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MURPHY
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Revision: 3
Page2of 19
DISCLAIMER STATEMENT
The information provided by Murphy is confidential and shaii only be used by the party to whom it is disclosed to ('the
Receiving Party"). The Receiving Party shaii not disclose, publish, reproduce or reveal the information received to any other
$ird party whatsoe-ver except with the specific prior winen authorization of Murphy. The Receiving Party shaii within five (5)
days from notidefrom Murphy return or destroy (upon instruction of Murphy) ail confidential information furnished by Murphy.
,
The Receiving Party shaii also take such precautions as are reasonably necessary to protect the wnfidentiai information,
including taking measures to prevent loss, theft and misuse.
:, :
'
/:
The Receiving Pariy shaii fully indemnify and keep Murphy at ail time fully indemnified from and against any loss or disciose
of confidentiai,informalionand from ail actions, proceedings, claims, demands, costs, awards and damages arising directly or
indirectly as a iesuit of such,unauthorized disclosure.
,
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MURPHY
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Revision: 3
Page 3 of 19
INTRODUCTION............
.......................................................................................... 5
.
.
.
PURPOSE ...................................................................................................................
5
SCOPE ................................ .
.
.......................................................................................
5
..............................................................................5
RESPONSIBILITIES .....................
.
DEFINITIONS AND ABBREVIATIONS .............................................................................
5
REFERENCES ............................................................................................................... 5
GENERAL REQUIREMENTSS.........................................................................................
7
7.1.1 High Strength Steel ...........................................................................................
8
7.1.2 Mild Steel ................................................................................................................ 8
7.1.3 Trough Thickness Material ..................................................................................
8
7.1.4 Piles Jointed by Mechanical Connector ...................................................................8
8.0 MATERIAL SPECIFICATION FOR STRUCTURAL STEEL............................................... 8
. . .
8.1 Class~f~cat~on
of Structural.............................................................................................. 8
. .
.........
.
............................................................................................9
8.2 Material Appl~cat~on
8.3 MILL CERTIFICATES ..................................................................................................12
8.4 DIMENSIONS AND TOLERANCES .............................................................................
14
14
8.4.1 Seamless and UOE Tubulars ................................................................................
8.4.2 Bend 1 Roll Tubulars ..............................................................................................14
8.4.3 Circumference ....................................................................................................... 14
8.4.4 Ovality ................................................................................................................... 14
8.4.5 Out of Roundness.................................................................................................. 14
8.4.6 Local Out of Straightness ......................................................................................14
8.4.7 Local Dents ...........................................................................................................
14
8.4.8 End Pependicularity...............................................................................................
14
8.4.9 End Bevels ............................................................................................................
15
15
8.4.10 Length ................................................................................................................
8.4.11 Tolerances for Plates and Rolled Section ........................................................... 15
8.4.12 Special Requirements - Straightness ................................................................. 15
8.5 Alternative Material Specifications and References......................................................
15
8.6 Alternative Material Sizes.............................................................................................
16
9.0 INSPECTION..................................................................................................................16
9.1 Inspection by the Vendor ............................................................................................. 17
.
.
.............................................................. 17
9.2 Inspection by the Company....................
10.0 MATERIALS STORAGE AND IDENTIFICATION......................................................... 17
11.0 REPAIRS AND REPLACEMENT .................................................................................
18
MOM-MUR-10-ST-SP-0001
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MURPHY
12.0
Specification
Materials
for
Structural
Revision: 3
Page 4 o f 19
Table of Tables
..
MOM-MUR-10-ST-SP-0001
#k
Specification
Materials
MURPHY
for
Structural
Revision: 3
Page 5 of 19
1.0 INTRODUCTION
This document replaces and supersede from MOC Specification for Structural Materials,
Document No. 06001-SK-EG-ST-STD-GEN-0002.
2.0 PURPOSE
This specification defines the minimum requirements for the supply of structural steel for the
Sarawak Oil and Gas Development Project in Malaysia.
The Vendor shall ensure that all goods supplied meet the requirements of this specification
and of the codes, standards and specifications specified herein, within the goods or services
are supplied by Vendor directly or by a sub-contractor.
3.0 SCOPE
This document is applicable to all project's department personnel working on the Sarawak
Oil and Gas Development Project.
4.0 RESPONSIBILITIES
It is the responsibilities of all project personnel to implement this document. It is the
responsibilities of the DCC to ensure that all projects personal receive a copy of the
documents for their independent action.
5.0 DEFINITIONS AND ABBREVIATIONS
Table 5-1 Table of Definition
Term
COMPANY
PURCHASER
VENDOR
INSPECTOR
I Definition
Murphy Sarawak Oil Co, Ltd. As the project develop and ultimate
owner of the facility
The party which places the order or signs the contract as or on
behalf of COMPANY
The company on which the order or contract for supply of the
goods or services is placed
COMPANY'S representative or member of the Third party
Inspection Agency appointed by COMPANY
6.0 REFERENCES
All structural steel supplied shall conform to the requirements of this specification and the
minimum requirements stated in the latest revision of the following codes and standards.
The main standards used are American Society for Testing and Materials (ASTM) and
American Petroleum Institute (API).
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MURPHY
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Revision: 3
Page6of 19
Standard
Description
I
ASTM A36
1
I
ASTM A1 23
ASTM A106
ASTM A572
API 5L
1
I
API RP 2L
ASTM A370
Description
--
ASTM A770
/ Standard
ASTM A6
/ Description
Standard Specification for general Requirements for Rolled Steel
Plates, Shapes, Sheet piling and Bars for Structural Use
M~RPHY
Specification
for
St1
I
I Standard
I Description
AWS D1.l
AlSC
API RP 2A
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MURPHY
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Revision: 3
Page 8 of 19
Testing of materials shall be performed in accordance with A370, ASTM A6 and ASTM A770
unless otherwise specified herein.
In general, high strength steel shall be used for all primary and secondary steelwork and
mild steel for all tertiary steelwork.
7.1 .I High Strength Steel
High strength steel (minimum yield stress 345 MPa, ultimate strength 480 MPa) will be used
for all primary and secondary tubular and wide flange (W10 and above) beam structure
framing.
7.1.2
Mild Steel
Mild steel (minimum yield stress 248 MPa) will be used for all tertiary steelwork including
walkways, stairs, handrails, pipe support etc. and for beam section smaller than W10. Mild
steel may also be specified for larger beam sizes where design governed by deflection
criteria or lateral torsional buckling.
7.1.3
High strength steel with improved through thickness properties shall be used on all tubular
joint cans with the thickness 19 mm and greater and all wide flange sections with flange
thickness 19 mm and greater.
7.1.4
Classification of Structural
For the purpose of this specification, structural steel is classified by the following groups. The
type of classification will be used in identifying the materials used for components in the
structural drawings.
Table 8-1 Type of Materials
Type
TYPE l
TYPE II
Definition
Primary structural steel -high strength is steel with a specified
minimum yield stress of 345 MPa and is used in members
essential to the overall integrity of the structure and for other
structural members of importance to the operational safety of the
structure
Primary Structural Steel - High Strength with Through Thickness
Property
Primary structural steel - high strength with through thickness
property is steel with a specified minimum yield stress of 345
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Revision: 3
Page 9 of 19
Definition
Type
TYPE Ill
TYPE IV
TYPE V
8.2
MOM-MUR-10-ST-SP-0001
Specification
Materials
Material Application
--
I
Mild Steel
High Strength
Steel
PLATES
High Strength
Steel with
Through
Thickness
Properties
Material
Specification
Application
FormlType
Item
Stiffeners
Deck Plate Walls
Drip Pans
Stiffeners
Flange Plate
Web plate
Boxed plate
Capbeam
Padeyes
Fabricated Girders
Capbeam (where
tension members
attached)
Nominal
Yield
Stress
ASTM A36
..,.lvlra
Type
~lassification
248
TYPE Ill
345
TYPE 1
345
TYPE II
ASTM A572
Gr 50
API 2H Gr 50
API 2W Gr 50
ASTM A572
Gr 50
API 2H GR 50
API 2W Gr 50
MOM-MUR-10-ST-SP-0001
M~RPHY
Specification
for
Structural
Revision: 3
Page 10 of 19
Material
Application
Mild Steel
High Strength
Steel
ROLLED
SECTION
High Strength
Steel with
Through
Thickness
Properties
Flange
thickness more
than 19 mm
Mild Steel
Below 406 mm
diameter
High Strength
Steel
Below 406 mm
diameter
High Strength
Steel
406 mrn
diameter and
TUBULAR
SECTIONS
Walkway
Stairs
Pipe Support
Floor Beams
Truss Beams
Columns
ASTM A36
Truss Beams
Columns
High Strength
Steel
JOIJOI; 1
I
I
specified
through
thickness
~ r o ~ e r t i for
es
't>lgmm)
High Strength
Steel with
Specified
Through
Thickness
248
Classification
TYPE Ill
ASTM A572
Gr 50
345
TYPE l
ASTM A572
Gr 50
345
TYPE II
250
TYPE Ill
API 5L Gr B
Stairs
Pipe Supports
ASTM A 106
Gr B
API 5LX52
API 2H Gr 50
Steel with
Through
Thickness
Yield
358
345
TYPE I
1
I
API 2H Gr 50
TYPE II
345
API 2W Gr 50
API 5LX56
385
API 5LX56
ASTM A36
Topside Joints
Cans
Jacket Joint Cans
Topside Joints
Cans
Jacket Joint Cans
TYPE IV
API 5L Gr B
ASTM A572
Gr 50
1 API 2H Gr 50
API 2W Gr 50
TYPE II
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MURPHY
Item
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Material
Specification
Formmype
Revision: 3
Page11 of19
Nominal
Yield
Stress
MPa
Type
~lassification
API 5L X52
1. Designer shall consider strength reduction with temperature rise. Quenched and
tempered steel such as API 2Y and BS EN 10225 +Q are unacceptable.
Item
Minimum
Yield
Stress MPa
Consider
strength
reduction
with
temperature
rise
See Note 1
Consider
strength
reduction
with
temperature
rise
See Note 1
Type
Classification
248
TYPE Ill
ASTM A36
248
TYPE Ill
ASTM A572
Gr 50
345
TYPE l
ASTM A572
Gr 50
345
TYPE II
248
TYPE Ill
Material
Specification
FormlType
Mild Steel
Flareboom
Members at Hot
Section
High Strength
Steel
Flareboom
Members at Hot
Section
ASTM A106
Gr B
FLARE
BOOM
API 2H Gr 50
API 2W Gr 50
API 5L X52
Mild Steel
Tubular Bracing
High Strength
Steel
PILES
TYPE l
API 5L Gr B
ASTM A36
JACKETS
MUDMAT
(Rolled
Section
and Plates)
TYPE Ill
Mild Steel
High Strength
Steel
Mild Steel
Tubular Bracing
Mudmat Beams
Stiffeners
Panels
Mudmat Beams
stiffeners
Panels
API 5L Gr B
pile sections
ASTM A36
MOM-MUR-10-ST-SP-0001
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MURPHY
Specification
Materials
for
Structural
Revision: 3
Page 12 of 19
API 5L Gr B
Mild Steel
Caissons
CAISSON
High Strength
Steel
Caissons
ASTM A36
ASTM A572
Gr 50
248
TYPE Ill
345
TYPE l
API 5L X52
1. Designer shall consider strength reduction with temperature rise. Quenched and
tempered steel such as API 2Y and BS EN 10225 +Q are unacceptable.
8.3
MILL CERTIFICATES
Steel shall be delivered in accordance with the referenced American Standards or equivalent
depending on the specified application as defined in this specification and Ior drawings.
Steel shall be supplied with certified mill test report.
Manufacturer shall supply documentation relating to the supply of structural steel to
Company for approval. Full certification of the results of inspection and testing shall be
provided by Manufacturer and shall be validated by Company representative in accordance
with I S 0 10474, type 3.1C and BS EN 10204 Section 4, type 3.2 certificates. Where
Company agrees prior to the start of production or where steel purchased from Petronas
approved mill, EN 10204 type 3.1 certificates is acceptable for specific results.
Certification shall cover all results required by this specification and shall be marked with
sufficient information to enable full traceability to the items it represents, and the relevant
specifications and procedures.
pecification
aterials
for
Structural
Revision: 3
Page 13 of 19
I
All reports and inspection certificates shall be signed by Manufacturer and Company
representative to signify compliance with the requirements of the specification.
In addition, the independent third party inspection certificates shall state:
The identification of the material has been verified by the certification authority
That all tests were witnessed by the independent third party inspection agency
Agency or inspector's identification symbol
These certificates shall also include, but not limited to the following:
Name of the Manufacturer and factory symbol
Purchase order number, date and revision
Certificate number, date and revision
Heat number, charge number or batch number
Complete chemical and ladle analysis including trace elements
Specified chemical, mechanical and physical properties (or reference standards)
Yield and tensile strength
Dimension
Elongation measurements
Fracture toughness if applicable
All supplementary requirements over and above the base reference standards
When applicable, heat treatment procedure, furnace charge number of heat
treatment records
Other identifying symbols
When applicable, NDT methods and results
Any other such normally supplied information as may required by Company
All system of units used shall be S.I. unless advised otherwise by Company
Maximum CE (Carbon Equivalent) for primary structural steel shall be 0.45. CE value
shall be determined by the following;
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MURPHY
I
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
8.4
8.4.1
Revision: 3
Page 140f 19
I
Unless otherwise specified in the Contract Drawings, all seamless tubular and tubular
manufactured by the UOE-SAW process (outside diameter less than 406 mm (16 inches)
shall meet the dimensions and tolerance requirement of API 5L (or equivalent)
8.4.2
Structural steel tubular, piles, cans, conductors, etc., manufactured by the bend 1 roll process
shall conform to API 2 8 and the following tolerances whichever is more stringent.
8.4.3
Circumference
The external circumference shall not depart from the nominal external circumference by
30% of the nominal wall thickness or & 10 mm whichever is smaller
8.4.4
Ovality
Ovality, defined as the difference between the measure maximum and the minimum internal
or the external diameters, shall not be more than the following:
Diameter < 610 mm
: 1% of nominal diameter
Local out of straightness, defined as the deviation of the shell plate from a straight generator
of length 'm' parallel to the true center line of the tube, shall not exceed 20% of the wall
thickness.
8.4.7 Local Dents
They shall be treated and judged as out of roundness and local out of straightness.
8.4.8
End Perpendicularity
The ends of the tubular shall be cut perpendicular to the longitudinal axis within the following
tolerances.
Diameter < 2000 mm
+ 3 mm
MOM-MUR-10-ST-SP-0001
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MURPHY
8.4.9
Specification
Materials
for
Structural
Revision: 3
Page 15 of 19
End Bevels
The bevel angle shall be 30' and the root face shall be 3.0 & 1.5 rnm.
8.4.1 0 Length
The tolerance of length shall be ? 50 mm for bend Iroll tubular and & 25 mrn for UOE
tubulars.
8.4.1 1 Tolerances for Plates and Rolled Section
For plates and rolled sections, tolerances shall as specified in ASTM A6.
8.4.12 Special Requirements - Straightness
Jacket Leg
The deviation for straightness of jacket legs should be less than 318 inch (10 mm). Such
deviation should not be more than 118 ft (3 mm) in any 10 ft (3 rn) increment of length.
Piles
The maximum allowable deviation from straightness in any 10 ft (3 m) increment of length
should be 118 inch (3 mm). For lengths over 10 ft (3 m), the maximum deviation of the entire
length may be computed by the following formula, but not to exceed 318 inch (10 mm) in any
40 ft (12 mm) length.
1
total length (ft)
-inch [
I
8
10 ( f t )
The method for checking straightness should be taut wire along the length of pipe repeated
at a minimum of three radius points.
8.5
Company standard practices are based on API and ASTM standards but other equivalent
standards are acceptable subject to approval by Company. The following material
specifications and references are considered as acceptable sources of alternate
specification.
Table 8-4 Alternative Material Specifications
Standard
Description
BS EN 10210-1
AWS
Group
Grade
S275JOH
S355J2H
S355G7+M
S355G8+N
Group I
Group II
I
Group II
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MURPHY
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Revision: 3
Page 16 of 19
DIN 17100
JIS G3101
8.6
St44-2
St44-3
Group I
St52-3U
St52-3N
Group ll
SS400
Group I
SS490
Group I1
The actual member sizes required are as specified in the drawings and MTOs. However,
alternative member sizes may also be used subject to approval by Company. In general,
Vendors may submit alternatives for Company consideration, which is one size either side
(larger / smaller) of the nominated member in the MTOs and drawings.
9.0 INSPECTION
lnspection of materials shall be carried out in accordance with the requirements stated in this
specification and approved lnspection and Test Plan. Prior to start of production, extent of
Non-Destructive Test and requirements of impact test shall be determined in the lnspection
and Test Plan.
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MURPHY
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Revision: 3
Page 17 of 19
Where impact test stipulated in lnspection and Test Plan, the test shall be conducted at 0
degree Celsius. Minimum acceptance of absorbed energy is 20 Joule for individual
specimen and 27 Joule for average value of multiple specimens. However, where the
governing code specifies requirements for impact test the more onerous requirements shall
apply.
The vendor shall notify the lnspector sufficiently in advance to enable lnspector to be
present at the qualification test and at all other test or stage of manufacture subject to
acceptance in accordance with this specification and approved lnspection and Test Plan.
The Vendor shall ensure that the inspector has full and free access to all parts of the plants
mill, workshops, laboratories or other locations where the fabrications, inspection and testing
of materials are performed complete or in part.
9.1
The Vendor shall bear full responsibility of the conformity of its supply to all requirements of
this specification and referenced specifications.
Vendor shall for this purpose, take all necessary measures, making sure of all suitable
means, devices and qualified personnel, enabling Vendor to ensure permanent and effective
control at each stage of steel production.
All inspection carried out by the Vendor during steel production shall form the subject reports
kept updated at any time. These reports shall be made available to the Purchaser and / or
Inspector.
9.2
The Company may elect an independent inspection agency, so called the Third Party
Inspection, to carry out the inspections on supplied materials on behalf of the Company.
The nominated agency will be notified to the Vendor in due time, with related scope of work.
The Company reserves the right to re-check test carried out by the Supplier. For this
purpose, the Company may request the delivery of samples or specimens for analysis in
independent laboratory chosen by the Company.
10.0
Vendor shall be responsible for the handling, storage, warehousing and protection of all
materials.
All structural materials, whether bulk of fabricated, shall be stored above the ground (but
protected from the environment) on either flat surfaces or platform type skids or other
similarly approved supports.
Materials shall be kept free from dirt, grease, paint spray and other foreign matters and shall
be protected from corrosion.
Vendor shall protect all materials of prefabricated sections from the environment.
All materials shall be stamped for identification as follows:
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MURPHY
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Revision: 3
Page 180f 19
Identification Number
Item 1 Tube Number
Heat Number, batch, cast Number
Material Grade
Pipe Mill Reference Number and Stamp
Third Party Inspector Stamp
Material marking of all structural steel shall be white paint stenciled letters in black painted
background giving details of Project, dimensions and theoretical weight. In addition, all
materials shall be colour coded as per requirements of the relevant Codes 1 Standards as
listed in Section 6.0.
11.0
Vendor shall assume responsibility for the cost damage, repairs, replacement of materials,
protection of the structure, unproductive labour of equipment or any other costs for work
performed by vendor on steels that do not meet the provisions of this Specification.
All materials which are corroded due to improper storage, protection and 1 or maintenance
shall be replaced by Vendor at no cost to Company.
Repair by welding is not permitted in plates or seamless tubular. Repair to rolled sections
and fabricated beams 1 tubular shall only be permitted after approval by Company and
according to Vendors repair procedures which have been approved by Company.
12.0
The manufacturing process shall be specified by the manufacturer and agreed by the
Company prior to commencement of production. In principle, bend 1 rolled tubular shall be
fabricated in accordance with API 28 or the more stringent requirement(s) of this
specification, and UOE-SAW tubular shall be fabricated in accordance with API 5L.
Fabrication of seamless tubular shall be in accordance with API 5L and this Specification.
Procedure for hot forming of plates shall be approved by Company.
Electrodes, filler wires and wire Iflux combinations shall produce weld metal that has
mechanical properties at least equal to the minimum specified for the parent metal. Charpy
impact testing for Welding Procedure Qualification shall include the heat affected zone.
For fabricated tubular with a diameter 1 thickness ratio less than 20, Charpy impact testing of
the plate material shall also be carried out after forming and welding, unless the tubular is
post weld heat treated. Testing shall be conducted as per ASTM A370 and acceptance
criteria shall be as per Section 3 of this Specification.
Only low hydrogen welding consumables are permitted.
For bend I rolled tubular requirements for weld preheat shall be as per BS 5135 scale C.
MURPHY
MOM-MUR-10-ST-SP-0001
Specification
Materials
for
Structural
Revision: 3
Page 19 of 19
Tack welds shall be performed in accordance with an approved welding procedure. Preheat
requirements for tack welds shall be as per 9.8 above.
Weld repairs are not permitted in plates or seamless tubular. Weld repairs are permitted in
longitudinal and circumferential weld seams subject to Company's approval. Qualified
welding procedures for repairs shall be subjected to Company's approval and allowance for
repairs shall be included in the Inspection and Test Plan.
Bolts and nuts shall be Hot-Dip Galvanized as per ASTM F2329. Fabricated assemblies
such as gratings, handrails etc. shall be Hot-Dip Galvanized as per ASTM Al23.