VersaMax Control System

Technical Product Presentation

VersaMax Modular - Technical Presentation
2003 GE Fanuc Automation All rights reserved.

Outline
Introduction
VersaMax Modular System

Product Strategy
Future Products

Product Description
VersaMax CPUs
VersaMax Networks
VersaMax I/O
VersaMax DP Operator Interfaces

Technical Specifications
VersaMax Controller Specifications

PLC Programming Tools

CIMPLICITY ME and VersaPro
Logic Developer PDA

Summary
VersaMax Modular - Technical Presentation
2003 GE Fanuc Automation All rights reserved.

Introduction
What is the product?

One I/O structure for control, remote
I/O and distributed control

For low to mid range discrete and
process applications

First true multipurpose I/O structure

Unique design enable the head end of
the I/O to be a CPU or Network
Interface

Global design

Supports Genius, Ethernet, DeviceNet
and Profibus as a remote I/O drop

Portable storage device (EZ Store)

PDA tool for OEMs and End users

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Product Strategy

Future Plans

CPU features:
Higher performance CPUs

Hardware features:
Universal Analog Input Module (channel configurable for TC, RTD,

Strain Gauge, Voltage, Current)

Analog Input module with HART
Ethernet module with Modbus TCP/IP support
Motion module (servo)
Serial module (2 serial ports)

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Introduction

VersaMax Controllers

High Level Functionality in Small, Low

Cost System
Controller
Four levels of controllers including CPU with
embedded Ethernet
Powerful Instruction Set
EZ Store memory backup device
Support for DeviceNet Master, Profibus
Slave, and AS-I Master
Up to 2,048 (Supports a maximum of 7 I/O
stations)
Two communications ports that support
Serial Read and Write, Modbus Master/Slave
34K to 128K of memory
Extensive diagnostics LEDs

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Introduction
Versatile Network Interfaces Units Provide
Network Independence for Remote I/O

VersaMax Network
Interfaces

Ethernet Network Interface Unit (10/100 Mbits)

Supports SRTP and Ethernet Global Data
Supports Modbus TCP/IP with multiple
producers
Genius Network Interface Unit
Supports redundant network with built-in
switch
DeviceNet Network Interface Unit
Profibus Network Interface Unit
Automatic Addressing of I/O
Set Bus Addresses with Rotary Switch
- No Programming Required

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Introduction

VersaMax Discrete I/O

Wide Range of Cost Effective Discrete I/O

39 Module Types
8, 16 & 32 Point Densities
Mixed Discrete I/O
Input Voltages
DC 5, 12, 24, 48, 125VDC (isolated)
AC 120 and 240VAC
Isolated AC Inputs
Output Voltages
DC 5, 12, 24VDC, 24VDC with ESCP
AC 120 VAC
Isolated AC Outputs
Relay Outputs (Isolated and Non Isolated)
High Speed Counter Inputs, PWM & Pulse Train
Outputs

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Introduction

VersaMax Analog I/O

Powerful Analog Options

18 Module Types

4, 8, 15 Channel Analog

Isolated and Non Isolated Available

12, 15,16 Bit Resolution

RTD and Thermocouple

Mixed Analog I/O

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Introduction

VersaMax I/O

Versatile Wiring Options

Local and Remote Wiring Options

Quick Connect Cable to Interposing

Terminals

Variety of Terminals
- Barrier Style
- IEC Box Style
- Spring Clamp

Support for 2, 3 and 4 wire Devices

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Distributed I/O Expansion

Introduction

Single-Ended
VERSAMAXTM MAIN RACK 0
PS

Station Expansion is simple with the

VersaMax Bus Expansion

CPU/NIU

1M

VERSAMAXTM EXPANSION RACK 1

PS

CPU Expansion

ERM

Genius NIU Expansion

Multi-drop

Ethernet NIU Expansion

VERSAMAXTM EXPANSION MODULES - STANDARD RS-485 DIFFERENTIAL

EXPANSION INTERFACE

Profibus NIU Expansion

VERSAMAXTM MAIN RACK 0

ETM
PS

Up to 1 Meter Single-Ended
Up to 750 Meters Using Transmitter and
Isolated Receiver for Single-Ended or MultiDrop

CPU/NIU

VERSAMAXTM EXPANSION RACK 1

PS
15 M WITH
IC200ERM002 ERMs
750 M WITH
IC200ERM001 ERMs

ERM

VERSAMAXTM EXPANSION RACK 7

PS

TERMINATOR
PLUG
ERM

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Product Overview

VersaMax DP Operator
Interfaces

VersaMax DP Operator Interfaces

Ideal for a wide range of Applications
VersaMax Ready

Preinstalled VersaMax Drivers

System Diagnostic Screens

Pre-made cable for quick connection
Key Features:

Programmable Function/Numeric Keys

Up to 200 messages

Navigation and edit keys

Programmable LEDs

Alarm, recipes and Menu Support

DP 20

DP 45
DP 65

DP 85
VersaMax Modular - Technical Presentation
2003 GE Fanuc Automation All rights reserved.

Programming Tool
LOGIC DEVELOPER

CIMPLICITY Machine Edition

PRODUCTIVITY

One Environment for All Application Development

Complete set of tools to develop View, Motion, & and Control applications
One Environment for Maximum Productivity Common User Interface
Single Project Database
(Cross-ref, Variable List )
Drag & Drop
Extensive on-line help,
including a Companion Window
Tight integration with View and
Plant Edition software
Application Library/Toolchest
reuse Logic, save time
System Management
Version Control
Security Access
Audit Trail
Logic Developer PLC is a part
of the Machine Edition Suite
Protects Users Investment
Opportunity to Grow
Improves Productivity

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Product Overview
Display and Modify PLC

Trouble Shooting and

Commissioning Tool

CPU State (Run/Stop)

Powerful PDA Tools

Display and Modify I/O

States Display variable
name, description,
reference address, On/Off
State, and Force State

Display and Modify

Register Values Displays
variable name, description,
address, and value

Transfer list of variables

from Programmer to PDA
using SNF file format

View and Clear PLC & I/O

Fault Tables

View default Reference

Tables

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Product Overview
EZ Program Store Device

EZ Store Device
Store
activation
button

Stores Program and

Configuration Through
RS-485 port
Supported by all CPUs
(CPU001-CD and
above)
RS-485
port

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Technical Specification

VersaMax Controllers

CPU Controller Support

Memory Allocation

CPU001 34K; CPU002 42K; CPU005 64K; CPUE05 64K. Memory is configurable

I/O and Data Storage Memory

Discrete Inputs and Outputs
Analog Inputs and Outputs
Register data (16 bit words)
Typical Scan Time (1K Boolean)
EZ Store Support

2048 Inputs and Outputs

CPU001 up to 34K; CPU002 up to 42K; CPU005 up to 64K; CPUE05 up to 64K. Memory is configurable
CPU001 up to 34K; CPU002 up to 42K; CPU005 up to 64K; CPUE05 up to 64K. Memory is configurable
CPU001 and CPU002 is 1.8msec/K; CPU005 and CPUE05 is 0.5msec/K
Yes

Program Languages Supported and Programming Tools

Languages
Subroutines

Relay Ladder and Instruction List

Up to 255 program block subroutines

Backplane Support
Number of Slots
I/O Module Support
Modules Hot Swap
Total I/O Stations per CPU
Total Distance from CPU Station
to last I/O Station

Up to 8 modules can be connected to a CPU directly with expansion up to 64 modules.

Discrete, analog and mixed discrete and analog modules (over 40 different modules)
Yes
Up to 7 additional I/O stations can be connected to the CPU via a bus transmitter module for a total of 7 I/O stations (64 total I/O modules).
Additional I/O can be connected via Ethernet or DeviceNet.
Up to 750 meters

Communications Support
Serial Ports on CPU
Protocol Support
Ethernet CPUE05
Number of Ports
Number of Ethernet Global
Exchanges
Protocols
Other Network Supported by CPU

Two built-in serial ports on the CPU (1) RS-232 and (1) RS-485. Additional Ethernet port on CPUE05
SNP, Modbus Master/Slave (2 and 4 wire) and Serial Read/Write
10base-T Ethernet switch (RJ-45 Connector).
One port, 10baseT port, half/full duplex.
32
SRTP, Ethernet Global Data (EGD) and channels consumer support only
Profibus Slave, AS-i Master and DeviceNet Master

Environmental and Agency Specifications

Operating/Storage Temperature
Agency Approvals

0 to 60 degrees C (32 to 140 degrees F) ambient (Storage temperature -40 to +85 degrees C)
UL508, C-UL (Class I, DIV II, A, B, C, D), CE Mark, ATEX

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Technical Specification
Voltage

VersaMax Inputs

Density

Available in Mixed Module

120VAC

8/16

8 In/ 8 Relay Out Isolated

120VAC Isolated

8/16

8 In/ 8 Out 120VAC Isolated

240VAC

8/16

8 In/ 8 Relay Out Isolated

240VAC Isolated

4/8

5VDC/12VDC Sink/Source

16/32

16 In/ 16 Out 24VDC

24VDC Sink/Source

16/32

20 In/ 12 Relay Out

20 In/12 Out 24VDC HSC/PWM/PT
16 In/ 16 Out 24VDC ESCP
10 In/ 6 Relay Out
16 In/16 Out 24VDC
16 In/ 8 Out Relay Isolated

48VDC Sink/Source

16/32

125VDC Isolated Sink/Source

8/16

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Technical Specification
Voltage
120VAC Isolated

12/24VDC Source
Relay Output

Current Rating and Density

0.5 Amps 8 Points
2.0 Amps 8 Points

5VDC/12VDC/24VDC Sink
24VDC Source

VersaMax Outputs

0.5 Amps 16/32 Points

2.0 Amps ESCP 8 Points
0.5 Amps ESCP 16/32 Points
0.5 Amps 16/32 Points
2.0 Amps Isolated 8/16 Points

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Technical Specification VersaMax Analog Inputs

Type

Density/ Resolution

0 to 10VDC
4 to 20ma

4/12 bit
8/12 bit

0 to 10VDC
4 to 20ma

8 Isolated/16 bit

0 to 10VDC

8 Differential/15 bit
15/15 bit

4 to 20ma

8 Differential/15 bit
15/15 bit

RTD

4/16 bit

Thermocouple

7/16 bit

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Technical Specification VersaMax Analog Outputs

Type

Density/ Resolution

4 to 20ma

4/12 bit
8/13 bit
12/13 bit

0 to 10VDC

4/12 bit
8/13 bit
12/13 bit

+/- 10VDC

4/12 bit

4 to 20ma
0 to 10 VDC

4 Isolated/16 bit

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Technical Specification
Type

VersaMax Mix Analog

Density/ Resolution

4 to 20ma

4 In/2 Out12 bit

0 to 10VDC

4 In/2 Out12 bit

+/- 10VDC

4 In/2 Out12 bit

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.

Summary

VersaMax Control System

LOGIC DEVELOPER

PRODUCTIVITY

Low End Controller with a Wide Range of Tools and Interfaces

Controllers

Commissioning
Reference View Tables
Data Monitor
PDA Tools

Wide range of controllers

with powerful communication
ports including Ethernet
Cost effective control
solution

Operator Interfaces

Wide range of discrete,

analog and motion control

Simple to advanced
displays with keypad
Preinstalled VersaMax
drivers

Program
Multiple
Programming
Languages

Network Connections
Genius
Ethernet
DeviceNet
Profibus
ASi- Master

Productivity Tools
Application migration

VersaMax Modular - Technical Presentation

2003 GE Fanuc Automation All rights reserved.