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Document ID : SP-1246
July 2003
Specification for
Painting and Coating of
Oil and Gas Production Facilities
PART 1
TECHNICAL REQUIREMENTS
FOR COATING SYSTEMS
Keywords:
Acceptance Criteria
Coatings
Documentation
Maintenance
New Construction
Painting
Performance Tests
Surface Protection
This document is the property of Petroleum Development Oman L.L.C. Neither the whole nor any part of this document may be disclosed
to others nor reproduced, stored in a retrieval system, or transmitted in any form by any means (electronic, mechanical, reprographic
recording or otherwise) without prior written consent of the owner.
Specification for Painting and Coating of Oil and Gas Production Facilities Part - 1
Version 1.0
Signed :
UER CFDH Materials & Corrosion
M.Jansen
Version No.
ERD-48-01
SP-1246 Ver.0
SP-1246 Ver.1
Date
Jan 89
May 2002
July 2003
Author
ETH/5
OTT/11
TTO/11
Scope / Remarks
Original ERD Document
Updated and in new PDO format
For issue
INSTRUCTIONS TO USER
Make sure this is the latest issue of this specification. Refer to the EMDS for the last issue date.
Where this Specification refers to DEPs and International Standards, it refers to the issues that were in-use when
the author wrote this Specification. Exceptions are references to specific issues. If you use DEPs or International
Standards with this Specification, make sure you use the relevant issues.
Do not change this Specification without approval. Only the Custodian, the Corporate Functional Discipline
Head (CFDH) who owns this Specification, can give approval for changes. If you think the Specification is not
correct, write your comments on a copy of the User Comment Form. The form is the last page of this
Specification.
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
Contents
1
Preface........................................................................................................................................5
1.1
1.2
1.3
Background.......................................................................................................................................................5
Applicability.....................................................................................................................................................5
Units of Measurement.......................................................................................................................................6
Introduction...............................................................................................................................7
2.1
General..............................................................................................................................................................7
2.1.1
Scope.........................................................................................................................................................7
2.1.2
Exclusions.................................................................................................................................................7
2.1.3
Circulation.................................................................................................................................................7
Technical....................................................................................................................................8
3.1
General..............................................................................................................................................................8
3.2
Paint and Coating Materials..............................................................................................................................8
3.2.1
Recommended Materials..........................................................................................................................8
3.2.2
Paint Vendor Responsibilities...................................................................................................................8
3.2.3
Paint Colours.............................................................................................................................................8
3.2.4
Thinners....................................................................................................................................................8
3.2.5
VOC Requirements...................................................................................................................................9
3.3
Finish Colour and Colour Coding Schedule.....................................................................................................9
3.3.1
Overall Top Coat Colours.........................................................................................................................9
3.3.2
Colour Identification for Plant Pipework and Pipelines...........................................................................9
3.4
Metallic Coatings..............................................................................................................................................9
3.4.1
Hot Dip Galvanising.................................................................................................................................9
3.4.2
Thermal Sprayed Coatings ....................................................................................................................10
Quality Assurance...................................................................................................................10
4.1
ISO specifications...........................................................................................................................................11
British specifications.......................................................................................................................................12
Euronorms.......................................................................................................................................................12
Other International Specifications..................................................................................................................12
PDO and SIEP Documents.............................................................................................................................13
Introduction.....................................................................................................................................................10
Quality System................................................................................................................................................10
Standard Definitions.......................................................................................................................................14
Special Definitions..........................................................................................................................................14
Abbreviations..................................................................................................................................................16
Tables
SP-1246
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Table B1. 1
Table B1. 2
Table B1. 3
Table B1. 4
Table B1. 5
Version 1.0
Required Tests and Acceptance Criteria -External Onshore Above - Ground Structures.......................19
Required Tests and Acceptance Criteria External Below-Ground Structures......................................20
Required Tests and Acceptance Criteria Internals of Tanks and Vessels.............................................21
Required Tests and Acceptance Criteria Offshore Structures..............................................................22
Required Tests and Acceptance Criteria Miscellaneous Areas............................................................23
SP-1246
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
1 Preface
1.1 Background
This Specification SP-1246, covers the minimum requirements for protective painting and coating systems,
materials and application methods for the internal and external surface of steel structures and equipment within
the oil and gas production facilities.
Relevant structures and equipment include aboveground and buried onshore tanks, vessels, in-station pipework,
buried sections of above ground flowlines and pipelines, structural steel, electrical and mechanical equipment.
For further information on buried sections of above ground flowlines and pipelines refer to GU-368.
Whilst the Specification is directed predominantly at protection of onshore oil and gas installations, it also
covers external protective coating of marine facilities such as jetties, mooring buoys, barges and launches.
Internal surfaces of pumps, valves and other mechanical equipment requiring special protective treatments, are
not dealt with in this Specification. For guidance on this contact UER/CFDH Materials and Corrosion.
The coating of new pipelines and existing pipelines requiring rehabilitation are covered in the following
alternative specifications and procedures. For guidance on this contact UER/CFDH Materials and Corrosion.
GU-368 Guidelines For The Protection Of Buried Sections Of Surface Laid Pipelines/Flowlines
PR-1180 Procedure for Qualification of Pipeline Rehabilitation Coating Systems
DEP 31.40.30.31-Gen. Technical Specification for External Polyethylene and Polypropylene Coating for Line
Pipe
DEP 31.40.30.32-Gen. Technical Specification for External Fusion-bonded Epoxy Powder Coating for Line Pipe
1.2 Applicability
All coating work shall be carried out in accordance with this Specification. If a variance is required then
approval in writing from the Custodian, UER/CFDH Corrosion and Materials is required.
This Specification is not applicable retroactively.
This specification does not apply to concrete structures. For concrete structures in corrosive environment consult
UER/CFDH Materials and Corrosion.
This is Part 1 of a five part Specification and must be read in conjunction with Parts 2, 3, 4 and 5.
PART 1 specifies technical and related requirements. This part includes performance tests and acceptance
criteria for assessing the acceptability of paint/coating/lining systems for each service specified in Parts 2 and 3.
PART 2 contains recommended protective coating systems for the following categories with respect to new
construction painting/coating activities:
-
External surfaces of carbon steel structures, piping and equipment, onshore and marine
External surfaces of buried carbon steel structures, piping and buried sections of above ground
flowlines and pipelines. (except Class I and Class II pipelines)
Internal surfaces of tanks and vessels
Stainless steel and galvanised piping and equipment
Areas beneath insulation
Specialist applications
This Part also gives descriptions of the generic types of paint used for new construction projects. The
descriptions apply equally to the maintenance paint systems presented in Part 3.
SP-1246
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
Protective coatings for new pipelines based on Polyethylene (PE), Polypropylene (PP) or Fusion Bonded Epoxy
(FBE) are not covered in this Specification but the general good practices described in this volume are equally
applicable to the coating of line pipe.
.
PART 3 contains recommended Maintenance Coating Systems for the following categories with respect to
location and painting/coating activities and inspection of old coatings:
-
External coatings on carbon steel structures, piping and equipment, onshore and marine
External coatings of below ground carbon steel structures and piping including Class I and
Class II pipelines
Internal coated surfaces of tanks and vessels
Stainless steel and galvanised piping and equipment
PART 4 contains the detailed requirements for surface preparation and application of coatings to the categories
stated in Parts 2 and 3. This Part contains HSE advice and general inspection requirements.
PART 5 Contains the list of approved coating systems and is a live document that will be updated by UER. This
includes coating systems that have been grandfathered in.
New Projects
PARTS 1, 2 and 4 apply in their entirety to new projects where painting and coating activities are carried out at
site or in the shop.
For painting and coating of package items, carried out prior to delivery to site or to existing facilities, the
requirements, stated in PARTS 1 and 4, apply in their entirety, whilst those of PART 2 apply where applicable.
Maintenance
Where maintenance painting is to be done, PDOs technical requirements are stated in PART 1 and those
sections of PART 3 and 4 as appropriate, dependent upon the Scope of Work.
SP-1246
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
2 Introduction
2.1 General
This Specification (Parts 1, 2, 3, 4 and 5) has been prepared for the use of PDO staff and by their Contractors,
Inspectors, Painting Contractors, Equipment Vendors and Paint Vendors as a reference or as a contractual
document (as appropriate) for all painting and coating contracts. This applies to both New Construction and
Maintenance as appropriate.
2.1.1
Scope
Part 1 of this Specification establishes the minimum requirements of PDO as regards materials performance
requirements to be employed for new construction and maintenance painting and coating of offshore structures
and facilities and onshore process facilities. It details the PDO technical and related requirements. In general
PDO requires coating systems to be of medium durability, that is 5-15 years life, in medium corrosive conditions
as defined in the various parts of ISO-12944. Attention is drawn to the performance requirements specified in
Appendix B. The acceptable coating systems from ERD 48-01 are listed in Part-5 of the specification.
Part 2 of this Specification gives the recommended generic coating systems for New Construction
Part 3 of this Specification gives the recommended generic coating systems for Maintenance and includes how
old coatings should be assessed and repaired.
Part 4 of the Specification states the detailed requirements as regards to materials, surface preparation,
application, testing, inspection and HSE requirements to be employed.
Part 5 of the Specification lists the approved coating systems for each Paint Coating System (PCS)
2.1.2
Exclusions
This Specification is not applicable to:
-
2.1.3
Circulation
Circulation of this Specification shall be restricted to the parties mentioned under Section 2.1.
SP-1246
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
3 Technical
3.1 General
This section of the Specification covers the minimum performance requirements for painting and coating
materials, and outlines the requirements for equipment, surface preparation, paint and coating application, testing
and inspection, and HSE requirements. Full details of these requirements are given in Part 4. The requirements,
unless otherwise indicated within this Specification, are applicable to all activities concerned with New
Construction work, Repair and Maintenance wherever these activities are done.
Recommended Materials
Recommended generic materials are detailed in the relevant section for each system in Parts 2 and 3 of this
Specification may only be used if they meet the performance criteria defined in Appendix B of this
Specification. Demonstration of performance criteria to the requirements of Appendix B is necessary before any
paint/coating system can be used.
The materials specified in Parts 2 and 3 of this Specification are those appropriate to large scale application. For
local treatment brushable grades of these materials may be found to be necessary and the number of coats may
need adjusting to achieve the necessary dry film thickness (DFT). The use of brushable grades of the materials
specified in Parts 2 and 3 will not require any additional testing in accordance with Appendix B.
All coatings, applied to surfaces that will be buried or wetted in service, will be subject to cathodic protection
with design criteria in accordance with PDO Specification SP-1128.
3.2.2
3.2.3
Paint Colours
The colours of alternate paint coats of the generic and proprietary systems listed in Parts 2 and 3 of this
Specification should be contrasting.
3.2.4
Thinners
Only thinners as specified by the Paint Vendor shall be used. Mixing and thinning directions, as furnished by the
Paint Vendor, shall be followed.
SP-1246
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
3.2.5
Version 1.0
VOC Requirements
There are no statutory requirements in Oman for control of Volatile Organic Compound (VOC) and PDO uses
the American Conference of Governmental Industrial Hygienists (ACGIH) publication which covers the
current USA statutory regulations for controlling the exposure levels to paint solvents (VOCs). This publication
lists the maximum exposure limits and occupational exposure standards.
The levels of VOCs that can be admitted to the atmosphere through both the manufacture and application of
paints and associated products shall be in accordance with the above.
Paints and other coatings, specified in this Specification, shall not contain any components that are carcinogenic
or possess high toxicity (eg. isocyanates) which can be released during application, in service or during removal.
3.3.2
Facility Description
Colour
BS 4800
RAL
White
00 E 55
9010
Black
Camouflage
00 E 53
9005
1019
Aluminium
Light Grey
Silver Grey
Yellow
Red
Yellow
00 A 05
9006
7036
7032
1021
3000
1021
18 B 21
08 E 51
08 E 51
SP-1246
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
3.4.2
Version 1.0
If required all thermally applied coatings shall comply with DEP.30.48.40.31 with a minimum DFT of 100 microns.
4 Quality Assurance
4.1 Quality System
The Paint Vendor shall operate a Quality System in line with recognised PDO standards and in general
accordance with ISO-9002. PDO reserves the right to audit the Paint Vendors manufacturing facilities .
SP-1246
10
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
SP-1246
ISO 1513
ISO 2063
ISO 2808
ISO 2815
ISO-3233
ISO 3248
ISO 3549
ISO 3864
ISO 4624
ISO 4628-1
ISO 4628-2
ISO 4628-3
ISO 4628-4
ISO 4628-5
ISO 4628-6
ISO 6270-1
ISO 6272
ISO 7253
11
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
spray
ISO 8501-1/BS
7079-A1 Supplement
ISO 8502-3
ISO 11997-2
Specification and test methods for hot dip galvanised coatings on iron
and steel articles
BS 3900 F10
BS 4800
BS 5378-1
BS 6920
BS 7079-0
6.3 Euronorms
EN 59
SP-1246
API RP-5L2
Recommended Practice for Internal Coating of Line Pipe for Noncorrosive Gas Transmission Service
ASTM C868
ASTM D257
ASTM D822
ASTM D870
ASTM D1002
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
(Metal-to-Metal)
ASTM D1653
ASTM D1894
ASTM G6
ASTM G13
ASTM G17
ASTM G42
ASTM G154
ASTM E96
NACE TM0184
NACE RP0188
SSPC-SP-3
SSPC-SP-12
SP-1246
DEP 31.40.30.31.Gen
DEP 31.40.30.32.Gen
DEP 31.40.30.35.Gen
Technical Specification Internal Coating of Line Pipe for Noncorrosive Gas Transmission Service
GU-368
PDO-SP-1166
PDO-PR-1180
PDO-SP-1128
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
should
may
API
SIEP
PDO
SHOC
Contractor
Vendor
Manufacturer
The company responsible for the manufacture - not necessarily the Vendor.
Paint Vendor
Paint Vendors
Technical Data Sheet
Data sheet, published and maintained by the Paint Vendor, detailing the
properties of the paint/coating materials and the requirements for their
application. These data sheets also state the conditions for surface preparation
prior to application of paint/coating materials and associated acceptance
criteria.
Data sheet, published and maintained by the Paint Vendor, detailing the
hazardous properties of the paint/coating materials and the health and safety
requirements for their storage, preparation and application.
Painting Contractor
Peak to valley height in a steel surface profile, usually after surface preparation.
Atmospheric Zone
Dew point
DFT
Dry Film Thickness (thickness of paint film in its dry cured state)
Holidays
Pinholes or small defects in a coating film that penetrate through the film to the
underlying substrate.
SP-1246
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July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
Micron
Pot Life
The length of time a two-pack paint will remain usable, at a given temperature,
after mixing.
Shop
Site
Submerged Zone
That part of a fixed offshore structure below the splash zone or that
permanently wetted area below the water line of a floating vessel.
WFT
Wet Film Thickness (thickness of a wet paint film prior to evaporation of any
solvent
Tidal zone
That part of a fixed offshore structure between + 2m above mean high water
spring tide and the lowest level at which the preparation for, and application of,
repair coatings is possible without recourse to underwater techniques
SP-1246
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July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
7.3 Abbreviations
SP-1246
ACGIH
ASTM
BS
British Standard
CFDH
DIN
ISO
SHOC
NACE
TA
Technical Authority
TPI
UER
VOC
WRC
16
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
8 Appendix B -
Version 1.0
8.1 Introduction
Coating systems proposed by the Paint Vendors are to comply with the generic painting systems as specified in
Parts 2 and 3 and may only be used if they can be demonstrated, by testing performed by an independent test
house, to satisfy the performance criteria defined in this appendix. Each coating system must pass each of the
criteria detailed in the tables shown in this appendix. In general the assessment guidelines used in ISO12944 and
ISO 4628 have been used and the systems proposed should meet the requirements of medium durability with a
life of 5-15 years before maintenance is required.
The performance tests shall be carried out on samples coated from paint manufactured in a regular production
batch and not from specially prepared laboratory samples. Test data shall be provided that verifies the
composition of the coatings as detailed on the technical data sheets.
For status of existing approved coatings refer to tables in Part 5. Systems with performance significantly in
excess of that required by this Specification may be used, provided any additional capital expenditure associated
with the enhanced performance can be justified on the basis of a lifecycle cost assessment.
Test Schedule
The required tests for each system are defined in Table B1.1 to B2.1
8.2.2
Test Methods
The test methods for each of the tests listed in Tables B1.1 to B1.5 are defined in Table B2.1
8.2.3
Acceptance Criteria
The acceptance criteria for each evaluation test are defined in Table B1.1 to B1.5. To pass the coating system
must pass all the acceptance criteria.
8.2.4
8.2.5
SP-1246
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July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
Test required
N/R
N/A
Not applicable
1. For New Construction: The coating system should be subjected to cyclic exposure and then evaluated against
the specified requirements.
For Maintenance and repair: The procedure is:
-
apply a new coating (to be compatible with the selected maintenance coating)
subject to cyclic exposure
apply maintenance coating to a selected area
conduct test to the specified requirements
Testing in this way qualifies the adhesion of new coating, adhesion of the maintenance system and
overcoatability of new system.
2.
3.
4.
5.
SP-1246
18
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Table B1. 1
Structures
Version 1.0
Holiday Testing
Adhesion (dry) at 230C
Pneumatic pull-off MPa min
Cyclic Exposure
Disbonding from X- cut3
mm max
Rusting, cracking, blistering,
Chalking
% max
Hardness - Buchholz
Adhesion
MPa min
Overcoatability Adhesion
(of repair)
MPa min 1
Salt Spray
Disbonding (3)
mm max
Rusting
Heat Resistance (dry)2
Adhesion pneumatic pull-off
Method
PCS-1
External
A/G
<100C
NACE RP0188-99
No defects
ISO 4624
ISO 11997-2
ISO-12944-6
5
RQD
5
ISO 4628
ISO 4628
ISO 2815
ISO 4624
ISO 4624
PCS-6
Galvanised
C.Steel
<100 oC
Acceptance Criteria
No defects
No defects
5
N/R
PCS-6
Stainless
Steel
<100oC
No defects
5
RQD
5
5
RQD
5
0
2
90% of
0
2
90% of
0
N/R
90% of
as new
5
5
as new
5
5
as new
5
5
ISO 7253
RQD
5
RQD
5
RQD
5
RQD
5
ISO 4628
ISO 3248
ISO 4624
0
N/R
0
400 oC
0
N/R
0
N/R
RQD
N/A
RQD
0
>90% of
new
MPa min
Hardness
Buchholz Indentor
PCS-3
External
A/G
100-400C
ISO 2815
Within
10% of
original
Chemical Analysis
Part Solids
Zinc content
ISO 3233
ISO-3549
RQD
RQD
RQD
N/A
Notes:
1) Zinc content only required for zinc rich systems.
SP-1246
19
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Table B1. 2
Version 1.0
Method
PCS-2
<70C
Acceptance criteria
RP0188-99
ASTM G42
ISO 4624
ASTM D1002
ISO 7253
ISO-12944-6
ISO 4628
ISO 4624
ISO 4624
No defects
RQD
5
RQD
10
10
RQD
<5mm
0
10
10
RQD
ISO 4624
ASTM G17
ASTM G13
ASTM D1653
ASTM D870
ASTM D257
10
RQD
<5%
<10%
No breaks
RQD
<300
<1500
RQD
<40
<70
RQD
>107
Notes
Tests to be carried out at manufacturers recommended maximum allowable operating temperature.
SP-1246
20
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Table B1. 3
Version 1.0
Oil/ Water
Vessels and
PCS-10
Tanks
Separators
Potable7
Method
PCS-7a
PCS-8
PCS-7b
PCS-8
<60 oC
60 - 93 oC
<60 oC
60 - 93 oC
Water
Tanks
Acceptance Criteria
Holiday Test
Adhesion new 60/93oC
MPa min
Chemical Resistance
In specified solution 4
X-cut test3
Rusting, cracking, blistering
Adhesion wet
Cathodic Disbondment 5
60oC / 93oC mm max
Salt Spray
Disbonding 3
mm max
Rusting
Heat Resistance (dry)2
Adhesion pneumatic pull-off
MPa min
Hardness
Buchholz Indentor
Depressurisation6
Holiday Test
Visual examination
Blistering
Cracking
No defects
10
ASTM C868
ISO-12944-6
ISO 4628
ISO 4624
ASTM G42
ISO 7253
ISO 4628
No defects
No defects
10
10
10
10
RQD
RQD
RQD
RQD
RQD
<4mm
0
10
RQD
5
RQD
3
None
N/R
<4mm
0
10
RQD
5
RQD
3
None
RQD
>90% of
new
Within
10% of
ISO 4624
ISO 2815
original
N/R
<4mm
0
10
RQD
5
RQD
3
None
N/R
No defects
<4mm
0
10
RQD
5
RQD
3
None
RQD
>90% of new
No defects
<4mm
0
10
RQD
5
RQD
3
None
N/R
Within 10%
of
RQD
No defects
original
RQD
No defects
ISO 4628-2
ISO 4628-4
10
RQD
<300
<1500
RQD
<40
<70
RQD
>107
10
RQD
<300
<1500
RQD
<40
<70
RQD
>107
N/R
N/R
ISO 4628
Adhesion
Water Vapour Permeability
at 23oC
g/m2
o
2
at 60 C g/m
Water Adsorption
at 23oC
g/m2
at 60oC
g/m2
Part Resistivity
Wet panels v
NACE
RP0188-99
ISO 4624
ISO 4624
ASTM D1653
ASTM D380
ASTM D257
RQD
<300
<1500
RQD
<40
<70
RQD
>107
RQD
<300
<1500
RQD
<40
<70
RQD
>107
RQD
<300
<1500
RQD
<40
<70
RQD
>107
Table B1. 4
SP-1246
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July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Holiday Testing
Adhesion (dry)
Pneumatic pull-off
MPa
min
Cyclic Exposure
Disbonding3
mm max
Rusting, cracking, blistering
Chalking
% max
Adhesion
MPa min
Overcoatability Adhesion (of
repair)
MPa min1
Salt Spray
Disbonding3
mm max
Rusting
Cathodic Disbondment
23oC
mm max
Immersion Exposure (Seawater)
Disbonding from X-cut3
mm max
Rusting, cracking, blistering
Water Adsorption
at 23oC
g/m2
o
at 50 C
g/m2
Impact Resistance
Abrasion Resistance
Time to failure
hrs
Chemical Analysis
Part Solids
Zinc content
SP-1246
Method
NACE
RP0188-99
PCS-11a
Atmospheric
Topsides
No defects
PCS-11b
Submerged
and Tidal
Acceptance Criteria
No defects
PCS-11c
Splash Zone
No defects
RQD
5
RQD
10
RQD
10
RQD
5
0
2
5
5
RQD8
5
0
2
10
10
RQD
5
0
2
10
10
ISO 4628
ASTM G42
RQD
5
0
N/R
RQD
5
0
N/R
ASTM C868
N/R
ISO 4628
ASTM D380
N/R
ASTM G13
N/R
ASTM G6
N/R
RQD
5
0
RQD
5
RQD
4
0
RQD
<40
<70
RQD
No breaks
RQD
>25
N/R
4
0
RQD
<40
<70
RQD
No breaks
RQD
>50
N/R
N/A
N/R
N/A
ISO 4624
ISO 11907-2
ISO 4628
ISO 4628
ISO 4624
ISO 4624
ISO 7253
ISO 3233
ISO-3549
RQD
RQD
22
Version 1.0
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Table B1. 5
Holiday Testing
Adhesion (dry)
Pneumatic pull-off
NACE
MPa min
Corrosion Resistance Salt Spray
Disbonding3
mm max
Rusting
Heat Resistance (dry)2
Adhesion pneumatic pull-off
Method
PCS-4
Insulated
Up to
100oC
PCS-5
External
>400oC
No defects
ISO 4624
ISO 7253
RQD
5
0
100oC
>90% of
RQD
5
0
400oC
>90% of
as new
Within 10%
of
as new
Within 10%
of
original
original
RQD
RQD
ISO 4628
ISO 3248
ISO 4624
ISO 2815
ISO 3233
PCS-12
Internal
Flow coat gas
lines
Acceptance Criteria
No defects
No defects
RP0188-99
MPa min
Hardness
Buchholz Indentor
Chemical Analysis
Part Solids
Version 1.0
See RP-5L2
RQD
See RP-5L2
0
RQD
Notes
1) Tests to be carried out at manufacturers recommended maximum allowable operating temperature.
2) For PCS-12 acceptance criteria refer to API RP 5L2
SP-1246
23
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Table B2. 1
Version 1.0
Test/Method
Test Type
Basic Test
Requirements
Duration
Notes
Holiday Test
NACE RP0188
Cathodic Disbondment
ASTM G42
Adhesion (dry)
ISO 4624
Adhesion (Shear)
ASTM D1002
Cyclic Exposure
ISO 11997-2
DC spark
5 - 6V/1DFT
Electrical
stress
Pneumatic
pull-off
Lap shear
strength
Test at 70oC
Accelerated
weathering
UV light
exposure
Performance Observations
ISO-4628-2
ISO-4628-3
ISO-4628-4
ISO-12944-6 annex-A
ISO-4624
ISO-2815
Salt Spray
ISO 7235
Periodic checks
30day
cycle
14 days
20 cycles
over
3000hrs
Specimen preparation to
ISO 1513
Test time may be reduced for
external onshore above-ground
coatings
Systems to be tested at low
DFT (i.e. 75% of the Paint
Vendors recommended
nominal DFT). Alternative
acceptance criteria may be
proposed for systems tested at
the Paint Vendor's
recommended nominal DFT.
salt spray
70hrs
16hrs
80 hrs
Degree of blistering
Degree of rusting
Degree of cracking
Level of disbondment
Adhesion
Hardness
Corrosion
testing
min.
3000 hrs
Specimen preparation to
ISO 1513
System DFT and criteria
comments, as for cyclic test
Quantitative assessment to
ISO 4628-2/3/4
ISO-12944-6 annex-A
SP-1246
24
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Test/Method
Chemical/Immersion
Resistance
ASTM C-868
Test Type
Basic Test
Requirements
Duration
Exposure to
potable water
Distilled or de-ionised
water test media.
6 months
Exposure to
saline water
Solution to be 15%
NaCl @ pH4.0
6 months
Version 1.0
Notes
Test at manufacturers
recommended
maximum service
temperature.
Evaluation Tests
ISO 4628-2/3/4
ISO-12944-6 annex-A
ISO-4624
ISO-2815
Resistance to Loading
ASTM G17
Impact Test
ASTM G13
Abrasion Resistance
ASTM G6
Hardness
ISO 2815
Water Vapour
Permeability
ASTM D1653
Water Absorption
ASTM D870
Part Resistivity
ASTM D257
Blunt rod
Falling weight
Surface wear
Electrical resistance
check
Surface
hardness
Check change in
hardness using
Buchholz Indentor
Wet cup
Distilled or
de-ionised
water
90 days
30 day monitoring
Immersion
90 days
30 day monitoring
Conductivity
Immersion in
sea water
Test at 50oC
90 days
30 day monitoring
Visually inspect
Test at manufacturers
recommended
maximum service
temperature.
Adhesion Test
200hrs
SP-1246
Pneumatic
pull-off
Hardness
Change in
Buchholz value
25
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Test Method
Resistance to
Depressurisation
Pressurise at 5 bar/hour
Test Type
Basic Test
Requirements
Duration
Notes
Blowdown
simulation
60 days with 4
depressurisation
cycles at 15 day
intervals.
Visual assessment to
ISO 4628
Depressurise at 5 bar/min
from 85 bar to 5 bar at
temperature of 93oC
Evaluation Tests
ISO 4628-2
ISO 4628-4
ISO 4624
Chemical Analysis
ISO 3233
ISO 3549
SP-1246
Version 1.0
Blistering
Cracking
Adhesion
Check for solids
content.
Check for zinc content
26
Result to be in
accordance with technical
data sheets
Result to be in
accordance with technical
data sheets
July 2003
Specification for Painting and Coating of Oil and Gas Production FacilitiesPart - 1
Version 1.0
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