Part

Number

Description

Machine
Location

Schematic
Location

FLUID POWER SYMBOLS

RENR2091-04
JULY 2006

Component Locations
11 26

34

14

Accumulator Gp - Pilot Circuit

200-0750

D-11

Cooler - Air, Oil

110-2317

G-5

Cover - Valve Stack

169-9119

D-9

Cylinder Gp - Dual Tilt

9T-6113

F-2

(Std) 129-1908
(LGP) 129-4259

H-2

31

Cylinder Gp - Ripper Raise

164-7320

I-11

Cylinder Gp - Ripper Tip

189-4645

I-12

Cylinder Gp - Single Tilt

3G-4533

E-2

Filter - Case Return

9T-8999

F-5

Filter - Imp Return

9T-1786

10

F-5

162-0325

11

H-4

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

37

33

191-5102

12

D-11, D-12

164-8913

13

H-9

Motor Gp - Steering Motor

159-7156

14

H-5

233-6942
238-4986

15
16

A-5
F-7, F-10

Sensor Gp - Pressure

224-4535

17

B-5

Tank Gp - Filter

140-8484

18

E-5

Valve Gp - Breather

3G-4783

19

F-4

1 30

20

G-3

21

F-9

Valve Gp - Control (Dozer Tilt)

162-8315

22

F-9

Valve Gp - Control (Ripper)

162-8316

23

E-9, D-9

Valve Gp - Control (Steering)

112-9497

24

G-9

Valve Gp - Control (Winch)

187-0741

25

E-7

19

200-0189
240-9654
200-0188
200-0188

27

Valve Gp - Dual Tilt Valve

106-9648

28

3 10 13 19 21

234-5126

29

B-5

30

F-12

Valve Gp - Quick Drop

113-5428

31

E-12

184-5321
167-1177

32

C-12

FW

31
33

194-7008

33

D-12

Valve Gp - Steering Counter-Balance

9T-4789

34

H-5

Valve Gp - Winch Pilot

160-0766

Winch Arr - Paccar Winch Unit

161-8892

BIDIRECTIONAL

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

GENERAL MANUAL

MANUAL SHUTOFF

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

EXTERNAL RETURN

18

Valve Gp
162-8309
162-8310
165-6081
165-6082

UNIDIRECTIONAL

REMOTE SUPPLY PRESSURE

1 30

Valve Gp - Shut-Off

(Note B)
(Note C)
(Note D)
(Note E)

FLOW

PRESSURIZED

Valve Gp - Ripper Pilot Valve

- Unit Test 5
- Unit Test 3
- Unit Test 4
- Unit Test 4

ROTATING SHAFTS

TEMPERATURE

VENTED

AEC1-1499
ABJ1-1499
BRM1-UP
AGN1-1499
BPT1-UP
BNX1-UP

32 36

162-0162

(Dual Axis)
(Single Axis)

D7R Series II Track-Type Tractor

Hydraulic System

F-2

Valve Gp - Pressure Reducing & Check

MEASUREMENT

PILOT
CONTROLLED

C-4

Valve Gp - Mounting &

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

FLUID STORAGE RESERVOIRS

22 23 24 25 35

Valve Gp - Dozer Pilot Valve

ARO (Std)
CTCT (Std)
ARO (Dual Tilt Handle)
CTCT (Dual Tilt Handle)

INFINITE POSITION

3 13 21 22
23 24 25 35

F-5

26

12

FOUR-WAY

THREE-WAY

CHECK VALVES

P T
SHIFTED POSITION

Optional - Ripper & Winch

18

TWO-WAY

THREE POSITION

AB

AB

P T
NORMAL POSITION

10

239-0681
162-8314

Valve Gp - Cooler Bypass

119-9620
(Pressure Based)

TWO POSITION

PRESSURE

Valve Gp - CBAL (Lift Circuit)

VALVE PORTS

CONTROL VALVES

Winch

32 36

Valve Gp - Control (Dozer Raise)

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES

Ripper

Resolver Valve

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

ONE POSITION

Manifold Gp - Inlet

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

D
FW

Manifold As - Test Ports

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

6
VARIABILITY

(Note A)

LINE RESTRICTION
(FIXED)

RESTRICTION

Cylinder Gp - Lift

Pump Gp - Piston

CONTROL VALVES

SPRING

FLUID CONDITIONER

35

36
37

H-9

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

12

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS

B-12

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

F-12
FIXED
DISPLACEMENT

Note A: Implements and Steering

Note B: Steering, Dozer Raise/Tilt, Ripper Raise/Tip
Note C: Steering, Dozer Raise/Tilt
Note D: Steering, Dozer Raise/Tilt, Ripper Raise
Note E: Steering, Dozer Raise/Tilt, Winch

11 26 34

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

PARALLEL
FLOW

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

14

Differential Steering - Standard and AccuGrade Options

Machine Component Locations

Dozer Blade

Tap Locations
Pressure, Sampling, and Sensor

Schematic
Location

Implement Pump Discharge

G-3

BB

Motor / Pump Flushing Circuit Supply

G-4

HA

Implement Pump Discharge - at Valve

I-7

HB

Implement Pump Signal - at Valve

H-4

Upstream Filter

F-5

MA

Steering Port A

G-5

MB

Steering Port B

H-5

Pilot Supply

D-11

Oil Sampling Port

D-12

Hydraulic Symbols (Electrical)

HA

LEFT SIDE VIEW

19

BB

35

Transducer
(Fluid)

30

Transducer
(Gas / Air)

Generator

Electric Motor

18

HB

RIPPER TIP

HA

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

RIPPER LIFT
DOZER TILT

Electrical Symbols (Electrical)

DOZER LIFT

BB

STEERING

14

34

HB

Unit Test 5 - 162-8309

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Level
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

RIPPER / WINCH

Wire Color

325-AG135 PK-14

DOZER TILT

325-PK

FRONT VIEW

DOZER LIFT

Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard

STEERING

Wire Color

Wire

HA

10

35

30

1
325-PK-14
B
Circuit Number
Identification

Unit Test 4 - 165-6081 (Ripper)

- 165-6082 (Winch)

(EXAMPLE VALVE)

Lines Group - Pilot (AccuGrade)

HB

DOZER TILT
DOZER LIFT

Wire Gauge

HA

STEERING

BB

HA
HB

Unit Test 3 - 162-8310

TOP LEFT SIDE VIEW

Unit Test Valve Groups

Lines Group - Implement & Steering Pump

Pressure Reducing Valve Taps

Implement Pump Remote Taps

30 Page

Description

Electrical Symbols Table

RENR2091-04

Tap
Number

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

12

11

10

RIPPER ARRANGEMENT

CYLINDER GP
RIPPER RAISE
164-7320

VALVE GP
QUICK DROP
113-5428

VALVE GP
NOTE F
UNIT TEST 5
162-8309

STANDARD

NOTE G
UNIT TEST 3
162-8310

CYLINDER GP
RIPPER TIP
189-4645

HA

NOTE H
UNIT TEST 4
165-6081

PUMP GP
IMPLEMENT &
STEERING PUMP
162-0325

VALVE GP
STEERING
COUNTER-BALANCE
9T-4789

NOTE I
UNIT TEST 4
165-6082
PUMP DISCHARGE
SEE LOC
G-11

CYLINDER GP
RIPPER RAISE
164-7320

CYLINDER GP
LIFT

A
BLADE
LIFT

PUMP DISCHARGE

NOTE A
127-8931

LOWER

HH

SIGNAL TO PUMP

II

SEE LOC
G-11

RAISE

RETURN

NOTE D
129-4258

MOTOR FLUSHING CIRCUIT

RIPPER ARRANGEMENT

MA

MANIFOLD GP
INLET MANIFOLD
164-8913

INLET MANIFOLD
B

HB

LS

ACCUGRADE

LS

WINCH ARRANGEMENT
SEE LOC
D-10

MOTOR GP
STEERING MOTOR
159-7156

STEERING

DD

NOTE B
239-0681

A
X

VALVE GP
CONTROL STEERING
112-9497

VALVE GP
COUNTERBALANCE
LIFT CIRCUIT

A
IMP

X
SEE LOC
B-11

MB

CC

PUMP FLUSHING CIRCUIT

L

HAUL IN

CYL

PAY OUT

DUAL TILT OPTION

EE

RETURN

SEE LOC
A-11

C1

TILT RIGHT

SUCTION

TILT LEFT
SEE LOC
B-5

C2
LOWER

BB

UGRAD
ACC
E

STANDARD

STANDARD

UGRAD
ACC
E

COOLER
AIR-OIL
1110-2317

DOZER LIFT

VALVE GP
CONTROL DOZER RAISE
162-8314

RAISE

VALVE GP
COOLER BYPASS
119-9620

RAISE

WINCH AR
161-8892

NOTE E
9T-6113

PILOT
SUPPLY

LOWER

SEE LOC
B-5

K
RESOLVER VALVE
238-4986

DOZER TILT

RESOLVER VALVE
238-4986

C4

C3

TILT LEFT

FILTER GP
IMP RETURN
9T-7286

UGRAD
ACC
E

STANDARD

STANDARD

UGRAD
ACC
E

WINCH ARRANGEMENT

CYLINDER GP
DUAL TILT

FILTER GP
CASE RETURN
9T-8999

SEE LOC
B-5

TILT RIGHT

VALVE GP
DUAL TILT
106-9648

VALVE GP
BREATHER
3G-4783

DUAL TILT OPTION

HOUSING DRAIN

TILT RIGHT
TILT LEFT

SEE LOC
B-5

VALVE GP
CONTROL DOZER TILT
162-8315

VALVE GP
MANIFOLD
PRESSURE REDUCING
AND CHECK VALVES
162-0162

WINCH CONTROL
RIPPER LIFT

VALVE GP
CONTROL RIPPER
162-8316

PAY OUT

RAISE
LOWER

WINCH ARR.

RIPPER ARR.
ACC

HAUL IN

RAISE

PAY OUT

LOWER

SEE LOC
G-11
SEE LOC
G-11

VALVE GP
SHUT-OFF
194-7008

SEE LOC
G-11

GG

FF
TIP IN

II

TIP OUT

HH

RAISE

TILT RIGHT

TILT LEFT

TILT LEFT

STANDARD

HOUSING DRAIN

MACHINE ARRANGEMENTS

VALVE GP
CONTROL RIPPER
162-8316

RIPPER CONTROL

TILT RIGHT

SEE LOC
G-11

END COVER

SINGLE TILT OPTION

WINCH ARR.

TILT LEFT

RIPPER TIP

DD
RIPPER ARR.

VALVE GP
DOZER PILOT

VALVE GP
RIPPER PILOT

RAISE

VAVLE GP
END COVER
169-9119

DUAL AXIS
184-5321

ELEC. DET.

TILT

T S

T S

PILOT SUPPLY

SEE LOC
G-11

FLOAT PILOT BOOST

T S

T S

RIPPER COMPONENT

WINCH COMPONENT

AccuGrade Option

FLOAT PILOT BOOST

HAUL IN

UGRAD
ACC
E

STANDARD

LOWER

SEE LOC
G-11

WINCH COMPONENT

Locations: B-12, D-10, E-8, H-12

PILOT DRAIN

RAISE

GG

RIPPER COMPONENT

NOTE C
200-0188

PILOT SUPPLY

NOTE A
200-0189

Ripper / Winch Option

NOTE B
240-9654

ELEC. DET.

SINGLE AXIS
167-1177

30 Page, Color 4

RENR2091-04

TANK GP
FILTER
140-8484

HAUL IN

CYLINDER GP
SINGLE TILT
3G-4533

WINCH CONTROL

SEE LOC
G-11

CP

TIP

SINGLE TILT OPTION

TILT RIGHT

ACCUMULATOR
PILOT CIRCUIT
200-0750

VALVE GP
CONTROL WINCH
187-0741

)(

TILT LEFT
TILT RIGHT

FF

PAY OUT

RIPPER CONTROL
Locations: B-6, F-7, F-10, H-3

Attachment Option

ACCUGRADE

LINE PATTERNS

SEE
LOC
F-10

Pressure Line

SEE
LOC
E-10

SEE
LOC
E-7

C1 C2 C3 C4

Pilot / Load Sensing Pressure

WINCH CONTROL

SEE
LOC
F-7

OPTION 1

OPTION 2

SENSOR GP
PRESSURE
224-4535

Drain / Return Lines

CC

FREE SPOOL
2

Component Group

SEE LOC
G-11

Attachment

PILOT SUPPLY

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Implement Pump Output.
Angle Cylinder Control Circuit.
Steering Control Circuit.
Tilt Cylinder Control Circuit.
Ripper / Winch Cylinder
Control Circuit.
Supply Line.
Drain / Return Line.
Dozer Lift Cylinder Control
Circuit.

VALVE GP
WINCH PILOT
CONTROL
160-0766

PILOT DRAIN
T S

OPTION 2

Locations: E-2

Air Line

ELEC. DET.

OPTION 1
T

T S

EE
A

SEE LOC
G-11

PAY OUT

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor) by letter

B

Components by number

VALVE GP
234-5126

PILOT SUPPLY
AA

Connections by letter
PILOT DRAIN

ARROW PATTERNS

Note A: Standard
Note B: Standard with AccuGrade

RAISE

Note C: Dual Tilt Handle

Note D: LPG

FLOAT PILOT BOOST

Ripper / Winch Options

LOWER

Note E: Dual Tilt Option

AccuGrade Options
Note F: Steering, Dozer Raise/Tilt, Ripper Raise/Tip

TILT LEFT

HAUL IN

Tilt Options

Note G: Steering, Dozer Raise/Tilt

WINCH CONTROL

TILT RIGHT

RESOLVER VALVE
233-6942

Note H: Steering, Dozer Raise/Tilt, Ripper Raise

THIS SCHEMATIC IS FOR THE D7R SERIES II - DS, DS (AccuGrade)

Part #: 164-9298 CH04 D7R Phase III - Diff Steer
Part # : 255-4511 CH00 D7R series II DS (AccuGrade)
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

Note I: Steering, Dozer Raise/Tilt, Winch

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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