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By
Baydaa M. Hameed
H
d
(B.Sc
(
Civi
vil Engineeering,200
06)
Auggust 2012
Ramaadan 1433
))
((.
)(
Dedication
To My Lovely Home
IRAQ
To The Candles of My Life
My Parents
To My Best Guide
My Husband
Bayda M. Hameed
August 2012
Acknowledgement
First of all, praise be to Allah for providing me the willingness
and strength to accomplish this work.
I wish to express my immense sense of gratitude to my
supervisors Assist. Prof. Mithaq A. Louse and Dr. Husain
Khalaf Jarallah, for their invaluable guidance, thought
provoking discussions and untiring efforts throughout the tenure
of this work. Their timely help, constructive criticism and
painstaking efforts are gratefully acknowledged.
Heartfelt thanks are due to Prof.Dr. Bayan S. Al-Numan, for his
useful suggestions and inspiration at various
stages of the
work.
Appreciation is devoted to my husband, Hussam, without his
kind support, encouragement and prayers; this work would have
never seen the light.
Finally, sweet thanks to all my friends for their interest and
support during this study, especially, Mohammed, Rweda,
Lubna Alaani, Lubna Mohammed, Hayder, Jasim and Alaa.
Bayda M. Hameed
August 2012
Abstract
In this research experimental and theoretical investigations of the deflection
control of R.C. beams strengthened using continuous Carbon Fiber Reinforced
Polymer (CFRP) sheets is carried out. The experimental part involves eight R.C.
beams, one of them is a control beam without strengthening and the others are
strengthened with (CFRP). All the beams are tested under one concentrated point
load at mid-span over a simply supported span of (2 m). The eight rectangular
simply supported R.C. beams have been studied with three different variables; the
variables are the (Span/Depth) ratio, the steel reinforcement ratio at tension face
and the yield stress of the steel. The test results show that the strengthening with
(CFRP) sheet has a significant effect on the load-deflection response by increasing
beam stiffness especially beyond the precracking stage. By using (CFRP), the
maximum deflection is decreased by (26.7%) in comparison with the maximum
deflection of beam without (CRFP). The effect of Span to depth ratio has also an
important role in the control of deflection, comparing with beam has minimum
depth with minimum steel ratio and strengthened with CFRP. The reduction of
(Span/Depth) ratio from (20) to (15, 12.5 and 10) will reduce the maximum
deflection by (21%, 30.3% and 41.6%) respectively. The test results show the loaddeflection response has not been affected significantly by changing the steel
reinforcement ratio at the pre-cracking stage. However, this behavior is
dramatically changed at the cracking stage, by changing steel reinforcement ratio
From minimum steel ratio (min) to two times of minimum steel ratio (2min)and
maximum steel ratio (max) for beams were strengthened with CFRP and have
similar (span/depth) ratio, the maximum deflection is reduced by (13.5% and
29.2%) for beams were strengthened with CFRP and reinforced with (2min) and
(max) as compared with beam strengthened with CFRP and reinforced with(min)
,when all these beams have similar (span/depth) ratio. Also the load-deflection
response is not affected by the grade of steel reinforcement at the cracking stage.
After the cracking stage with the anticipation of large contribution of tension
reinforcement, the beam reinforced with steel of yield stress equal to (460 MPa)
shows a difference in deflection with the beam reinforced with steel of yield stress
equal to (300 MPa), the increment in the ultimate deflection is (23.8 %) for beams
strengthened with CFRP and reinforced with (min ) and similar (span/depth) ratio.
In general the strengthened beams failed by concrete crashing at mid-span
combined with de-bonding of the (CFRP) fabric along the beam span. For beam
with the largest depth and highest ultimate load capacity, the beam failure mode
was different comparing with the other strengthening beams, where (CFRP) rupture
in the mid-span region is observed, (CFRP) layer is suddenly disrupts and with no
concrete crashing at the beam compression face.
Finally, the immediate deflection has been calculated by using theoretical
calculations given in CEB-FIP 1990 and ACI 318-08, compared with the
experimental deflection of the eight tested beams. The comparison shows that the
CEB-FIP procedure is more applicable than ACI 318-08 procedure for beams
externally strengthened with (CFRP) sheet, so a new procedure may be needed for
R.C. beams strengthened with (CFRP) sheet based on many future experimental
works
List of Contents
Subjects
Page
Acknowledgement
Abstract
List of Contents
List of Figures
IV
List of Tables
VI
List of Plates
VII
VIII
1.2.1 Fiber
1.2.2 Matrix
6
7
9
10
11
12
16
17
23
24
24
24
26
28
2.8 Summery
29
30
30
32
3.3.1 Cement
33
33
33
33
33
38
38
38
40
40
3.6 Compaction
41
41
42
42
42
43
43
43
44
46
II
47
47
47
48
49
50
50
56
61
67
67
59
60
62
69
69
69
71
77
79
81
References
Appendix-A
III
List of Figures
List of Figures
Fig
No.
Titles
Page
No.
1-1
1-2
2-4
2-5
28
3-1
34
3-2
36
3-3
45
4-2
4-3
52
4-4
52
4-5
53
4-6
53
4-7
54
4-8
54
2-1
2-2
2-3
4-1
IV
12
17
19
26
49
51
List of Figures
List of Figures
Fig
No.
Titles
Page
No.
4-9
55
4-10
55
4-11
56
4-12
60
4-13
61
4-14
62
4-15
4-16
68
68
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
71
74
74
75
75
76
76
77
77
79
List of Tables
List of Tables
Table
No.
Description
Page
No.
1-1
1-3
2-1
25
2-2
26
3-1
32
3-2
35
3-3
35
3-4
36
3-5
36
3-6
37
3-7
37
3-8
37
3-9
39
3-10
40
3-11
40
4-1
49
4-2
50
4-3
51
4-4
59
5-1
71
5-2
74
VI
List of Plates
List of Plates
Plate
No.
Description
Page
No.
1-1
1-2
3-1
31
3-2
32
3-3
38
3-4
39
3-7
45
3-8
47
4-1
64
Cracks at Mid-span
4-2
66
4-3
67
VII
List of Abbreviations
and Symbols
Abbreviation
Description
and Symbol
ACI
W/C
Water/Cement ratio
NCCLR
FRP
CFRP
GFRP
AFRP
IQS
Iraqi Standards
SP
Superplasticizer
ASTM
BS
CEB
MAS
fc
yt
Ma
VIII
Abbreviation
Description
and Symbol
fy
Icr
Ie
bw
Beam Width
kd
Es
fcu
d'
Deflection
Ig
Ec
fr
Mcr
Cracking moment
Applied load
IX
Abbreviation
Description
and Symbol
nf
Ef
As
As'
Af
CHAPTER ONE
INTRODUCTION
Chapter One
Introduction
Chapter One
Introduction
1.1 Control of Deflection
Deflections of reinforced concrete beams can be controlled directly or indirectly.
Direct deflection control refers to the calculation of deflections and their comparison
with allowable limits. ACI Committee 435-74 (1) and Branson (2) report comprehensive
summaries of classic direct deflection control procedures for steel reinforced concrete
beams and flat plates. Indirect deflection control procedures limit deflections by
determining maximum span-depth ratios, minimum depths, or minimum tension
reinforcement ratios ACI Committee 435-78
(3)
(2)
recommended using
indirect procedures for initial member proportioning and then checking deflections
directly. Deflections can also be controlled by means of appropriate construction
practice. Pre-cambering and delaying removal of forms are some of the preferred
options.
Deflection control provisions for steel-reinforced beams in ACI 318-08
(4)
are
concerned with deflections that occur at service levels due to immediate and sustained
static loads. Two methods are given in ACI 318-08 (4) as below:
1. Indirect method of controlling deflection by the minimum thickness of the
member (ACI 318-08) (4).
2. The direct method of limiting computed deflections (ACI 318-08)
(4)
. The
(4)
expressed as
Chapter One
Introduction
One end
Both ends
supported
continuous
continuous
Cantilever
Member
L/20
L/24
L/28
L/10
L/16
L/18.5
L/21
L/8
Deflection to be considered
Deflection
limitations
L/180
live load
L/360
live load
L/480
L/240
Chapter One
Introduction
The direct deflection control design provisions for Fiber Reinforced Polymer
(FRP) concrete beams and one-way slabs in ACI 440.1R-06 (5) follow a format similar
to that of ACI 318-08(4). Deflections are calculated directly using a modified version
of Bransons effective moment of inertia equation, developed by Gao et al (6).
ACI committee 440.1R-06
(5)
(4)
(FRP) reinforced concrete beams and one-way slabs, based on the indirect deflection
control approach proposed by Ospina et al
(7)
provide designers guidance for preliminary sizing of members in the form of typical
(Span/Depth) ratios required to satisfy serviceability design criteria.
+
Fiber
Matrix
FRP
Chapter One
Introduction
Fiber Reinforced Polymer composites are different from other composites in that
their constituent materials are different at the molecular level. The mechanical and
physical properties of (FRP) are controlled by their constituent properties and by
structural configurations at micro-level
(8)
many shapes and forms. Thus; their applications in civil engineering are diverse and
may include internal reinforcement, structural elements, and externally bonded
reinforcement. For concrete reinforcement, the most popular forms of (FRP) are
smooth and deformed bars, pre-stressing tendons and pre-cured and cured-in place
laminates or sheets. (FRP) bars and tendons are currently produced with sizes and
deformation patterns similar to those of steel bars and strands. (FRP) composites are
light in weight, which means they are easier to transport and install. They are
corrosion-resistant and; therefore, perform better in terms of long-term durability and
maintenance and cost (9).
1.2.1 Fiber
This term is generally used for materials whose length is at least 100 times its
diameter and in (FRP) materials. It refers to any fine thread-like natural or synthetic
object of mineral or organic origin
(10)
load and provide stiffness, strength, thermal stability, and other structural properties in
the (FRP). To perform these desirable functions, the fibers in (FRP) composite must
have:
High modulus of elasticity for use as reinforcement.
High ultimate strength.
Low variation of strength among fibers.
High stability of their strength during handling.
High uniformity of diameter and surface dimension.
Chapter One
Introduction
There are three types of fibers dominating in civil engineering industry: glass
fiber, armed fiber and carbon fiber. All fibers have generally higher stress capacity
than ordinary steel and are linearly elastic until failure .The three fiber types are
schematically drawn in Figure (1-2) in comparison with an ordinary steel bar and a
steel tendon (11).
1.2.2 Matrix
Matrix material is a polymer composed of molecules made from many simpler
and smaller units called monomers. Without the presence of matrix material, fibers in
themselves are little use. The matrix must have a lower modulus and greater
elongation than those of fibers, so that fibers can carry maximum load (12).
Figure (1-2) Stress-Strain Relationship of Different Fibers and Typical Reinforcing Steel (11).
Matrix material binds the fibers together, transfers forces between the fibers and
protects the fibers from environment. Matrices are typically epoxies, polyesters, vinyl
esters, or phenolic (13).
Chapter One
Introduction
Epoxy is mostly favored above other matrices, but it is also more costly. It has a
pot life around 30 minutes at 20 C, but can be changed with different formulations.
The curing goes faster with the increased temperature. It has good strength, bond
creep properties and chemical resistance (8).
Chapter One
Introduction
It is important that the matrix has the capability of taking higher strain than the
fiber, if not, there will be cracks in the matrix before the fibers fail and the fiber will
be unprotected. The properties of (FRP) system are based on the net fiber area or the
gross-laminate area.
ACI 440.2R-02
(10)
externally bonded (FRP) systems. The failure modes of beams strengthened in flexure
with external (FRP) reinforcement are classified, as follows (10):
Flexural failure by crushing of concrete.
Shear failure.
Concrete cover de-bonding.
Plate-end interfacial de-bonding.
Intermediate shear cracked-induced interfacial de-bonding.
Intermediate flexural cracked-induced interfacial de-bonding.
(15)
.The
Chapter One
Introduction
CFRP
AFRP
GFRP
CFRP
GFRP
Glass fiber
Armed fibers
Tensile strength
Very good
Very good
Very good
Stiffness
Very good
Good
Adequate
Long-term behavior
Very good
Good
Adequate
Fatigue behavior
Excellent
Good
Adequate
Bulk density
Good
Excellent
Adequate
Alkaline resistance
Very good
Good
Inadequate
Chapter One
Introduction
Chapter One
Introduction
The importance and the definition of the problem chosen for the present
investigation has been highlighted in Chapter one with the scope of the study. Chapter
two presents the review of literature on the subject. Chapter three summarizes an
experimental study conducted on reinforced concrete beam were without and with
(CFRP) strengthened. The beams were simply supported and single load was applied
at the mid-span, the beams were instrumented for measurement vertical deflection at
mid-span. Chapter four discusses the details of experiments results obtained from
testing of the beams. Chapter five presents the theoretical study for deflection
calculated of tested beam. The deflection results from theoretical study at crack stage
have been compared with the experimental results obtained from this study. Chapter
six summarizes the conclusions drawn from the present study. It also includes the
scope of further investigation in this area.
10
CHAPTER TWO
REVIEW OF LITERATURE
Chapter Two
Review of Literature
Chapter Two
Review of Literature
2.1 Introduction
Strengthening with externally bonded (CFRP) fabric has shown to be
applicable to many kinds of structures. Currently, this method has been applied to
strengthen such structural members as beams, columns, walls and slabs. The use
of external (CFRP) reinforcement may be classified as flexural strengthening,
improving the ductility of compression members and shear strengthening. It is
well known that reinforced concrete beams strengthened with externally bonded
(FRP) to the tension face can exhibit ultimate flexural strength greater than their
original flexural strength. However, these (FRP) strengthened beams could lose
some of their ductility due to the brittleness of (FRP) sheets (18). A relatively new
technique involves replacement of the steel plates by (FRP) in the form of fabric
or wraps
11
Chapter Two
Review of Literature
(23)
beams with a (2.4 m) span strengthened with (CFRP) laminates. A typical loaddeflection curve is shown in Figure (2-1) which shows a doubling of strength for
the strengthened beam, but with reduced deflections and hence, ductility, at
failure. The laminate also caused a more distributed cracking pattern in the
strengthened beam with reduced crack widths. Other researchers have
subsequently found similar results (24 through 30).
A comprehensive analytical and experimental study of the short-term
flexural behavior of strengthened (FRP) reinforced concrete beams was carried
out by Triantafillou and Plevris
(31, 32)
Figure (2-1): Typical LoadDeflection Curve of Strengthened and Unstrengthened Concrete Beams (23).
12
(33)
Chapter Two
An et al.
Review of Literature
(34)
strengthened with (FRP) plates. It was found that for beams with high internal
reinforcement ratios, a stiffer plate in combination with higher-strength concrete
is more effective than a plate with a lower stiffness in combination with lowerstrength concrete. For beams with the same internal reinforcement ratios and
concrete compressive strength, it was found that, as the plate strength and
stiffness increased, the ultimate moment capacity increased until the failure mode
changed to crushing of the concrete in compression. Cha et al.
(35)
found similar
results.
White et al. (36) investigated the effects of loading rates on the behavior of
(3.0 m) span reinforced concrete beams strengthened with (CFRP) laminates. The
test results showed that service and ultimate flexural capacity increased as the rate
of loading increased. Cracking and failure modes were not affected by the rate of
loading.
A study has been conducted by David et al. (37) in an attempt to quantify the
flexural and shear strengthening enhancements offered by the externally bonded
(CFRP) laminates. It was found that the influence of pre-loading on the (CFRP)
strengthened beam will reduce the stiffness of the strengthened beams.
Tan and Mathivoli
(38)
span length and strengthened with (CFRP) sheets. Seven different preload levels
(from 10 to 90% of the ultimate strength of the un-strengthened beams) were
applied before strengthening. The beam with no pre-load had a strength gain of
80%, while those with a preload between 10 and 60% had a strength increase of
60%. At higher preload levels, the strength increase reduced significantly.
Aboutaha
(39)
Chapter Two
Review of Literature
bond deterioration between the steel strands and concrete. The response of the
girder in its damaged condition showed a serious deterioration of stiffness,
approximately (50%) lower than that of the original girder. The stiffness of the
repaired girder was approximately (25%) lower than that of the original girder;
however, it was still lower than that of the undamaged girder. The ultimate
strength of the repaired girder was much higher than that of the original girder.
Charkas et al.
(40)
(41)
(42)
underestimated test results for loads above (50%) of ultimate; deflection values
were fairly well predicted at load levels up to approximately (30%) of ultimate.
The study suggested a procedure in which values of curvature calculated at
14
Chapter Two
Review of Literature
(43)
(44)
(45)
. The tests
15
Chapter Two
Review of Literature
reinforcement. This was particularly evident with the smaller steel reinforcement
ratios.
Shahawy et al.
(46)
terms of the cracking moment, maximum moment, deflection, and crack patterns.
Four beams (200 300 2700) mm, were tested using minimum steel
reinforcement two (12 mm) diameter bars and varying the layers of unidirectional
(CFRP). Also, non-linear finite element computer model was used to compare to
the results of the experiment.
The research by Bazaa et al.
(47)
orientation of the (CFRP) to increase beam strength and ductility. Eight beams
(200 300 3000) mm were minimally reinforced with steel two (12 mm)
diameter bars) and overdesigned for shear to cause a flexural failure. One beam
was used as a control while the others were bonded with three layers of (CFRP)
(3 165) mm. The sheets varied in length and orientation of the fibers. Four had
unidirectional fibers with different lengths, and the other three had various fiber
directions with regard to the longitudinal direction ( 6, 9 and 12).
16
(2)
Chapter Two
Review of Literature
17
Chapter Two
Review of Literature
According to Branson (51), Yu and winter (52) in 1960 suggested two methods
which could be used for calculating immediate deflection, where described as
follows:
Method (A): Deflection was computed by using the elastic theory, and using
the cracked transformed section at mid-span as constant value throughout the
length of the span for simple span beams , and the average cracked transformed
section for the positive and negative moment regions for continuous beams.
Method (B): In this method the concrete between cracks on the tension side
was assumed to contribute in rigidity of the member. To account for this, the
immediate deflections computed by method (A) are reduced by multiplying by
the following factor:
where:
Ma : service moment.
bw : beam width .
h : total depth of the beam.
kd : neutral axis depth.
Method (B) provides somewhat better predicted values than method (A).
The European concrete committee (CEB) (53) suggested another method for
the calculation of instantaneous deflection. This method considered the
instantaneous deflection () to be composed of two parts (1) and (2), as
follow:
where:
18
Chapter Two
Review of Literature
Chapter Two
(
Review of Literature
)
) ]
Where:
Mcr: The cracking moment computed from the following equation:
) ]
where,
: Immediate deflection (mm).
K: Factor of support fixity and loading condition.
M: Maximum flexural moment along the span (kN.m).
L: Beam clear span length (m).
Ec: Concrete modulus of elasticity (MPa).
Since 1970s the (Ie) method was adopted by the ACI codes (equation (2-9)).
20
Chapter Two
Review of Literature
(54)
and
ACI 318-77 (58) method and found that the Ie-method is the best.
Jacob (59) mentioned cases in which (Icr) is greater than (Ig) as follow:
Members that are heavily reinforced.
Members are flanged.
Light weight concrete member
When low yield strength steel is used
Jacob suggested simplified (Ie) equations for a typical one-way member as
follows:
When
When
with a lower bound of 0.35 for (
21
Chapter Two
Review of Literature
(60)
Branson
(58)
.
Pretorius
(61)
(62)
(4)
22
Chapter Two
Review of Literature
where
(63)
(65)
(64)
Comparisons of the deflection showed that ACI and CEB-FIP gives accurate
predicted values for the immediate deflection for uniformly loaded simply
supported beams. While, the deflection due to concentrated load is overestimated
(or Ie is underestimated) when ACI equation is used. The CEB-FIP equation is
more accurate than ACI method. Also, Ghali and Azarnejed
(67)
studied the
(69)
(68)
were compared
(70)
Model
code method. The study showed that the ACI 318-95 (69) approach yields accurate
predications in some cases, but it is not the case in other practical applications,
e.g. when the maximum moment is not substantially greater than the cracking
moment.
23
Chapter Two
Review of Literature
important in the prediction of the effective moment of inertia, and the mean
curvature required for the theoretical analysis.
(71)
affects the elastic modulus of concrete, and aggregate porosity seems to be the
most important factor because aggregate porosity determines its stiffness, which
in turn controls the ability of aggregate to restrain matrix strain. Dense aggregate
has a high elastic modulus. In general, larger amount of coarse aggregate with a
high elastic modulus of elasticity will result in high modulus of elasticity of
concrete.
2.5.2 Concrete Flexural Strength
It is well known that as the compressive strength increases, the flexural
strength (fr) also increases but at a decreasing rate. Number of factors affects the
relation between the two strengths (fr/f'c) ratio, such as properties of coarse and
fine aggregate, age of concrete, curing conditions and concrete compaction. An
empirical formula that relate fr and fc, have been suggested by ACI committee
318-08 (4), where fr = 0.62
24
Chapter Two
Review of Literature
transfer stress between the fibers, to provide a barrier against the environment and
to protect the surface of the fibers from mechanical abrasion.
Table (2-1): Typical Properties of FRPs (72)
Elastic modulus
Tensile
Ultimate tensile
(GPa)
strength (MPa)
strain (%)
High strength
215-235
3500-4800
1.4-2.0
215-235
3500-6000
1.5-2.3
High modulus
350-700
2100-2400
0.5-0.9
500-700
2100-2400
0.2-0.4
E-glass
70
1900-3000
3.0-4.5
S-glass
85-90
3500-4800
4.5-5.5
Low modulus
70-80
3500-4100
4.3-5.0
High modulus
115-130
3500-4000
2.5-3.5
Material
Carbon
Glass
Armed
25
Chapter Two
Review of Literature
Table (2-2): Typical Properties of CFRP Fabric (73)
Elastic modulus
Tensile
Ultimate tensile
(GPa)
strength (MPa)
strain (%)
170
2800
1.6
300
1300
0.5
Mild steel
200
400
25
Material
Chapter Two
Review of Literature
Once the tension zone concrete cracks, its tensile force resistance becomes
negligible. The tension force due to external load is primarily carried by
reinforcement. The coupling of tension force carried by reinforcement and the
compression force carried by concrete is achieved by shear through un-cracked
concrete. The region between points 2 and 4 in Figure (2-4)
(74)
is considered the
27
Chapter Two
Review of Literature
Meier et al. (23) also studied the failure modes related to (FRP) repaired beams.
A preliminary study dealt with three different failures:
1. Tensile failure of the (CFRP) sheets.
2. Classical concrete failure in the compressive zone.
3. Continuous peeling-off of the CFRP sheets due to an uneven concrete
surface.
28
Chapter Two
Meier et al.
Review of Literature
(76)
2.8 Summary
Based on the above review, the following main points are emerged:
1. The behavior of R.C. beam strengthened with (FRP) has been widely studied
in both experimental and analytical work.
2. There are several models for the effective stiffness properties (EI) for R.C.
beam and this coefficient significantly affects the behavior of the R.C beam.
3. Only few studies on deflection control requirements for R.C. beam
strengthened with (FRP) have been reported in the literature.
29
CHAPTER THREE
EXPERIMENTAL PROGRAM
Chapter Three
Experimental Program
Chapter Three
Experimental Program
3.1 Introduction
The experimental program consists of fabricating and testing eight simply
supported rectangular simply supported section beams under one point load at
mid-span. One concrete mix proportion (cement: sand: gravel) of (1: 2.1: 2.9) by
weight, with w/c of (0.42), to produce concrete with (fcu = 32 MPa), is used to all
beam specimens.
Beams strengthening with (CFRP), testing procedure and measuring
instruments are also presented in this chapter. The experimental investigation has
been conducted at the Materials Laboratory and Construction Laboratory College
of Engineering for AL- Mustansiriya University in support of the ACI 318-08
and ACI 440.2R -02
(10)
(4)
an interpretation of the deflection performance of the eight R.C. beams with and
without (CFRP) strengthening.
The eight beams are designed with three different variables to investigate the
deflection of these beams, the variables are as follows:
Span/depth ratio.
The steel reinforcement ratio ().
The yield stress of the steel (fy).
The CFRP strengthening ratio (f).
Chapter Three
Experimental Program
All beams are reinforced with minimum steel ratio ( min) except beams (B6)
and (B7), have reinforced with (2
min)
and (
max)
and maximum steel reinforcement as per ACI 318-08 (4) building code have been
used in the present experimental work.
The geometric configuration, element designation, dimensions and
reinforcement details of the tested beams are shown in Table (3-1) and Figure (31). For strengthened beams, (CFRP) has been placed at the tension face (bottom)
for the tested beams as shown in Figure (3-1).
31
Chapter Three
Experimental Program
Beam
Designation span(mm)
section
Steel
Steel
bwh
ratio
stress fy
(mm)
()
(MPa)
Using of (CFRP)
B1
2000
100133
min
460
Un-strengthened
B2
2000
100100
min
460
Strengthened
B3
2000
100133
min
460
Strengthened
B4
2000
100160
min
460
Strengthened
B5
2000
100200
min
460
Strengthened
B6
2000
100133
2(min)
460
Strengthened
B7
2000
100133
max
460
Strengthened
B8
2000
100133
min
300
Strengthened
3.3 Materials
Several materials are used in this study to produce the original specimens
and then to test them. The main properties of these materials are, as follows:
32
Chapter Three
Experimental Program
3.3.1 Cement
Ordinary Portland cement (Type I) is used in this study. The main chemical
and physical properties of this cement are given in Tables (3-2) and (3-3). It
conforms to the Iraqi Specification No.5/ 1984 (77).
3.3.2 Fine Aggregate
Natural sand (fine aggregate) from Al-Akhaider region in Iraq is used in this
study. The fine aggregate has 4.75mm maximum size with rounded-shape
particles and smooth texture with fineness modulus of 2.74. Tables (3-4) and (35) shows the specific gravity, sulfate content and absorption of the fine aggregate.
Figure (3-2) shows the Sieve analysis of fine aggregate. The obtained results
indicate that the fine aggregate grading and the sulfate content are within the
limits of Iraqi Specification No.45/1984 (78).
3.3.3 Coarse Aggregate
Crushed gravel (Coarse Aggregate) from Sammara/Iraq with maximum
size of 14 mm is used throughout the tests. The specific gravity and absorption
are 2.66 and 0.66% respectively. The grading of the coarse aggregate is shown in
Table (3-6) and Table (3-7). The obtained results indicate that the coarse
aggregate grading is within the requirements of Iraqi Specification No. 45/1984
(78)
(79)
. Properties of
the steel bars and results obtained from the test are present in Table (3-8).
33
Chapter Three
Experimental Program
34
Chapter Three
Experimental Program
Chemical
Percentage by
composition
weight
Calcium Oxide
Silicon dioxide
Iron oxide
Aluminum oxide
Magnesium oxide
Sulphor trioxide
Lime saturation factor
Loss on Ignition
Insoluble residue
Tri-calcium silicate
Di-calcium silicate
Tri-calcium Aluminates
CaO
SiO2
Fe2O3
Al2O3
MgO
SO3
L.S.F
L.O.I
I.R
C3S
C2S
C3A
66.28
19.12
3.33
6.41
1.46
2.35
0.92
2.24
0.97
61.79
8.53
10.39
Limits of
IQS
5:1984(77)
----<5
<2.8
0.66 1.02
<4
<1.5
----
Tetra-calcium aluminates
ferrite
C4AF
7.08
--
Test
results
IQS 5:
1984
criteria(77)
446
>230
1:35
3:25
0.09%
>45 min
<10 hrs
<0.80%
25.7
34.9
42.6
>15
>23
-----
35
Chapter Three
Experimental Program
% passing by
weight
10
4.75
2.36
1.18
0.60
0.30
0.15
100
96
83
70
55
18
4
Limits of Iraqi
specifications No.
45/1984 (Zone 2)(78)
100
90-100
75-100
55-90
35-59
8-30
0-10
Test
results
2.60
0.17 %
1.8 %
36
Chapter Three
Experimental Program
% passing by
weight
98
90-100
10
71
50-85
10
0-10
Pan
Test results
2.66
0.07%
0.66%
Modulus of Elasticity
(Es) (GPa)
Elongation
(%)
Yield Stress
( fy ) (MPa)
Ultimate Stress
( fu ) (MPa)
200
7.6 %
306
412
200
8.6 %
462
548
200
8.6 %
460
540
200
8.6 %
453
540
200
9.2 %
464
550
37
Chapter Three
Experimental Program
(a) CFRP
(b) Epoxy
38
Chapter Three
Experimental Program
Fiber Orientation
Construction
Areal Weight
230 g/m2
Fiber Density
1.76 g/cm3
Fabric Thickness
Tensile Strength
4300 MPa
Tensile Modulus
238000 MPa
Elongation at Break
1.8 %
Fabric Length/Roll
50 m
Fabric Width
300/600 mm
Table (3-10) presents the technical data of the epoxy based impregnation
resin used in the experimental work of the resent study.
Table (3-10) Sikadur-330 (Impregnating Resin)*
Comp. a: white
Appearance
Comp. b: grey
Density
Mixing ratio
A : B = 4 : 1 by weight
Open time
Viscosity
Application
temperature
Tensile strength
Flexural E-modulus
39
Chapter Three
Experimental Program
(80)
achieve cube strength of (30 MPa) at (28) days (normal strength concrete).
Mixture details are given in table (3-11). The mixture is (1cement: 2.1 sand: 2.9
gravel, by weight). It is found that the used mixture produces good workability
and uniform mixing of concrete without segregation.
Ratio
Cubic
3
Mix Ratio
compressive
Strength (MPa)
0.48
200
415
535
1250
1 : 1.3 : 3
44.3
0.45
180
400
600
1200
1 : 1.5 : 3
37.3
0.42
174
415
872
1204
1 : 2.1 : 2.9
32.0
Chapter Three
Experimental Program
3.6 Compaction
The beam specimens and the corresponding concrete control specimens were
vibrated at the same time by using table vibrator, the concrete was cast in two
layers with a compaction time of about (1-2 min) for each layers.
Chapter Three
Experimental Program
42
Chapter Three
Experimental Program
(82)
. Thirty
cylindrical specimens with the (150 300) mm dimensions are cast and tested in
the laboratory. The chord modulus is calculated from the relation:
Ec
S 2 S1
2 0.00005
(3-1)
Where:
Ec The static modulus of elasticity (MPa).
Chapter Three
Experimental Program
44
Chapter Three
Experimental Program
Figure (3-3) Shear Force and Bending Moment Diagram of One Point
Loading
Plate (3-5) Two Dial Gauges are Placed below the Center of Beams
45
Chapter Three
Experimental Program
46
CHAPTER FOUR
RESULTS AND
DISCUSSION
Chapter Four
Chapter Four
Chapter Four
(57)
in MPa and
Nominal Compressive
Strength (fcu) (MPa)
30
30
Measured
Predicted
Measured
Compressive
Modulus of
Modulus of
Strength (MPa)
elasticity (GPa)
elasticity (GPa)
34.6
26.47
27.6
30.8
24.97
25.21
33.5
26.04
26.56
28.4
23.98
24.28
33.8
26.16
26.77
34.1
26.28
26.89
48
Chapter Four
Measured
Bulk
Compressive
Density
Strength (MPa)
(Kg/m3)
34.6
2402
30.8
2386
33.5
2400
28.4
2380
33.8
2407
34.1
2411
Nominal Compressive
Strength (fcu) (MPa)
30
30
49
Chapter Four
Load at
Ultimate
Deflection of
Max.
Designation
Cracking
Load
Cracking
Deflection
Stage (kN)
(kN)
Stage (mm)
(mm)
B1
15
0.4
7.1
B2
23.5
0.35
6.6
B3
27.5
0.3
5.2
B4
6.5
39.5
0.26
4.6
B5
8.5
43.5
0.23
3.85
B6
4.5
35.5
0.3
4.5
B7
42.5
0.28
3.68
B8
3.5
22.5
0.3
4.2
In the pre-cracking stage, the deflection increased linearly with loading. This
is expected since the strains in the steel and concrete are relatively small and both
materials steel and concrete are in the elastic portion of their respective responses.
Initial cracking was observed at loads ranging from 8.5 percent for Beam (B2) to
20 percent for Beam (B1) of the beam ultimate load.
50
Chapter Four
Figure (4-2) Load Versus Mid-span Deflection Curve for Beam (B1)
51
Chapter Four
Figure (4-3) Load Versus Mid-span Deflection Curve for Beam (B2)
Figure (4-4) Load Versus Mid-span Deflection Curve for Beam (B3)
52
Chapter Four
Figure (4-5) Load Versus Mid-span Deflection Curve for Beam (B4)
Figure (4-6) Load Versus Mid-span Deflection Curve for Beam (B5)
53
Chapter Four
Figure (4-7) Load Versus Mid-span Deflection Curve for Beam (B6)
Figure (4-8) Load Versus Mid-span Deflection Curve for Beam (B7)
54
Chapter Four
Figure (4-9) Load Versus Mid-span Deflection Curve for Beam (B8)
55
Chapter Four
56
Chapter Four
57
Chapter Four
Cracking
Ultimate
Ultimate Deflection
Load (kN)
Deflection (mm)
Load (kN)
(mm)
B1
0.4
15
7.1
B3
0.3
27.5
5.2
% of Change
+ 50%
25%
+ 83%
26.7%
Beam No.
58
Chapter Four
Increasing the total depth of the beams will reduce the maximum
deflection by (21%, 30.3% and 41.6%) for (B3, B4, and B5) respectively.
59
Chapter Four
60
Chapter Four
61
Chapter Four
This behavior of beam (B8) may be due to the low yield stress of steel
reinforcement which has been used in beam (B8) and that could produce a
constant stiffness up to the beam failure.
62
Chapter Four
Chapter Four
Chapter Four
65
Chapter Four
Plate (4-2) Crack Pattern for Beams (B2, B3, B6 and B7)
66
Chapter Four
The ultimate load of the strengthened beams is higher than the control beam.
With the increase of the steel reinforcement ratio at the tension face of the
beams, the ultimate load is also increased.
67
Chapter Four
68
CHAPTER FIVE
THEORETICAL
PREDICTION
Chapter Five
Theoretical Prediction
Chapter Five
Theoretical Prediction
5.1 Introduction
In this chapter the immediate deflection calculations for the tested simply
supported beams are presented. The main purpose of this chapter is to compare and
check the validation of present experimental deflection results with the results
obtained from several theoretical procedures.
[10 m (t, )]
(5-1)
where:
: Immediate deflection.
L: span length of beam
m: Mid-span Curvature of beam.
The procedure for deflection calculation at mid-span for simply supported R.C.
beam with and without strengthened are given in details in Appendix (A).
The results of experimental and theoretical cracking deflection are presented
in Table (5-1), the numerical calculation have been presented in Appendix (A).
69
Chapter Five
Theoretical Prediction
The results show that experimental deflection is higher than the theoretical
deflections that computed by CEB method for all beams. This difference is within
the limits and acceptable and its ranging from (2.5% to 23.3%). Figure (5-1) shows
a comparison between the experimental and theoretical (CEB method) precracking
deflection. On the other hand, the theoretical deflections that computed by ACI
method show a wide range of variation comparing with the experimental
deflections. This variation is depending on beam (Span/Depth) ratio, steel
reinforcement ratio () and steel yield stress. It is observed that the experimental
and theoretical deflection results at crack stage compared well. Experimental
studies by Ghali and other authors
accurate than (ACI method) in the case of simply supported beam subjected to one
concentrated point load at mid-span.
Exp.
of Cracking
stage (mm)
0.4
% of Error
B1
Cracking
Load
(kN)
4
B2
0.43
0.35
22.9
B3
0.36
0.3
20.0
B4
0.31
0.26
19.2
B5
12
0.25
0.23
8.7
B6
0.37
0.3
23.3
B7
0.3
0.28
7.1
B8
0.36
0.3
20.0
Beam
Designation
70
2.5
Chapter Five
Theoretical Prediction
suggests modifying the ACI procedure to be applicable for large (Ig/Icr) (low
71
Chapter Five
Theoretical Prediction
The equations for immediate deflection of one concentrated point load at mid
- span for simply supported R.C. beams with and without strengthened (CFRP)
used by ACI 318-08 method is:
(5-2)
=
Where:
: Mid-span deflection (mm).
w: Self weight of beam.
P: Applied load (kN).
Modulus of elasticity of concrete (MPa).
: Effective moment of inertia (mm4).
The procedure for deflection calculation at mid-span for R.C.beam with and
without strengthened is given in details in Appendix (A).
The results of experimental and theoretical moment-deflection response are
presented in Figures (5-2) through (5-9), the results show that the experimental and
theoretical response is identical for all tested beams at uncracked stage (Ms Mcr),
however this response is dramatically changed beyond this stage (Ms > Mcr),
although both experimental and theoretical are almost give a similar stiffness for
all beams, but it's easy to observed that the theoretical response according to ACI
318-08 method gives an over estimate results for deflection, this variation may be
due to the fact that the actual physical characteristics of (CFRP) sheets differ from
which are used in theoretical calculations.
However, the control beam, unstrengthened beam (B1) and beam (B5) which
have the biggest beam thickness show a similarity between the experimental and
theoretical response as shown in Figures (5-2) and (5-6) respectively. On the other
hand by decreasing the (Span/Depth) ratio, the value of (EIexp) will be close to the
value of (EIe). The numerical calculation have been presented in Appendix (A) the
72
Chapter Five
Theoretical Prediction
results show that experimental deflection is lower than the theoretical deflections
that computed by ACI method for all beams.
The results of experimental and theoretical cracking deflection are presented
in Table (5-2). The deflection results from ACI method given higher result than
experimental results at cracking stage, the reasons may be that the ACI method
assumed full cracked for the concrete at the tension face and moment of inertia (I e,
Icr) assumed to be constant overall length of the beam, which in fact there are some
part of concrete at tension zone still uncracked and this is increase the flexural
stiffness of the beam and decrease the deflection results.
Cracking
Load (kN)
Th.(ACI)
of Cracking stage (mm)
Exp.
of Cracking stage (mm)
B1
5.5
0.4
B2
2.3
0.35
B3
1.25
0.3
B4
1.6
0.26
B5
12
1.45
0.23
B6
1.7
0.3
B7
2.1
0.28
B8
1.9
0.3
73
Chapter Five
Theoretical Prediction
Chapter Five
Theoretical Prediction
75
Chapter Five
Theoretical Prediction
76
Chapter Five
Theoretical Prediction
77
Chapter Five
Theoretical Prediction
Where:
(
)
(
c=
= h = beam total depth
=
,n=
and
(R2 =0.97)
78
(5 - 6)
Chapter Five
Theoretical Prediction
Figure (5-10) Relationship between (Span /Depth) Ratio and (CFRP) Ratio
79
CHAPTER SIX
CONCLUSIONS AND
RECOMMENDATIONS
Chapter Six
Chapter Six
Conclusions and
Recommendations
6.1 Conclusions
1. Load-deflection behavior: The immediate mid-span deflections at
different load levels of eight simply supported beams were measured.
They were then compared first with the predicted deflection according to
each CEB-FIP 1990 and ACI 318-08 procedures. The following
conclusions were drawn:
The CEB-FIP procedure to calculate deflection is more applicable
than ACI 318-08 procedure for beams externally strengthened with
(CFRP) sheet.
A new procedure is may needed for concrete beams strengthened with
(CFRP) sheet based on many future experimental works.
2. The strengthening with (CFRP) sheet has a significant effect on the loaddeflection response by increasing beam stiffness especially beyond the
precracking stage. By using (CFRP), the ultimate deflection is decreased
by (26.7%) and the ultimate load capacity is increased by (83%).
3. Span to depth ratio has also an important role in control of deflection; the
comparisons of deflection for beams (B3, B4 and B5) with (B2) are as
below:
79
Chapter Six
The decreasing the (Span/Depth) ratio of the beams will reduced the
maximum deflection by (21%, 30.3% and 41.6%) for (B3, B4, and B5)
respectively.
80
Chapter Six
6.2 Recommendations
The general major recommendations for further research works are given in the
following:
1. Using two or more strengthening layers of (CFRP) with different
(Span/Depth) ratios to study the deflection control of concrete beams.
2. Deflection control of high strength concrete beams externally strengthened
with (CFRP) sheets.
3. Investigation of the load-deflection response of other types of
strengthening materials (GFRP, AFRP and steel plate).
4. Investigate the load-deflection response of two directional (CFRP)
strengthening.
81
REFERENCES
References
References
1. ACI Committee 435, 1974, State-of-the-Art Report, Deflection of Two
Way Reinforced Concrete Floor Systems, ACI SP 43-3, Deflections of
Concrete Structures, pp. 55- 81.
2. Branson, D.E., 1977, "Deformation of Concrete Structures", McGraw-Hill,
New York, 546 pp.
3. ACI Committee 435, 1978, Proposed Revisions by Committee 435 to ACI
Building Code and Commentary Provisions on Deflections, ACI Journal,
Proceedings Vol. 75, No. 6, pp. 229-238.
4. ACI Committee 318," Building Code Requirements for Reinforced
Concrete" ACI 318-08, American Concrete Institute, Detroit, 2008, 147 pp.
5. ACI Committee 440, 2006, "Guide for the Design and Construction of
Concrete Reinforced with FRP Bars" ACI 440.1R-06, American Concrete
Institute, Farmington Hills.
6. Gao, D., Benmokrane, B. and Masmoudi, R., 1998, A Calculating Method of
Flexural Properties of FRP-reinforced Concrete Beam: Part 1: Crack
Width and Deflection, Technical Report, Department of Civil Engineering,
Universit de Sherbrooke, Qubec, Canada, 24 pp.
7. Ospina, C.E., Alexander, S.D.B. and Cheng, J.J.R., 2001, Behavior of
Concrete Slabs with Fiber-reinforced Polymer Reinforcement, Structural
Engineering Report No. 242, Department of Civil and Environmental
Engineering, University of Alberta, Edmonton, Canada, 356 pp.
82
References
References
References
85
References
86
References
Rehabilitation,
Durable
Materials,
Non-destructive
Evaluation,
and
Management, U. Meier and R. Betti, eds., Dubendorf and Zurich, pp. 119-126.
34. An, W., Saadatmanesh, H. and Ehsani, M., 1991, RC Beams Strengthened
with GFRP Plates: Part II: Analysis and Parametric Study, ASCE Journal
of Structural Engineering, Vol. 117, No. 11, Nov., pp. 3433-3455.
35. Cha, J. Y., Balaguru, P. and Chung, L., 1999, Experimental and Analytical
Investigation of Partially Prestressed Concrete Beams Strengthened with
Carbon Reinforcement, Proceedings of the Fourth International Symposium
on Fiber Reinforced Polymer Reinforcement for Reinforced Concrete
Structures (FRPRCS-4), Baltimore, Md., pp. 625-633.
36. White, T., Soudki, K. S. and Erki, M. A., 1998, Loading Rate Effects on
Reinforced Concrete Beams Strengthened with Carbon-Fiber Reinforced
Polymer Laminates, Proceedings of the 1998 Annual Conference of the
Canadian Society for Civil Engineering, Vol. III, Halifax, Nova Scotia,
Canada, June, pp. 633-642.
37. David, E., Djelal, C., Ragneau, E. and Buyle-Bodin, F., 1999, Use of FRP to
Strengthen and Repair RC Beams: Experimental Study and Numerical
Simulations, Structural Faults and Repair 99. The 8th International
Conference on Extending the Life of Bridges, Civil and Building Structures,
London, July 13-15, 10 pp.
Fourth
International
Symposium
87
on
Fiber
Reinforced
Polymer
References
88
References
89
References
90
References
91
References
71. Mehta, P.K., and Monteiro, P.J., 2001 Concrete: Microstructure, Properties
and Materials, Second and Final Edition, Englewood Clifts, New Jersey,
USA, October, 239 pp.
72. Mayo, C. A., 1987, "Engineering Materials Handbook-Vol. 1, Composites",
ASM International, pp. 76.
73. FIB, 2001, "Externally Bonded FRP Reinforcement for RC Structures",
International Federation for Structural Concrete, Lausanne, Switzerland.
74. Catalin A. Neagoe, 2011, Concrete Beams Reinforced with CFRP
Laminates MSc. Thesis, Department Civil Engineering, College of
engineering, University of Barcelona, Catalunya, Spain, February, pp. 51-52.
75. Mohammed, D. H., 2007, "Behavior of Reinforced Concrete Beams
Strengthened by CFRP in Flexure", MSc. Thesis, Building and Construction
Department, University of Technology, Baghdad, Iraq, June, PP 212.
76. Meier, U., Deuring, M., Meier, H. and Schwegler, G., 1992. Strengthening of
Structures with CFRP Laminates: Research and Applications in
Switzerland, Proceedings, 1st International Conference on Advanced
Composite Materials in Bridges and Structures, Sherbrook, pp. 243-251.
77. Iraqi Specifications No. 5, 1984, Portland Cement, Baghdad, Iraq.
78. Iraqi Specifications No. 45, 1984, Natural Sources for Gravel that is Used
in Concrete and Construction, Baghdad, Iraq.
79. ASTM Standards: A615/A615M-03, 2003, Standard Specification for
Deformed and Plain Billet-Steel Bars for Concrete Reinforcement,
ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 194282959, USA.
92
References
93
APPENDIX-A
Appendix-A
Appendix-A
A.1 Introduction
To show the procedure for predicting the immediate crack load mid-span
deflection to both the proposed methods and the developed models, beams (B1)
and (B3) was adopted. These beams have the same cross sectional area and the
same steel reinforcement details; the only difference between them is the presence
of (CFRP) strengthening wrap.
)
(
(
)
(
)
(
) (
(
(
)
)
5.
6.
A
Appendix-A
a. (
7.
(
8.
9. 1 =
, 2 =
[10 m (t, )]
where
: Mid-Span deflection
m: Main curvature
t: Time or age in (days)
: Instant of time
A.2.1.2 Deflection of control beam (B1)
Beam thickness (h): 133 mm
Effective depth (d): 115.5 mm
Beam width (bw): 100 mm
Clear span (L): 2000 mm
Steel tensile strength (fy): 460 MPa
Steel modulus of elasticity (Es): 200 GPa
Concrete compressive strength (f'c): 26.5 MPa
Appendix-A
)
(
(
)
)
(
)
(
)
(
(
1 =
[10 m (t, )]
Appendix-A
a.
4.
5.
)
)
6.
)
) (
)
)
7.
8.
a.
9.
(
10.
11. 1 =
, 2 =
12.
13.
[10 m (t, )]
Appendix-A
where
: Mid-Span deflection
m: Main curvature
t: Time or age in (days)
: Instant of time
A.2.1.4 Deflection of beam (B3) (CFRP strengthened beam)
Beam Properties:
Beam thickness (h): 133 mm
Effective depth (d): 115.5 mm
Beam width (bw): 100 mm
Clear length (L): 2000 mm
Steel tensile strength (fy): 460 MPa
Steel modulus of elasticity (Es): 200 GPa
Concrete compressive strength (f'c): 26.5 MPa
CFRP modulus of elasticity (Ef):238000 MPa
CFRP width (bf): 100 mm
CFRP thickness (hf): 1 mm
Solution: Un-cracked Section Analysis
Transformed Un-cracked Section
Appendix-A
)
(
(
)
)
(
)
(
(
(
1 =
[10 m (t, )]
Appendix-A
3.
a.
4.
(
5.
)
(
6.
(
) (
7.
)
)
8.
9.
a.
) ]
[Mid-Span deflection].
Appendix-A
Solution:
(
(
)
(
)
)
)
(
)
H
Appendix-A
) ]
{Mid-Span deflection}.
7.
)
(
8.
9.
)
(
10.
(
)
)
(
) (
11.
)
)
12.
13.
Appendix-A
14. (
18. =
) ]
[Mid-Span deflection].
Appendix-A
)
(
) ]
{Mid-Span deflection}.
Appendix-A
Eq. (1)
And
()
( )
( )
Eq. (2)
For beams externally reinforced with CFRP sheets, Eq. (2) can be written as
follow:
=
Eq. (3)
For One Point Load the Mid-span Deflection can be computed as Follow:
=
)=
( ) Eq. (4)
)
)
]
( )
]
L
Appendix-A
where:
(
= 0.003 (
c=
= h = beam total depth
=
,n=
and
.
.
) (% ,
. ) /(
) ( ) , (
) %, % (%, .
) 2min
(max ) %, (%, .
) (
) (%,
) (.
.
.
.
) ACI
(31808 ) (CEBFIP1990
.
.
) (