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10

COMPONENT LOCATIONS

Engine
Location

9
7

11

8
1

KENR2533
October 1993

Component Description

Schematic
Location

Engine
Location

Component Description

Schematic
Location

Alarm - Backup

C-7

Selenoids (2) - Brake/Interlock

Alternator

C-3

Selenoids (4) - Vibration/Select

E-3
E-3

Batteries

B-3

Switch - Air Filter

C-3

Breaker - Alternator

C-3

Switch - Backup Alarm

C-6

Breaker - lamp

D-3

10

Switch - Belt

B-3

Flasher

D-5

Switch - Brake

E-5

Fuse

C-2

Switch - Engine Oil Pressure

C-3

Horn - Forward

E-2

Switch - Horn

D-5

Lamp - Alternator Indicator

E-5

Switch - Interlock

C-6

Motor - Spray Pump

C-7

Switch - Key Start

C-4

Motor - Starter

C-3

Switch - Light

E-5

Relay - Brake(No.1)

E-4

Switch - Neutral

C-6

Relay - Brake(No.2)

D-4

11

Switch - Seat

C-7

Relay - Interlock(No.1)

D-4

Switch - Spray

C-5

Relay - Interlock(No.2)

D-4

Switch - Turn Signal

D-5

Relay - Main Power

D-3

Switch - Vibration Control

C-6

Relay - Spray

C-4

Switch - Vibration Select

C-6

Relay - Start

D-3

Timer

C-5

Service Meter

E-5

CB-214C & CB-224C


Vibratory Compactors
Electrical System

A = components located in operators front console.


B = Components located inside vibratory lever control.

9XK1-UP
3AL1-UP
A

Harness Connector Location Chart

11

10
9

Connectors

Machine
Location

24 contacts

CAT

Harness and/or
Components
A - 1G-4633

A - 1G-4633
A - 1G-4633

C-6

B - 1G4634
A - 1G-4633

4 Contacts

C-6

B - 1G4634

6 Contacts

D-6

C - 1G-3894

Schematic
Location

B-4

D - 104-7726

A = Connectors located in operator's console.

C = Connectors located under floor plate in operator's compartment.

1993 Caterpillar
All Rights Reserved

Machine Harness Connector and Component Locations


Electrical Schematic Symbols And Definitions

Harness And Wire Electrical Schematic Symbols


A

AA

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Component
Part Number

Single Wire
Connector

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

A
325-PK-14

Pin

AA
1

Wire
Color

Socket

Normally closed switch that will open with an increase of a specific condition.
2

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

9X-1123
325-PK-14

200-BK-14

Circuit Number
Identification

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Printed in U.S.A.

L15

B B

110-GN

L9

STRAP AS. 1G-4666

110-GN
L10

B
L17

L17
L11

606-GY
614-PU
200-BK

L11

200-BK
200-BK-14
200-BK

A
A
A

200-BK
200-BK
200-BK

A
A
A

114-GN
121-YL
306-GN
110-GN
C927-PU
C926-BU
A990-BU
C902-GY
C902-GY
102-BU-10
614-PU
619-GN-14
C744-PU
405-GY
403-GN
606-GY
605-YL
116-BR
322-GY
105-BR
308-YL
123-WH
121-YL

A
S
G

307-OR
105-BR

C
C S
C B

OFF
ON
ST

405-GY
405-GY
L7

619-GN-14
614-PU
605-YL
606-GY

A A

L6

L4

A990-BU
200-BK

1
J14

ALTERNATOR
081-2674

L4

L6
RD-00

BATTERY
3T-5760

BELT SW
104-4336

L5

L6

L6

FRONT
CHASSIS
GROUND

L6

BK-00
CABLE AS.
130-2461

CIRCUIT GROUPING
DESIGNATION

PART NO.

CHG

112-PU
15A

112-PU
15A

112-PU

A
114-GN

L3

A
B
C
D

1G-4633
1G4634
1G-3894
104-7726

01
01
02
00

WIRE AS.

CABLE AS.
130-2462

104-7725

00

CABLE AS.

L6
L4
L3
L1

F
G
H

1G-4638
1G-4639
103-8897

L6

L4

L4
L3

L3

L3

L2

L2

606-GY
605-YL
614-PU
619-GN-14

606-GY
200-BK

605-YL
614-PU
619-GN-14
619-GN-14
614-PU

TURN
SIGNAL
1G-4643
BULB
081-2751

1
2
P5

L1

J5

614-PU
A
A
A

619-GN-14
200-BK
200-BK-14

619-GN-14
200-BK
200-BK-14

FRONT
CHASSIS
GROUND

00
02
00

ROADING
LAMP
106-9945
HEADLAMP BULB
PARKING LAMP BULB

081-2873
081-2968

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NUETRAL

REAR
CHASSIS
GROUND

HARNESS AS.

H F
POS NEG

L4

STRAP AS. 1G-4665

IDENT

REAR
CHASSIS
GROUND

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L#

L1

405-GY
403-GN

CIRCUIT CONNECTED

ATCH WIRE, CABLE,


COMPONENT

L3
L5

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

DISCONNECT SW.
7N-0718

J1
P1

L4

P14

R ALT

SYMBOL

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

109-OR-6

D
L5

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD-00

AIR FILTER
SW
081-2699

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT NOT CONNECTED

C902-GY

3K-8782
8M-8948

COLOR

304-WH-10

405-GY
403-GN
102-BU-10
308-YL
A990-BU
C744-PU
C926-BU
C927-PU
C902-GY
306-GN
322-GY
105-BR
110-GN
116-BR
123-WH
121-YL
121-YL
114-GN

FUSE
10A
15A

STARTER
081-3255

OIL PRESS
SW
081-2402

C R

L7

ENGINE
GROUND

MOTOR

REAR
CHASSIS
GROUND

P7

L10

L11

FRONT
CHASSIS
GROUND

INSTRUMENT PANEL

J7

FUSE HOLDER
4K-5122

109-OR-6
109-OR-6

STRAP AS. 081-4320

SPRAY
RELAY
3E-9362

114-GN

P9

308-YL

C927-PU
C926-BU
114-GN

B
1
2
3
4
5
6

4
3
5
6

306-GN
121-YL
A990-BU

321-BR
110-GN
C902-GY
C720-BU
307-OR
1
2
A

86

HATZ ENGINE
AS.
G

L9

J9

C
85

C936-GY
A856-OR

INSTRUMENT PANEL
GROUND

60

MTR BAT

307-OR

1
A
321-BR
A
200-BK

C923-OR

KEY SW
9G-7641

2
4

110-GN

BACKUP ALARM
3T-1815

C936-GY

87

30

C936-GY

3
1
2
4

2
4

ABBREV

VIBRATION SOL

121-YL

NEUTRAL SW
158-5966

INTERLOCK
SW
158-5966

TIMER SPRAY FRONT


104-5496
C
+ BATTERY
C936-GY
C
OUTPUT
A856-OR
C
GROUND
200-BK

B VIBRATION
CONTROL
GRIP AS.
1G-4704
B

L6

87a

114-GN

A990-BU

321-BR

C923-OR

BACKUP
ALARM SW
158-5966

SEAT SW
125-0672

101-RD-6
C

2
B 4

J13

P8

ALTERNATOR
BREAKER
9S-0174

C
C923-OR
C
C923-OR
C
C936-GY

L8

CONTROL LEVER

A990-BU
200-BK

614-PU
614-PU
619-GN-14
619-GN-14
605-YL
101-RD
101-RD-10

200-BK
P13
2 1

1
3

LAMP BREAKER
3T-8728
A
A
102-BU-10
20
A

200-BK

SPRAY
SW
1V-6652

306-GN

J8

2 1

SYMBOLS
200-BK

10A

L4

123-WH
121-YL
121-YL

30

87a

L4

308-YL
109-OR-6

SPRAY SYSTEM
FORWARD HORN
BACKUP ALARM

87

C720-BU

200-BK

C935-PU

123-WH

200-BK
C906-PU
A

200-BK

C
C906-PU

L8

112-PU

C
116-BR
C
A541-PU
C
537-GN
C
200-BK

L8

+ BATTERY
IND LAMP
OUTPUT
GROUND

121-YL

200-BK
200-BK
200-BK
200-BK
200-BK-14
200-BK-14

10A

C
85

112-PU
112-PU
112-PU
112-PU
112-PU
200-BK

A
A
A
A
A

C
86

MAIN POWER
RELAY
4L-3913
A
A
A
A
A
A
A
A
A

A
A
A
A
A

200-BK
200-BK
200-BK
200-BK
200-BK

116-BR

322-GY

INTERLOCK
RELAY 2
3E-9362

FRONT
CHASSIS
GROUND

TURN SIGNALS

FLASHER
081-4291

MOTOR

081-2745
081-2751

C906-PU

P15

C902-GY

C906-PU
C906-PU

J15

87a

306-GN
200-BK

112-PU

C
606-GY
C
605-YL

C902-GY
87

INTERLOCK
RELAY 1
3E-9362

WATER SPRAY
PUMP GP-FRONT
135-7157

POSITION BULB
TURN BULB

85

L9

L17

REAR LAMP GP
081-3751

A
A

A
1
2

1
3

HORN SW
3T-2357

C
86

J16

TURN
SIGNAL
1G-4643
BULB
081-2751

FORWARD
HORN
7T-0635

L4

15A

537-GN

C720-BU

30

B765-BR

START RELAY
117-9080

405-GY
405-GY
403-GN
405-GY

L11

30

87a

TURN SIGNAL SW
1V-6652

102-BU-10
614-PU
619-GN-14
C902-GY
C744-PU
405-GY
403-GN
606-GY
605-YL
116-BR
322-GY
105-BR
308-YL
123-WH
121-YL

614-PU
606-GY

087-0541
087-0548
087-1771
8L-9801

200-BK

85

87

419-YL

C906-PU
110-GN
606-GY
605-YL
116-BR
C923-OR
121-YL
322-GY
123-WH
105-BR
308-YL
307-OR

86

L1

322-GY
200-BK

322-GY
A990-BU
C926-BU
C927-PU
C744-PU
C902-GY
306-GN

L14

L13

L12

L14

419-YL

081-2873
081-2968

1
2
P16

606-GY
605-YL

BRAKE
RELAY 2
3E-9362

C
B765-BR
C
419-YL
C
419-YL
C
200-BK

BRAKE SW AS.
SW-BODY
CONTACT AS.
KNOB AS.
LAMP

L15
L16

L16

2
4

605-YL
200-BK-14

L1

110-GN

606-GY
606-GY
605-YL

L15

C 1
C 3
R

608-GN-14

110-GN

C744-PU

BRAKE SOL, INTERLOCK SOL, MON LAMP

L13

L13

110-GN
110-GN

619-GN-14

L15

110-GN

87

87a

101-RD

L12

608-GN-14
614-PU
619-GN-14
C902-GY
C906-PU
C720-BU
C744-PU
405-GY
403-GN

B+

200-BK-10
200-BK
200-BK

J6

1
11
3
16
24
20
12
14
7
4
21
23
19
13
6
8
2
15
10
17
9
5
18
22

614-PU

614-PU

B765-BR

ROADING
LAMP
106-9945
HEADLAMP BULB
PARKING LAMP BULB

200-BK

C906-PU

P6

614-PU
614-PU

L12

110-GN

614-PU

605-YL

102-BU-10

86

85
30

P10

102-BU-10

J10

419-YL

1 2

P4 A

P11 A

P12

J4

105-BR

J17

110-GN

P17

405-GY

ALTERNATOR
IND LAMP
8L-0813
NOTE A

A541-PU

LIGHT SW
3K-1650

1 2

KEY SW

110-GN

J11

10A

1 2

A
A
A
A
A
A

BK-00

P3

1 2

A990-BU

BRAKE
RELAY 1
3E-9362

J12

308-YL

SERVICE METER ENGINE IND


LAMP
6T-7337
8L-9801
NOTE A

P2 A

J3

C926-BU
200-BK

TURN SIGNAL
IND LAMP
8L-9801
NOTE B:

L16
L15

1 2

101-RD-6
109-OR-6

L16
L15

J2

2 1

403-GN

200-BK
C902-GY

608-GN-14
200-BK-14

304-WH-10
109-OR-10

200-BK-10
200-BK-10

109-OR-10

A
A

200-BK
200-BK

L15

REAR FLOOD
LAMP GP
1G-4659

INSTRUMENT PANEL
GROUND

ATTACHMENT
FLOOD LAMP
1G-4658

614-PU
614-PU
619-GN-14
619-GN-14
200-BK-14
200-BK-14

J12
P12

C720-BU
C902-GY

C
C

C744-PU
405-GY
403-GN

A
A
A
A

619-GN-14
619-GN-14
200-BK-14
200-BK-14

VIBRATION-SELECTOR
SOL VALVE GP
1G-4645

C927-PU
200-BK

L16

C720-BU
C902-GY
C906-PU

L15
L16

BRAKE-INTERLOCK
SOL VALVE GP
1G-4644

INSTRUMENT PANEL

605-YL
614-PU
200-BK

419-YL

081-2745
081-2751

403-GN

POSITION BULB
TURN BULB

403-GN

REAR LAMP GP
081-3722

A
A
A

C744-PU
200-BK

A
A
A

ATTACHMENT
FLOOD LAMP
1G-4658

UNLESS OTHERWISE SPECIFIED ALL WIRES IN A SPLICE


ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE
UNLESS OTHERWISE SPECIFIED ALL WIRES ARE 16 GAGE
NOTE A: IND BASE 9D-3127
IND LENS 9D-2868
NOTE B: IND BASE 9D-3127
IND LENS 9D9161

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