KILBURN CHEMICALS LIMITED

50 TPH Titanium Di-Oxide Plant

SL. NO

Piping Material Specification

SYSTEM / SERVICE

FICHTNER INDIA

MATERIAL
CLASS

ANSI CLASS #

DESIGN
PRESSURE
bar (g)

UTILITY SERVICE

Sulphuric Acid (SA)

A1A

150

10.0

Process Water (PW)

A1A

150

10.0

Process Air (PA)

A1A

150

10.0

Steam System (300#) (STM)

B1M

300

13.2

Steam System (150#) (STL)

A1M

150

4.5

Cooling Water (CW)

A1A

150

10.0

Pigment (PI)

A1A

150

2.0

Furnace Oil (FO)

A1A

150

10.0

Ilmenite (IL)

A1A

150

3.0

10

Potable water (PW)

A1X

150

11

Raw water cum service water

A1A

150

12

Soft water (SFW)

A1A

150

A1P

150

13

PROCESS PIPING SYSTEM

Exhaust Gas (EG)

A1P

150

3.00

Crude Liquor (CL)

A1P / A1Z

150

10.00

Caustic (CS)

A1P / A1Z

150

10.00

Reduced Crude Liquor (RCL)

A1P

150

10.00

Clarified Crude Liquor (CCL)

A1P

150

10.00

Sludge (SL)

A1P

150

10.00

Pulp (P)

A1P / A1Z

150

10.00

Precipitated Crude Liquor (PCL)

A1P

150

10.00

Spent Sulphuric Acid (SSA)

A1P

150

10.00

Wash Water (WW)

A1Z

150

10.00

10

1112103-PR-SPC-802-001 Rev 01

02/07/2012

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KILBURN CHEMICALS LIMITED

50 TPH Titanium Di-Oxide Plant

SL. NO

Piping Material Specification

SYSTEM / SERVICE

FICHTNER INDIA

MATERIAL
CLASS

ANSI CLASS #

DESIGN
PRESSURE
bar (g)

11

Weak Liquor (WL)

A1P

150

10.00

12

Crude Liquor (CL)

A1Y

150

10.00

13

FSH

A1N

150

14

Weak Liquor (WL)

A2Z

150

6.00

15

Cutting water, Fresh water, Process water

A2Z

150

10.00

MISCELLANEOUSN SYSTEM

Instrument Air (IA)

A1X

150

10

Service Air (SR)

A1A

150

10

Fuel Gas (FG)

B2A

300

30

1
2
3

1112103-PR-SPC-802-001 Rev 01

02/07/2012

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KILBURN CHEMICALS LIMITED

50 TPH Titanium Di-Oxide Plant

Piping Material Specification

DESIGN
TEMP.

FICHTNER INDIA

PIPING MATERIAL

80.0

MS, IS:1239

80.0

MS, IS:1239

80.0

MS, IS:1239

365.0

A 106 Gr B

215.0

A 106 Gr B

80.0

MS, IS:1239

80.0

MS, IS:1239

80.0

MS, IS:1239

60.0

MS, IS:1239
MS, IS:1239 (Galvanised)
MS, IS:1239 ; MS, IS:3589
MS, IS:1239
ASTM D2996 FRP

1112103-PR-SPC-802-001 Rev 01

80.0

ASTM D2996 FRP

60.0

ASTM D2996 FRP / ASTM D 4101 PP

60.0

ASTM D2996 FRP / ASTM D 4101 PP

80.0

ASTM D2996 FRP

80.0

ASTM D2996 FRP

80.0

ASTM D2996 FRP

60.0

ASTM D2996 FRP / ASTM D 4101 PP

80.0

ASTM D2996 FRP

60.0

ASTM D2996 FRP

60.0

ASTM D2996 FRP

02/07/2012

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KILBURN CHEMICALS LIMITED

50 TPH Titanium Di-Oxide Plant

Piping Material Specification

DESIGN
TEMP.

FICHTNER INDIA

PIPING MATERIAL

C
60.0

ASTM D2996 FRP

60.0

ASTM D2996 FRP

60.0

ASTM A312 TP304

60.0
60.0

60

1112103-PR-SPC-802-001 Rev 01

MS, IS:1239 (Galvanised)

60

MS, IS:1239

100

ASTM A 106 Gr B

02/07/2012

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Constituent
Titanyl sulphate
Ferrous sulphate
Chromium sulphate
Vanadium sulphate
Lead sulphate
Zinc sulphate
Manganese sulphate
Magnesium sulphate
Silica
Excess sulphuric acid
Phosphate
Water
TiOSO4 Reacted
TiO(OH)2 Formed
Aluminium
Titanium dioxide
Ferric oxide
Ferrous oxide
Chromium oxide
Vanadium dioxide
Lead oxide
Zinc oxide
Manganese oxide
Magnesium oxide
Phosphate
Silica

Crude Liquor
(CL)

Reduced Crude
Liquor (RCL)

Clarified Crude
Liquor (CCL)

27.00%
54.68%
0.07%
0.17%
0.04%
0.08%
0.22%
0.31%
0.42%
5.75%
0.20%
11.06%

17.86%
18.67%
0.04%
0.11%
0.03%
0.05%
0.15%
0.21%
0.27%
3.80%
0.13%
58.68%

19.07%
20.00%
0.04%
0.11%
0.03%
0.05%
0.14%
0.20%
0.26%
3.64%
0.13%
56.33%

Sludge (SL)

Pulp (P)

Precipitated
Crude Liquor
(PCL)

Spent Sulphuric Wash Water Weak Liquor

Acid (SSA)
(WW)
(WL)

0.003%
0.08%

25.00%

29.00%

0.033%
0.35%
0.002%
0.005%
0.001%
0.002%
0.007%
0.01%
0.013%
0.740%

9.18%
40.82%
25.00%

71.00%

98.84%

0.001%

0.001%
0.001%
0.001%
2.66%
48.62%
48.63%
0.01%
52.00%
15.90%
28.90%
0.10%
0.20%
0.10%
0.20%
0.40%
0.40%
0.20%
1.60%

1%
99%