YL
200-BK-14
615-YL
615-YL
118-GY
A579-OR

L41

AK

109-RD-6

311-WH-18
519-PK-18
492-GY-18
109-RD-6
403-GN-18
304-WH-8
101-RD-6
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
326-RD
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
K997-BU-18
K904-GN-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
386-PK-18
306-GN-18
491-PK-18
487-OR-18
496-WH-18
113-OR-18
607-PK
322-GY
616-BU
495-GN-18
607-PK
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18

L42

123-WH-14
AK
AK

AV

308-YL-18
177-RD-14

CONN 2

A571-PU-18
A572-PK-18
AK
AK
607-PK
109-RD-6
101-RD-6
304-WH-8
607-PK
322-GY
616-BU
306-GN-18
386-PK-18
310-PU-18
430-BU-18
412-BU-18
321-BR-18
311-WH-18
200-BK-18

L44

L975-PK-18

CONN 38

7
12
10
4
5
6
9
8
11
3
1
2

2
1
3
6
4
5

J715-OR

UU

200-BK-18
200-BK-18
200-BK-18
386-PK-18
154-RD-18
307-OR-18
189-RD
111-RD-14

AT

AS

L27

L50

200-BK
K909-BU-18

L48
D

200-BK-18
AS

509-WH-18
508-PU-18
512-GN-18
511-BR-18
A513-RD-18
592-BU-18

L49

1
2
3
4
5
6
7
8
9
10
11
12

AK

AK

J715-OR

GND
CONV (MEM)
CONV (OUT)

1
2

2
1
3
6
4
5

1
2
3
4
5
6
7
8
9
10
11
12

306-GN-18
615-YL
151-GN-18
150-RD-18
A588-GN-18
J704-WH-18

CONN 3

AK

200-BK-18
AS

(F) ROTATE CW
RELAY
111-4871

VV
WW

(F) GRAPPLE OPEN


RELAY
111-4871

J705-WH-18

RH SPKR (-)
RH SPKR (+)
LH SPKR (-)
LH SPKR (+)

CONN 41

CONN 7

307-OR-18
308-YL-18
111-RD-14

J715-OR

J705-WH-18
200-BK-18

310-PU-18
172-RD-18
487-OR-18
A768-BU-18
412-BU-18
321-BR-18
AK
519-PK-18
492-GY-18
405-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
326-RD
495-GN-18
496-WH-18
491-PK-18
A769-GY-18
AK

B L45

L37

J705-WH-18
J706-PU-18
J707-YL-18
J708-BR-18
112-PU-6
615-YL
107-RD
J704-WH-18
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD
113-OR-18
115-PK-14
149-PU
140-BU
123-WH-14
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18
308-YL-18

L58

2
1

1
2
3
4
5
6
7
8
9
10
11
12

L61

177-RD-14
177-RD-14
K909-BU-18
A770-PK-18
791-PK-18
615-YL
615-YL
607-PK
200-BK-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
J704-WH-18
115-PK-14
320-OR-18
114-RD
322-GY
786-GN-18
149-PU
616-BU
308-YL-18
K909-BU-18

J708-BR-18
200-BK-18

140-BU
113-OR-18
L971-GN-18
103-RD-18
107-RD

AK

AK

L47

L55

CONN 4

AK
K997-BU-18
763-BU-18
L977-YL-18
L978-GY-18
L974-GN-18
A771-PU-18
K906-GN-18
430-BU-18
K904-GN-18
A761-PU-18
F773-OR-18
F774-WH-18

CONN 42
7
12
10
4
5
6
9
8
11
3
1
2

K909-BU-18
K909-BU-18
A770-PK-18
791-PK-18
115-PK-14
615-YL
607-PK
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
J704-WH-18
320-OR-18
114-RD
322-GY
786-GN-18
149-PU
616-BU
308-YL-18
200-BK-18
177-RD-14
177-RD-14

AK

1
2
3
4
5
6
7
8
9
10
11
12

AH

1
2

1
2
3
4
5
6
7
8
9
10
11
12

CONN 39

CONN 45

2
3
1
4

177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
AK

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
(D) RELAY PANEL
GROUND
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
151-GN-18
150-RD-18
A588-GN-18
J704-WH-18
615-YL
K909-BU-18
607-PK
322-GY
616-BU
386-PK-18

177-RD-8
200-BK-18
308-YL-18
177-RD-14
111-RD-14
189-RD
K909-BU-18
200-BK-18
307-OR-18
154-RD-18
200-BK-18
386-PK-18

L15

1
2
3
4
5
6

CONN 6

200-BK-18

200-BK-18
321-BR-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 40

CONN 5

147-PU-18
L973-GN-18
AK
112-PU-6

CONN 43
A

(D) DIODE
121-1022

177-RD-8
306-GN-18

2
1

200-BK-18
320-OR-18
154-RD-18
151-GN-18

RELAY PANEL

AS

L38

CONN 22

(F) GRAPPLE CLOSE


RELAY
111-4871

(F) ROTATE CCW


RELAY
111-4871
200-BK-18

1
2
3
4
5
6
7
8
9
10
11
12

177-RD-14
177-RD-14
L39

L38

CONN 46

306-GN-18
200-BK-18

200-BK-18
200-BK-18

1
2

AK

L37

113-OR-18
113-OR-18
129-BU
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14

(A) 12 VDC RADIO


103-8525

GND

1
2

321-BR-18
200-BK-18
430-BU-18
412-BU-18
310-PU-18
311-WH-18

1
2
3
4
5
6

200-BK-18

200-BK-18

CONN 44

(2) TRAVEL ALARM


3E-7738

POS NEG

J
123-WH-14
K905-RD-14
108-BU
185-YL18
150-RD-18
180-GN
172-RD-18
150-RD-18

REMOVAL TOOL
7Y-5493

200-BK

1
2
310-PU-18
311-WH-18
200-BK-18
430-BU-18

GG

(B) FUSE
10A 9W-1442
15A 9W-1441

CONN 47

AK

200-BK
A
200-BK
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD
320-OR-18
149-PU
235-BK-18
L908-OR-18
L909-BU-18
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
306-GN-18
615-YL
151-GN-18
150-RD-18
J704-WH-18
A588-GN-18
K909-BU-18
L975-PK-18
123-WH-14
AK
AK
J710-WH
J711-GN
J712-YL
J713-BU
J714-BR
J715-OR
AK
J706-PU-18
J707-YL-18
J705-WH-18
J708-BR-18

(18) AIR CLEANER SW


109-9330

PLATFORM

180-GN
168-RD

578-BU-18
200-BK-18

B
200-BK-18
412-BU-18

POS NEG

30A

RISER

112-PU-10

L17

506-PU-18
200-BK-18

FF (NOTE C)
RD-00

AV

10A
10A
15A
10A
10A
10A
15A
15A

L58

(17) ATCH START


AID SOL
3E-6332

AW

151-GN-10

(17) COOLANT
LEVEL SW
109-9436

EE (NOTE C)
RD-00
ATCH
(4) BATTERY
3T-5760
(NOTE C)

(D) GEN BREAKER


6N-9349

POS NEG

L40

2
1

(4) BATTERY POS NEG


3T-5760

616-BU

A588-GN-18
J704-WH-18

HORN
DOME LAMP
SHUTDOWN
KEY SW
AUX CKT
FINE SWING
BOOM LAMP
ATCH LUBRICATOR

114-RD
103-RD-18
107-RD
105-RD
168-RD
147-PU-18
149-PU
140-BU

(B) NEUTRAL START


LIMIT SW
111-4799

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

L52

CC

10A
10A
10A
10A
10A
10A
10A
10A

180-GN

RD-00

AUX CKT
ATCH FAN
BACKUP
ATCH LAMPS
HYD LOCK SW
HYD LOCK SOL
ENG GOV
E/P CONT

180-GN
108-BU
185-YL-18
123-WH-14
150-RD-18
150-RD-18
172-RD-18
K905-RD-14

1
2
3
4
5
6
7
8

AA BB

RD-00

BK-00

(D) CHASSIS GROUND

10A
10A
10A
10A
15A
10A
10A
15A

HYD OIL FILTER SW


SWITCH PANEL
CIGAR LIGHTER
A/C /HEATER
WASHER/WIPER
LOWER WASHER/WIPER
RADIO
CAB/CHASSIS LAMP
ATCH HYD CTL

LH SPKR (+)
LH SPKR (-)
RH SPKR (+)
RH SPKR (-)
CONV (MEM)
CONV (OUT)

2
1
8
7
5
6
4
3

200-BK-18

546-BU-18
J704-WH-18
547-OR-18

150-RD-18

FUSE BASE
111-4812

L24

AK

(8) GROUND STRAP


7G-1060

L39

129-BU
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14
113-OR-18
113-OR-18

(D) HYD LOCK SOL RELAY


111-4871
200-BK-18
151-GN-18

(D) BOOM LAMP RELAY


111-4871
786-GN-18
149-PU-18
D
149-PU-18
149-PU

168-RD
114-RD
103-RD-18
107-RD
105-RD
147-PU-18
149-PU
140-BU

200-BK-18
200-BK-18
200-BK

322-GY

L37

615-YL
607-PK

A
B
C

320-OR-18
200-BK-18

J
508-PU-18
509-WH-18
511-BR-18
512-GN-18
A513-RD-18
592-BU-18

L24

111-RD-14
189-RD-14
112-PU-14
112-PU-14

L38

L39

CC

AD

(NOTE C)
GG

320-OR-18
114-RD-18
114-RD-18
114-RD

154-RD-18
151-GN-18
150-RD-18

L17

ANTENNA CABLE
134-4430

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18

GROUND
STRAP

506-PU-18

(D) HORN RELAY


111-4871

308-YL-18
F771-OR-18
F772-WH-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18

AK

MOTOR

K909-BU-18
K909-BU-18
A770-PK-18

AK

VV
60A

60A

101-RD-6
101-RD-6

200-BK-18

AD

ZZ

YY

(D) DISCONNECT SW
7N-0719

(D) CAB/CHASSIS LAMP RELAY


111-4871
791-PK-18
115-PK-18
D
115-PK-18
115-PK-14

L40

578-BU-18

177-RD-6

MOTOR

RELAY PANEL

(D) BACKUP
RESISTOR
102-8017

(D) MAIN BREAKER


9S-0174

(D) ALT BREAKER


9S-0174

101-RD-6

AK

109-RD-6

200-BK-18

AK

151-GN-10

151-GN-10

L17

320-OR-18
114-RD
322-GY

(D) UPPER WASHER MOTOR


7T-8890

WIPER / WASHER CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

MACHINE HARNESS CONNECTOR AND COMPONENT


LOCATIONS
VIEW ALL CALLOUTS

17

18

20

10

24
C

14

1
21
19

23

13
22

6
15

17

16

19

10

12

11

18

13
14

24

21
E
2
A

15
11

16

20

12

22

23