SILI PUMP

Marine pump specialist in China

On board ships/vessels

Port/shipyard

Drilling platforms

Port/Shipyard machine

www.silipump.com

SILI PUMP

SILI PUMP

A catalogue and manual for

KCB(2CY) maritime gear oil pump

www.silipump.com

Shanghai SILI Pump Manufacture Co., Ltd

Maritime pump specialist in China
sales@silipump.com

Shanghai SILI Pump Manufacture Co., Ltd

---Maritime pump specialist in China

Summary
KCB(2CY) type gear oil transferring
pumps are applicable to transfer various kind
of oil like crude oil, diesel, lubricating oil. If
equipped with copper gears they can
transfer low flashpoint liquid like gasoline
and benzene and so on. Temperature of
medium is not over 70 C.

SILI PUMP

SILI PUMP

If for high temperature resistant pump,

only change material to high temperature
resistant type material. For this kind of pump,
file temperature can't be over 300 C,
viscosity should be 5*10 ~1.5*10 m/s.
Lubricating oil, heavy oil, light oil for industry
purpose, edible oil which are free of solid
particles and fibers, no corrosion. They are
applicable on board ship, and also can be in bulk plants, wharf, water crafts, factories,
farmers and mines and so on.

SILI PUMP

Please kindly note, KCB gear pump are with relief valve, while the 2CY gear pump
have no relief valve. Other specification are similar.

Operational principle
A pair of reverse gears is fitted in this type
of pump, one is drive, and the other is passive.
Depending on mesh between the two gears,
the whole operating chamber is divided into two
independent parts. As right drawing, A is
suction chamber, B is discharge chamber.
When pump runs, drive gear lead file passive
gear rotate, when gear work from mesh to
depart, a partial vacuum will occur at suction
side (A), the liquid is sucked in. the sucked
liquid is fill each gear valley and led to outlet
side (B), when gear mesh, the liquid is squeezed out and become high pressure liquid, then
discharged from exhaust port.

SILI PUMP

www.silipump.com
KCB(2CY) maritime gear oil pump

sales@silipump.com
Page 2

Shanghai SILI Pump Manufacture Co., Ltd

---Maritime pump specialist in China

Structure and feature

1. Structure
(1)This type of pump is horizontal reverse pump, which is composed of easing, gear,
beating seat, relief valve, beating and sealing device and so on.
(2)Casing and bearing seat and so on are made of HT200(cast iron, equal to Germany
GG20), gear is made of superior carbon steel, if customers require, it can also be made of
copper and stainless steel.
(3)There is a packing gland in the bearing seat, for axial seal purpose. KCB300 to 960
type pumps adopt mechanical seal device, bearing is single row radial ball beating.
KCB18.3 to 83.3 types of pump are composed of three oil-proof rubber seals and a
middle-lined retainer, adjust two nuts in the gland to control seal. Copper beryllium powder
with oil bearing. Additionally, this series of pumps can be fitted with packing gland, features
of good sealing, high & low temperature resistant, steady chemical nature and the packing
is supple graphite with self lubricating property.

SILI PUMP

(4)In the pump there is a relief valve(KCB pump), when failures occur to the pump or
exhaust pipeline, or completely close the discharge valve by mistake to produce high
pressure or high pressure impact, relief valve will be opened automatically, to spoil partial or
all high pressure liquid return to low pressure chamber, thus it keeps safety and protect
pump and pipelines.
(5)Directly connect with drive motor with flexible coupler, mad installed on a common cast
iron base.
2. Features
(1) This type of pump is in smart and impact structure, convenient operation and
maintenance
(2) This series of pump .features of good self-priming, so it is not necessary to pour
lubricant for ordinary work.

SILI PUMP

(3) The lubrication of this type of pumps are automatically completed by transferring
liquid, so no lubricant will be poured for ordinary work
(4) Transmit power with flexible coupler can compensate little deviation from installation.
The coupling can be in buffer action when pump is impacted by inevitable pressure surge.
www.silipump.com
KCB(2CY) maritime gear oil pump

sales@silipump.com
Page 3

Shanghai SILI Pump Manufacture Co., Ltd

---Maritime pump specialist in China

Specification
All pump in 1450rpm speed(4 poles motor)
(KCB pump)

(2CY pump)
Flow Pres. Vacuum
m3/h Mpa Mpa

Con. Power
inch kw

Flow Pres. Vacuum Con. Power

m3/h Mpa Mpa
Inch kw
KCB-1.1/1.45 1.1
1.45 0.05
0.75' 1.5

2CY-1.08/1.0 1.08

1.0

0.05

0.75' 0.75

KCB-2/1.45

Model

Model

1.45

0.05

0.75' 2.2

2CY-1.08/2.5 1.03

2.5

0.05

0.75' 1.5

KCB-3.3/0.33 3.3

0.33

0.05

1'

1.5

2CY-2.1/1.0

2.1

1.0

0.05

1'

1.5

KCB-5/0.33

0.33

0.05

1.5'

2.2

2CY-2.1/2.5

2.1

2.5

0.05

1'

KCB-8/0.33

0.33

0.05

2'

2CY-3/1.0

1.0

0.05

1'

2.2

KCB-8/0.6

0.6

0.05

2'

2CY-3/2.5

2.5

0.05

1'

KCB-12/0.13

12

0.13

0.05

2'

2CY-4.2/1.0

4.2

1.0

0.05

1.25' 3

KCB-12/0.33

12

0.33

0.05

2'

5.5

2CY-4.2/2.5

4.2

2.5

0.05

1.25' 5.5

KCB-12/0.6

12

0.6

0.05

2'

5.5

2CY-7.5/1.0

7.5

1.0

0.05

1.5'

KCB-12/1

12

1.0

0.05

2'

7.5

2CY-7.5/2.5

7.5

2.5

0.05

1.5'

7.5

KCB-18/0.36

18

0.36

0.05

3'

5.5

2CY-12/0.33

12

0.33

0.05

2'

5.5

KCB-18/0.6

18

0.6

0.05

3'

7.5

2CY-12/1.0

12

1.0

0.05

2'

7.5

KCB-29/0.36

29

0.36

0.05

3'

7.5

2CY-18/0.36

18

0.36

0.05

3'

5.5

KCB-29/1.0

29

1.0

0.05

3'

11

2CY-29/1.0

29

1.0

0.05

3'

11

KCB-38/0.28

38

0.28

0.05

4'

11

KCB-60/0.3

60

0.3

0.05

4'

18.5

KCB-100/0.3

100

0.3

0.05

6'

30

KCB-100/0.6

100

0.6

0.05

6'

55

KCB-120/0.3

120

0.3

0.05

6'

30

KCB-120/0.6

120

0.6

0.05

6'

55

KCB-150/0.3

150

0.3

0.05

6'

37

KCB-150/0.7

150

0.7

0.05

6'

75

SILI PUMP

SILI PUMP

SILI PUMP

www.silipump.com
KCB(2CY) maritime gear oil pump

sales@silipump.com
Page 4

Shanghai SILI Pump Manufacture Co., Ltd

---Maritime pump specialist in China

Installation size
From KCB-1.1/1.45 to KCB-5/0.33(mm)

SILI PUMP

Model

Power (kw)

G(inch)

KCB-1.1/1.45 1.5
KCB-2/1.45
2.2

583

300

230

130

79

0.75

335

KCB-3.3/0.33 1.5

588

KCB-5/0.33

658

618

2.2

SILI PUMP
325

285

140

79

0.75

365

300

230

130

86.5

335

325

285

140

99

1.5

365

From KCB-8/0.33 to KCB-150/0.7(mm)

SILI PUMP
Model
KCB-8/0.13,0.33,0.6 or 1.0
KCB-18/ 0.36 or 0.6
KCB-29/0.36 or 1.0
KCB-38/0.28
KCB-60/0.3
KCB-100/0.3 or 0.6
KCB-120/0.3 or 0.6
KCB-150/0.3 or 0.7

L
800
880
880
1150
1190
1460
1460
1790

LI
705
770
770
995
1030
1446
1446
1614

L2
450
470
470
649
675
931.5
931.5
1071

L3
116
160
160
215
220
274.5
274.5
303

H
415
423
423
540
555
922
922
952

HI
187
198
198
250
260
387
387
387

H2
225
240
240
305
315
475
475
475

SILI PUMP

www.silipump.com
KCB(2CY) maritime gear oil pump

B
390
430
430
505
510
490
490
628

B1
340
370
370
440
440
440
440
578

B2
250
320
320
325
325
370
370
370

B3
210
210
210
247
247
406
406
508

B4
205
240
240
290
290
398
398
398

sales@silipump.com
Page 5

Shanghai SILI Pump Manufacture Co., Ltd

---Maritime pump specialist in China

Installation size
For 2CY pump(mm)

SILI PUMP
Model
2CY-1.08/1.0 or 2.5
2CY-2.1/1.0 or 2.5
2CY-3/1.0 or 2.5
2CY-4.2/1.0 or 2.5
2CY-7.5/1.0 or 2.5
2CY-12/0.33 or 1.0

H
120
124
126
160
160
170

HI
227
295
305
375
375
500

L
524
585
599
736
776
950

L*
479
504
515
658
658
900

L2
53
55
55
69
69
72

L3
138
169
156
217
217
230

b
270
255
290
354
354
490

SILI PUMP

B
230
241
274
320
320
380

h
37
40
40
60
60
98

S
95
110
110
142
142
142

Instructions
1. Cheek whether the pumps were damaged during transportation, such like whether the
motor was damped, anti-dust cover of inlet and outlet damaged or not, so that the dirty enter
the pump chamber and so on.
2. Clean inner wall of pipes with pure water or steam before installation. When install the
pipelines try to avoid weight bearing by pump, in case of influence of precision of
pumps .There should be no air or liquid leakage occur at the joints, or otherwise, there will
be no liquid sucked.
3. To avoid impurities like particles entering, a metal strainer should be fitted at the inlet
4. Cheek bolts and nuts of pump whether firm or not, driving shaft whether sensitive or
not, the valve of inlet and outlet pipeline open or not, the direction of rotation whether meet
requirements or not (View motor from pump end, rotating direction is anti-clockwise)
5. Note that pressure of pump and read of vacuum gauge should within specification
range of pump
6. Pay attention to operation of gland box, if leakage occur, tighten gland according to file
condition (can't tighten too much to avoid fast wearing of seal ring and acute heating)
7. If there is abnormal noise or too high temperature rise during operation of pinup, stop
pump, dismantle and check.
8. Generally, relief valve should not be adjusted freely, if do, alignments should be made.
Pressure of valve-close should be 1.7MPa.
9. When stopping, the power should be cut out, then close valve at inlet and outlet of
pipeline.

SILI PUMP

www.silipump.com
KCB(2CY) maritime gear oil pump

sales@silipump.com
Page 6

Shanghai SILI Pump Manufacture Co., Ltd

---Maritime pump specialist in China

Troubles shooting
Troubles
1. No oil
discharge
or
insufficient

2. Leaking
from seals

3. Too
large noise
or vibration

Reasons
a. Suction head is above rate

Methods
a. Raise liquid level of sucked

b. Gas leaking from suction pipelines.

b. Check all joints, asbestos and such like sealing

material is much better to fill for seal.

c. In wrong rotation direction.

d. Clogging at inlet pipelines or valve close

c. correct it.

e. Relief valve got stuck or grind error

e. Preheat the liquid, if impossible, lower the discharge

pressure or reduce discharge flow.

a. Seal of shaft is not well adjusted.

a . Re-adjust.

b. Seal ring wore the gap is enlarged.

b. Properly tighten nuts or replace seal ring.

c. Friction face of dynamic and static ring damaged

or there are defects like burrs and nicks

c. Replace dynamic and static ring or re-abrade.

d. Loosen spring

d. Replace spring

a. Suction pipe or strainers are blocked

a. Remove dirt on the strainer

b. Suction pipe shallow extends into the water

b. Extend deep the suction pipe under liquid

SILI PUMP

c. Air enters the inlet pipe

d. Dismantle relief valve and clean, abrade valve holes

with fine grinding wheel to make it mesh

SILI PUMP

c. Check all joints and seal them

d. Too large resistance at discharge pipeline

d. Check discharge pipeline and valves for block

e. Gear bearing or side panel terribly wore

e. Dismount and clean, repair defects and replace

f. Reverse part is dry

f. Dismount and check and resolve problems

g. Heavy viscosity of the liquid sucked

g. Measure viscosity

h. Suction height is above rated.

h. Raise level of sucked liquid

www.silipump.com
KCB(2CY) maritime gear oil pump

sales@silipump.com
Page 7

SILI PUMP
SILI PUMP
SILI PUMP
Shanghai SILI PUMP Manufacture Co., Ltd
Maritime Pump Specialist in China
Add: No.128 Jinyuan Road, Shanghai, China(Jinyuan industry park)
Tel: 0086-21-39170010
Fax: 0086-21-39170008

www.silipump.com

sales@silipump.com