Beruflich Dokumente
Kultur Dokumente
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a,*
INRST National Institute for Scientic Research and Technology, P.O. Box 95, 2050 Hammam-Life, Tunis, Tunisia
b
LESTE Laboratory of Energetic Systems and Thermal Studies, ENIM Ecole Nationale dIngenieurs,
Monastir Avenue Ibn El Jazzar, 5019 Monastir, Tunisia
Received 1 February 2006; accepted 10 April 2006
Available online 8 June 2006
Abstract
This work presents a numerical model for heat and mass transfer of granular products in a xed-bed tunnel dryer. The drying process
is simulated under real operating conditions based on a thin layer model and experimental drying kinetics. A simplied heat and mass
transfer numerical model is developed based on the governing equations and the drying rate of a thin layer bed of granular products.
The obtained system of non-linear partial dierential equations is numerically solved by a nite volume method. The turbulent airow
and granular bed convection coecient as well as the eective conductivity are estimated using the turbulent airow over at-plate correlations. Simulations are compared with experimental data from drying of grapes in a thin layer model.
In order to study the eects of the air inlet conditions on the relative moisture content and the drying time and therefore to optimise
the tunnel dryer operation, the inuences of dierent parameters essentially the air ow characteristics and the xed-bed dryer length are
examined. The numerical code allows establishing the drying front propagation for several operating conditions.
2006 Elsevier Ltd. All rights reserved.
Keywords: Drying kinetics; Moisture content; Tunnel dryer; Mathematical model; Numerical simulation
1. Introduction
The drying of granular product layers is very important
in the food-processing industry. In the past decades, considerable work has been done on the development of theory
and mathematical models for drying processes [15]. The
challenge for the engineering designer is now to dene optimal dryers, which provide a product of constant good
quality.
Some products with low initial moisture content (wheat,
corn, . . .) need a slow drying obtained by ventilation at the
ambient temperature. Other higher moisture content products, but less sensitive to the deterioration (hazelnuts,
grapes, pea) can be dried over long periods. It is necessary
to remove the moisture content of products to a certain
level after harvest to prevent the growth of mould and bacterial action [68].
The optimisation of the cost of these operations and the
preservation of the quality require a study of heat and mass
transfer phenomenon during the drying process. Food
quality is another important factor to be considered simultaneously with energy saving.
Problems raised by the drying of the granular products are therefore based on the physics of transient heat
and mass transfers. The understanding of these transfer
mechanisms is very useful to the interpretation of drying
processes. Some authors like Spencer [4], Ratti and
Mujumdar [9], Giner et al. [10] and Kiranoudis et al. [11]
have employed rigorous models for designing convective
xed-bed dryers. In these models, the equations were
obtained from transient heat and mass balances for a dierential element of a xed-bed. The interfacial conditions
were assumed as steady and the mass transfer was controlled by diusion. It is evident that these models are valid
only for specic products and particle dimensions. Many
2111
Nomenclature
Cp
d
e
f(Ta)
Hr
has
hc
hr
L
DHvap
m
m_
T
t
V
X
x, y
Y
Nu
Re
Greek Symbols
b
mass exchange coecient
e
bed porosity
k
thermal conductivity (W m1 K1)
r
q
n
Subscripts
a
air
am
ambient
cr
critical
e
eective thermal characteristic
eq
equilibrium
en
input or external face wall
g
gas
i, j
spatial index
in
initial or internal wall
l
liquid
p
constant pressure
r
reduced
s
solid or product
sat
saturation
v, vap vapour
wb
wet bulb
2112
ox
oy
ox
oy
The thermal conduction in air and between grains is expressed in terms of the thermal conductivities of the solid
product and the uid (air) based on an equivalent conductivity. The thermal dispersion eect is treated as a diusive
term added to the air thermal conductivity.
2.1.3. Solid product enthalpy conservation equation
1 eqs C ps XC pl
oT s
_
mDH
vap nhas T a T s
ot
o
oT s
1 ekse
ox
ox
o
oT s
1 ekse
oy
oy
The granular porous medium characteristics are described by two macroscopic functions: (Ts, X) for the solid
phase and (Ta, Y) for the air uid phase which are the temperature and moisture content, respectively. The governing
equations are drawn from the general formulation
described in the literature [18]. The granular medium is
supposed homogeneous and isotropic and is studied in a
tow dimensional conguration. The resulting equations follow from mass and energy balances relating to an elementary control volume [16,24,25].
2.1.1. Gas mass conservation equation
oY
oY
o
oY
o
oY
qa e
Va
qa De
qa De
m_
ot
ox
ox
ox
oy
oy
1
where the air and vapour densities qa and qv are given by
the ideal gas equation.
DH vap DH 0vap C pv C pl T s
oX
1 eqs X_
ot
is the drying
where X is the moisture content and X_ oX
ot
rate.
_ is assumed to be a function of many parameters
X_ (or m)
such as the air temperature Ta, the air velocity Va, the relative humidity Hr and the moisture content [26].
with X r
X X eq
X in X eq
f X r X r X r 1 X r a1 X r a2
where the functional dependence f(Xr) is based on the following boundary conditions:
0 < f X r < 1
f X r 1
when X r 1
and
f X r 0
when X r 0:
7
X_ in bV a Y sat T sat Y a
with 30 C 6 T a 6 70 C
10
The parameter n which appears in the energy equation represents the specic surface area of the packed bed. It has
been given by Vafai and Sozen [27]:
n
2113
61 e
d
11
2114
dDx2
14
ox i;j
Dx
The relative interpolation value at time step (n + 1) is
n1
n
Un1
oU
i;j Ui;j
dDt2
15
ot i;j
Dt
Under conditions generally occurring in practice, the characteristic time of the air temperature Ta and the absolute
humidity Y is much smaller than the one relative to the
product drying time. Considering these assumptions, the
rst temperature derivatives at the space step (i + 1/2, j)
and (i 1/2, j) are approximated, respectively, by
n1
n1
n1
T a i1;j T a i;j
oT a
16
ox i1=2;j
Dx
n1
n1
T a i;j
T a n1
oT a
i1;j
17
ox i1=2;j
Dx
To avoid numerical instabilities we adopted an implicit
scheme. The coupled and non-linear character of the equations is treated by an iterative nite dierence technique
based on a procedure of calculation of /n1
i1=2;j from a
n1
known /n1
and
an
estimated
value
/
.
The value of
i;j
i1;j
n1=2
/i;j
at the instant (n + 1/2) is determined by the interpolation value at instants (n) and (n + 1). The test of convergence imposes, for each variable, the following condition:
max jDUi;j j 105
18
4. Experimental study
X eq
In a preliminary study, the drying kinetics and the product characteristics were studied in the laboratory by means
of a specic apparatus that is completely described in Ref.
[16]. We consider a thin product layer, with thickness
between 0.8 cm and 1.0 cm, put on the insulating at plate
(25 cm length 10 cm width) inside the vein of the specic
apparatus. Air velocity Va, temperature Ta and relative
humidity Hr are closely controlled. Air ow rate was varied
by controlling the speed controller of the blower fan. The
air temperature was varied using a temperature controller
attached to the auxiliary heater. Weight loss data allowed
the moisture content to be calculated as follows: X(t) =
m(t)/ms; where ms is the weight of dry mass obtained after
a long stay in a vacuum at 95 C and m(t) is the weight of
the evaporated moisture. The values of X_ t dX =dt were
obtained by derivation of a polynomial expression based
on ve experimental points. The evolution of the drying
kinetics according to the reduced and normalised moisture
content of the product, Xr = (X Xeq)/(Xin Xeq), has
been studied for dierent airow parameters [15]. Moreover, a numerical procedure has been applied to establish
the characteristic drying curves as X_ =X_ in f X r ; T a where
Xeq is the equilibrium moisture content determined by the
adsorption curves. Statistical treatment of a large number
of points gave also reliable results for X(t), X_ t and
X_ X . Fig. 3 presents the experimental variation of drying
rate as a function of the reduced moisture content at dierent air velocity and temperature values. It can be seen that
the drying rate is not constant throughout the drying period. It constantly drops until the equivalent moisture content of the product is reached. In the case of grapes and for
an air temperature of less than 100 C, we can deduce the
following relationship between the drying rate and the
reduced moisture content:
f X r X r X r 1 X r 1:1697X r 0:8415
19
: 47 C, 1.30 m/s,
: 66 C, 2.15 m/s,
: 66 C, 4.65 m/s,
: 46 C, 2.10 m/s,
Simulation
0.8
25%
20%
20%
25%
0.6
X
X in 0.4
0.2
0:0362Hr
fT a
1 0:625Hr1 0:808Hr
20
2115
4.5
Va = 0.5 ms-1
4.0
3.5
3.0
2.5
Va = 1 ms-1
2.0
1.5
1.0
Va = 2 ms-1
Va = 3 ms-1
Va = 5 ms-1
Va = 7 ms-1
0.5
0.0
0
10
12
14
16
18
20
22
Time (h)
0
0
0.2
0.4
0.6
0.8
Xr
1.2
2116
5 mn
1h
2h
10 mn
3h
15 mn
4h
30 mn
5h
1
6h
7h
0
0
60
7h
55
6h
4h
50
5h
3h
2h
45
1h
40
35
0
30 mn
15 mn
10 mn
5 mn
6
2117
[3], the relative dierence temperature DT* depends essentially on the ratio kse/kae and decreases when this ratio
tends to unity.
We have observed that the relative values of the temperature dierence DT* are less than those found in the whole
medium. After a long time, this relative dierence temperature appears at the outlet of the bed dryer (Fig. 8).
Moreover, the numerical simulation shows that the
product bed overheats at the inlet and near the drying front
interface. When time increases, the overheating propagates
inside the medium. The product temperature and the moisture content tend to their nal values in the entire medium,
and the evaporation ceases (Figs. 6 and 7).
In summary, the mathematical model proposed in this
work is able to predict dierent transport mechanisms in
thin product layers with dierent geometric characteristics.
Similar conclusions were reported by Herman et al. [13].
The mathematical model structure is such that can be
applied to other drying processes, for example, Eqs. (1)
(5) can represent a batch tray dryer, if medium proprieties
and physical thermal parameters are conveniently evaluated. The comparison with other recent studies is satisfying
[12,14,31].
6. Conclusion
A mathematical model for a transient drying process is
presented on the basis of heat and mass transfer properties
in both air and product. Although the model developed is
mathematically simple, it is able to provide reliable predictions of the drying rate and the temperature distribution in
the product sample, and temperature and moisture distributions in the drying air along the tunnel dryer. Thermodynamic relationships for water equilibrium between the air
and the product, the physical proprieties of the material
and the geometrical proprieties of the product layer were
considered. This study permitted to appreciate the capacity
of the developed model to describe the dierent drying
periods. The results showed the ability of the model to
2118
[26] D.A. Van Meel, Adiabatic convection batch drying with recirculation
of air, Chem. Eng. Sci. (1958) 936.
[27] K. Vafai, M. Sozen, Analysis of energy and momentum transport for
uid ow through a porous bed, Int. J. Heat Mass Transfer 112
(1990) 690699.
[28] C.J. Geankoplis, Transport Processes and Unit Operations, Prentice
Hall, Englewood Clis, NJ, 1993, p. 876.
[29] S.V. Patankar, Numerical Heat Transfer and Fluid Flow, Hemisphere
Publication Corp., New York, 1981.
[30] K. Ben Mabrouk, A. Belghith, Simulation and design of a tunnel
drier, Renew. Energy 5 (1) (1994) 469473.
[31] V. Shanmugam, E. Natarajan, Experimental investigation of forced
convection and desiccant integrated solar dryer, Renew. Energy 13
(2006) 12391251.