Beruflich Dokumente
Kultur Dokumente
CP-Lube kit
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Valid from serial number
CP-Lube kit RX 14
CP-Lube kit RX 18
CP-Lube kit RX 22
CP-Lube kit RX 25
CP-Lube kit RX 29
CP-Lube kit RX 45
CP-Lube kit RX 53
www.cp.com
RX14,RX18,RX22,RX25,RX29,RX45,RX53
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Contents
Contents
About these Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Equipment description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
RX 14 - CP-Lube kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
RX 18 - CP-Lube kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
RX 22 - CP-Lube kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RX 25 - CP-Lube kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
RX 29 - CP-Lube kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
RX 45 - CP-Lube kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
RX 53 - CP-Lube kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
RX 14, RX 18, RX 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
RX 25, RX 29, RX 45, RX 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Depressurising the hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replacing the lubricant cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CP-Lube operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Prefilling the grease line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
No grease at lubrication point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Grease delivery too low. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Grease delivery too high. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3390 7520 01
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Assembly instructions
3390 7520 01
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Overview
Equipment description
C
A.
Metering screw
B.
C.
Pump unit
D.
E.
Function
CP-Lube is a self-contained pump unit for delivering
high-viscosity pastes such as those used for
preference on hydraulic breakers.
The pump is connected to the percussion unit by
two hoses, one from port PL of the hydraulic
breaker to the pump inlet, the other as a grease line
from the pump outlet to port L on the hydraulic
breaker.
Each time the hydraulic breaker is switched on, the
system pressure from the excavator acts on a feed
piston in the pump unit which delivers grease from
the cartridge to the lower breaker part through the
grease line. When the hydraulic breaker is switched
off, the system is depressurised and the feed piston
is pushed by a spring back to its starting position.
The atmospheric pressure acting on the cartridge
from outside causes more grease to be fed into the
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
3390 7520 01
Assembly instructions
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
550
551 552 553 554 555 557 558 560 562 563
C
D
B
F
C
E
557
563
554
552
558
562
555
553
560
552
553
551
551
557
557
553
563
554
558
554
555
553
558
558
555
563
551
555
560
562
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
No.
Description
550(551-563)
CP-Lube kit
Remark
Assembly instructions
Quantity
Part number
3363 1114 90
551
CP-Lube
3363 1105 30
552
3361 8505 96
553
Allen screw
3360 1037 50
554
Fitting
3363 0662 33
555
Hydraulic hose
3363 0838 73
557
Fitting
3363 0662 34
558
Hydraulic hose
3363 0873 94
560
Support
3363 1104 11
562
Fitting
3363 0662 34
563
Fitting
3363 0662 33
3390 7520 01
Grease line
length 800 mm (31.50 inch)
Oil line
length 750 mm (29.53 inch)
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
RX 18 - CP-Lube kit
A
550
551 552 553 554 555 557 558 560 562 563
C
D
E
B
F
558
562
557
553
552
552
553
551
555
563
557 558
560
552
554
560
553
563
557
558
557
554
555
554
554
562
558
563
555
562
555
562
10
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
No.
Description
550(551-563)
CP-Lube kit
Remark
Assembly instructions
Quantity
Part number
3363 1114 90
551
CP-Lube
3363 1105 30
552
3361 8505 96
553
Allen screw
3360 1037 50
554
Fitting
3363 0662 33
555
Hydraulic hose
3363 0838 73
557
Fitting
3363 0662 34
558
Hydraulic hose
3363 0873 94
560
Support
3363 1104 11
562
Fitting
3363 0662 34
563
Fitting
3363 0662 33
3390 7520 01
Grease line
length 800 mm (31.50 inch)
Oil line
length 750 mm (29.53 inch)
11
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
RX 22 - CP-Lube kit
A
D
550
551 552 553 554 555 557 558 560 562 563
558
557
554
553
552 552 553
562
563
555
560
551
552,553
552,553
560
558
551
562
557
554
563
555
12
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
No.
Description
550(551-563)
CP-Lube kit
Remark
Assembly instructions
Quantity
Part number
3363 1114 90
551
CP-Lube
3363 1105 30
552
3361 8505 96
553
Allen screw
3360 1037 50
554
Fitting
3363 0662 33
555
Hydraulic hose
3363 0838 73
557
Fitting
3363 0662 34
558
Hydraulic hose
3363 0873 94
560
Support
3363 1104 11
562
Fitting
3363 0662 34
563
Fitting
3363 0662 33
3390 7520 01
Grease line
length 800 mm (31.50 inch)
Oil line
length 750 mm (29.53 inch)
13
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
RX 25 - CP-Lube kit
A
550
551 552 553 554 555 557 558 560 562 563
B
E
557
562
558
553
552
553
563
554
555
557
554
560
551
560
552
552,
553
553
560
563
555
558
14
562
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
No.
Description
550(551-563)
CP-Lube kit
Remark
Assembly instructions
Quantity
Part number
3363 1114 90
551
CP-Lube
3363 1105 30
552
3361 8505 96
553
Allen screw
3360 1037 50
554
Fitting
3363 0662 33
555
Hydraulic hose
3363 0838 73
557
Fitting
3363 0662 34
558
Hydraulic hose
3363 1104 02
560
Support
3363 1104 11
562
Fitting
3363 0871 85
563
Fitting
3363 0871 86
3390 7520 01
Grease line
length 800 mm (31.50 inch)
Oil line
length 1050 mm (41.34 inch)
15
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
RX 29 - CP-Lube kit
550
551 552 553 554 555 557 558 560 562 563
C
D
F
E
555
563
554
553
552
553
562
551
557
560
558
560
557
555
560
554
552,553
552,553
557
562
551
562
554
558
563
563
555
558
16
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
No.
Description
550(551-563)
CP-Lube kit
Remark
Assembly instructions
Quantity
Part number
3363 1114 90
551
CP-Lube
3363 1105 30
552
3361 8505 96
553
Allen screw
3360 1037 50
554
Fitting
3363 0662 33
555
Hydraulic hose
3363 0838 73
557
Fitting
3363 0662 34
558
Hydraulic hose
3363 0873 94
560
Support
3363 1104 11
562
Fitting
3363 0871 85
563
Fitting
3363 0871 86
3390 7520 01
Grease line
length 800 mm (31.50 inch)
Oil line
length 750 mm (29.53 inch)
17
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
RX 45 - CP-Lube kit
550
551 552 553 554 555 557 558 560 562 563
C
D
C
D
557
562
B
563
555
560
551
558
554
553
552
552
553
553 560
560
557
563
555
563
555
554
551
551
551
562
552,553
562
558
558
558
555
18
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
No.
Description
550(551-563)
CP-Lube kit
Remark
Assembly instructions
Quantity
Part number
3363 1114 90
551
CP-Lube
3363 1105 30
552
3361 8505 96
553
Allen screw
3360 1037 50
554
Fitting
3363 0662 33
555
Hydraulic hose
3363 0838 73
557
Fitting
3363 0662 34
558
Hydraulic hose
3363 0873 94
560
Support
3363 1104 11
562
Fitting
3363 0871 85
563
Fitting
3363 0871 86
3390 7520 01
Grease line
length 800 mm (31.50 inch)
Oil line
length 750 mm (29.53 inch)
19
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
RX 53 - CP-Lube kit
A
550
551 552 553 554 555 557 558 560 562 563
C
D
B
C
563
555
553
552
554
553
551
557
558
555 563
557
560
562
554
560
563
552
552,
553
553
551
551
555
562
558
20
562
558
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
No.
Description
550(551-563)
CP-Lube kit
Remark
Assembly instructions
Quantity
Part number
3363 1114 90
551
CP-Lube
3363 1105 30
552
3361 8505 96
553
Allen screw
3360 1037 50
554
Fitting
3363 0662 33
555
Hydraulic hose
3363 0838 73
557
Fitting
3363 0662 34
558
Hydraulic hose
3363 0873 94
560
Support
3363 1104 11
562
Fitting
3363 0871 85
563
Fitting
3363 0871 86
3390 7520 01
Grease line
length 800 mm (31.50 inch)
Oil line
length 750 mm (29.53 inch)
21
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Tightening torques
RX 14, RX 18, RX 22
No.
Description
Tightening torque
553
Allen screw
85 Nm
Allen key size 10
secure all 4 Allen screws with Loctite 243
screwed in the CP-Lube
Remark
554
Fitting
45 Nm
Loctite 243
555
Grease line
16 Nm
Loctite 243
557
Fitting
55 Nm
Loctite 243
558
Oil line
42 Nm
Loctite 243
562
Fitting
55 Nm
Loctite 243
563
Fitting
45 Nm
Loctite 243
Allen screw
85 Nm
Description
Tightening torque
553
Allen screw
85 Nm
Allen key size 10
secure all 4 Allen screws with Loctite 243
screwed in the CP-Lube
554
Fitting
45 Nm
Loctite 243
555
Grease line
16 Nm
Loctite 243
557
Fitting
55 Nm
Loctite 243
558
Oil line
42 Nm
Loctite 243
562
Fitting
60 Nm
Loctite 243
563
Fitting
50 Nm
Loctite 243
Allen screw
85 Nm
22
Remark
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Assembly
Wear your personal protective equipment
described in the Safety and operating instructions
of the hydraulic breaker (see chapter SAFETY
INSTRUCTIONS.
WARNING
Unexpected movement
Sudden movements of the carrier may cause serious
injury.
Secure the carrier such that it cannot move
unexpectedly.
Observe the carrier manufacturers instructions.
WARNING
Hot hydraulic oil squirting
out
The hydraulic system is under high pressure. If you
loosen hydraulic connections or plugs, hydraulic oil
can escape under high pressure. Hydraulic oil
escaping can lead to serious injury.
Switch off the hydraulic attachment and the carrier
if you have to loosen connections or plugs in the
hydraulic circuits.
Depressurise the hydraulic system.
Follow all steps described in the chapter
Depressurising the hydraulic system.
WARNING
Hot hydraulic oil squirting
out
The hydraulic system is under high pressure.
Hydraulic oil escaping out can lead to serious injury.
Immediately switch off the hydraulic attachment
and the carrier if you detect any leaks in the
hydraulic circuits.
Do not inspect for possible leaks with your fingers
or other parts of the body, but use a piece of
cardboard instead, holding it up to the suspected
leakage site.
Examine the cardboard for traces of liquid.
Depressurise the hydraulic system (see chapter
Depressurising the hydraulic system).
Repair any leaks before operating the hydraulic
attachment again.
WARNING
Hot parts
The percussion unit, the working tool, hoses, pipes
and fittings become very hot during operation.
Touching them may lead to burns.
Never touch hot parts.
If you have to carry out activities where you have
to touch the parts, wait for them to cool down
first.
3390 7520 01
Assembly instructions
WARNING
Hydraulic oil spills
Spilt hydraulic oil can make a floor slippery. If people
slip they can be injured. Hydraulic oil is
environmentally harmful and must not penetrate
the ground or enter the water table or water
supplies.
Make sure not to spill any hydraulic oil.
Immediately clean the floor if you have spilt
hydraulic oil.
Observe all safety and environmental protection
provisions when handling hydraulic oil.
WARNING
Skin infections/diseases due
to oil and grease
Hydraulic oil and grease can cause rashes (or even
eczema) if they come into contact with the skin.
Avoid all skin contact with hydraulic oil and
grease.
Use a suitable skin protection product.
Always wear safety gloves when working with
hydraulic oil or grease.
Immediately clean any skin that has been
contaminated by oil or grease with water and
soap.
NOTICE Environmental pollution due to hydraulic
oil
Hydraulic oil is permanently environmentally
harmful. Escaped hydraulic oil will lead to
groundwater and soil contamination. Organisms
may die.
Collect any hydraulic oil which escapes to avoid
environmental pollution. For minor volumes use
an absorbing medium (in case of an emergency
use soil). In case of major leakages contain the
hydraulic oil. It must not drain off and penetrate
the ground or enter the water table or water
supplies.
Collect contaminated absorbing medium or soil
in a watertight box/container and close it tight.
Contact an authorized waste management
company.
Dispose of all contaminated material in
accordance with the applicable environmental
regulations.
23
Assembly instructions
24
RX14,RX18,RX22,RX25,RX29,RX45,RX53
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Assembly instructions
Before assembling the CP-Lube you must
depressurise the hydraulic system (see chapter
Depressurising the hydraulic system).
1. Remove Allen screws (D) and the pairs of lock
washers (C).
2. Remove plates (A) and (B) from the breaker box.
3. Only RX 14, RX 18, RX 22, RX 25, RX 29: Remove
covers (F) from the plates (A) and (B).
4. Remove plugs (E) from the plate (A).
5. Remove connecting screw from the cylinder
cover marked L.
6. Remove threaded plug from the cylinder cover
marked PL.
Assembly instructions
3390 7520 01
25
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Operation
CP-Lube operation
A
C
B
B
A
Use your thumb to push the cartridge piston
down until lubricant escapes from the screw
thread.
Screw the cartridge into the guide hole of the
grease pump until hand tight.
The CP-Lube is ready for use.
26
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Assembly instructions
Adjustment
Upon delivery, the CP-Lube is always factory set to
"lowest delivery per stroke". The factory setting is
18.6 mm (x).
3390 7520 01
27
Assembly instructions
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Troubleshooting
No grease at lubrication point
Cause
Remedy
By
Carrier driver
No pump delivery; no pressurised oil supply Check branch line from hydraulic breaker supply line.
No pressure relief in the pump after
Check hydraulic system.
hydraulic breaker is switched off
Carrier driver
Workshop or Chicago
Pneumatic Customer
Center/Dealer in your area
Carrier driver
The pump on the lubrication unit is drawing Cartridge is loose or thread on cartridge is stripped. Sealing Carrier driver
in air
cone on cartridge defective or foam seal is missing. Replace
defective cartridge or seal.
Remedy
By
Carrier driver
Clean pump incl. grease line and refill with correct grease. Carrier driver or workshop
Remedy
Clean pump incl. grease line and refill with correct grease. Carrier driver or workshop
28
By
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
Assembly instructions
Technical specifications
Type
CP-Lube
Service weight
5.4 kg
84.5 mm
193 mm
305 mm
100 bar
Delivery*
M 14 x 1.5
G 1/4"
Inside diameter
Oil line
Grease line
6 mm
6 mm
3390 7520 01
29
RX14,RX18,RX22,RX25,RX29,RX45,RX53
30
3390 7520 01
RX14,RX18,RX22,RX25,RX29,RX45,RX53
3390 7520 01
31