Beruflich Dokumente
Kultur Dokumente
E01
18-Aug-2016
AAA
HNG
YA
D01
11-Aug-2016
AAA
HNG
YA
REV
DATE
ORIG
CHK
APPR
Revision
DESCRIPTION
APPROVED BY:
COMPANY APPROVAL:
DATE:
DATE:
Project
Area
Discipline
Type
Originato
r
Package
Sequence-Sht
MDP
M022
ICS
PHL
ARS
0000
00701-00
E01
CHANGE LOG
Revision
No.
Section
Change Description
TABLE OF CONTENTS
ABBREVATIONS AND DEFINITIONS............................................................................ 5
1.
2.
3.
4.
5.
INTRODUCTION.............................................................................................. 6
1.1
Project Overview.................................................................................... 6
1.2
Purpose................................................................................................ 6
1.3
Scope................................................................................................... 6
REFERENCES................................................................................................ 6
2.1
2.2
Company Standards............................................................................... 7
2.3
Project Documents.................................................................................7
OVERVIEW OF FACILITIES.............................................................................. 7
3.1
General Overview.................................................................................. 7
3.2
3.3
Interconnecting Flowline..........................................................................8
3.4
3.5
3.6
4.2
4.3
5.1.1
5.1.2
Pressure of Wellhead..............................................................................11
5.1.3
Temperature of Wellhead........................................................................11
5.2
5.2.1
5.2.2
Pressure of Flowline...............................................................................11
5.2.3
Temperature of Flowline..........................................................................12
5.3
5.3.1
5.3.2
Pressure of Manifold............................................................................... 12
5.3.3
Temperature of Manifold..........................................................................12
5.4
5.4.1
5.4.2
Pressure of Separator............................................................................. 13
5.4.3
Level of Separator.................................................................................. 13
5.4.4
Temperature of Separator........................................................................14
Associated Gas
CNL
ESD
Emergency Shutdown
ESDV
HP
High Pressure
IA
Instrument Air
LAL
LAH
LSL
LSH
LP
Low Pressure
LCP
MCP
NAG
NGC
PAHL
PSHL
PP
Production Platform
RP
Riser Platform
SDV
Shutdown Valve
WHCP
WHJ
Wellhead Jacket
WSITP
1.
INTRODUCTION
1.1
Project Overview
Chevron Nigeria Limited (CNL) wishes to undertake, FEED and DED in support of her plan
to stop flaring Associated Gas (AG) from Makaraba Production Facility and Develop the Gas
reserves. Prior to 2003 Swamp crisis, CNL was sending Associated Gas (AG) to NGCs
Compression Station for processing and delivery into ELPS via Jones Creek pipeline. The
NGC compression station was vandalized during the 2003 Swamp crisis and remains in that
state till date. In 2004, during the Swamp Re-Entry Program, CNL recommenced production
operation at Makaraba but has been unable to recommence the processing of Associated
Gas at the Nigerian Gas Company (NGC) Makaraba Compressor Station.
In response to Federal Government of Nigeria (FGN) request for increased gas supply to the
domestic market, CNL plans to accelerate Makaraba gas development which was originally
scheduled to backfill Abiteye Gas decline. There has been preliminary engagement with
NGC to fast track the repairs of their Makaraba Compression station and associated export
pipelines as an integral part of this accelerated plan for the Makaraba Gas development.
Several alternatives were evaluated in early phase 2. The current selected alternative is a
commercial solution which is to install HP Separator on Makaraba production facility and
have Nigerian Gas Company (NGC) install Glycol dehydration unit on their facility. Chevron
will separate the condensate from the gas and send the wet gas to NGC for further
dehydration process.
1.2
Purpose
This purpose of this document is to define the philosophy to be used as guidelines in the
design of process control and safety systems in Makaraba Non-Associated Gas
Development Project. By following this philosophy, it is intended that the design of all
required control and safety instrumentation systems deployed for this project will adequately
provide means of controlling, monitoring, shutdown and alarms for effective operation and
safety of the process facilities.
1.3
Scope
The scope of this document shall be limited as guidance to the engineering design of
facilities related to Makaraba Non-Associated Gas Development Project which comprises of
wellhead platform, interconnecting flow-line, bulk manifold, NAG HP Separator and provision
for a temporary pig receiver including all required controls and utilities for safe, efficient,
maintainable and reliable operations. Some modifications on the existing control and safety
systems may also be included, as they will be related to the integration of the new
instrumentations into the existing systems.
2.
REFERENCES
This document shall be read in conjunction with all the relevant sections of the standards,
codes, specifications and project documents referenced herein.
2.1
2.2
2.3
API RP 551
ASTM A269
ASTM A213
IEC 60529
NEMA 4/12
Company Standards
ICMDU11.01
ICMSU11.06
SIDSU5106
Safety in Designs
Project Documents
MGD-M022-TEC-SOW-CNL-0000-00001-00
Scope of Work
MGD-M022-TEC-BOD-CNL-0000-00001-00
Basis of Design
MGD-M022-TEC-RPT-CNL-0000-00104-00
PreFEED Report
MGD-M022-PRO-PID-ARS-0000-00211-00
MGD-M022-PRO-PID-ARS-0000-00214-00
MGD-M022-PRO-PID-ARS-0000-00215-00
3.
OVERVIEW OF FACILITIES
3.1
General Overview
Makaraba field is located in the swamps of the western Niger Delta near Alajiko creek in
OML 49. Makaraba NAG Development Project shall involve the development of a Wellhead
Jackets (WHJ), modification to the Makaraba flare scrubber by deck extension to
accommodate bulk manifold, NAG HP Separator, pig receiver provision, piping
system/manifold and provision for future tie-ins.
3.2
3.3
Interconnecting Flowline
The interconnecting flowline is a multiphase well flowline which is connected to a production
manifold on Makaraba Production Platform. The flowline will transport the well fluids from
the remote Wellhead Jacket to the Makaraba Production Platform.
Facilities will also be provided to allow venting/ depressurization of the flow line to allow for
maintenance.
3.4
NAG HP Separator
Bulk Manifold
3.6
4.
4.1
Platform ESD and TSE fusible loop are inputs to the MCP which initiates total platform
shutdown as an output to all local control panels. All process monitoring, control and
shutdown operations are implemented via the respective local control panels.
4.2
The control and safety operation in offshore wellhead jacket area shall fully be controlled by
Wellhead Control Panel which acts as both Emergency Shutdown System and Hydraulic
Power Unit (HPU). This platform shall be operated as un-manned platform.
As similar to the existing ones, all new instrumentation in Makaraba Production Facilities
shall be of pneumatic type. The control and safety instrumentation shall also interface with
the existing MCP pneumatically but will be relayed to their respective systems for shutdown
and alarming requirements. A new local control panel (LCP-230) shall be installed mainly to
control the Makaraba NAG HP Separator. The safety shutdown of the bulk manifold shall
also be controlled by this new LCP-230.
4.3
5.
complies with the requirements of the specifications and is adequately applied to provide
means of control, monitoring, shutdown and alarms for effective operation and safety of the
process facilities on the platform.
5.1
5.1.1
These shutdown valves shall be controlled by shutdown signals, which are triggered by:
The WHCP uses instrument gas as the primary source of energy to generate the hydraulic
system power source and for interfacing between low-pressure pneumatic system and highpressure hydraulic system. All logics and components in WHCP shall be designed using failsafe operating concept.
Due to environmental condition enclosure type and material selection are considered.
Minimum gas consumption shall also be considered.
5.1.2
Pressure of Wellhead
The shut-in pressure of wellhead (022-G-03A) will be of 3796 psig. A pressure gauge (PG0301) is installed at the wellhead to indicate its operating pressure. The well production is
handled by a choke valve (XVC-03A).
5.1.3
Temperature of Wellhead
Wellhead flowing temperature will be 172 deg F. A temperature gauge (TI-0301) is installed
at the downstream of choke valve to provide indication of the well flowing temperature. The
WHCP is designed for wellhead control and safety through Wellhead Shutdown Valve
(SDV), Surface Safety Valve (SSV).
5.2
5.2.1
5.2.2
Pressure of Flowline
The flow line with a design pressure of the wellhead shut-in tubing pressure is intrinsically
safe against the blocked outlet overpressure scenario. The pressure is indicated by pressure
gauges (PI-0035B and PI-0035B).
The abnormal pressure at inlet of the flowline shall be detected by pneumatic pressure
switches (PSH-0301 and PSL-0301) to initiate wellhead shutdown by Wellhead Control
Panel.
Facilities will also be provided to allow venting/depressurization of the flow line to allow for
maintenance.
5.2.3
Temperature of Flowline
The temperature of the flowline could be monitored by reading the indication of temperature
gauge (TG-0035) located at the wellhead jacket, and temperature gauge (TI-1001) located
at makaraba production platform.
5.3
5.3.1
5.3.2
Pressure of Manifold
Pressure indicator (PG-0610) is installed to enable operator to monitor the pressure of the
manifold. The pressure of any future connection of flowlines shall also be indicated by
means of pressure indicators installed locally.
5.3.3
Temperature of Manifold
The temperature of the manifold is indicated by a temperature gauge (TG-0610) installed
locally at the manifold,
.
5.4
5.4.1
5.4.2
The Local Control Panel receives the following command from MCP:
-
The separators pressure is regulated at 1500 psig by pressure controller PC-0230A and
control valve PV-0230E.
Pressure gauges shall be installed to indicate the pressure of the separator locally.
High-low pressure switches shall be installed for high and low pressure monitoring.
These pressure switches, whenever activated, shall trigger the local control panel to
alarm and activate shutdown for the separator.
Pressure safety valve (PSV-0230A)) will be installed for over-pressure protection of the
vessel.
The blowdown valve BDV-0230 is used for pressure blowdown in the case of emergency
shutdown. The blowdown pressure is controlled by pressure controller PC-0230B and
control valve PV-230G
5.4.3
Level of Separator
As a three-phase separator, the liquids phase will be of hydrocarbon liquid and water. The
level of the liquids will be controlled by these means:
Level controllers and the respective control valves shall be provided for regulating the
liquid level as follows:
-
Level controller LC-0230A and control valve LV-0230A are designed to control the
condensate level, while
Level controller LC-0230B and control valve LV-0230B are dedicated of the
separator.
High-low level switch(es) shall be installed for high-low level monitoring. The switch(es)
will send signal to the local control panel for alarming purpose and activate shutdown for
the separator.
-
LSL-0230F is dedicated for low-low interface level. This will trigger logic shutdown of
the separator.
5.4.4
Temperature of Separator
As the temperature of the separator is not required to be controlled, there is no instruments
installed to control the temperature of separator. Temperature gauge (TI-0230) is provided
for purpose of local indication only.