Lesson 10 - Reliability of Welding Filler Metals

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Lesson 1
The Basics of Arc
Welding

http://www.esabna.com/euweb/AWTC/Lesson10_21.htm

LESSON X
10.10.2.4

Table 2, referred to in Schedule I above, lists the Required Tests necessary

for actual certification, and in all cases, does not include all tests included in the applicable

Lesson 2
Common Electric
Arc Welding
Processes
Lesson 3
Covered Electrodes
for Welding
Mild Steels

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AWS Filler Metal Specification. When the intensity of testing is not specified on an order,
the product will be tested to ESAB standard testing intensity which equals or exceeds those
tests required under Schedule I above.
10.10.2.5

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As an example, stainless steel covered electrodes will only be tested for (1)

chemical analysis and (2) calculated ferrite content as required by the AWS Filler Metal

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Procurement Guidelines A5.01-93. Any additional testing must be specified.

10.11 QUALITY ASSURANCE

Lesson 4
Covered Electrodes
for Welding Low
Alloy Steels
Lesson 5
Welding Filler Metals
for Stainless Steels

Pressure Vessel Code, Section III. This means that the program assures accurate documentation, close control of the raw materials including the steel and flux ingredients,
in-process controls and checks, and complete traceability of each lot of product produced.
It also includes close control of the inspection and measuring equipment which assures
accurate testing and certification of test results.
10.11.0.1

Lesson 6
Carbon & Low Alloy
Steel Filler Metals GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc
Electrodes Carbon
Low Alloy Steels

Glossary

ESAB has based its Quality Assurance Program around NCA 3800 of the ASME Boiler and

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Both the Hanover, Pennsylvania and Ashtabula, Ohio Quality System Programs

have been accepted by the ASME as material manufacturers. This means that customers
using our products for nuclear and other applications to ASME requirements need not audit
our Quality Program. Copies of the ASME Quality System Certificates for both plants are
shown in figures 10 and 11. These certificates are issued only after an in-plant audit by an
ASME representative, and are valid for a three year period.
10.11.0.2

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In addition, facilities in Hanover, PA; Ashtabula, OH; Niagara Falls, NY; and

Monterrey, Mexico have been certified to ISO 9002. This quality standard was first established in 1987 by the International Organization for Standardization in Geneva, Switzerland.

Lesson 8
Hardsurfacing
Electrodes

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Certification to this standard covers all areas of product manufacturing, including general
management, production, research, purchasing, engineering, human resources, and quality
assurance. Receipt of this certificate eliminates the costly time consuming audits normally
required by our customers. Copies of these certificates are shown in figures 12 through 15.

Lesson 9
Estimating &
Comparing Weld
Metal Costs

Lesson 10
Reliability of Welding
Filler Metals
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09/12/2013 14:53