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ICA Project-Tayan Alumina Plant

Civil Works

Revision Historical Sheet


Rev. No.
0
1

Date

Description

19-May-11 Issued For Review


11-Jan-12 Reviewed as per transmittal ICA-WIKA-TR-

Originator
Desi Setyawan
Arswirasti A

0119-11, Revised as marked and re-IFR

Calculation Foundation For TCA-TK-101 2 of 12

ICA Project-Tayan Alumina Plant

Civil Works

Contents
Page
1. GENERAL .... 4
1.1 Outline Of Structure .. 4
1.2 Applicable Specifications, Codes And Standards
4
1.3 Allowable Stress And Unit Weight Of Material ..
4
1.4 Stability Parameter ....
4
1.5 Unit Of Measurement ....
4
1.6 Computer Software ..... 4
2. OUTLINE OF FOUNDATION ...

2.1 General Description ... 5


2.2 Dimensions ..... 5
3. LOADING DATA.. 6
3.1 Dead Load ......

3.2 Equipment Load .... 6


3.3 Live Load ........
6
3.4 Wind Load ........
6
3.5 Seismic Load .........
6
3.6 Load Combination .. 7
4. STABILITY CHECK
9
4.1 Soil Pressure & Stability Check.
9
4.2 Settlement Check.
10
5. SHEAR STRENGTH CHECK
12
6. REINFORCEMENT DESIGN
12

ATTACHMENTS
1. OUTPUT REPORT CALCULATION BY AFES
2. EQUIPMENT LOADING DATA
3. DRAWING
Calculation Foundation For TCA-TK-101 3 of 12

ICA Project-Tayan Alumina Plant


1. GENERAL
1.1 OUTLINE OF STRUCTURE
Project
:
Client
:
Location
:
Equipment
:
Foundation Type
:

Civil Works

INDONESIA CHEMICAL ALUMINA PROJECT


PT. INDONESIA CHEMICAL ALUMINA
TAYAN - WEST KALIMANTAN
TCA-TK-101
BLOCK FOUNDATION

1.2 APPLICABLE SPECIFICATIONS, CODES AND STANDARD


1) Project Specification
: Design Criteria for Civil Works Rev.3
E-X-W-2001-002
2) Codes and Standards
SNI-03-1727-1989
: Pedoman Perencanaan Pembebanan Untuk Rumah dan Gedung
SNI-03-1726-2002
: Tata Cara Perencanaan Ketahanan Gempa untuk Bangunan Gedung
SNI-03-2847-2002
: Tata Cara Perhitungan Struktur Beton Untuk Bangunan Gedung
ACI-318-2002
: Building Code Requirement for Structural Concrete
3) Reference Document
B-X-W-2203-015 ~ 018
: Standard Drawing for Rebar Arrangement
: Foundation Detail-LIQUOR CLARIFICATION PROCESS-TCA-TK-101
C-PTCA-W-2201-002
E-P-W-2101-001-4
: Loading Data of LIQUOR CLARIFICATION PROCESS
1.3 ALLOWABLE STRESS AND UNIT WEIGHT OF MATERIAL
Specified compressive strength of concrete
fc'
:
Yield strength for deform rebar
fy
:
Unit weight of reinforcement concrete
c
:
Unit weight of soil
s
:
Unit weight of water
: w

=
=
=
=
=

250
3900
2400
1700
1000

kg/cm2
kg/cm2
kg/m3
kg/m3
kg/m3

1.4 STABILITY PARAMETER


Allowable of soil bearing capacity
Bore Hole No.

BH-3A

El. Soil Invest.


(m)

El. Design

+ 68.0

+ 68.0

(m)

2
El. Bot.
Settlement
Qall (ton/m )
Footing (m) Permanent Temporary
(mm)

+ 67.4

Allowable Safety Factor for Sliding


Allowable Safety Factor for Overtuning Moment

14.71
:
:

SFall =
SFall =

19.60

32.65

1.70
2.00

1.5 UNIT OF MEASUREMENT


Unit of measurement in design shall be in Metric system.
1.6 COMPUTER SOFTWARE
Computer Software used :

Microsoft Excel
AFES

Calculation Foundation For TCA-TK-101 4 of 12

ICA Project-Tayan Alumina Plant

Civil Works

2. OUTLINE OF FOUNDATION
2.1 GENERAL DESCRIPTION
This calculation is prepared to explain the detail design of foundation for TCA-TK-101.
This equipment is supported by block foundation.
2.2 DIMENSIONS

BCD

D1

L1
GL

hs

Equipment Size :
Outer diameter of tank ,
OD
Height of equipment,
H
Center of Gravity,
COG
BCD
Bolt Circle Diameter,
Minimum diameter of footing ,db =
Anchor Bolt :
Anchor Bolt diameter,
DB
Anchor Bolt Embedded length, LB
Anchor Bolt Number,
nb
Anchor Bolt to edge distance,
HB
Anchor Box :
Anchor Box Length ,
Anchor Box Width ,
Anchor Box Depth ,

=
=
=
=

4600
7200
3750
4782
5200

mm
mm
mm
mm
mm

=
=
=
=

22
485
8
150

mm
mm
nos
mm

=
=
=

165
165
480

mm
mm
mm

h1

Foundation Dimension :

D1 min :

BCD + 2 HB
db
BCD + 2.5 DB

Diameter of footing ,
Height of footing

D1
h1 =
hs =

=
=
=

5082 mm
5200 mm
4837 mm

5200 mm

1000 mm
400 mm

OK--> h1 > Anchor Box Depth+100mm


Calculation Foundation For TCA-TK-101 5 of 12

ICA Project-Tayan Alumina Plant

Civil Works

3. LOADING DATA
3.1. DEAD LOAD
Foundation selfweight is calculated automatically by AFES.
3.2. EQUIPMENT LOAD
Equipment Load shall be taken from equipment loading data as per attachment-2,
Erection Weight
=
8.4
ton
Operation Weight
=
137.1
ton
=
1.258
ton
Test Weight
3.3 LIVE LOAD
Since there is no platform attached on equipment, live load is zero.
3.4 WIND LOAD
Wind Load for this type of equipment is calculated based on equation below,
W = PxCx A
Shear Force :
2
P = V / 16
Where :
W = Wind Load (kg)
P = Basic Wind Pressure (kg/m2)
C = Wind Coefficient
A = Projected Area (m2)
V = Wind Speed (m/s)
Based on Basic Engineering Design Data, Section 7.10 Climatic Condition,
Wind Velocity (V) =
40 m/s
(max)
2
Basic Wind Pressure (P) =
100 kg/m
Wind Coefficient (C) :
For Rounded Wall :
a. Windward
:
0.7
b. Leeward
:
0
A = Projected Area of all the elements of the windward face (m2)
A1 = 1.2 x OD x H
A2 = (OD+0.6) x H
or
(whichever is larger)
A1 =
A2 =
39.74 m2
37.44 m2
A use =
37.44 m2
2.621 ton
W = PxCxA use
=
9.828 ton
=
Moment Mw = W x CoG
3.5. SEISMIC LOAD
The base shear force due to earthquake load shall be calculated in accordance with SNI-1726-2002.
C1 I W
Shear Force : V =
R
C1 = Earthquake response factor value
Where :
= 0.10
C I
I = Importance Factor
= 1.5
Cd = 1 = 0.068
R = Earthquake reduction factor
= 2.20
R
W = Weight of equipment
Operating Condition :
Shear force V = Cd x Operation Weight
=
9.348 ton
Moment Mv = V x CoG
=
35.05 ton.m
Calculation Foundation For TCA-TK-101 6 of 12

ICA Project-Tayan Alumina Plant

Civil Works

3.6. LOAD COMBINATION


Loading Combination for Foundation Stability Check :
Empty Condition:
101. Empty
102. Empty + LL
103. Empty + Wind
104. Empty + Wind + LL
105. Empty + Wind

:
:
:
:
:

SW + Empty
SW + Empty + LL
SW + Empty + WL
SW + Empty + 0.75 WL + 0.75 LL
0.6 SW + 0.6 Empty + WL

:
:
:
:
:
:
:
:

SW + Operation
SW + Operation + LL
SW + Operation + WL
SW + Operation + 0.75 WL + 0.75 LL
0.6 SW + 0.6 Operation + WL
SW + Operation + 0.7 SL2
SW + Operation + 0.525 SL2 + 0.75 LL
0.6 SW + 0.6 Operation + 0.7 SL2

:
:
:
:
:

SW + Test
SW + Test + LL
SW + Test + WL
SW + Test + 0.75 WL + 0.75 LL
0.6 SW + 0.6 Test + WL

Operation Condition
106. Operation
107. Operation + LL
108. Operation + Wind
109. Operation + Wind + LL
110. Operation + Wind
111. Operation + Seismic
112. Operation + Seismic + LL
113. Operation + Seismic
Test Condition:
114. Test
115. Test + LL
116. Test + Wind
117. Test + Wind + LL
118. Test + Wind

Loading Combination for Reinforcement Concrete Design :


Empty
EmptyCondition:
Condition:
201. Empty
202. Empty + LL
203. Empty + Wind
204. Empty + Wind + LL
205. Empty + Wind

:
:
:
:
:

1.4 SW + 1.4 Empty


1.2 SW + 1.2 Empty + 1.6 LL
1.2 SW + 1.2 Empty + 0.8 WL
1.2 SW + 1.2 Empty + 1.6 WL + 0.5 LL
0.9 SW + 0.9 Empty + 1.6 WL

:
:
:
:

1.4 SW + 1.4 Operation


1.2 SW + 1.2 Operation + 1.6 LL
1.2 SW + 1.2 Operation + 0.8 WL
1.2 SW + 1.2 Operation + 1.6 WL + 0.5 LL

Operating
OperationCondition
Condition
206. Operation
207. Operation + LL
208. Operation + Wind
209. Operation + Wind + LL

Calculation Foundation For TCA-TK-101 7 of 12

ICA Project-Tayan Alumina Plant

210. Operation + Wind + LL


211. Operation + Seismic + LL
212. Operation + Seismic

: 0.9 SW + 0.9 Operation + 1.6 WL


: 1.2 SW + 1.2 Operation + 1.5 SL2 + 0.5 LL
: 0.9 SW + 0.9 Operation + 1.5 SL2

Testing
Test Condition:
Condition
213. Test
214. Test + LL
215. Test + LL
216. Test + Wind + LL
Maintenance
217. Test + Wind
Condition
+ LL
Where ,

SW
LL
WL
SL2
Empty
Operation
Test

Civil Works

:
:
:
:
:
:
:
:
:
:
:
:

1.4 SW + 1.4 Test


1.2 SW + 1.2 Test + 1.6 LL
1.2 SW + 1.2 Test + 0.8 LL
1.2 SW + 1.2 Test + 1.6 WL + 0.8 LL
0.9 SW + 0.9 Test + 1.6 WL

Foundation Selfweight
Live Load
Wind Load
Seismic Load
Equipment Empty Weight
Equipment Operation Weight
Equipment Test Weight

Calculation Foundation For TCA-TK-101 8 of 12

ICA Project-Tayan Alumina Plant

Civil Works

4. STABILITY CHECK
4.1 SOIL PRESSURE AND STABILITY CHECK

Soil Pressure (ton/m )

LOAD COMBINATION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118

Q Max

Q All

2.78
2.78
3.58
3.38
2.47
8.52
8.52
9.33
9.13
5.92
10.54
10.03
7.13
8.02
8.02
8.82
8.62
5.62

14.71
19.61
19.61
14.71
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61

Stability Check
SF Sliding
SF Overturning
Actual Min Actual Min

REMARK

X - Direction

7.115
9.487
4.269
21.846
29.128
13.108
8.75
11.667
5.25
20.553
27.404
12.332

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
2.7
3.7
4.7
5.7
6.7
7.7
8.7
9.7
10.7
11.7

12.98
17.31
7.79
39.86
53.15
23.92
15.97
21.29
9.58
37.5
50
22.5

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

Soil Pressure (ton/m2)

LOAD COMBINATION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118

Q Max

Q All

2.78
2.78
3.58
3.38
2.47
8.52
8.52
9.33
9.13
5.92
10.54
10.03
7.13
8.02
8.02
8.82
8.62
5.62

14.71
19.61
19.61
14.71
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61
19.61

Stability Check
SF Sliding
SF Overturning
Actual Min Actual Min

REMARK

Y - Direction

7.115
9.487
4.269
21.846
29.128
13.108
8.750
11.667
5.250
20.553
27.404
12.332

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
2.7
3.7
4.7
5.7
6.7
7.7
8.7
9.7
10.7
11.7

12.98
17.31
7.79
39.86
53.15
23.92
15.97
21.29
9.58
37.5
50
22.5

2
2
2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12

Calculation Foundation For TCA-TK-101 9 of 12

ICA Project-Tayan Alumina Plant

Civil Works

4.2 SETTLEMENT CHECK


With the assumption that immediate settlement will be finished during construction
settlement of cohesive soil will be analyzed using following expression. (Bowles, 1988).
Note: Elastic settlement is literally neglected, only the consolidation phase counts
Normally consolidated clay :

H 0 ( i ) =

P0( i ) + P0 (i )
log

P0 (i )

Cc ( i ) H (i )
1 + e0 ( i )

Over consolidated clay :


1. If upper structures loads combined with overburden pressure < preconsolidation pressure
P0 (i ) + P0 ( i ) Pc ( i )

P0 ( i ) + P0 (i )

log

P
1 + e0 ( i )
0
(
i
)

2. If upper structures loads combined with overburden pressure > preconsolidation pressure
H 0 ( i ) =

C R(i ) H (i)

P0( i ) + P0(i ) Pc ( i )
H 0( i ) =
Where :

C R(i ) H (i )
1 + e0 ( i )
H0
H0

log

Pc ( i )
P0(i )

Cc (i ) H (i )
1 + e( i )

P0(i ) + P0 (i ) Pc ( i )
log1 +

Pc ( i )

Consolidation/settlement per layer


Total settlement from all layer
Cc
Compression index
CR
Recompression index
eo
Initial void ratio
e
Void ratio at preconsolidation pressure
H
Layer thickness
P0
Overburden pressure
P0
Additional pressure from upper structures
Pc
Preconsolidation pressure (maximum past pressure)
The soil formation figure based on the geotechnical investigation data from WIKA :

=
=
=
=
=
=
=
=
=
=

z = 68 m
SILTY CLAY

2m

Footing Shape: Rectangular


- Diameter of footing D1 =

SILTY CLAY

2m

Ultimate pressure load

SILTY CLAY

2m

SILTY CLAY

4m

SILTY SAND

3.5 m

5200 mm

= 3.38 ton/m2

BOULDER
Calculation Foundation For TCA-TK-101 10 of 12

ICA Project-Tayan Alumina Plant

Civil Works

Only the clay portion will be subjected to the consolidation, thus only the first two layer
will be calculated, where as their soil properties are as follows:

Classification
Thickness (H)
sat
e0
e
Po
Pc
Cc
CR
Influence Factor

D/z
Ic

Layer 1
Silty Clay
2.00 m
1.67 ton/m3
1.38
1.355
1.67 ton/m2
8.50 ton/m2
0.53
0.06
5.200
0.954

Layer 2
Silty Clay
2.00 m
1.69 ton/m3
1.16
1.125
5.03 ton/m2
13.00 ton/m2
0.5
0.07
1.733
0.568

Layer 3
Silty Clay
2.00 m
1.78 ton/m3
0.935
0.925
8.50 ton/m2
15.00 ton/m2
0.35
0.05
1.040
0.302

Layer 4
Silty Clay
4.00 m
1.71 ton/m3
1.06
1.04
13.70 ton/m2
14.00 ton/m2
0.48
0.08
0.650
0.140

The stress bulb at z infinite, due to the upper structure load, will tend to zero. So, in certain layer of
clay which were calculated, the stress will be lower than the stress at the top of the soil layer.
Based on the data aboves, the pressure on soil layer are as follows:
Location

P0

At top
Mid Layer 1 (H01)
Mid Layer 2 (H02)
Mid Layer 3 (H03)
Mid Layer 4 (H04)

3.38 ton/m2
3.22 ton/m2
1.92 ton/m2
1.02 ton/m2
0.47 ton/m2

P0 + P0

Pc

3.38 ton/m2
N/A
4.89 ton/m2 8.5 ton/m2
6.95 ton/m2 13.0 ton/m2
9.52 ton/m2 15.0 ton/m2
14.17 ton/m2 14.0 ton/m2

Total Settlement
Recompression

Consolidation

N/A

N/A

0.02354 m
0.00911 m
0.00254 m
0.00146 m

0.00000 m
0.00000 m
0.00000 m
0.00000 m
0.03265 m
32.65 mm

Calculation Foundation For TCA-TK-101 11 of 12

ICA Project-Tayan Alumina Plant

Civil Works

5. SHEAR STRENGTH CHECK


Since this foundation used a block foundation type, no punching shear and direct shear to be
checked.
6. REINFORCEMENT DESIGN
Reinforcement design is calculated based on SNI-03-1726-2002.
Minimum Spacing
According to SNI-03-1726-2002 chapter 9.6.(1) :
The clear spacing between the parallel reinforcement bar in the same layer of reinforcement,
shall not be less than the diameter of bar or 25 mm
The minimum spacing in our design: 100 mm
Maximum Spacing
According to SNI-03-1726-2002 chapter 9.6.(5) :
For the wall and the floor plate, the spacing of main flexural reinforcement bar
should not be greater than 3 times of the thickness of the wall/floor plate, or 500mm
The maximum spacing in our design: 200 mm
FOOTING REINFORCEMENT DESIGN
a). Bottom Rebar
X - Direction
As required
As provided
Using Bar
b). Top Rebar
X - Direction
As required
As provided
Using Bar

=
=
=

8.478 cm
9.928 cm2
D16-200

=
=
=

8.253 cm
2
9.928 cm
D16-200

Y - Direction
As required
As provided
Using Bar

=
=
=

8.335 cm2
9.928 cm2
D16-200

Y - Direction
As required
As provided
Using Bar

=
=
=

8.110 cm2
2
9.928 cm
D16-200

Calculation Foundation For TCA-TK-101 12 of 12

ATTACHMENT - 1
OUTPUT REPORT CALCULATION BY AFES

FOUNDATION CALCULATION SHEET


One-Stop Solution for Foundation

TITLE

DESCRIPTION

PROJECT/JOB NO.

09-JC-15

PROJECT/JOB NAME

ICA PROJECT

CLIENT NAME

ICA

SITE NAME

TAYAN, WEST KALIMANTAN

DOCUMENT NO.
REFERENCE NO.
STRUCTURE NAME

TCA-TK-101

LOAD COMBINATION GROUP NAME


REV

DATE

DESCRIPTION

PREP'D

CHK'D

APPR'D

APPR'D

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

FOUNDATION LISTS
Group Name

No.

Description
F1

No.

Description

Page 1

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

CONTENTS
1. GENERAL
1.1 MATERIALS & UNIT WEIGHT
1.2 SUBSOIL CONDITION & SAFETY FACTORS
1.3 LOAD COMBINATION

2. DRAWING
2.1 LOCATION PLAN & DETAIL SKETCH

3. FOUNDATION DATA
3.1 FOOTING AND SECTION DATA
3.2 PIER DATA
3.3 LOAD CASE
3.4 LOAD COMBINATION

4. CHECK OF STABILITY
4.1 CHECK OF SLIDING
4.2 CHECK OF OVERTURNING MOMENT
4.3 CHECK OF CONTACT PRESSURE

5. DESIGN OF FOOTING
5.1 DESIGN MOMENT AND SHEAR FORCE
5.2 REQUIRED REINFORCEMENT

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 2

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

1. GENERAL
1.1 MATERIALS & UNIT WEIGHT
Items

Value
2

Concrete (f'c : compressive strength)

250.000 kgf/cm

Lean Concrete (Lf'c : compressive strength)

150.000 kgf/cm

Reinforcement (D10 ~ D16 , yield strength)

3900.000 kgf/cm

Reinforcement (D19 ~ , yield strength)

3900.000 kgf/cm

Rs (Soil unit weight)

1.700 ton/m

Rc (Concrete unit weight)

2.400 ton/m

Es (Steel Modulus of Elasticity)

2.100 106 kgf/cm

Ec (Concrete Modulus of Elasticity)

235000.000 kgf/cm

2
2
2

3
3
2
2

- Soil Capacity
Items

Value

Soil Name

BH-3A

Footing List

F1

Qa (Soil Bearing Capacity)

14.71 tonf/m

Buoyancy

Not Consider

WL (Water Label from the EL = 0)

0 mm

FD (Frost Depth from the EL = 0)

0 mm

Internal Friction Angle

Passive Soil Pressure

Not Consider

Cu (Undrained cohesion)

Clay , 0 tonf/m

1.2 SUBSOIL CONDITION & SAFETY FACTORS


Items

Description

Allowable Increase of Soil (Wind)

33.33 %

Allowable Increase of Soil (Seismic)

33.33 %

Allowable Increase of Soil (Test)

33.33 %

Safety factor against overturning for OVM1(FO1)

Safety factor against overturning for OVM2(FO2)

Safety factor against sliding for the SL1(FS1)

1.7

Friction factor (m)

0.3

1.3 LOAD COMBINATION

Page 3

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101
Index

Load Case Name

Load Case Description

SW

SELF WEIGHT

Empty

EMPTY LOAD

Operation

OPERATION LOAD

Test

TEST LOAD

WL

WIND LOAD

SL2

SEISMIC LOAD (Operation)

Comb . ID

Load Combination for stability

101

1.0 SW + 1.0 Empty

102

1.0 SW + 1.0 LL + 1.0 Empty

103

1.0 SW + 1.0 WL + 1.0 Empty

104

1.0 SW + .75 LL + .75 WL + 1.0 Empty

105

.6 SW + 1.0 WL + .6 Empty

106

1.0 SW + 1.0 Operation

107

1.0 SW + 1.0 LL + 1.0 Operation

108

1.0 SW + 1.0 WL + 1.0 Operation

109

1.0 SW + .75 LL + .75 WL + 1.0 Operation

110

.6 SW + 1.0 WL + .6 Operation

111

1.0 SW + .7 SL2 + 1.0 Operation

112

1.0 SW + .75 LL + .525 SL2 + 1.0 Operation

113

.6 SW + .7 SL2 + .6 Operation

114

1.0 SW + 1.0 Test

115

1.0 SW + 1.0 LL + 1.0 Test

116

1.0 SW + 1.0 WL + 1.0 Test

117

1.0 SW + .75 LL + .75 WL + 1.0 Test

118

.6 SW + 1.0 WL + .6 Test

Comb . ID

Load Combination for Reinforcement

201

1.4 SW + 1.4 Empty

202

1.2 SW + 1.6 LL + 1.2 Empty

203

1.2 SW + .8 WL + 1.2 Empty

204

1.2 SW + .5 LL + 1.6 WL + 1.2 Empty

205

.9 SW + 1.6 WL + .9 Empty

206

1.4 SW + 1.4 Operation

207

1.2 SW + 1.6 LL + 1.2 Operation

208

1.2 SW + .8 WL + 1.2 Operation

209

1.2 SW + .5 LL + 1.6 WL + 1.2 Operation

210

.9 SW + 1.6 WL + .9 Operation

211

1.2 SW + .5 LL + 1.5 SL2 + 1.2 Operation

212

.9 SW + 1.5 SL2 + .9 Operation

213

1.4 SW + 1.4 Test

214

1.2 SW + 1.6 LL + 1.2 Test

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 4

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101
215

1.2 SW + .8 WL + 1.2 Test

216

1.2 SW + .5 LL + 1.6 WL + 1.2 Test

217

.9 SW + 1.6 WL + .9 Test

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 5

2. DRAWING

REFERENCE DWGS
A01

NO.

DWG NO.

DWG TITLE

NOTES
* OUTPUT UNIT : mm

01

ICA PROJECT PROJECT

F1

SQUAD CHECK

FOUNDATION LOCATION PLAN


TCA-TK-101

PROCESS PIPING VESSELS STRUCT.

SCALE

AS SHOWN

JOB NO.

09-JC-15

ELEC.

INST.

MICROFILM NO.

OUTPUT UNIT : mm

DWG TITLE

75
TYP.

DWG NO.

D16@200

TOP

NO.

D16@200

5200

REFERENCE DWGS

CL FOOTING
BOTTOM

NOTES
* ANCHOR BOLT
1X8-165WX165LX480H ANC. BOX

D16@200
* OUTPUT UNIT : mm

D16@200

FOUNDATION PLAN

FOOTING REINF. PLAN

5200

100 50

4782
TOC EL. + 400

209

209

22.5

ICA PROJECT PROJECT

600

1000

D10
@200

45

D10

D13

LEAN CONC. 50 THK


CRUSHED STONE 0 THK

8-D13

ANCHOR & REBAR

SECTION

SQUAD CHECK

50
100

FOUNDATION DETAIL FOR


F1

PROCESS PIPING VESSELS STRUCT.

SCALE
REV. DATE

DESCRIPTION

DRWNCHKDAPPDAPPDAPPD

AS SHOWN

JOB NO.

09-JC-15

ELEC.

INST.

MICROFILM NO.

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 9

3. FOUNDATION DATA
3.1 FOOTING AND SECTION DATA
( mm ) Ft. Name

5200

f5200

F1

Ft. Type

OCT

Area

22.401 m

Ft. Thickness

1000.00 mm

Ft. Volume

22.401 m

Ft. Weight

53.762 tonf

Soil Height

-400.00 mm

Soil Volume

0.000 m

Soil Weight

0.000 tonf

Buoyancy

Not Consider

Self Weight (except Pr.SW)

53.762 tonf

9.35 t

1000

400

137.1 t

The Origin coordinate


The Center of gravity (0,0) mm

Section Data
( mm )

Ft.Name

Direction

Soil Volume

F1

All Direct

Sec.Name

Section Area
2

S1

Ft. Volume

22.401 m

Pier Wt

22.401 m

0.000 m

0.000 tonf

Ft. Weight

Soil Weight

Total Weight

53.762 tonf

0.000 tonf

53.762 tonf

3.2 PIER DATA


Off X , Off Y is offset position from the Center of the footing
If Pier Shape is Circle or Circle wall, Pl is a Diameter. and Pw is a Inner Diameter
Area is pier concrete area
Weight is pier and inner soil weight in case circle wall except Tank1 Type(Circle Ring Footing Shape)
Unit( Length : mm , Weight : tonf , Area : m2 )

Ft.Name

Pr.Name

Shape

F1

Octagonal

Pl
5200.000

Pw
5200.000

Ph
0.000

Area
22.401

Weight
0.000

Off X
0.000

Off Y
0.000

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 10

3.3 LOAD CASE


Fz
Fy

Mz

Input the point loads in the global coordinate system direction. Positive directions of moments (shown in the sketch) are
based on the right hand rule.

My
Fx
Mx

Index

Load Case Name

Load Case Description

SW

SELF WEIGHT

Empty

EMPTY LOAD

Operation

OPERATION LOAD

Test

TEST LOAD

WL

WIND LOAD

SL2

SEISMIC LOAD (Operation)

Unit( tonf , tonf-m )

Ft.Name

Pr.Name

Load Case

F1

Fx

Fy

Fz

Mx

My

-8.4

-137.1

-125.8

2.62

2.62

-9.83

9.83

6
Footing SW

9.35

9.35

-35.05

35.05

0.000

0.000

-53.762

0.000

0.000

3.4 LOAD COMBINATION


In Pier Top
without Self Weight

In Footing Bottom
with Pier Self Weight,
But without Footing Self Weight,

In Footing Bottom Center


with Pier & Footing Self Weight & Soil Weight,
Case PileType
in centroid of Pile Group
Case NonPileType
in centroid of Footing

3.4.1 Load Combination in Pier Top (Without SW)


Ft.Name
F1

Unit( tonf , tonf-m )

SFx

SFy

SFz

SMx

SMy

101

0.000

0.000

-8.400

0.000

0.000

102

0.000

0.000

-8.400

0.000

0.000

103

2.621

2.621

-8.400

-9.828

9.828

104

1.966

1.966

-8.400

-7.371

7.371

105

2.621

2.621

-5.040

-9.828

9.828

106

0.000

0.000

-137.100

0.000

0.000

Pr.Name L.Comb.

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 11

107

0.000

0.000

-137.100

0.000

0.000

108

2.621

2.621

-137.100

-9.828

9.828

109

1.966

1.966

-137.100

-7.371

7.371

110

2.621

2.621

-82.260

-9.828

9.828

111

6.544

6.544

-137.100

-24.535

24.535

112

4.908

4.908

-137.100

-18.401

18.401

113

6.544

6.544

-82.260

-24.535

24.535

114

0.000

0.000

-125.800

0.000

0.000

115

0.000

0.000

-125.800

0.000

0.000

116

2.621

2.621

-125.800

-9.828

9.828

117

1.966

1.966

-125.800

-7.371

7.371

118

2.621

2.621

-75.480

-9.828

9.828

201

0.000

0.000

-11.760

0.000

0.000

202

0.000

0.000

-10.080

0.000

0.000

203

2.097

2.097

-10.080

-7.862

7.862

204

4.194

4.194

-10.080

-15.725

15.725

205

4.194

4.194

-7.560

-15.725

15.725

206

0.000

0.000

-191.940

0.000

0.000

207

0.000

0.000

-164.520

0.000

0.000

208

2.097

2.097

-164.520

-7.862

7.862

209

4.194

4.194

-164.520

-15.725

15.725

210

4.194

4.194

-123.390

-15.725

15.725

211

14.022

14.022

-164.520

-52.575

52.575

212

14.022

14.022

-123.390

-52.575

52.575

213

0.000

0.000

-176.120

0.000

0.000

214

0.000

0.000

-150.960

0.000

0.000

215

2.097

2.097

-150.960

-7.862

7.862

216

4.194

4.194

-150.960

-15.725

15.725

217

4.194

4.194

-113.220

-15.725

15.725

3.4.2 Load Combination in Footing Bottom (With Pier SW)


Ft.Name

SFx

SFy

SFz

SMx

SMy

101

0.000

0.000

-8.400

0.000

0.000

102

0.000

0.000

-8.400

0.000

0.000

103

2.621

2.621

-8.400

-12.449

12.449

104

1.966

1.966

-8.400

-9.337

9.337

105

2.621

2.621

-5.040

-12.449

12.449

106

0.000

0.000

-137.100

0.000

0.000

107

0.000

0.000

-137.100

0.000

0.000

108

2.621

2.621

-137.100

-12.449

12.449

109

1.966

1.966

-137.100

-9.337

9.337

110

2.621

2.621

-82.260

-12.449

12.449

111

6.544

6.544

-137.100

-31.079

31.079

112

4.908

4.908

-137.100

-23.309

23.309

113

6.544

6.544

-82.260

-31.079

31.079

114

0.000

0.000

-125.800

0.000

0.000

115

0.000

0.000

-125.800

0.000

0.000

116

2.621

2.621

-125.800

-12.449

12.449

Pr.Name L.Comb.

F1

Unit( tonf , tonf-m )

JOB NAME : ICA PROJECT

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NO : 09-JC-15
CLIENT: ICA

Page 12

117

1.966

1.966

-125.800

-9.337

9.337

118

2.621

2.621

-75.480

-12.449

12.449

201

0.000

0.000

-11.760

0.000

0.000

202

0.000

0.000

-10.080

0.000

0.000

203

2.097

2.097

-10.080

-9.959

9.959

204

4.194

4.194

-10.080

-19.918

19.918

205

4.194

4.194

-7.560

-19.918

19.918

206

0.000

0.000

-191.940

0.000

0.000

207

0.000

0.000

-164.520

0.000

0.000

208

2.097

2.097

-164.520

-9.959

9.959

209

4.194

4.194

-164.520

-19.918

19.918

210

4.194

4.194

-123.390

-19.918

19.918

211

14.022

14.022

-164.520

-66.597

66.597

212

14.022

14.022

-123.390

-66.597

66.597

213

0.000

0.000

-176.120

0.000

0.000

214

0.000

0.000

-150.960

0.000

0.000

215

2.097

2.097

-150.960

-9.959

9.959

216

4.194

4.194

-150.960

-19.918

19.918

217

4.194

4.194

-113.220

-19.918

19.918

3.4.3 Load Combination in Footing Bottom Center (With Pier & Footing SW)
Load Combination of Elastic Condition
- C.G. of Load is coordinate from left bottom. Unit : mm

Ft.Name

F1

L.Comb.

SFx

Unit( tonf , tonf-m )

SFy

SFz

SMx

SMy

C.G. of Loads

101

0.000

0.000

-62.162

0.000

0.000

2600.0 , 2600.0

102

0.000

0.000

-62.162

0.000

0.000

2600.0 , 2600.0

103

2.621

2.621

-62.162

-12.449

12.449

2600.0 , 2600.0

104

1.966

1.966

-62.162

-9.337

9.337

2600.0 , 2600.0

105

2.621

2.621

-37.297

-12.449

12.449

2600.0 , 2600.0

106

0.000

0.000

-190.862

0.000

0.000

2600.0 , 2600.0

107

0.000

0.000

-190.862

0.000

0.000

2600.0 , 2600.0

108

2.621

2.621

-190.862

-12.449

12.449

2600.0 , 2600.0

109

1.966

1.966

-190.862

-9.337

9.337

2600.0 , 2600.0

110

2.621

2.621

-114.517

-12.449

12.449

2600.0 , 2600.0

111

6.544

6.544

-190.862

-31.079

31.079

2600.0 , 2600.0

112

4.908

4.908

-190.862

-23.309

23.309

2600.0 , 2600.0

113

6.544

6.544

-114.517

-31.079

31.079

2600.0 , 2600.0

114

0.000

0.000

-179.562

0.000

0.000

2600.0 , 2600.0

115

0.000

0.000

-179.562

0.000

0.000

2600.0 , 2600.0

116

2.621

2.621

-179.562

-12.449

12.449

2600.0 , 2600.0

117

1.966

1.966

-179.562

-9.337

9.337

2600.0 , 2600.0

118

2.621

2.621

-107.737

-12.449

12.449

2600.0 , 2600.0

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 13

Load Combination of Ultimate Condition


- C.G. of Load is coordinate from left bottom. Unit : mm

Ft.Name

F1

Sec.Na

S1

L.Comb.

SFx

Unit( tonf , tonf-m )

SFy

SFz

SMx

SMy

C.G. of Loads

201

0.000

0.000

-11.760

0.000

0.000

2600.0 , 2600.0

202

0.000

0.000

-10.080

0.000

0.000

2600.0 , 2600.0

203

2.097

2.097

-10.080

-9.959

9.959

2600.0 , 2600.0

204

4.194

4.194

-10.080

-19.918

19.918

2600.0 , 2600.0

205

4.194

4.194

-7.560

-19.918

19.918

2600.0 , 2600.0

206

0.000

0.000

-191.940

0.000

0.000

2600.0 , 2600.0

207

0.000

0.000

-164.520

0.000

0.000

2600.0 , 2600.0

208

2.097

2.097

-164.520

-9.959

9.959

2600.0 , 2600.0

209

4.194

4.194

-164.520

-19.918

19.918

2600.0 , 2600.0

210

4.194

4.194

-123.390

-19.918

19.918

2600.0 , 2600.0

211

14.022

14.022

-164.520

-66.597

66.597

2600.0 , 2600.0

212

14.022

14.022

-123.390

-66.597

66.597

2600.0 , 2600.0

213

0.000

0.000

-176.120

0.000

0.000

2600.0 , 2600.0

214

0.000

0.000

-150.960

0.000

0.000

2600.0 , 2600.0

215

2.097

2.097

-150.960

-9.959

9.959

2600.0 , 2600.0

216

4.194

4.194

-150.960

-19.918

19.918

2600.0 , 2600.0

217

4.194

4.194

-113.220

-19.918

19.918

2600.0 , 2600.0

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 14

4. CHECK OF STABILITY
4.1 CHECK OF SLIDING
mSFz + P.F
mSFz + P.F
or
) > Fs -> OK (Uni-Axial)
SFx
SFy
P.F = Passive Force (apply only in case checked passive force, mark by P )
Formula : (

Ft.Name

Dir.

L.Comb.

105

105

F1

Unit ( tonf )

( mSFz + P.F) / SFx or ( mSFz + H.P.F) / SFy

Fs(i)

Result

0.3 37.3 / 2.62 = 4.27

1.7

OK

0.3 37.3 / 2.62 = 4.27

1.7

OK

4.2 CHECK OF OVERTURNING MOMENT


Formula : (SMry / SMoy or SMrx / SMox) > OVM(i) -> OK

Ft.Name

Dir.

L.Comb.

105

105

F1

Unit ( tonf-m )

SMry / SMoy = OVM or SMrx / SMox = OVM

OVM(i)

Result

96.97 / 12.45 = 7.79

OK

96.97 / 12.45 = 7.79

OK

4.3 CHECK OF CONTACT PRESSURE


4.3.1 Contact Pressure Formula
'Handbook CONCRETE ENGINEERING' Second Edition edited by Mark Fintel

SFz SMy X(i)


SMx Y(i)
or
Af
Iy
Ix
if q1 or q2 < 0 , than q1 and q2 will be recalculated
by following formula
L
q(x) width(x) X dx
Px = 0 L
q(x) width(x) dx
0
P = L0 q(x) width(x) dx
q1,q2 =

4.3.2 Input Data


2

Ft.Name

Af (m )

Fl (m )

Fw (m )

Ix (m )

Iy (m )

F1

22.401

5.200

5.200

40.0240

40.0240

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 15

4.3.3 Pressure Check


- Qa = Soil bearing capacity
- Uc = Uplift Allowable capacity
- X-Direction (Uni-Axial)

Unit( tonf , tonf-m , tonf/m )

Ft.Name

L.Comb.

q1

q2

ci

cj

Qmax

Qa

Cont.A.R

Result

F1

107

8.520

8.520

0.000

5.200

8.520

14.711(gross)

100 / 80 %

OK

- Y-Direction (Uni-Axial)

Unit( tonf , tonf-m , tonf/m )

Ft.Name

L.Comb.

q1

q2

ci

cj

Qmax

Qa

Cont.A.R

Result

F1

107

8.520

8.520

0.000

5.200

8.520

14.711(gross)

100 / 80 %

OK

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 16

5. DESIGN OF FOOTING
5.1 DESIGN MOMENT AND SHEAR FORCE
Footing design is in accordance with unltimate strength method at footing bottom.
Calculated total pier load as
SQ = SFz - Self Weight Factor (Soil Weight + Footing Weight)
Ft.Name : Footing Name , Sec.Name : Strip Name for Footing Reinforcement Design
Dir. : Direction , L.Comb. : Load Combination Index , Sl or Sw : Strip X or Y width

5.1.1 Data
Ft.Name

Unit( mm , tonf , tonf-m )

Sec.Na

S1

Dir.

L.Comb.

Fl or Fw

Sl or Sw

SFz

SM

SQ

201

5200.00

5200.00

11.760

0.00

11.760

202

5200.00

5200.00

10.080

0.00

10.080

203

5200.00

5200.00

10.080

9.96

10.080

204

5200.00

5200.00

10.080

19.92

10.080

205

5200.00

5200.00

7.560

19.92

7.560

206

5200.00

5200.00

191.940

0.00

191.940

207

5200.00

5200.00

164.520

0.00

164.520

208

5200.00

5200.00

164.520

9.96

164.520

209

5200.00

5200.00

164.520

19.92

164.520

210

5200.00

5200.00

123.390

19.92

123.390

211

5200.00

5200.00

164.520

66.60

164.520

212

5200.00

5200.00

123.390

66.60

123.390

213

5200.00

5200.00

176.120

0.00

176.120

214

5200.00

5200.00

150.960

0.00

150.960

215

5200.00

5200.00

150.960

9.96

150.960

216

5200.00

5200.00

150.960

19.92

150.960

217

5200.00

5200.00

113.220

19.92

113.220

201

5200.00

5200.00

11.760

0.000

11.760

202

5200.00

5200.00

10.080

0.000

10.080

203

5200.00

5200.00

10.080

-9.959

10.080

204

5200.00

5200.00

10.080

-19.918

10.080

205

5200.00

5200.00

7.560

-19.918

7.560

206

5200.00

5200.00

191.940

0.000

191.940

207

5200.00

5200.00

164.520

0.000

164.520

208

5200.00

5200.00

164.520

-9.959

164.520

209

5200.00

5200.00

164.520

-19.918

164.520

210

5200.00

5200.00

123.390

-19.918

123.390

211

5200.00

5200.00

164.520

-66.597

164.520

212

5200.00

5200.00

123.390

-66.597

123.390

213

5200.00

5200.00

176.120

0.000

176.120

214

5200.00

5200.00

150.960

0.000

150.960

215

5200.00

5200.00

150.960

-9.959

150.960

F1

S1

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NAME : ICA PROJECT


JOB NO : 09-JC-15
CLIENT: ICA

Page 17

216

5200.00

5200.00

150.960

-19.918

150.960

217

5200.00

5200.00

113.220

-19.918

113.220

5.1.2 Design Parameters


Yield Strength - D10 ~ D16 : fy1 , D19 ~ : fy2
f_cl : Clear Cover for edge of footing reinforcement
f_clt : Clear Cover for top of footing reinforcement
f_clb : Clear Cover for bottom of footing reinforcement
Loc. : Location of Critical Point from left side of footing
2

Unit(kgf/cm ,mm)

f(Flexure)

f(Shear)

f'c

fy1

fy2

f_cl

f_clt

f_clb

0.85

0.75

250.00

3900.00

3900.00

75.0

75.0

50.0

5.2 REQUIRED REINFORCEMENT


5.2.1 Reinforcement Formula
- Shrinkage and temperature reinforcement
---- ACI CODE 7.12.2
As = fac b d
, fac = following
Area of shrinkage and temperature reinforcement shall provide at least the following ratio
of reinforcement area to gross concrete area, but not less than 0.0014
(a) Slabs where Grade 40 or 50 deformed bars are used .....................................................................0.0020
(b) Slabs where Grade 60 deformed bars or welded wire reinforcement are used.................................0.0018
(c) Slabs where reinforcement with yield stress exeeding 60,000 psi measured at a yield
0.0018 60,000
strain of 0.35 percent is used ....................................................................................................
fy
- Required Reinforcement by Analysis
As As2
- At every section of flexural members where tensile reinforcement is required
As As5 As4
---- ACI Eq (10-3)
- The requirements of Eq (10-3) need not be applied, if every section As provided is
at least one -third greater then that required by analysis
---- ACI CODE 10.5.3
As2 = r.req b d
As3 = 1.333 r.req b d
200
As4 =
bd
fy
3 fck
As5 =
bd
fy
Asmax = 0.75 rb b d
fck
0.003 Es
rb = 0.85 b 1
fy
0.003 Es + fy
Selected As = Max ( As1 , As2 , Min ( As3 , Max ( As4 , As5 ) ) )
If Selected As < Using As < Asmax , then OK!!
Note : The reinforcement is calculated bases on the maximum moment under the foundation in each direction.
But, the 'ISO' , 'OCT' , 'HEX' , 'COMB' , 'TANK1' foundations are calaulated as face pier
Where,
Mu
0.85 fck
2Rn
Rn =
, r.req =
1- 12 , f = 0.85
fbd
fy
0.85fck

JOB NAME : ICA PROJECT

PROJECT
CALCULATION FOUNDATION
FOR TCA-TK-101

JOB NO : 09-JC-15
CLIENT: ICA

Page 18

5.2.2 Check of Footing Reinforcement


Footing Name : F1
GroupType : Octagonal
- X direction (Unit Width)

Sec.Nam

L.Comb.
top

S1

Block
botom

Sec.Nam
S1

Sec.Nam
S1

L.Comb.

Using Bar (mm)

Loc. (m)

Width b (m)

d (cm)

As (cm )

4.99999 - D16 @ 200

Center

1.000

91.705

9.928

4.99999 - D16 @ 200

Center

1.000

94.205

9.928

As1(cm )

As2(cm )

As3(cm )

As4(cm )

As5(cm )

Asmax(cm )

top

8.253

33.064

29.575

196.747

bottom

8.478

33.965

30.381

202.110

Block

L.Comb.

Using As(cm )

As1(cm )

Result

top

9.928

8.253

OK

bottom

9.928

8.478

OK

Block

- Y direction (Unit Width)

Sec.Nam
S1

Sec.Nam
S1

Sec.Nam
S1

L.Comb.

Using Bar (mm)

Loc. (m)

Width b (m)

d (cm)

As (cm )

top

4.99999 - D16 @ 200

Center

1.000

90.115

9.928

botom

4.99999 - D16 @ 200

Block

L.Comb.

Center
2

1.000
2

92.615
2

9.928
2

As1(cm )

As2(cm )

As3(cm )

As4(cm )

As5(cm )

Asmax(cm )

top

8.110

32.491

29.062

193.335

bottom

8.335

33.392

29.868

198.699

Block

L.Comb.

Using As(cm )

As1(cm )

Result

top

9.928

8.110

OK

bottom

9.928

8.335

OK

Block

ATTACHMENT - 2
EQUIPMENT LOADING DATA

ATTACHMENT - 3
FOUNDATION DRAWING

KEY PLAN

NOTES

LEGEND

REFERENCE DOCUMENT

C-PTCA-W-2201-002

PT INDONESIA CHEMICAL ALUMINA


ICA PROJECT
ALUMINA PLANT
LIQUOR CLARIFICATION PROCESS
TCA-TK-101
FOUNDATION DETAIL
WIKA-P-W-DG-002-181

PT. WIJAYA KARYA PERSERO TBK

ICA Project-Tayan Alumina Plant


Document Name
Job Code
Project

:
:
:

Civil Works

E-PTCA-W-2301-002-0
09-JC-15
ICA Project

Revision Historical Sheet


Rev. No.

Date

0
1
2

5-Jan-11
13-May-11
11-Jan-12

Description
Issued For Approval
Issued For Review
Reviewed as per transmittal ICA-WIKA-TR

0119-11, Revised as marked and re-IFR

Originator
Arswirasti A
Desi Setyawan
Arswirasti A

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