Beruflich Dokumente
Kultur Dokumente
test devices
Edited by:
Motor Service, Technical Market Support
Layout and production:
Motor Service, Marketing
Die Neckarprinzen GmbH, Heilbronn
This document must not be reprinted, duplicated
or translated in full or in part without our prior
written consent or without reference to the source
of the material.
All content including pictures and diagrams is
subject to alteration. No liability accepted.
Published by:
MS Motor Service International GmbH
Liability
All information in this brochure has been carefully researched and
compiled. Nevertheless, it is possible that errors have occurred,
information has been translated incorrectly, information is missing or
the details provided have changed in the intervening time. As a result,
we are unable to provide any guarantee nor to accept any legal liability
for the accuracy, completeness, currency or quality of the information
provided. We hereby waive all liability for any damages, whether direct
or indirect in nature and whether tangible or intangible, resulting from
the use or misuse of information or from incomplete or incorrect
information in this brochure, unless proven to be the result of
deliberate intent or negligence on our part.
Likewise, we shall not be liable for damage arising because the engine
reconditioner or mechanic does not have the necessary technical
expertise, the required knowledge of, or experience in repairs.
The extent to which the technical methods and repair information
described here will apply to future engine generations cannot be
predicted and must be veri ed in individual cases by the engineer
servicing an engine or the workshop operator.
Contents
Contents
Page
1 | Introduction
3 | Fuel supply
10
4 | Air supply
16
5 | Vehicle electrics
17
6 | Measuring equipment
18
7 | Mounting
25
8 | Engine reconditioning
28
33
Introduction | 1
Application examples
480 ml reservoir
Weight: approx. 130 g
Package size:
135 mm x 135 mm x 110 mm
Pressure/vacuum manometer
Suitable for pressure/vacuum hand
pumps:
4.07370.27.0, metal version
4.07370.29.0
4.07370.07.0, Silverline*
4.07370.02.0*
Indicator scale: -1 to +4 bar
Assortment of adapters
Weight: approx. 100 g
Package size:
60 mm x 60 mm x 60 mm
adapter included
Weight: max. 60 g
Package size:
max. 95 mm x 60 mm x 60 mm
3 | Fuel supply
Fuel supply | 3
Re ll packages
PIERBURG no.
Designation
Content (quantity)
4.07373.11.0
Fig.
Re ll pack 1
(SAE plug, straight)
4.07373.12.0
Re ll pack 2
(SAE plug, angled)
4.07373.13.0
Re ll pack 3
(pipe connection, straight)
4.07373.14.0
Re ll pack 4
(pipe connection, angled/
T-connection)
4.07373.15.0
Re ll pack 5
(hose connection)
4.07373.16.0
Re ll pack 6
(steel tube/fuel hose)
4.07373.17.0
Re ll pack 7
(lengths of pipe/sleeves)
4.07373.18.0
Re ll pack 8
(clamps)
3 | Fuel supply
Note:
Not suitable for alternative fuels with high
ethanol content.
Weight: approx. 4,800 g
Package size:
440 mm x 240 mm x 210 mm
Fuel supply | 3
Toolkit to complement
the fuel pressure test kit
otor Service ofers a set of 8 tools to
facilitate the release of quick connectors,
which are used by many vehicle
manufacturers. The tools are curved to
facilitate access to the connectors.
Hose connections
A
Part no.
Description
Type
Diameter
4.07413.72.0
Hose connection GS 4
4 mm
4.07414.03.0
Hose connection GS 6
6 mm
4.07414.02.0
Hose connection GS 8
4.07413.65.0
Hose connection YS 4
4 mm
4.07413.98.0
Hose connection YS 6
6 mm
4.07414.00.0
Hose connection YS 8
4.07413.60.0
Hose connection TS 4
4 mm
4.07413.99.0
Hose connection TS 6
6 mm
4.07414.01.0
Hose connection TS 8
4.07414.86.0
Reduction adapter
GRS 8/6
(A)
(B)
(C)
8 mm
8 mm
8 mm
6 mm/8 mm
(D)
3 | Fuel supply
Note:
Not approved for use inside the tank.
Areas of application
Temperature range
-30C to +50C
-30C to +80C
-30C to +65C
Areas of application
Temperature range
-30 C to +90 C
-30 C to +65 C
Areas of application
Temperature range
-30C to +50C
-30C to +80C
-30C to +65C
Fuel supply | 3
Manufacturer
Model
7.22013.02.0
BMW
5 Series (E39)
7.22013.57.0
BMW
X5 (E53)
7.22013.61.0
BMW
M5 (E39)
7.22013.69.0
BMW
7 Series (E65/66/67)
7.28303.60.0
Volkswagen
7.50007.50.0
BMW
X5 (E53)
4 | Air supply
Vehicle electrics | 5
Mini-ammeter
Using this mini-ammeter, power
consumption can be measured quickly and
without great expenditure, directly on the
afected fuse in the vehicle's fuse box.
There are two versions of the miniammeter for the most common at fuses
found in vehicles.
Item no.
Further data
4.07373.00.0
19.0
FK2
max. 20 A/48 V
4.07373.01.0
11.8
FK1/MINI
max. 20 A/48 V
6 | Measuring equipment
Measurement bridge
Scope of supply:
1 measurement bridge (without dial
gauge) in transparent plastic pull-out box
3-way adjustable
Internal spacing of the seating points:
94/134/174 mm
Measuring equipment | 6
Dial gauge
Scope of supply:
1 dial gauge in a plastic box
Weight: approx. 200 g
Package size:
160 mm x 80mm x 60 mm
Scope of supply:
1 wedge-shaped feeler gauge made of
stainless steel
Weight: approx. 30 g
Package size:
200 mm x 20 mm x 1 mm
6 | Measuring equipment
Feeler gauge
Suitable for measuring the valve
clearance, ring joint clearance on piston
rings and for many other applications.
Measuring range of 0.05 to 1.00 mm
Blade length: 100 mm
Scope of supply:
1 feeler gauge with 13 blades and nickelplated shell in a transparent plastic pullout box
Weight: approx. 80 g
Package size:
105 mm x 20 mm x 20 mm
Scope of supply:
1 feeler gauge with 11 blades on a ring in
a transparent plastic pull-out box
Weight: approx. 80 g
Package size:
205 mm x 20 mm x 20 mm
Measuring equipment | 6
Scope of supply:
10 measuring strips, measuring
instructions and measuring scale in
transparent plastic pull-out box
Weight: approx. 30 g
Package size:
150 mm x 42 mm x 20 mm
0.0250.175 mm
0.0010.007 inches
6 | Measuring equipment
Calliper
High-grade calliper with rapid adjustment,
cross tips and at depth measuring
stick. Non-rusting stainless steel, with
matt chromium-plated scale and vernier.
For outside, inside, step and depth
measurement.
Scope of supply:
1 calliper in leather-look bag
Weight: approx. 240 g
Package size:
approx. 260 mm x 95 mm x 15 mm
Scope of supply:
1 calliper in sturdy plastic case.
Weight: approx. 300 g
Package size:
approx. 250 mm x 90 mm x 28 mm
Measuring equipment | 6
Digital calliper
The digital calliper is extremely easy to
operate and impresses with outstanding
measuring accuracy. It is supplied in a
sturdy plastic box with foam inlay
(changes in inscription and colour
reserved).
Scope of supply:
1 digital calliper incl. battery in
a sturdy plastic case.
Weight: approx. 300 g
Package size:
approx. 250 mm x 90 mm x 28 mm
6 | Measuring equipment
Hardness tester
Precision hardness tester (sclerometer)
for hardness testing on all surfacehardened components.
Application example: For checking the
hardness of journals in crankshafts. Based
on the hardness values determined by the
measurement, the condition and
reusability of crankshafts can be
assessed.
Scope of supply:
Rebound hardness tester in nickel-plated
version, conversion chart, quality wood
case.
Weight incl. package: 500 g
Package size:
200 mm x 80 mm x 32 mm
Mounting | 7
7 | Mounting
Scope of supply:
1 scuf band with tightener
Weight: approx. 300 g
Package size:
approx. 90 mm x 90 mm x 100 mm
Mounting | 7
Scope of supply:
1 feeler gauge 0.05 to 1.0 mm, 13 blades,
bright nickel-plated shell with KS imprint
1 Piston ring pliers for piston ring
diameters between 50 mm and 110 mm*
1 Piston ring pliers for piston ring
diameters between 110 mm and
160 mm*
1 Piston ring scuf band for piston
diameters between 53 mm and 125 mm**
1 Piston ring scuf band for piston
diameters between 90 mm and 175 mm**
1 plastic case with KS imprint
Weight: approx. 2,500 g
Case size:
450 mm x 360 mm x 106 mm
* It may not be possible to use this tool for all
piston ring designs.
** Only suitable to a certain extent for cylinder
liners with re ring and free rotation.
8 | Engine reconditioning
Scope of supply:
1 liner ange seat facing attachment,
1 turning tool B-88/AD for ange
diameters between 130 and 166 mm,
detailed operating instructions, sturdy
wooden case.
Weight: approx. 10.5 kg
Case size:
400 mm x 280 mm x 280 mm
Source: Mira
Engine reconditioning | 8
Description
Comment
50 009 858
50 009 853
Source: Mira
8 | Engine reconditioning
Note:
When machining, at least four of these
strips are required for each honing tool.
Commercially available honing oil can be
used as coolant and lubricant.
1. Adhesive
2. Diamond honing stone
3. Support plate with groove
4. Locking screw
5. Honing stone holder with clamping system
6. Spacer
Variant 2:
Using a clamping system for the
honing stones.
Engine reconditioning | 8
Scope of supply:
2 exposing strips in a plastic box
Weight: approx. 60 g
Package size:
approx. 110 mm x 75 mm x 30 mm
The process of machining aluminium
cylinder bores and the necessary
machining parameters are described in
detail in the brochure Reconditioning
aluminium engine blocks
(part no. 50 003 04).
Note:
When machining, at least four of these
strips are required for each honing tool.
Commercially available honing oil can be
used as coolant and lubricant.
1. Adhesive
2. Exposing strip
3. Support plate
4. Locking screw
5. Honing stone holder with clamping system
8 | Engine reconditioning
Scope of supply:
1 foil block with 20 test foils
Weight: approx. 40 g
Package size:
approx. 100 mm x 70 mm x 5 mm
Scope of supply:
94-part box spanner set in
sturdy plastic case
Weight: approx. 6.6 kg
Case size:
380 mm x 280 mm x 80 mm
Packing unit:
12 tubes (250 ml) in cardboard box
Weight: 3,770 g
Package size:
217 mm x 167 mm x 212 mm
Know-how Transfer
www.ms-motor-service.com
The training programme
Professional knowledge directly from the manufacturer!
Each year, around 4,500 mechanics and technicians bene t from our training courses
and seminars, which we hold on-site in locations across the world or in our training centre
in Dormagen (Germany).
Technical information
Information from practical experience for practical use!
Our Product Information and Service Information publications, technical brochures
and posters keep you at the forefront of the latest technological developments.
News
The latest information via e-mail!
Subscribe online to our newsletter now and receive regular information about
additions to the product range, technical publications and the latest news
(trade fairs, advertising material, etc.).
OnlineShop
Stay permanently up to date!
Gain even faster access to current product data and the complete range.
Headquarters:
MS Motor Service International GmbH
Wilhelm-Maybach-Strae 14-18
74196 Neuenstadt, Germany
www.ms-motor-service.com